SERVICE NOTES
GX-24
Contents 1 Structure & Spare Parts 1-1 COVERS 1-2 FRAME 1-3 CARRIAGE 1-4 CHASSIS 1-5 ACCESSORIES 1-6 STAND 2 Electrical Section 2-1 WIRING MAP 2-2 MAIN BOARD 2-3 OTHER CIRCUIT BOARDS 3 Replacement of Main Parts 3-1 TOOL CARRIAGE REPLACEMENT 3-2 MAIN BOARD REPLACEMENT 3-3 CARRIAGE MOTOR REPLACEMENT 3-4 GRIT MOTOR REPLACEMENT 3-5 PINCH ROLLER REPLACEMENT 3-6 CUTTER PROTECTION REPLACEMENT 4 Adjustment 4-1 SPECIAL TOOL 4-2 SERVICE MODE 4-3 HOW TO UPGRADE FIRMWARE 4-4 TOOL HEIGHT ADJUSTMENT 4-5 TOOL PRESSURE ADJUSTMENT
1-1 1-3 1-5 1-6 1-7 1-7
2-1 2-2 2-5
3-1 3-5 3-7 3-10 3-13 3-14
4-6 CALIBRATION 4-7 AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-8 MANUAL TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
4-10 4-13 4-16
5 Supplemental Information 5-1 OPERATIONAL SEQUENCE 5-2 SENSOR MAP
5-1 5-2
6 Troubleshooting 6-1 START AND END POINTS DO NOT MATCH 6-2 STITCH CUT 6-3 MEDIA SHIFTING 6-4 TOOL UP/DOWN ERROR 6-5 FAN REVOLUTION 6-6 MOTOR ERROR
6-1 6-2 6-3 6-3 6-4 6-4
7 Service Activities 7-1 INSTALLATION CHECK LIST 7-2 MAINTENANCE CHECK LIST 7-3 SPECIFICATION
7-1 7-5 7-6
4-1 4-2 4-4 4-6 4-8
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition GX-24 '05. May
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright©2005 ROLAND DG CORPORATION
8770-00
Revision Record Revision No.
Date
Description of Changes
0
2005.5.30
First Edition
Approval Issued Kato
Sato
1 Structure & Spare Parts 1-1 COVERS
S2
S2 7 S1
16 8 12 1 S2
S1 21
7
10
S2 S1 S1
S2
2
7
11
4
S5
19
18
S1
S3 S1
S1
5 9
14 13
S6 6
15
17
3 20
7
1-1
S1
S5 S4
1-1 COVERS PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
1 22095160
APRON,B GX-24
2 22095159
APRON,F GX-24
Parts No. S1 31019159
Parts Name SCREW,BINDING M4*6 NI
S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
3 W022805612 ASSY,PANEL BOARD GX-24
S3 31019401
SCREW,BINDING M4*6 NI+EXT.TW
4 21835115
BOARD,LCD S2K16 TW
S4 31019703
SCREW SET,BINDING P-TIGHT 3*8 BC 100 PCS.
5 23415321
CABLE-ASSY,LCD GX-24
S5 31299102AS RIVET SET,NYLON P2655B 20PCS.
6 23475244
CABLE-CARD,17P1.0 150L BB GX-24
S6 1000000020
7 22335156
CAP,PANEL F GX-24
8 22045390
COVER,FRONT GX-24
9 22045381
COVER,PANEL GX-24
10 22045383
COVER,SIDE L GX-24
11 22045382
COVER,SIDE R GX-24
12 22045391
COVER,TOP GX-24
13 22495102
KEY TOP,CLEAR GX-24
14 22495101
KEY TOP,WHITE GX-24
15 22535287
LABEL,CAUTION CARRIAGE #LA266
16 22215115
PANEL,F TOP GX-24
17 22215114
PANEL,F UNDER GX-24
18 21475192
SHEET,LCD GX-24
19 22715492
STAY,PANEL GX-24
20 22785117
SUPPORT,PANEL F GX-24
21 21445115
TRAY,GX-24
1-2
CLAMP,FLAT CABLE FCC-25A
8
19 S10 S7 S20
S4 S17
28
S8
S10 44
6
44
30 39 27
1-3
S1
9
S7 49 S20
S4
10 38 50
1
S8
52
S20
S9
38
S6
43
S9
12
46
40
S15
42
21
S21
34
S16 10 37 S19 S4
4
S12
S15
S18 S12 31 32 24
S5
S4
26 S1 S4 51
23
45
20
S21 S23 S2
22
5
16
18
26
15
25
S20
S18 S12 31 32 24
S4
48 S10
S12
S7
7
S2
44
S4
S7 S20 8 S11
47
S10
S4
3
S13
S4
S15
13
S5
S10
S10
29
17 S14 S10 36 S7 S20
35
33 S22 S20
41
14
2 11
1-2 FRAME
1-2 FRAME PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
1 22805624
ASSY,FEED MOTOR GX-24
2 22805625
ASSY,SCAN MOTOR GX-24
Parts No.
Parts Name
S1 31019135AS SCREW SET,BIND M3*6 NI 100 PCS. S2 31019159
SCREW,BINDING M4*6 NI
3 W022805616 ASSY,PLATE BOARD GX-24
S3 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100P
4 22805631
ASSY,PINCH ROLLER L GX-24
S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
5 22805632
ASSY,PINCH ROLLER R GX-24
S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
6 22805633
ASSY,FRAME L GX-24
S6 31049134AS SCREW SET,CAP M4*35 BC 20 PCS.
7 22805634
ASSY,BASE Y-MOTOR GX-24
S7 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.
8 12159508
BUSH,SHAFT OILES 80F-1206
S8 31049141
9 23415319
CABLE-ASSY,G MOTOR GX-24
S9 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
10 23415322
CABLE-ASSY,PAPER-SENS GX-24
S10 31019401
11 23415320
CABLE-ASSY,S MOTOR GX-24
S11 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
12 21715112
FAN,AD7524UB TW
S12 31149702AS RING SET,E-RING ETW-3 100 PCS.
13 21995129
FLANGE,MOTOR Y GX-24
S13 31299102AS RIVET SET,NYLON P2655B 20 PCS.
14 22195167
FRAME,CABLE GX-24
S14 31409902
15 22195165
FRAME,CENTER GX-24
S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20
16 22195162
FRAME,GUIDE GX-24
S16 31169105
17 22195163
FRAME,SIDE R GX-24
S17 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.
18 22195166
FRAME,SUPPORT GX-24
S18 31229102
19 21685152
GEAR,H150S10(B6C11.5 POM)
S19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS
20 21655318
HOLDER,IDLE PULLEY GX-24
S20 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100P
21 21895135
L-BEARING,RSR9ZMUUC1 + 680LM
S21 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.
22 22535562
LABEL,RTC G-ROLLER GX-24 #LA789
S22 31149602AS RING SET,PUSH-ON CS CSTW-4 ACP
23 22485112
LEVER,HANDLE GX-24
S23 31029823
24 21565102
P-ROLLER TD16S4(B10) TYPE2
25 21545230
PAD,CUTTER GX-24
26 22635376
PAD,DUCT CX-24
27 22055713
PLATE,AXIS GX-24
28 22055710
PLATE,LINK GX-24
29 22055739
PLATE,ORG GX-24
30 22055714
PLATE,HANDLE GX-24
31 22055712
PLATE,SENSOR GX-24
32 22145831
PIN NO.1 (214-831)
33 21975169
PULLEY,T20P2S8+GEAR H55
34 21975170
PULLEY,HD10.8S3(B10)
35 11889102
R-BEARING,D8S4(B3)
36 21885133
R-BEARING,JIS6000ZZ(B8 FL) TW
37 21505116
ROLLER,FD12S4(B4.6C5) TW
38 15099115
SENSOR-INTERRUPTER GP2A25NJ
39 22145393
SHAFT,JOINT PNC-960
40 22145388
SHAFT,PULLEY PNC-960
41 11929116
BELT,1526P2M6
42 22295101
SHAFT,WITH G-ROLLER PNC-960
43 22295306
SHAFT,SQUARE GX-24
44 22175157
SPRING,C P-ROLLER CM-500
45 22625126
SPRING,TENSION GX-24
46 22715491
STAY,BACKUP ROLLER GX-24
47 22715485
STAY,FRAME GUIDE GX-24
48 22715490
STAY,FRAME SIDE R GX-24
49 22715489
STAY,FRAME SIDE L GX-24
50 22715508
STAY,SENSOR F GX-24
51 22715509
STAY,SENSOR R GX-24
52 21425130
WASHER,AXIS GX-24
1-4
SCREW,CAP M3*8 BC+SW MEC SCREW,BINDING M4*6 NI+EXT.TW
SADDLE,EDGE EDS-3 SCREW,FLAT M3*10 BC SCREW,TRUSS M2*5 BC
BUSH,ROLL 4*2,5
1-3 CARRIAGE S3
11 S1
10
S4
7
4 S4 1
S3 14
S8 S7 S3
S2
S5
15
S1 9
6 S10
5
12 8 S6 2
S3 S3 3
S9
13 16 S2
S7
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
1 W022805615 ASSY,CARRIAGE BOARD GX-24 2 22805623
Parts Name
S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
ASSY,CARRIAGE GX-24
S2 31379106AS CLAMP SET,MINI MB-2 20 PCS.
3 W022805614 ASSY,CROP-BOARD GX-24
S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
4 W022805613 ASSY,PINCH-SENS BOARD GX-24
S4 31159110
CUSHION,GREEN FELT 3T*8*840
5 11929116
BELT,1526P2M6
S5 31409902
SADDLE,EDGE EDS-3
6 21815109
BOLT,PEN HOLDER GX-24
S6 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.
7 23475243
CABLE-CARD,11P1.0 1120L BB GX-24
S7 31019112AS SCREW SET,BINDING M2.6*4 BC 100PCS.
8 22045380
COVER,CARRIAGE GX-24
S8 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100PCS.
9 21655314
HOLDER,BELT GX-24
S9 31679104
SCREW,C-SEMS M2*8 BC
10 21655315
HOLDER,SENSOR BOARD GX-24
S10 31679102
SCREW,C-SEMS M3*5.5 NI
11 21655321
HOLDER,Y-CABLE GX-24
12 21575134
NUT,PEN HOLDER GX-24
13 22165231
SPACER,SENSOR GX-24
14 22715488
STAY,CABLE GX-24
15 22715487
STAY,CARRIAGE GX-24
16 22715486
STAY,MARK SENSOR GX-24
1-5
1-4 CHASSIS
S1
3
1
2
2
PARTS LIST -Main PartsParts No.
Parts Name
1
7877009020
ASSY,MAIN BOARD GX-24
2
22525113
BUSH,FOOT FF-2 TW
3
22815158
CHASSIS,GX-24
PARTS LIST -Supplemental PartsParts No.
Parts Name
S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1-6
1-5 ACCESSORIES 2
PARTS LIST -Main Parts-
10
Parts No.
3
15
16
1
6
4
230VC
7
240VE
5
117V
240VA
9
8
13
1 7877103001
ASSY,GX-V-KIT 230VC-KIT
2 22355647
BASE, SHEET CM-24
3 23445109
CABLE,USB 1.8M TW
4 23495119
CABLE-AC,2P 117V 2.5M TW
5 23495120
CABLE-AC,2P 230V 2.5M TW
6 23495122
CABLE-AC,2P 240VE 2.5M TW
7 23495123
CABLE-AC,2P 240VA 2.5M TW
8 22605469
CARTON,GX-24
9 22315103
HANDLE,CARTON GX-24
10
230V
Parts Name
26015542
MANUAL,USE EN GX-24
26015541
MANUAL,USE JP GX-24
11 21545235
PAD,L-LEFT GX-24
12 21545233
PAD,L-RIGHT GX-24
13 21545234
PAD,U-LEFT GX-24
14 21545236 15 22425117
PAD,U-RIGHT GX-24
16 21935158
TOOL,CUTTER SY11030 TW
17 12569656
TWEEZERS PTS-01
POWER UNIT,AC-ADP.DCP-911
14 11 17 12
1-6 STAND PNS-24 1
5
2
3
6
4 S3
S6
S2
S1
S4 S5
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 21985116
BRACKET,PNS-24
S1
-
SCREW HEXAGONAL
2 22605279
CARTON,PNS-24
S2
-
WASHER FLAT
3 22155121
PIPE,1 PNS-24
S3
-
CUSHION SK1912
RUBBER
4 22155122
PIPE,2 PNS-24
S4
-
BOLT PICK
UC 5X20
5 22035126
STAND,L PNS-24
S5
-
TOOL HEXAGONAL
6 22035127
STAND,R PNS-24
S6
-
SHAFT STOPPER
1-7
CAP UC 10X45 UC 10X21X2
NO.8 Ni 4.5X95
2-1
Parts No. 23415322 23475243 23475244 23415321 23415320 23415319
CROP SENSOR
A B C D E F
F_SENSER
GP2A25NU
R_SENSER
GP2A25NU
SOLENOID
B
A
CN5
C
CN5
CN1
SW-11 LED-1 VR-1
D
LCD
CN4
MAIN BORAD
USBI/ F
CN2
PANEL BOARD
Parts Name CABLE-ASSY,PAPER-SENS GX-24 CABLE-CARD,11P1.0 1120L BB GX-24 CABLE-CARD,17P1.0 150L BB GX-24 CABLE-ASSY,LCD GX-24 CABLE-ASSY,S MOTOR GX-24 CABLE-ASSY,G MOTOR GX-24
PINCH SENSOR
CARRIAGE BOARD
AC CODE
AC INPUT 100-240V 50-60Hz 1.7A DC OUTPUT 24V 2.8A
CN3 CN9 CN7
SERIAL I/ F
E
AD7524UB
FAN MOTOR
CN12
F
CN10
CN8
AC ADAPTOR DCP-911
MOTOR DS E38BE20-004
SCAN MOTOR
MOTOR DSE38BE20-004
GRIT MOTOR
2 Electrical Section
2-1 WIRING MAP
2-2 MAIN BOARD
1234
MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
It indicates the version of the Main Board. DIP SW No. 1 - 4 : Always OFF
2-2
TP47
R86 R85 R84 R83
R87
VCC3
VCC3 R61 R53
(No mount)
1 2
CN6
+24V
3
2
1
R39
IF_TXD IF_RXD
FWE
DIP-3 DIP-4
5 7 4 8 3 9 2 10
1.0K 1.0K
DS-04K-T
SW1
VCC3 VCC3 R52
IF_DSR IF_CTS IF_DTR
RA25 RCA03-4D 10K
8 7 6 5
33 33 33 33
10K 10K
33
YCN35-8L 10KJ
R74 R73
INT4K /Cmd_HS_StoM Cmd_StoM Cmd_MtoS /Cmd_HS_MtoS
RA26
1
6
VCC3
VR_SPEED CROP_AD
DDA_MtoS DDA_CLK /INTUSB0 /FAULT /READY /MTRERR /LESSTHAN F0 F1
/RCS0 T18 /RCS2 /RCS3 /RCS4 /RCS5
1
TP48
10K
1 2 3 4
10K
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
R88 1.0K
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
10K 10K
VCC3
C36 CE0.1u
VCC3
CE0.1u
C44
VCC3 R54 R55
VCC3
/CS0 /CS1 /CS2 /CS3 /CS4 /CS5
VCC3
CE0.1u
C48
R89 0
16MHz
Y3
DC Power JACK (Center Plus) FL2 EXCML20A390U
C1 CE1u
R1 22k
2
D1 1SS355
FL1 EXCML20A390U
D2 D1FS4
VCC3
T30
220
R90
33
R99
C49 CE0.1u
C59
C67
R104 R103
CE0.1u
VCC3
OUT
Cd
VDD
GND
IC20
1.0K
R120
IC15 HD64F2676-QFP144
RA15
YCN35-8L 10KJ
3
Q1 DTC114EKA
R12 2.2K
R13 2.2K
2
Q5 2SJ325
R14 4.7(2W)
R23 10K
RA16
+
+24V
YCN35-8L 10KJ
5
1
33 33
RA44
10 2 9 3 8 4 7 5
RA17 RCA03-4D 10K RA0 RA0
RA10
47
VCC3
RA11
C37 CE0.1u
T9
3
RA12
RA13
10K 10K
1.8K
R25 100
R24
8 7 6 5 4 3 2 1
CE0.1u
RCA03-4D 33 RCA03-4D 33 RCA03-4D 33 C20
NC SWout NC Reg CE/SS DGND NC AGND
4 3 2 1
5 6 7 8
R64
10K
6
1
6
1.0K
10K 10K 10K
VCC3 A1 WP A2 SCL A3 SDA GND
IC12 1 2 3 4
+
TP25
1M
IF_DTR
CE0.1u
C24
VCC
2
1
D4
OUT
3
9
11
12
10
21 19 18 5
17 22 4 6
18 17 16 15 14 13 12 11
1 6 22
VCC
V+
C1-
C1+
T4I T3I T2I T1I
R4O R3O R2O R1O
U1
VCC3
D6 KP-1608CGCK
+
CE0.1u
C31
DD+
46
6
5
4
3
48 47
45 44 43 42
17 18 19 20 21 22
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
A0 A1 A2 A3 A4 A5 A6 A7
C2-
C2+
V-
GND
T4O T3O T2O T1O
R4I R3I R2I R1I
VCC3
VCC3
RY/BY BYTE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
C11 CE1u/16V
PC5 CE0.1u
RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18
1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
C4 C_non
C8 C_non
R16
R26
RA[1..12]
C3 C_non
/RRD /RCS5
5
4
0
LCD_ON
VCC
VCC3
74LVC32
6
R100 10K
2
1
EXCML16A270U FL6
EXCML16A270U FL4
EXCML16A270U FL3
FL5
PINCH_SENS
LCD_D7
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7
RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
2 3 4 5 6 7 8 9
1 11
6
2 3 4 5 6 7 8 9
19 1
2 3 4 5 6 7 8 9
19 1
PC3 CE0.1u
VCC -Data +Data Ground CASE1A CASE1B CASE2A CASE2B
B0 B1 B2 B3 B4 B5 B6 B7
2 3 4 5 6 7 8 9
470
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
2
FORCE ENTER POWER_SW
RA6
VCC
330
R15
DTA114EKA
Q6
VCC
1 2 3 4
1 2 3 4
RA3
8 7 6 5
8 7 6 5
220
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
RA1
4 3 2 1
RA4
4 3 2 1
RA5
4 3 2 1
RA8
VR_SPEED
VCC
5 6 7 8
5 6 7 8
5 6 7 8
PC6 CE0.1u
VCC
VCC
5 6 7 8 RCA03-4D 100
F_PAPER R_PAPER DIP-3 DIP-4
5 6 7 8 PINCH_SENS RCA03-4D 100
5 6 7 8 RCA03-4D 100
5 5 6 6 7 7 8 8 RCA03-4D 100
8 DB4 7 DB5 6 DB6 5 DB7 RCA03-4D 100
PC1 CE0.1u
R_PAPER
F_PAPER
SOL-
SOL+
8 DB0 7 DB1 6 DB2 5 DB3 RCA03-4D 100
Q7 2SK2796S
1 2 3 4
RA2
1 2 3 4
SOL-
SOL+
LED_POWER CROP
R37
100 100 100
R35 150K
R36 68K
VCC
VCC
100
R33
R34 10K
VCC
YCN35-8L 10KJ
TEST ORIGIN PAUSE LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR MENU
RA7
R119 10K
R118
10K
R117
R30 R29 R28
YCN35-8L 10KJ
B0 B1 B2 B3 B4 B5 B6 B7
74AHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC4 18 17 16 15 14 13 12 11
CROP CROP_AD
USB I/F
DTD113EK
Q9
10K
R22
19 18 17 16 15 14 13 12
19 1
VCC
VCC
B0 B1 B2 B3 B4 B5 B6 B7
9 74LVC14AD
IC19D
SCU201RFN0B0000
LED_POWER
74LVC245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC10
74LVC245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC7
PC7 CE0.1u
2
8
CN1
1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
LED
1 2 3 4 5A 5B 6A 6B
R_non
R133
0
R132
AHCT574
1D 2D 3D 4D 5D 6D 7D 8D
OC CLK
IC2
74LVC14AD
VCC3
5
10 74LVC14AD
IC19C
RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
3
11
IC19E
EXCML16A270U R5 VCC3
IC6A
CROP_ON LCD_RS LCD_RW LCD_E
74LVC32
IC6B
0
0 R3
0 R2
R4
RA28 RCA03-4D 10K
C5 C_non
CN2 40325S1NSAD
CE0.1u
PC9
VCC3
R_non
RA19 R44
/RCS3
/RHWR
/RESET
10K
10K
VCC3
/RCS4 /RHWR /RRD /INTUSB0
SERIAL I/F (RS232C)
IF_C_DTR
IF_C_DSR
IF_C_CTS
IF_C_RTS
IF_C_/RXD
IF_C_/TXD
LCD_BUSY IF_DSR IF_CTS IF_RXD
VCC3
37
15 47
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16
C9 CE0.1u
R19 1.5K
MX29LV400T/B-TSOP48
GND GND
CE OE WE RP
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC11
C12 CE1u/16V
14
13
15
8
20 24 1 2
16 23 3 7
19 1
2 3 4 5 6 7 8 9
27 46
26 28 11 12
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
27
27 R18
R17
T1
/RCS4 /RHWR /RRD /INTUSB0
/RESET
RA1 RA2 RA3 RA4 RA5 RA6
C15 C14 CE0.1u CE0.1u
M66291GP VCC3
RST
TRON
VBUS
E DIR 74LVC245
B0 B1 B2 B3 B4 B5 B6 B7
IC3
CE0.1u
PC4
CS LWR RD INT0
A1 A2 A3 A4 A5 A6
DACK0 DREQ0
/RCS0 /RRD /RHWR /RESET
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
VCC3
2 3 4 5 7 8 9 10 35 36 37 38 40 41 42 43
VCC3
PC2 DS14C238WMX CE0.1u
TP42
Vcc Vcc Vcc
C28 220u/35V
R38 330
uPC2933T VCC
GND
IN
IC9 1SS355
VCC
C17 CE1u/16V
XIN
XOUT
DACK1 DREQ1 TC1 INT1/SOF
HWR/BYTE TEST
D0 D1 D2 D3 D4 D5 D6 D7 D8/P0 D9/P1 D10/P2 D11/P3 D12/P4 D13/P5 D14/P6 D15/A0
IC1
I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7 I/O 8 I/O 9 I/O 10 I/O 11 I/O 12 I/O 13 I/O 14 I/O 15
M11L16161SA
GND GND GND
IF_TXD
C18 CE1u/16V
14
13
8 9 10 11
41 7
23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 40
C16 CE15p
RAS CASL CASH WE OE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9
IC8
T2
RA0
RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
LCD_D7
23 39 44
15 32 31 14 30
18 19 20 21 24 25 26 27 28 29
12MHz
Y1
RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10
C38 CE0.1u
RA[1..19]
TP24 TP31 TP41 TP33
RCA03-4D 33
L RCH895-470K L1
D5 D1FS4
4 3 2 1
RCA03-4D 10K VCC3
5 6 7 8
C10 CE15p
R20 680
10K 10K
R7 R21
R27
10K
RA0
R6
VCC3 4 3 2 1
RCA03-4D 10K
CAT24WC02 RA14
8 7 6 5
VCC3
R59 R58 R57
5 6 7 8 RA18
SRV_RESET
10K
4 3 2 1
10K
R56
4 3 2 1
10 2 9 3 8 4 7 5 YCN35-8L 10KJ
RA9
/RESET
/RCS2 /RLCAS /RUCAS /RHWR /RRD
6
1
VCC3
RA[1..19]
4 RD0 3 RD1 2 RD2 1 RD3 RCA03-4D 33 4 RD4 3 RD5 2 RD6 1 RD7 RCA03-4D 33 4 RD8 3 RD9 2 RD10 1 RD11 RCA03-4D 33 4 RD12 3 RD13 2 RD14 1 RD15 RCA03-4D 33 VCC3 1
R62
5 5 6 6 7 7 8 8 RA27
LCD_ON LCD_RS LCD_RW LCD_E CROP_ON Slow_Power_ON PowerON
R134 R63
4 3 2 1
5 6 7 8
R75
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
1.0K
R91
VCC3
TP62
5 4 5 4 6 3 6 3 7 2 7 2 8 1 8 1 RA35 RCA03-4D 10K
10 2 9 3 8 4 7 5
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D0 D1 D2 D3 D4 D5 D6 D7
4 74LVC14AD
D0 5 D1 6 D2 7 D3 8 RA34 D4 5 D5 6 D6 7 D7 8 RA33 D8 5 D9 6 D10 7 D11 8 RA40 D12 5 D13 6 D14 7 D15 8 RA39
FWE LCD_BUSY
D4 D5 D6 D7
D0 D1 D2 D3
C50 CE0.1u
VCC3
/RESET
CE0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
SPI8010A C13 CE1000p
NC NC VIn B.S NC Comp Vref NC
IC5
R31
RCA03-4D 33
9 10 11 12 13 14 15 16
6
TSTB-2
SW2
2
RESET IC19B
RESET SW
74LVC14AD C66 CE0.1u
1
IC19A
TP60
VCC3 C65
VCC3 1
YCN35-8L 10KJ
/RLCAS /RUCAS LED
RN5VD30AA(RN5VD29AA)
3
2
VCC3
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB ROM/256K,RAM/8K P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
from AC ADAPTOR (DC24V/2.8A)
C2 CE0.1u
C43 CE0.1u
TP29
8 7 6 5
1 2 3 4
1 2 3 4
4 3 2 1
4 3 2 1
5 6 7 8
TP40 TP23
RA37 YCN35-8L 10KJ
1
2
RA43 RCA03-4D 10K
6
5 6 7 8
VCC3
1
T20
A0 A1 A2 A3 A4 A5
A0 A1 A2 A3 A4 A5 A6 A7
5 7 4 8 3 9 2 10
6
CE27p
6
10 2 9 3 8 4 7 5
C58
220u/35V
1 16 COREVCC COREVCC
CE27p
CE0.1u
C21
8 7 6 5
D12 D13 D14 D15
/LWR /HWR /RD /AS
3
1
A6 A7 A8 A9 A10 A11
A8 A9 A10 A11 A12 A13 A14 A15
C7
1
A12 A13 A14 A15 A16 A17
1 2 3 4
CE0.047u
5 7 4 8 3 9 2 10
1
A18 A19
8 A16 7 A17 6 A18 5 A19
8 7 6 5
1 2 3 4
C22
CE0.1u C25
33 33
1
2
D8 D9 D10 D11
R32
470
RA38 RA32
12 35 IOVCC IOVCC GND GND GND 2 15 36
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
8 A0 7 A1 6 A2 5 A3
1 2 3 4
RA1 RA2 RA3
8 7 6 5
1 2 3 4
8 A4 7 A5 6 A6 5 A7
8 7 6 5
1 2 3 4
RA4 RA5 RA6 RA7
1 2 3 4
8 A8 7 A9 6 A10 5 A11 8 7 6 5 1 2 3 4 RA8 RA9 RA10 RA11
1 2 3 4
8 A12 7 A13 6 A14 5 A15 8 7 6 5 1 2 3 4 1 2 3 4 RA12 RA13 RA14 RA15 CE1000p C26
YCN35-8L 10KJ YCN35-8L 10KJ 8 A16 7 A17 6 A18 5 A19 8 7 6 5 1 2 3 4 1 2 3 4 RA16 RA17 RA18 RA19
3 1
T21
C19
TP14
R101 R102
220u/35V
1 1
TP15 TP16 TP17 TP18 TP22 TP21 TP20 TP19 TP39 TP38 TP37 TP36 TP30 TP32 TP34 TP35
6 10 2 9 3 8 4 7 5 6 10 2 9 3 8 4 7 5 1
2-3
3
TP28 TP26 TP27 TP13 TP12 TP59 TP55
VCC
17FMN-BMT-A-TF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CN5
To LCD
LH-16S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN4
VCC3
VDD VSS RS V0 E R/W DB1 DB0 DB3 DB2 DB5 DB4 DB7 DB6 K(-) A(+)
B6B-PH-SM3-TB
1 2 3 4 5 6
CN9
11FMN-BMT-A-TF
1 2 3 4 5 6 7 8 9 10 11
CN7
TP11 TP10 TP9 TP8 TP7 TP6 TP5 TP4 TP3 TP2 TP1
/RHWR /RRD
MAIN BOARD_Circuit Diagram 1/2
VM
C73 C_non
3
0
Q2 DTC114EK
Slow_Power_ON
PowerON
2
R131 R_non
2
T3
D_non
D11
T35
C72 C_non
VF
74LVC32
IC6D
2
TP53
D3 DE3L20U
11
Q3 DTC114EK
R10 100
R9 15K
Q4 2SJ 402(2SJ553S)
R124 R_non
13
12
TP52
R122 10K
R8 2.2K/0.75W
R11 1K/0.75W
OUT
R125 R_non
+24V
C6 CE1000p
+ C69 C_non
IN
uPC317 (No mount)
IC21
R130
VCC 10K R121
VCC
TP51
T34
T33T32
DDA_CLK
C62
C61
13
C60
VCC3
+
1
6
T31
T4
C27 CE470p
R48 100
DDA_MtoS
5 7 4 8 3 9 2 10
JP1
Q8 3 2SK2796S
2
R46 47/1W
R45 47/1W
VM
TP49
RCA03-4D 1K
74LVC14 VCC3 PC8 CE0.1u
RA42 YCN35-8L 1KJ
VCC3
C46 CE22p
8.0MHz
Y2
C47 CE15p
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
IC13E
RA41
PC13 CE0.1u
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
PC14 CE0.1u
11
VCC3 R113 10k
/SRV_RESET
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM VCC3
RA45 YCN35-8L 10KJ VCC3
DSP02-02 (No mount)
D7 PTZ43A
1
12
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS
74LVC14
IC19F
CE1000p CE1000p CE1000p CE1000p
C63
8
T29 T28 T27 T26
DDA_CLK DDA_MtoS
RCA03-4D 10K
4 3 2 1
74LVC32
IC6C
VCC3 RA47 5 5 4 6 6 3 7 7 2 8 8 1
R40 1.0K
9
10
R76 220
RA31 YCN35-8L 10KJ
RA22 YCN35-8L 10KJ
VCC3
IC16 H8S/267X-QFP144
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
13
150
1
74LVC14
IC13F
1.2/1W
R129
RA36 YCN35-8L 10KJ
R123
TP68
VCC3
VCC3
/FANPWM
R49 10k
VF
10 FWE
VCC3
T16 T17 T19
TP61
2SK2796S Q11
12
D10 D2FS6
TP67
2
3
2
+
Q10
L2 L RCH895-181K
C68 10u/100V
YPWMYPWM+ /FANPWM
/FAULT /READY /MTRERR /LESSTHAN F0 F1
T5 /X_A /X_B XPWMXPWM+
/Y_A INT4K /Y_B
TP66
2 3403A
SOLPWM+ SOLPWM-
FWE
-
IC17A 3
+
R98 0
for FanControl
220
VCC
RA29 YCN35-8L 10KJ
R128
B2B-XH-A
1 2
CN12
DTC114EK
KP-1608CGCK
LED1
RA30 YCN35-8L 10KJ
T11 T12 T13 T14 T15
PC10 CE0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC11 CE0.1u
1
R96 R_non
VF
T10 10 2 9 3 8 4 7 5
INT4K
T6
T8 T7
10 2 9 3 8 4 7 5
10 2 9 3 8 4 7 5
PC12 CE0.1u
6
1
6
1
6
1
8 3 13
8 3 13
Y_CURNT
7 4 14
PWM_EN R65 10K
TP43 TP45 TP46 TP44
C29 CE0.22u/50V
C30 CE0.22u/50V
SOL_CURNT
/Y_B
/Y_A
/X_B
/X_A
X_CURNT
TP56
7 4 14
SOLPWMYPWM+ YPWM-
VCC3
PWM_EN
XPWM+ XPWMSOLPWM+
TP57 TP54 TP58
C55 CE0.22u/50V
C56 CE0.22u/50V
8
EN1 EN2 EN3
IN1 IN2 IN3
CE1u/25V
OUT1 OUT2 OUT3
R92
9
3
IC13D 74LVC14
2
4.7K 0.1% R97
C41 VM CE0.22u/50V
5 74LVC14 IC13C
R94 R_non
R93 100K 0.1%
5
IC17B 6
100K 0.1%
OUT1 OUT2 OUT3
VS VS
C40 CE0.01u
L6234
6 5 15
IC14 9 12
1
4 3 2 1
4 5 3 6 2 7 1 8
VCC
R67
R66
VCC
10
IC17C 9
R79 3403A
R_non
0 R70
R80
14
R71 12K 0.1%
4.7K 0.1% R60
R69 100K 0.1%
12
IC17D 13 R72 4.7K 0.1%
R82 12K 0.1%
0.1ohm/1W R81
R50 4.7K 0.1%
R43 12K 0.1%
FL7 0
EXCML20A390U FL10
FL9 EXCML20A390U
EXCML20A390U FL12
FL11 EXCML20A390U
R42 1.0ohm/1W
RA24 RCA03-4D 1K
VCC3
Y+ Y-
X+ X-
12K 0.1% R51
100K 0.1%
R41 4.7K 0.1%
R68 100K 0.1%
R_non
0
3403A 8
5 6 7 8
X+ XSOL+
RA23 RCA03-4D 47
0 FL8
C33 CE1000p C35 CE1000p C32 C34 CE1000pCE1000p R78 100K 0.1%
74LVC14 IC13A
R116 4.7K 0.1%
R126 12K 0.1%
R114 0.1ohm/1W
C74 100u/63V
L6234 R115 12K 0.1%
6 5 15
IC18 9 VS 12 VS
C57 CE0.01u
+
C70 CE0.22u/50V
CE0.22u/50V C71
VM
3403A
IC13B 74LVC14 4
0
R95
7
D8 DAN217U
C39
6
VCC
EN1 EN2 EN3
IN1 IN2 IN3
CE1u/25V
C64
D9 DAN217U
2 1 3
VCC
4 11
SRV_RESET
R1111.0K
R1101.0K
1.0K R107
TP65 TP64 TP63
53014-0 510 (No mount)
1 2 3 4 5
CN11
TP50
2.2K R105
X_CURNT
CE0.022u C51
Y_CURNT
CE0.022u C52
SOL_CURNT
R108
470
R109
470
R112
470
R106 47K
ADJ
1
CE0.022u C54
1 4 3 2 1 4 3 2 1 5 6 7 8
RESET
C23 1000u/63V
C45 CE1u
R127 1.0K
PWM_EN
RA46 YCN35-8L 10KJ
1
6
10 2 9 3 8 4 7 5 5 6 7 8
6
3.3k R77 6
VM
3
1
/LESSTHAN
CE0.022u C53
3
1
6
/Cmd_HS_MtoS
6 1 /MTRERR /FAULT 3
T22 T23 T24 T25
1.0K
R47
1
5 7 4 8 3 9 2 10 1
/READY
5 7 4 8 3 9 2 10 1
6
5 7 4 8 3 9 2 10 1
6
10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLK OUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1
RA21 YCN35-8L 10KJ RA20 YCN35-8L 10KJ RA19 YCN35-8L 10KJ
16 VREF 16 VREF
17 VCP SENSE2 SENSE1
18 VBOOT
GND GND GND GND 1 11 10 20 18
7 14
19 2 2 1 3 17 VCP SENSE2 SENSE1 19 2
VBOOT GND GND GND GND 1 11 10 20
CE0.22u/50V C42
5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
+
2-4
-
+
-
+
-
VCC3
SOLY+ Y-
VCC
VCC
SCAN
5267-08A
1 2 3 4 5 6 7 8
CN8
GRIT
5267-07A
1 2 3 4 5 6 7
CN10
MAIN BOARD_Circuit Diagram 2/2
2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_COMPONENT SIDE
PANEL BOARD
CROP BOARD
(Soldering Side)
B
CARRIAGE BOARD
PINCH BOARD
(Soldering Side)
2-5
OTHER CIRCUIT BOARDS_Circuit Diagram LCD1
LCD LMC-SSC2K16DLNY-01
PANEL BOARD
VCC3
VR1
RS20M113JA03
VCC3 CN1 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
SW13
TSTB-2-L
SW12
TSTB-2-L
SW11
TSTB-2-L
SW10
TSTB-2-L
SW9
TSTB-2-L
SW8
TSTB-2-L
SW7
TSTB-2-L
SW6
TSTB-2-L
SW5
TSTB-2-L
SW4
TSTB-2-L
SW3
TSTB-2-L
TEST ORIGIN PAUSE LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR
17FMN-BTK-A
MENU FORCE ENTER POWER
POWER D1
L-7104PBD
CARRIAGE BOARD CN3
CCVCC Sol+ Sol-
CN2 11 10 9 8 7 6 5 4 3 2 1
1 2
Sol+
To Solenoid
IL-S-2P-S2T2-EF SolCCVCC CN4 PinchPos /Crop_ON CropSens
1 2 3 4
PinchPos
B4B-PH-K-S
C1 C_non
11FMN-SMT-A-TF
To Pinchroll Sensor
CN5
To Main Board
1 2 3
To Crop Sensor Board
B3B-PH-K-S C2 C_non
PINCH BOARD
CROP BOARD COVCC R2 0
CN6 1 2 3
R3 10K
4
U1 NJL5265KL
1
CABLE-ASSY,PINCH SENS GX-24 COVCC 2
GP1A57HR 5
C3
3
CABLE-ASSY,CROP SENS GX-24
U2
CE0.1u
2-6
2
1 2 3
4
CN7
1
3
COVCC
R1 470
3 Replacement of Main Parts The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. TOOL CARRIAGE REPLACEMENT : 10min. 1. TOOL HEIGHT ADJUSTMENT 2. TOOL PRESSURE ADJUSTMENT 3. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT Adj. Time : 55min. < Total Time : 65min. >
PINCH ROLLER REPLACEMENT : 5min. < Total Time : 5min. > CUTTER PROTECTION REPLACEMENT : 5min. < Total Time : 5min. >
MAIN BOARD REPLACEMENT : 10min. 1. FIRMWARE INSTALLATION 2. ALL INITIALIZE 3. TOOL PRESSURE ADJUSTMENT 4. CALIBRATION 5. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT Adj. Time : 60min. < Total Time : 70min. > CARRIAGE MOTOR REPLACEMENT : 5min. 1. AGING Adj. Time : 1min. < Total Time : 6min. > GRIT MOTOR REPLACEMENT : 5min. 1. AGING Adj. Time : 1min. < Total Time : 6min. >
3-1 TOOL CARRIAGE_REPLACEMENT Remove the TOP COVER and TOP PANEL. TOP PANEL
TOP COVER
Remove the TOOL CARRIAGE COVER. TOOL CARRIAGE COVER
3-1
3 Disconnect the Cables of CROP MARK SENSOR,
SOLENOID
PINCH ROLLER SENSOR and SOLENOID.
CROP MARK SENSOR
4 Unhook and remove the CABLE STAY.
PINCH ROLLER SENSOR
HOOK CABLE STAY
5 Remove the TOOL CARRIAGE.
SCREWS
6 Remove the CABLE TIE for fixing the wirings. CABLE TIE
3-2
7 Remove the CROP MARK SENSOR from the TOOL CARRIAGE.
SCREWS
8 Fix the CROP MARK SENSOR to the new TOOL CARRIAGE.
SCREWS
9 Fix the Cables of CROP MARK SENSOR and SOLENOID with the CABLE TIE. CABLE TIE
10 Pass the PINCH ROLLER SENSOR CABLE through the hole of the TOOL CARRIAGE and fix the TOOL CARRIAGE by lifting it up.
PINCH ROLLER SENSOR CABLE
SCREWS
3-3
11 Fix the CABLE STAY and fix the Cables with the
HOOK
HOOK.
CABLE STAY
12 Connect the Cables of CROP MARK, PINCH ROLLER and SOLENOID.
SOLENOID
CROP MARK SENSOR
13 Carry out the following adjustments. 1. TOOL HEIGHT ADJUSTMENT 2. TOOL PRESSURE ADJUSTMENT 3. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
3-4
PINCH ROLLER SENSOR
3-2 MAIN BOARD_REPLACEMENT Remove the RIGHT SIDE COVER, PANEL, TOP COVER, TOP PANEL, UNDER PANEL, FRONT APRON and REAR APRON.
REAR APRON TOP PANEL
RIGHT SIDE COVER
TOP COVER
Make sure to disconnect the Cables connected to the PANEL from the MAIN BOARD. FRONT APRON
PANEL UNDER PANEL
Disconnect the CABLEs from the MAIN BOARD.
MAIN BOARD
3 Replace the MAIN BOARD to the new one.
MAIN BOARD
4 Connect the CABLEs to the MAIN BOARD.
CARRIAGE CABLE : CN7 CARRIAGE MOTOR CABLE : CN8 PAPER SENSOR CABLE : CN9 FEED MOTOR CABLE : CN10 FAN CABLE : CN12 MAIN BOARD
3-5
5 Fix the REAR APRON, FRONT APRON, UNDER PANEL, PANEL and RIGHT SIDE COVER.
REAR APRON
RIGHT SIDE COVER
Make sure to connect the Cables connected to the PANEL to the MAIN BOARD.
FRONT APRON UNDER PANEL PANEL
6 Carry out the following adjustments. 1. FIRMWARE INSTALLATION 2. ALL INITIALIZE 3. TOOL PRESSURE ADJUSTMENT 4. CALIBRATION 5. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
3-6
3-3 CARRIAGE MOTOR_REPLACEMENT
1
Remove the RIGHT SIDE COVER and PANEL. RIGHT SIDE COVER
Make sure to disconnect the Cables connected to the PANEL from the MAIN BOARD.
PANEL
2 Remove the SPRING.
SPRING
3 Disconnect the CONNECTOR of the Motor Cable.
CONNECTOR
4 Remove the screws fixing the FLANGE and remove the MOTOR together with the FLANGE.
SCREWS
3-7
5 Remove the MOTOR from the FLANGE and fix the new MOTOR to the FLANGE. FLANGE
Be careful with the fixing direction of the FLANGE.
6 Fix the FLANGE temporarily.
SCREWS
7 Fix the SPRING. Then, tighten up the 3 screws for fixing the FLANGE with checking the gears mesh without backlash.
Apply a proper quantity of grease (P/# 21675102 GREASE,FLOIL G902 10ML) between gears. SPRING
8 Connect the CONNECTOR of the Motor Cable.
CONNECTOR
3-8
9 Fix the PANEL and RIGHT SIDE COVER. RIGHT SIDE COVER
Make sure to connect the Cables connected to the PANEL to the MAIN BOARD. PANEL
10 Check the AGING. Connect the AC Adapter and turn on the Power SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
[
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf
11 In [AGING] menu, select [AGING START] and press the [ENTER] key. Make sure the machine does the AGING, and finish it.
AGING [
]
AGING START [ENTER]
12 Clear the motor working hours. Go back the Service Menu, and select [MOTOR TIME] > [RESET OK?] and press the [ENTER] key. The motor working hours will be reset to 0.
MOTOR TIME [
]
[
]
MOTOR TIME *1500:00:00
MOTOR TIME RESET OK? [ENTER] 3-9
3-4 GRIT MOTOR_REPLACEMENT 1 Remove the LEFT/RIGHT SIDE COVERs, UNDER
LEFT SIDE COVER
RIGHT SIDE COVER
PANEL and FRONT APRON.
FRONT APRON UNDER PANEL
Remove the SPRING.
SPRING
Disconnect the CONNECTOR of the Motor Cable.
CONNECTOR
Remove the screws fixing the FLANGE and remove the MOTOR together with the FLANGE.
SCREWS
3-10
Replace the MOTOR together with the FLANGE with the new one.
GRIT MOTOR ASSY
Fix the FLANGE temporarily.
SCREWS
7 Fix the SPRING. Then, tighten up the 3 screws for fixing the FLANGE with checking the gears mesh without backlash.
Apply a proper quantity of grease (P/# 21675102 GREASE,FLOIL G902 10ML) between gears. DRIVE GEAR
8 Connect the CONNECTOR of the Motor Cable.
CONNECTOR
3-11
MOTOR GEAR
SPRING
Fix the FRONT APRON, UNDER PANEL and LEFT/ RIGHT SIDE COVERs.
RIGHT SIDE COVER
LEFT SIDE COVER
FRONT APRON UNDER PANEL
Check the AGING. Connect the AC Adapter and turn on the Power SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
[
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf (REAR VIEW) In [AGING] menu, select [AGING START] and press the [ENTER] key. Make sure the machine does the AGING, and finish it.
AGING [
]
AGING START [ENTER]
Clear the motor working hours. Go back the Service Menu, and select [MOTOR TIME] > [RESET OK?] and press the [ENTER] key. The motor working hours will be reset to 0.
MOTOR TIME [
]
[
]
MOTOR TIME *1500:00:00
MOTOR TIME RESET OK? [ENTER] 3-12
3-5 PINCH ROLLER_REPLACEMENT 1 Lower the SHEET LOADING LEVER to raise the PINCH ROLLERs.
Remove one of the E-RING with the Flat Head driver.
Set the Sheet to prevent the washer from dropping and going inside the machine during the replacement.
E-RING
Remove the SHAFT.
SHAFT
Fix the new PINCH ROLLER with washers by passing the SHAFT through the PINCH ROLLER.
Be careful with the direction of the PINCH ROLLER. The marked side should be faced outside.
3-13
Fix the E-RING with pincers.
E-RING
3-6 CUTTER PROTECTION_REPLACEMENT Put the CUTTER PROTECTION fully from the left edge of the APRON and along the MARK on the CENTER FRAME. There would be space at the right edge.
0 ~ 1mm
CUTTER PROTECTION MARK
3-14
4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name
ST-002 TENSION GAUGE 300g (3N)
Purpose
Tool Pressure Adjustment
Tool No.
ST-006
Tool Name
Purpose
WHITE DUMMY PEN
Tool Height Adjustment Tool Pressure Adjustment
Tool No. Tool Name
Purpose
ST-012 DIAL TENSION METER DTB-50
Tool Pressure Adjustment
4-1
4-2 Service Mode
SERVICE MODE [
], [
], [
] + POWER ON
SERVICE MODE VER 1.00
Firmware Version
FORCE
30gf
FORCE *7
30gf
FORCE
200gf
FORCE *8
200gf
FORCE LEVER
FORCE LEVER [-----*-----]
KEY CHECK
KEY START **********
This menu is for adjusting the MIN Tool Pressure.
This menu is for adjusting the MAX Tool Pressure.
This menu is for checking the status of the PEN FORCE Slider.
This menu is for checking the Panel Keys. It will be checked [TEST], [ORIGIN], [PAUSE], [ ], [ ], [ ], [ ], [MENU], [FORCE], [ENTER] in order.
KEY CHECK OK! KEY CHECK NG! SENSOR CHECK
SENSOR CHECK F0 R0 P0 C235
FAN CHECK
FAN CHECK ON
CALIB-G<-0.14>
CALIB-G<-0.14> *CHANGE
This menu is for checking the Sensor. F : Front Paper Sensor, R: Rear Paper Sensor, P : Pinch Roller Sensor 1 : ON 0 : OFF C : Sensibility of Crop Mark Sensor Value : 0 ~ 1023 Check the difference of the values which the sensor detects the Crop Mark (Black) and the Sheet (White) is more than 500. Make sue to use a matt sheet for this check. This menu is for checking the FAN. ON/OFF will be changed by pressing the [ENTER] key.
CALIB-G<-0.14> *-0.14%
CALIB-G<-0.14> DATA 2
This menu is for Calibration of the Feed direction. The value is %.
Select the Calibration Checking DATA and press the [ENTER] key to draw a figure.
CALIB-G<-0.14> DATA 1
4-2
CALIB-C<+0.04> *CHANGE
CALIB-C<+0.04>
CALIB-C<+0.04> *+0.04%
CALIB-C<+0.04> DATA 2
This menu is for Calibration of the Carriage moving direction. The value is %.
Select the Calibration Checking DATA and press the [ENTER] key to draw a figure.
CALIB-C<+0.04> DATA 1 CROP AUTO
CROP AUTO START
CROP MANUAL
CROP MANUAL *CROP-G <-5>
CROP-G <-5> *-5
CROP MANUAL *CROP-C <-7>
CROP-C <-7> *-7
AGING
AGING START
MOTOR TIME
MOTOR TIME *3000:00:00
This menu is for Auto Crop Mark Sensor.
This menu is for Manual Crop Mark Sensor. 1 step = 0.025mm * This menu is not used normally.
This menu is for Aging. Aging will be stop by pressing the [PAUSE] key or turning the power off.
This menu is for checking the MOTOR TIME (Total Time that the Carriage Motor or the Grit Motor has been rotated.) and resetting it. * Hour : Minute : Second
MOTOR TIME RESET OK ?
Other Factory Mode DISPLAYED LANGUAGE
ALL INITIALIZE All data inside the EEPROM will be initialized.
[
],[
[ MENU ] + POWER ON
] , [ ORIGIN ] + POWER ON LANG. ENGLISH *ITAL INIT ALL EEROM Languages : English, Japanese, German, French, Spanish, Italian and Portuguese ARE YOU SURE?
COMPLETE
4-3
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.) 1 Connect PC and GX-24 with the USB Cable.
It is necessary to prepare the followings to upgrade the FIRMWARE. 1. FIRMWARE 2. PC 3. USB Cable 4. DropOut.exe
2 Connect the AC Adapter while pressing the Up,
[
Down, Left keys and press the [ENTER] key. The machine is ready to receive data when [WAITING] is displayed.
],[
],[
] + AC Adapter
BOOT VERSION 1.0
ARE YOU SURE? [ENTER] WAITING
3
Start DropOut.exe.
4 Open the [Print Setup] dialog from the [File] menu. Then, select GX-24 and click [OK].
4-4
Click [Add].
Select the firmware file and click [Open].
Click [Output]. DropOut starts to send the firmware to the GX-24.
When upgrade is completed, [COMPLETE] will be displayed on the GX-24 LCD. Turn off the power.
RECEIVING
NG DATA ERROR
DEVICE ERROR WRITING
COMPLETE
4-5
NG
4-4 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.) TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the tool traverses the media. This adjustment must be performed after replacement of the TOOL CARRIAGE. Roland Special Tool WHITE DUMMY PEN (ST-006), Thickness Gauge and 1mm Hexagonal wrench are necessary for this adjustment.
1 Remove the TOP COVER and TOP PANEL. TOP PANEL
2 Remove the TOOL CARRIAGE COVER.
TOP COVER
TOOL CARRIAGE COVER
3 Put the PINCH ROLLERs down at the both ends of GRIT ROLLER.
4-6
4 Connect the AC Adapter and turn on the Power SW.
Make sure to cover the Front / Rear Paper Sensors with paper when turning on the Power.
5 Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE. Make sure to insert it until the collar of the PEN touches the rim of the hole.
6 Move the TOOL CARRIAGE to the position where the clearance between the Pen Tip and the BED is the smallest.
[H] mark is written at the position where the Tool Height was adjusted in the factory. It is written at the position where the BED is at the highest. In other words, where the clearance between the Pen and the BED is the smallest.
7 Adjust the Adjusting Screw so that the clearance between the Pen Tip and the BED will be 2.5 ~ 2.6mm with 1mm Hexagonal wrench. Next, Carry out the [4-5 TOOL PRESSURE ADJUSTMENT].
4-7
Adjusting Screw
4-5 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.) TOOL PRESSURE ADJUSTMENT is for adjusting the current supplied to the solenoid of the TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting. This adjustment must be performed after replacement of the TOOL CARRIAGE. Roland Special Tool TENSION GAUGE (ST-002), WHITE DUMMY PEN (ST-006) and DIAL TENSION METER (ST-012) are used for this adjustment.
1 Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
[
Carry out [4-4 TOOL HEIGHT ADJUSTMENT] before doing this adjustment.
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf
2 Move the TOOL CARRIAGE to the position where the clearance between the Pen Tip and the BED is the smallest.
[H] mark is written at the position where the Tool Height was adjusted in the factory. It is written at the position where the BED is at the highest. In other words, where the clearance between the Pen and the BED is the smallest.
3 Select [FORCE 30gf] menu and move the TOOL down by pressing the [TEST] key.
FORCE 30gf [
]
FORCE 30gf *7 [TEST]
4-8
4 Pull up the TOOL HOLDER with the DIAL TENSION GAUGE (ST-012) and measure the pressure when pen tip leaves the BED. Adjust the parameter in the [FORCE 30gf] menu with the Up and Down keys so that the pressure will be 30gf ~ 40gf (0.3N ~ 0.4N). Press the [ENTER] key to save the settings.
FORCE 30gf *7 [ ] [ ] [ENTER]
5 Select [FORCE 200gf] menu and move the TOOL down by pressing the [TEST] key.
FORCE 200gf [
]
FORCE 200gf *8 [TEST]
6 Pull up the TOOL HOLDER with the TENSION GAUGE (ST-002) and measure the pressure when pen tip leaves the BED. Adjust the parameter in the [FORCE 200gf] menu with the Up and Down keys so that the pressure will be 195gf ~ 205gf (1.9N ~ 2.0N). Press the [ENTER] key to save the settings.
FORCE 200gf *8 [ ] [ ] [ENTER]
7 Select [FORCE 30gf] menu and move the TOOL down by pressing the [TEST] key. Confirm that the pressure is 30gf ~ 40gf (0.3N ~ 0.4N) when the tip of the PEN leaves the BED by lifting the TOOL HOLDER with the DIAL TENSION GAUGE (ST-012). In case of NG, adjust again.
4-9
4-6 CALIBRATION (Referential Time : 20 min.) CALIBRATION is for calibrating the media feeding amount. This adjustment must be performed after the MAIN BOARD or in case you like to improve the distance accuracy.
1
Put the 0.25mm Standard Ceramic Pen to the TOOL CARRIAGE.
2 Set A1 size paper (841mm x 594mm) on the machine.
3
Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
[
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf
4-10
4 Select [DATA2] under [CALIB - *] menu and press the [ENTER] key.
CALIB-C<+0.04> [
]
CALIB-C<+0.04> *CHANGE Either [CALIB-G] or [CALIB-C] can be used for [CALIB-*] menu.
[
]
CALIB-C<+0.04> DATA2 [ENTER]
5 GX-24 will start drawing a figure.
50mm 100mm
GRIT 750mm
50mm 100mm 550mm CARRIAGE
6 Measure the length of CARRIAGE DIRECTION / GRIT ROLLER DIRECTION by using the figure.
If the measured length is within the following range, it does not need to be calibrated. Carriage Direction : 548.9mm ~ 551.1mm Grit Direction : 748.5mm ~ 751.5mm If the measured length is beyond the range, carry out the next step.
7 Calculate the amount to be calibrated with the formula shown in the right figure. FORMULA CA = Calibrating Amount CL = Commanded Length (Carriage Direction : 550MM Grit Direction : 750MM) ML = Measured Length
4-11
8 Select the directions, GRIT ROLLER DIRECTION or CARRIAGE DIRECTION. (Grit Direction)
CALIB-G<-0.04> [
(Carriage Direction)
]
CALIB-C<+0.04>
9
Press the Right key to enter the adjusting menu and change the Calibrating Amount with the Up and Down keys. Then, press the [ENTER] key to save the setting.
CALIB-G<-0.14> [
]
CALIB-G<-0.14> *CHANGE [
Calibrating Amount can be entered in increments of 0.01%.
]
CALIB-G<-0.14> *-0.14 [ENTER]
10
Set the paper again. Select [DATA2] under [CALIB - *] menu and press the [ENTER] key to start drawing a figure.
CALIB-C<+0.04> [
]
CALIB-C<+0.04> *CHANGE [
]
CALIB-C<+0.04> DATA2 [ENTER] Measure the length of CARRIAGE DIRECTION /
11 GRIT ROLLER DIRECTION by using the figure.
Make sure that the measured length is within the following range. Carriage Direction : 548.9mm ~ 551.1mm Grit Direction : 748.5mm ~ 751.5mm If the measured length is beyond the range, carry out the calibration again.
4-12
4-7 AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 20 min.) This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cut position to the position of the detected crop mark becomes inaccurate, gap arises in the print and cut when detection of a crop mark is performed. There are two adjusting ways prepared in Service Mode, [4-7 Auto Tool/Crop Mark Sensor Position Adjustment] and [4-8 Manual Tool/Crop Mark Sensor Position Adjustment]. Auto Tool/Crop Mark Sensor Position Adjustment is done only in our factory. We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine adjustment.
1 Prepare the followings. 1. Vinyl Sheet
Size : A4 Color : Matt Black (Backing should be white.)
2. Blade 3. Blade Holder 4. Tweezers
2 Set the Sheet and fix the Blade Holder with a blade to the TOOL CARRIAGE.
3 Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
[
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf
4-13
4 Select [START] under [CROP AUTO] menu and press the [ENTER] key to start adjustment.
CROP AUTO [
]
CROP AUTO START [ENTER]
5
Peel the sheet off leaving 2 squares after cutting.
Peel off this area. Please carry out this without taking off the sheet from the machine.
6
Press [ENTER] key to continue the adjustment. Sensor detects the center of the left square firstly and detects the center of the right square. Then, the machine cuts inside of the right square.
7 Peel off the inside part of the right square and check the line of the right square.
4-14
Check the difference of length between A and B, C and D is 0.6mm and below. If the difference is beyond the range, carry out this adjustment again. When it is still NG even if you carry out this adjustment several times, the CROP MARK SENSOR might have a problem (bad sensitivity / damage) or the Sheet might not be appropriate for Crop Mark detection.
4-15
4-8 MANUAL TOOL/CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 20 min.) If you perform this adjustment, the distance between the Tool and the Crop Mark Sensor can be calibrated more preciselly than [4-7 Auto Tool/Crop Mark Sensor Position Adjustment]. We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine adjustment in stead of this adjustment.
1 Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
[
],[
],[
] + POWER ON
SERVICE MODE VER 1.00
FORCE 30gf
Select [CROP-*] under [CROP MANUAL] menu and press the right key to enter the adjustment menu.
CROP MANUAL [
Select [CROP-G] when adjusting the Grit Direction. Select [CROP-C] when adjusting the Carriage Direction.
]
CROP MANUAL *CROP-G <-5> [
]
CROP-G <-5> *-5 [ENTER]
Change the parameter and press [ENTER] key to save the setting. Parameter 1step = 0.025mm CROP-G <-5> *-5
When adjusting the cutting position to the right / up, the parameter is [+]. When adjusting the cutting position to the left / down, the parameter is [-].
4-16
[
]
CROP-G <-5> *-15 [ENTER]
Plug in AC cable
Checks Firmware.
NG
Firmware upgrade mode.
OK Power SW ON
Initializes Hardware.
OK GX-24 Roland DG Corp.
Displays Opening Message.
Detects origin
NG
Display Error Message
MOTOR ERROR
OK SELECT SHEET *ROLL
Displays Sheet Selection Menu.
ENTER Detects Media
NG
Display Error Message
SHEET UNLOADED
OK Detects PINCH ROLLER position.
NG
Display Error Message
ERROR : BAD POSITION
OK When selecting PIECE Detects the front edge of media.
Display Error Message Detects the rear edge of media.
SHEET UNLOADED
OK When selecting EDGE, ROLL Detects the front edge of media.
ERROR : BAD POSITION or
Display Error Message
ERROR : BAD POSITION or SHEET UNLOADED
OK Carriage moves to origin.
Ready to cut.
5-1
PINCH ROLLER SENSOR This sensor detects the Pinch Roller Position and the limit.
FRONT PAPER SENSOR This sensor detects the front edge of the Media.
CROP MARK SENSOR This sensor detects the Crop Mark.
5-2
6 Troubleshooting 6-1 START AND END POINTS DO NOT MATCH NO
1
2
CHECKING POINT Blade Offset doesn't match with offset set in the machine
ACTION
Match Offset
Blade Holder is set loose Secure the Blade Holder on Carriage
REFERENCE
OUTLINE
User's Manual
Blade used on the machine has offset and therefore, tip is shifted from its center. When the offset setting done on the machine doesn't match with the blade offset, offset correction won't be done. Therefore, the starting and ending points won't match because the direction of the blade slightly shifts from the correct direction.
User's Manual
When blade holder is set loose on carriage, the blade tip becomes very shaky when cutting and results in distorted figure.
3
Blade tip is wearing out
Replace the Blade
User's Manual
When blade tip wears out, offset will be changed. Therefore, as same as 1, the starting and ending point won't match especially when cutting circles.
4
Scratch in Cutter Protection
Replace the Cutter Protection
[3-6 Cutter Protection Replacement]
Cutter Protection is where the blade lands for cutting. If there is scratch on the Cutter Protection, blade doesn't rotate smoothly and therefore, starting and ending point won't match.
5
Bearing inside Blade Holder doesn't rotate smoothly
Replace the Blade Holder
6
Carriage ASS'Y is loose
Fix Tool Carriage ASS'Y again
7
Holder part of Tool Carriage is loose
8
Tool Height is not correct
There are bearings inside the blade holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, starting and ending points do not match. When Carriage ASS'Y is loose, the cutting is unstable and starting and ending points do not match.
[3-1 Tool Carriage When Holder part of Carriage is loose, the cutting is unstable Replacement] and starting and ending points do not match.
Tool Height Adjustment
9
Tool Pressure is not correct
Tool Pressure Adjustment
10
Motor Gear is meshed too loose
Adjust Backlash
[4-4 Tool Height Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted. [4-5 Tool Pressure And also, when the Tool Pressure is set too high by the user, Adjustment] the blade offset changes because the blade tip goes deep into the vinyl. Therefore, the starting and ending points will be shifted.
When Motor Gear is meshed too loose, Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift.
6-1
6-2 STITCH CUT NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Blade tip is wearing out
Replace the Blade
2
Scratch in Cutter Protection
Replace the Cutter Protection
3
Bearing inside Blade Holder doesn't rotate smoothly
Replace the Blade Holder
There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, it will be caught by the vinyl which results in stitch cut.
4
Carriage ASS'Y is loose
Fix Carriage ASS'Y again
When Carriage ASS'Y is loose, the cutting is unstable and results in the stitch cut.
5
Holder part of Tool Carriage is loose
Fix Holder part of Tool Carriage again
6
Tool doesn't move up/down smoothly
Replace the Tool Carriage
7
Tool Height is not correct
Tool Height Adjustment
8
Tool Pressure is not correct
Tool Pressure Adjustment
9
Solenoid Driver IC is broken
Replace Main Board
When blade wears out, it will be caught by the vinyl and results in stitch cut. [3-6 Cutter Protection Replacement]
Cutter Protection is where the blade lands for cutting. If there is scratch in the Cutter Protection, blade is caught by the vinyl because it sticks deeper into the vinyl and results in stitch cut.
When Holder part of Carriage is loose, the cutting is unstable and results in the stitch cut.
When Tool doesn't move up and down smoothly, blade [3-1 Tool Carriage sometimes hits the Bed strongly and bounces which results in Replacement] stitch cut. In most cases, stitch cut at the beginning is caused by this reason.
[4-4 Tool Height Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.
[4-5 Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly Adjustment] and bounces which results in stitch cut.
When Solenoid Driver IC breaks, sometimes high pressure will be generated. In this case, blade hits the Bed strongly and bounces which results in stitch cut.
6-2
6-3 MEDIA SHIFTING NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE The most effective measure against media shifting is to set the media straight to the machine. Small tilting of the media when setting it up could result in big shifting especially doing long print. It is recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start cutting.
1
Media is not set straight to the machine
Setup Media again
User's Manual
2
Pinch Roller is wearing out
Replace the Pinch Roller
[3-5 Pinch Roller Replacement]
3
Pieces of Media
Cleaning
When dust such as pieces of media is stuck to the feeding place, the media makes contact with the dust during the cutting and it results in media shifting.
4
Grit Roller is dirty
Clean the Grit Roller
When dust such as pieces of vinyl is stuck to the grit roller, power to hold the media will be weakened and results in media shifting. Use brush to clean the Grit Roller.
5
When the screwfixing the Link Plate(which connects the Sheet Loading Lever with the Pinch Roller Shaft) is loose, the pinch roller doesn't push the grit roller with the correct pressure and resluts in media shifting.
Screw fixing the Link Plate Secure the screw fixing is loose the Link Plate
6
Fan revolution
7
Motor Driver IC is broken
When pinch rollers wear out, power to hold the media will be weakened and results in media shifting. Referential time for replacement of pinch roller is 24 months.
When Fan is not rotate correctly, it doesn't suck the media to [6-5 Fan Revolution] the Apron and the media lifts up at the Bed and results in media shifting. Motor Driver IC is a chip to supply the current to drive the motor. When it is broken, motor doesn't supply the correct current and the motor doesn't move correctly and results in media shifting.
Replace Main Board
6-4 TOOL UP/DOWN ERROR NO
CHECKING POINT
ACTION
1
Cable is not connected correctly
Connect the cable again
2
Tool Pressure is not correct
Tool Pressure Adjustment
3
4
REFERENCE
When there is a bad contact on the connector or cable, the signal is not sent and cause tool up and down error. [4-5 Tool Pressure When Tool Pressure Adjustment is not done correctly, there is a Adjustment] case the tool doesn't down. When there is cut-line in the carriage cable, the current is not supplied from Main Board to Solenoid and the tool doesn't up/down.
Cut-line in Carriage Cable Replace Carriage Cable
Load on the Carriage up/down movement
Replace the Carriage
OUTLINE
When the media is jammed, the carriage hits the jammed media [3-1 Tool Carriage and results in the position of the solenoid shifting. The Replacement] mechanical load by rubbing the coil and bobbin cause the tool up/down error.
When there is cut-line in solenoid coil, there is no
5
Cut-line in solenoid coil Replace the Carriage
[3-1 Tool Carriage function as electrical magnet because of no current and Replacement]
results in tool up/down error.
6
Solenoid Driver IC is broken
When the Solenoid Driver IC is broken, the current is not supplied to solenoid and result in tool up/down error.
Replace the Main Board
6-3
6-5 FAN REVOLUTION NO
CHECKING POINT
ACTION
1
Bad Contact in connector
Connect the connector again
2
Main Board is broken
Replace Main Board
Fan is controlled by the Main Board. If the Main Board is broken, it doesn't control correctly and cause the Fan rotation error.
Replace Fan
Fan doesn't need to replace normally, however there is a possibility the motor doesn't rotate because wearing out. Therefore, if there is no problem in the above, replace the Fan to check.
3
Fan is broken
REFERENCE
OUTLINE When there is bad contact in connector, the signal doesn't pass and results Fan doesn't rotate.
6-6 MOTOR ERROR NO
CHECKING POINT
ACTION
1
There is a dirt in teeth of Drive Gear
Clean Drive Gear
When there is a dirt in the teeth of the Drive Gear and it cannot rotate, the Motor Error occurs.
2
Motor Gear is meshed too tight
Adjust Backlash
When Motor Gear is meshed too tight, it cannot rotate, and results in the Motor Error.
3
Bad Contact in connector
Connect the connector again
4
Broken / life of the Motor
Motor Replacement
REFERENCE
OUTLINE
When there is bad contact in connector, the signal doesn't pass and results in the Motor Error. [3-3 Carriage Motor Replacement/3-4 When the Motor is broken or reaches its life, the Motor cannot Grit Motor obey the order from the CPU and it results in the Motor Error. Replacement]
6-4
7 Service Activities 7-1 INSTALLATION CHECK LIST Serial Number
User
Date
Minimum Space Required 950mm(w) x 500mm(d) x 300mm(h)
Classification Purchase Loan Unit Demo Unit Replacement
Unpacking
Manual etc.
7-1
Checking the Accessories
Blade holder : 1 AC adapter : 1
Power cord : 1
Blade : 1
Pin : 1
Roller base : 1
Separating knife : 1
Tweezers : 1
Test-use material : 1
CD-ROM : 1
User's Manual : 1
USB cable : 1
(Colored material)
(Transparent tape) Apprication tape : 1
Removing the packing materials Remove all packing materials. Any that remain may cause faulty operation or breakdown when the power is switched on.
7-2
Connection
Before printing
Connecting the Power Cord
Explain the following contents in reference to the User's Manual (Printed Manual) and the Reference Guide (Manual in Electronic Format). Connecting to the Computer Use the included USB cable. (If you're using Windows, you can also use a serial cable.) USB : Be sure to make the connection between the machine to the computer during the course of installing the driver. Driver installation may fail and the machine may become unstable if you connect a USB cable before starting installing the driver. Never use a USB hub or the like. System Requirements for USB Connection - Operating system : Windows 98 SE (Second Edition)/Me/2000/XP - Computer : 1) Computers preinstalled with Windows 98 SE/Me/2000/XP at the time of purchase (This includes such computers later upgraded to Windows Me/2000/XP.) 2) Computers on which USB operation is assured by the manufacturer of computers.
Changing the Language Used for the Display Changing the Unit Used for the Display Installation of the Roland CutStudio System Requirements for the Roland CutStudio Operating system : Windows 98 SE (Second Edition)/Me/2000/XP Computer : Computer running Windows Drive : CD-ROM drive Monitor : Windows-compatible monitor capable of displaying of 16 bit color (High Color) or more Memory (RAM) : 128MB or more recommended Free hard-disk space required for installation : 10MB
Load Material Install the Blade Cutting Test Adjust the Cutting Conditions - Blade Force
- Cutting direction
- Adjusting the Cutting-in Amount
- Tool-up Speed
- Cutting Speed - Blade Offset
Origin Point
7-3
Functions / Operations
Explain the following contents in reference to the Reference Guide and the Printing and Cutting Guide (Manuals in Electronic Format). Smoothing Function - Optimizing the cutting quality Print & Cut - Crop Mark
Aligning the position automatically / Aligning the position manually
Replot - Creating the same object repetitively
Maintenance
Explain the following contents in reference to the User's Manual (Printed Manual). Cleaning - Princh rollers - Grit rollers - Display Replacing the Blade
Exchange Time of the Consumable Goods & Parts
Consumable Goods Blade < Life Time >
- The Tip of the Blade breaks. - Uncut areas remain even if the Tool Force is upped 50 ~ 60gf.
Blade Holder < Life Time >
- The Tip of the Cap is worn out. - The cutting accuracy is not improved even if cleaning the Cap part of the Blade Holder. - Cutter does not rotate smoothly. - The corner is not cut correctly.
Blade for the Separating Knife < Life Time >
- Sheet is not cut off correctly.
Consumable Parts Cutter Protection < Life Time >
- There are scratches on the Cutter Protection.
Pulley < Life Time >
- [MOTOR TIME] in Service Mode : 1500H
Pinch Rollers < Life Time >
- Rubber part is worn out.
7-4
7-2 Maintenance Check List MAINTENANCE CHECK LIST Model
Serial Number
User
Date
GX-24 PC
OS
Application
MAINTENANCE Check Points
Contents
Reference
Upgrade the firmware to the latest version
OK
Consumables
Pulley
OK
Replacement
[MOTOR TIME] : 1500H
Cutter Protection
OK
Replacement
Replace it if there are scratches on it.
Pinch Roller
OK
Replacement
Replace it if the rubber part is worn out.
Carriage Drive Gear
OK
Correct Backlash
Lubrication
Replacement
GREASE,FLOIL G902Y 10ML P/# 21675102
Grit Drive Gear
OK
Correct Backlash
Lubrication
Replacement
GREASE,FLOIL G902Y 10ML P/# 21675102
Grit Roller
OK
Cleaning
Carriage
OK
Tighten up screw
Cutter Holder
OK
Tighten up screw
Mechanical
Cutting
OK NG (Reason)
Connection check with Customer's PC
7-5
7-3 Specification
GX-24 Driving method Cutting method Loadable material width Maximum cutting area Acceptable tool Maximum cutting speed Cutting speed Blade force Mechanical resolution Software resolution Distance accuracy (*1) Repetition accuracy (*1)(*2) Alignment accuracy for printing and cutting when loading printed material (*1)(*3) Interface Replot memory Instruction system Power supply
Power consumption Acoustic noise level
During operation During standby
Dimensions Weight Packed dimensions Packed weight Environment Included items
Digital controll servo motor Media-moving method 50 to 700mm (2 to 27/1/2 in.) Width : 584 mm (22-15/16 in.) Length : 24998 mm (984-1/8 in.) Special blade for CAMM-1 series 500 mm/s (All direction) 10 to 500 mm/s (All direction) 30 to 250 gf 0.0125 mm/step (0.000492 in./step) 0.025 mm/step (0.000984 in./step) Error of less than +/-0.2% of distance traveled, or +/-0.1mm, whichever is greater +/-0.1 mm or less +/-1mm or less for movement distance of 210mm or less in material-feed direction and movement distance of 170mm or less in width direction (Excluding effects of printer and/or material) USB interface (compliant with Universal Serial Bus Specification Revision 1.1) Serial (RS-232C) 800 Kbyte CAMM-GL III Dedicated AC adapter Input : AC 100 to 240V +/-10% 50/60 Hz 1.7A Output : DC 24V, 2.8 A Approx. 30 W (including AC adapter) 70 dB (A) or less (according to ISO 7779) 40 dB (A) or less (according to ISO 7779) 855 [W] x 315 [D] x 240 [H] mm (33-11/16 [W] x 12-3/8 [D] x 9-7/16 [H] in.) 16 kg (35 lb.) 1050 [W] x 450 [D] x 390 [H] mm (41-3/8 [W] x 17- 3/4 [D] x 15-3/8 [H] in.) 22 kg (49 lb.) Temperature: 5 to 40 degrees C (41 to 104 degrees F ), humidity : 35 to 80% (no condensation) AC adapter, power cord, blade, blade holder, separating knife, roller base, tweezers, test-use material, application tape, USB cable, CD-ROM, user's manual
*1 According to material and cutting conditions as specified by Roland DG Corp. (using the PNS-24 stand, sold separately). *2 Excluding material expansion and contraction. Provided that media length is under 3000 mm *3 According to Roland DG Corp. measurement criteria. Using the included software from Roland DG Corp. Using a laser or ink-jet printer having a resolution of 720dpi or better. Excluding glossy or laminated material. Excluding effects of printing distortion due to printer precision and effects of material expansion, contraction, or warping. Depending on the ink (black) employed by the printer used, correct sensing may not be possible.
7-6
Usable Materials Loadable material width 50 to 700 mm (2 to 27/-1/2 in.)
Loadable material length A
Flat Material : 100 mm (3-15/16 in.) or more Roll Material : no restriction A) Cuttable material thickness Material-portion thickness of 0.1 (0.004 in.) mm or less
B) Maximum media thickness (including backing paper) 0.3 mm (0.012 in.) or less (Material measuring up to 1.0 mm (0.039 in.) can be loaded.
7-7
B
