SERVICE NOTES
Confidential
TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of LEF-12.
3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright
c
2013 ROLAND DG CORPORATION 70174-14
Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9
COVERS................................................................................................................................................ 1-1 FRAME & X-axis.................................................................................................................................... 1-3 Y-axis & Z-axis .................................................................................................................................... 1-5 HEAD CARRIADGE ............................................................................................................................. 1-6 WIPER SYSTEM .................................................................................................................................. 1-11 CHASSIS .............................................................................................................................................. 1-12 PUMP SYSTEM ................................................................................................................................... 1-14 INK SYATEM...................................................................................................................................... 1-16 ACCESSORIES.................................................................................................................................... 1-18
2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6
WIRING MAP......................................................................................................................................... 2-1 MAIN BOARD....................................................................................................................................... 2-3 SERVO BOARD ................................................................................................................................... 2-14 SUB BOARD......................................................................................................................................... 2-20 INK SYSTEM BOARD .......................................................................................................................... 2-29 MAINTENANCE PARTS LIST .............................................................................................................. 2-31
3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20
HEAD REPLACEMENT ........................................................................................................................ 3-4 WIPER REPLACEMENT ...................................................................................................................... 3-11 CAP TOP REPLACEMENT ................................................................................................................... 3-13 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-18 PUMP REPLACEMENT ........................................................................................................................ 3-24 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-30 INK TUBE REPLACEMENT .................................................................................................................. 3-35 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT ...................................... 3-44 BOARDS REPLACEMENT ................................................................................................................... 3-54 BATTERY REPLACEMENT................................................................................................................... 3-67 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70 ENCODER SCALE REPLACEMENT ................................................................................................... 3-77 ENCODER BOARD REPLACEMENT .................................................................................................. 3-80 UV LAMP REPLACEMENT .................................................................................................................. 3-87 INK DAMPER REPLACEMENT.............................................................................................................. 3-93 LASER POINTER REPLACEMENT ...................................................................................................... 3-97 HEAD GAP SENSOR REPLACEMENT ............................................................................................... 3-100 FEED MOTOR REPLACEMENT ......................................................................................................... 3-103 FEED BELT REPLACEMENT ............................................................................................................... 3-107 TABLE UNIT REPLACEMENT ............................................................................................................... 3-117
4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18
SERVICE MODE .................................................................................................................................. 4-2 HOW TO UPGRADE / INSTALL FIRMWARE......................................................................................... 4-12 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-19 HEAD ALIGNMENT............................................................................................................................... 4-21 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-28 LINEAR ENCODER SETUP ................................................................................................................. 4-30 FLUSHING POSITION ADJUSTMENT................................................................................................... 4-32 BELT TENSION ADJUSTMENT ........................................................................................................... 4-34 BELT POSITION ADJUSTMENT........................................................................................................... 4-37 UV LAMP CHECK ................................................................................................................................. 4-43 LASER POINTER POSITION ADJUSTMENT........................................................................................ 4-45 PRINT AREA ADJUSTMENT................................................................................................................... 4-47 TABLE HEIGHT ADJUSTMENT ............................................................................................................. 4-50 HEAD HEIGHT ADJUSTMENT ............................................................................................................. 4-55 UV LAMP HEIGHT ADJUSTMENT ........................................................................................................ 4-61 HEAD GAP SENSOR POSITION ADJUSTMENT ................................................................................. 4-67 GREASE UP MAINTENANCE ............................................................................................................... 4-72 FRONT COVER SENSOR ADJUSTMENT..............................................................................................4-76
5 Supplemental Information 5-1 5-2
SPECIAL TOOLS ................................................................................................................................. 5-1 SENSOR MAP....................................................................................................................................... 5-3
6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6
WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2 SHIFTING IN PRINTING / MEDIA MISALIGNMENT ............................................................................ 6-3 INK DROPS ON THE MEDIA ............................................................................................................... 6-4 VERTICAL BANDING............................................................................................................................ 6-4 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE PRINTER UNUSED FOR A LONG TIME................................................................................................................ 6-4 6-7 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5 6-8 TABLE HEIGHT ERROR ...................................................................................................................... 6-5 6-9 MOTOR ERROR................................................................................................................................... 6-5 6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-6 6-11 ERROR MESSAGE............................................................................................................................... 6-6 6-12 SERVICE CALL..................................................................................................................................... 6-7
7 Service Activities 7-1 7-2 7-3
INSTALLATION CHECK LIST .............................................................................................................. 7-1 MAINTENANCE CHECK LIST.............................................................................................................. 7-13 SPECIFICATIONS................................................................................................................................. 7-14
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision No.
Date
Description of changes
Approval
Issured
0
2011.9.29
First Edition
Sawamura
Misako
1
2011.10.28
1-4 HEAD CARRIAGE, 1-6 CHASSIS, 3-6 CIRCULATING PUMP, 3-7 INK TUBE, 3-8 RIBBON CABLE, 3-14 UV LAMP, 4-9 BELT POSITION ADJUSTMENT, 4-15 UV LAMP HEIGHT ADJUSTMENT, 4-17 GREASE UP MAINTENANCE, 7-2 MAINTENANCE CHECK LIST ---Revised
Sawamura Umemoto
2
2011.11.15
3-4 CARRIAGE MOTOR, 3-5 PUMP, 3-9 SERVO BOARD ---Revised
Sawamura Umemoto
3
2011.12.7
1-4 HEAD CARRIAGE, 3-6 CIRCULATING PUMP, 3-7 INK TUBE, 3-8 RIBBON CABLE, 4-9 BELT POSITION ADJUSTMENT, 4-18 FRONT COVER SENSOR ADJUSTMENT ---Revised
Sawamura Umemoto
4
2011.12.27
1-2 FRAME & X-axis Parts name has been revised.
5
2012.3.1
1-8 INK SYSTEM Parts has been revised.
Sawamura Matsushita
6
2012.5.10
1-6 CHASSISParts has been revised.
Sawamura Umemoto
7
2012.6.25
1-1 COVER Parts has been revised. 4-1 SERVICE MODE has been revised.
Sawamura
Yuko
8
2012.7.10
3 Replacement of Main Parts 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE has been revised.
Sawamura
Yuko
9
2012.9.21
1-1 COVER Parts has been revised.
Sawamura
Yuko
10
2012.10.31
1-7 Pump System, 1-9 ACCESSORIES, 4-1 SERVICE MODE has been revised.
Sawamura
Yuko
11
2012.12.17
1-4 HEAD CARRIAGE, 1-8 INK SYSTEM 3-18 FEED MOTOR REPLACEMENT 4-1 SERVICE MODE have been revised.
Onoda
Yuko
12
2013.1.23
1-2 FRAME & X-axis Parts name has been revised.
Onoda
Yuko
13
2013.2.13
6-12 SERVICE CALL, 7-1 INSTALLATION CHECK LIST, 7-2 MAINTENANCE CHECK LIST have been revised.
Onoda
Wakana
14
2013.3.1
1-8 INK SYSTEM Parts has been revised.
Onoda
Yuko
Sawamura
Misako
To Ensure Safe Work About
and
Notices.
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “anger of electrocution”
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is inadicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the shown below is also used.
and
Tips and advise before the adjustment.
symbols, the symbol
About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location.
Caution: Ultraviolet Light Never look directly from up close for a prolonged period. Caution: Pinching Hazard Be careful not to allow the fingers to become pinched when closing covers.
Flammable Ink and discharged fluid are flammable. Keep away from open flame. Ink Is Toxic Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a wellventilated area. Caution: High Temperature It becomes hot. Exercise cautionto avoid fire or burns.
1-1
32
34
S7 21
26
4
S7
S20
34
S7
19
34
18
S7 5
11
S7
31
18
9
S6
S1
S16 1
3
S5
S5
23 35
S5 24
S5
S6
13
S5
22
2
S10 S3 S5
12
S4 25
S18
S9
S5
10
S18
S4
7
15
S2 S13
8 S11 20 S12
36
3
41
S1
S11 S11
S19 38
1 S16
S9
40 S14 39
S12 S15
S7 S2 6 S13
34
37
S6
30
S9
S18
S6
16
22 S18
42
14
S8
S6
33
S4
S17
43
S4
17
S5
S4
S6
S4
28 27
29
S4
1-1 COVER
1 Structure & Spare Parts
1-1 COVER PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt
Parts No.
1
11879107
ABSORBER TK-12
2
S1 31029802AS
BUSH SET,ROLL 3*3.5 3C 100PCS.
2
2
W701745050
ASSY,PANEL BOARD LEF-12 1 ASSY,SPRING GAS JWX-30 Revised 7 Revised 9 2 ASSY,SPRING GAS JWX-30_01
S2 31029804AS
BUSH SET,ROLL 3*5.5 3C 100PCS.
2
S3 31029106
BUSH,SQUARE SB-6025
1
S4 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
19
ASSY,SPRING GAS 30N BRACKET,B L GAS SPRING LEF-12 BRACKET,B R GAS SPRING LEF-12 CABLE-ASSY,F-COVER SW LEF-12 CABLE-ASSY,JUNC PANEL LEF-12 CABLE-ASSY,M-COVER SW LEF-12 COVER,FRONT UNDER LEF-12 COVER,I/S LEF-12 COVER,INK CARTRIDGE LEF-12 COVER,PANEL BACK LEF-12 COVER,PANEL CABLE LEF-12 COVER,PANEL LEF-12 COVER,SIDE L LEF-12 COVER,SIDE R LEF-12 COVER,TOP R LEF-12 CUSHION,TM-96-6 FRAME,FRONT COVER LEF-12 FRAME,PANEL LEF-12
1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1
S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20
CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. NUT SET,HEXAGON M4 NI 100PCS PLAPOINT,FE4*6 WH SADDLE SET,LOCKING WIRE LES-1010 20P CLAMP SET,PUSH MOUNT RT30SSF5 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 3CBC 20 PCS SCREW SET,CAP M3*6 NI+PW 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,FLAT M3*6 3CBC 100 PCS SCREW SET,UREA M3*20 N-1 WH 50PCS SCREW,PAN 5*10 3C
22 19 15 1 3 1 7 4 4 2 2 2 4 8 1 2
21 1000008299
HANDLE,UNFA-125-BK
1
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
HINGE,TH-TM-114 2 KEY TOP,CLEAR GX-24 3 KEY TOP,WHITE GX-24 11 LABEL, REFLECTION XC-540#LA1041 1 LABEL,CAUTION LEF-12#LA1287 1 LABEL,FLASH-LIGHTING NO.E-582 1 LABEL,MARK ECO#LA1014 1 LABEL,READ MANUAL #LA637 1 LABEL,UV LED LEC-300#LA1099 1 PLATE,COVER F LEF-12 1 PLATE,COVER UNDER LEF-12 1 PLATE,DUCT CLOSE LEC-300 1 PLATE,NUT COVER F LEF-12 4 SHEET,LCD VP-540 1 SHEET,PANEL LEF-12 1 SHIELD,UV PAD I/C LEF-12 1 SPRING,HEAD ADJUST 500 FJ-540 1 STAY,ADJST SW LEF-12 1 STAY,COVER SW LEF-12 1 SUPPORT,FRAME R LEF-12 1 COVER,RAIL B LEF-12 SV 1 PLATE,RAIL COVER B LEF-12 1
6700819030 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
6700819060 1000008269 1000008270 1000008330 1000008344 1000008331 1000008267 1000008241 1000008284 1000008260 1000008688 1000008261 1000008264 1000008263 1000008265 12239406 1000008271 1000008259 1000002384 22495102 22495101 1000004160 1000008689 31279121 1000003489 22535444 1000005297 1000008308 1000008309 1000005225 1000008268 1000003029 1000008312 1000008290 22175520 1000008274 1000008273 1000008266 1000008919 1000008920
31289109AS 31289102AS 31109802 31139103 31409702 31329501AS 31409801AS 31019149 31049155AS 31049105AS 31049154AS 31049170AS 31049169AS 31169103AS 31179908AS 3000000025
Parts Name
* qt. indicates the number of parts that is described in the figure.
1-2
qt
1-2 FRAME & X-axis S9
S9 12
1
13 S18
35 S16
S18
S19 18
S18
S3
S28 33
63
S18
S4
62
23
S9
S4
21
36
S12 S9
17
15
25
24
28
S14 S7 S6
61 S7
S4
S5
S16 47 S26 S25 2
S20
45 S13
53 S9
27
37
26 S28 S13 S10
6 42
57 S9
S11 S24
48 S10 S22
51 S8
S21
31
S29
39
51 54
S9
S3
S26 S24
60 S9 S21 40 7 38
29
S26
20
S1
S4 2 22 S13
S9
34 10 S31 59 16 S8
56
S26
S10 14 58 4
S2
Revised 12
S8
52
11
30
S18 S2
S17
S2
S5
S17
1-3
S32
44
5
S15
S11
11
S9
49
S16
S21 S26 43 S23 32 8 50 46
S8 S30
S15
41
S3 S10 S27
S26 S5
S7 S18
S27
19 55
3
9
1-2 FRAME & X-axis Parts List -Main PartsParts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1 W701745030
ASSY,INK JUNCTION BOARD LEF-12
1
50 22185101
SLIDER,LOCK CJ-70
1
2 6700469030
ASSY,PULLEY VP-540
2
51 1000008621
SPACER,Z LEVEL SENSOR LEF-12
2
3 6701409030
ASSY,SCAN MOTOR LEF-12
1
52 22175134
SPRING,A CJ-70
2
4 W701745040
ASSY,SENS JUNCTION BOARD LEF-12
1
53 22175122
SPRING,BACK UP PNC-960
1
5 11869103
BALL,4MM
1
54 1000008307
SPRING,BACK UP Z SENSOR LEF-12
1
6 1000008288
BELT,50S2M922LW-C
1
55 22175157
SPRING,C P-ROLLER CM-500
1
7 31029812
BUSH SET,ROLL 3*5.5 3C 100PCS.
1
56 1000008283
STAY,ADJUST SENSOR R LEF-12
1
8 1000008329
CABLE-ASSY,PRINT ORG SENS LEF-12
1
57 1000008286
STAY,COVER CARTRIDGE LEF-12
1
9 1000008341
CABLE-ASSY,SCAN MTR LEF-12
1
58 1000008285
COVER,SENS JUNCTION BOARD LEF-12
1
10 1000008325
CABLE-ASSY,Z HEIGHT SENS LEF-12
1
59 1000008277
STAY,Z SENSOR LEF-12
1
11 1000008359
CABLE-CARD,21P1 1100L BB HIGH-V
2
60 22135441
STOPPER,LINEAR SCALE FJ-540
1
12 1000008358
CABLE-CARD,29P1 600L BB HIGH-V
2
61 1000008687
SUPPORT,HOLDER CABLE LEF-12
1
13 1000008357
CABLE-CARD,36P1 1700L BB HIGH-V
4
62 1000008296
TUBE,INK BK 2.2FAI LINK7 LEF-12
1
14 21365103
CASE,LOCK CJ-70
1
63 1000008585
WASHER,PA6 3.4*10*0.8 LEF-12
1
15 1000008275
COVER,MIST R LEF-12
1
16
1000008281 1000010253
COVER,Z SENSOR LEF-12 COVER,Z SENSOR LEF-12
Revised 4
Revised 12
1
*Revised 12 : Refer to the service information LEF12-013
Parts List -Supplemental PartsParts Name
qt.
17 1000007789
FAN,9BAM24HA2+CN
1
S1 31029802AS
Parts No.
BUSH SET,ROLL 3*3.5 3C 100PCS.
1
18 1000008292
FILTER(M),MIST REAR LEF-12
1
S2 31029101
BUSH,NB-19
3
19 1000008258
FLANGE,MOTOR SCAN LEF-12
1
S3 31029901
BUSH,SQUARE SB-4025
3
20 1000008235
FRAME,MIDDLE LEF-12
1
S4 31029106
BUSH,SQUARE SB-6025
5
21 1000008254
FRAME,SUPPORT RAIL LEF-12
1
S5 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
8
22 1000001905
GEAR,H187S20(B8)
1
S6 3000000033
CLAMP,WIRE PLESS RFC-45VO
2
23 1000006514
GUIDE,TUBE 10 VS-640
11
S7 3000000030
CLAMP,WIRE PRESS RFC-33V0
6
24 1000008300
HOLDER,CABLE F LEF-12
1
S8 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
8
25 1000008295
HOLDER,CABLE LEF-12
1
S9 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
26
26 1000001555
HOLDER,IDLE PULLEY XC-540
1
S10 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
11
27 21655131
HOLDER,LINEAR SCALE CJ-70
1
S11 31129102
PIPE SET,POLYCA 4*8*10 20PCS
2
28 1000008276
HOLDER,MIST R LEF-12
1
S12 31139103
PLAPOINT,FE4*6 WH
1
29 1000004914
LABEL,SET INK LEC-300#LA1071
1
S13 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
3
30 1000004913
LABEL,USE UV LEC-300#LA1070
1
S14 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
2
31 1000008294
L-BEARING,SSR15XW2GE+840L
1
S15 31159902AS
RIVET SET,NYLON P3055W 20 PCS.
2
32 1000008257
LOCK,STAY LEF-12
1
S16 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
4
33 1000003151
PAD,GUIDE TUBE VP-540
1
S17 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
4
34 15229705
PHOTO INTERRUPTER GP1A71A1
1
S18 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
15
35 1000008255
PLATE,GUIDE TUBE LEF-12
1
S19 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
2
36 1000008306
PLATE,HOLDER CABLE LEF-12
1
S20 31049155AS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
8
37 22055316
PLATE,LINEAR SCALE CJ-70
1
S21 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
6
38 1000008280
PLATE,SHUTTER Z SENSOR LEF-12
1
S22 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
39 1000008279
PLATE,Z LEVEL LEF-12
1
S23 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
1
40 1000008278
PLATE,Z LEVEL STAY LEF-12
1
S24 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
2
41 1000008253
RAIL,GUIDE LEF-12
1
S25 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
3
42 1000008252
RAIL,LINEAR SCALE LEF-12
1
S26 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
15
43 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
S27 3000000172
SCREW SET,CAP M4*8 NI WSH4*9*0.8 20P
3
44 1000001480
SHAFT,DRIVE PULLEY XC-540
1
S28 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
6
45 1000001479
SHAFT,IDLE PULLEY XC-540
1
S29 31239103AS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
4
46 22295117
SHAFT,LOCK CJ-70
1
S30 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
47 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
S31 31179106
SCREW,JACK UP SP-540V
1
48 1000008293
SHEET,LINEAR SCALE LEF-12
1
S32 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1
49 1000008584
SHEILD,SCAN MOTOR LEF-12
1
* qt. indicates the number of parts that is described in the figure.
1-4
S18
22
15
8
1-5
24
1
S14
S12
26
S13
18
28
7
29
S6
19
25
20
14
21
S7
S14
26 30
17
S16
S15
S5
S4
S5
5
S7
9 S11
6
10
4
S18
S2
S18
S11
27
S13
16
S9
12
11
23 24
S1
24
25
S10
S13
2
S3
S8
S17
3
S18
13
S11 S18
1-3 Y-axis & Z-axis
1-3 Y-axis & Z-axis PARTS LIST -Main PartsParts No.
Parts Name
PARTS LIST -Supplemental Partsqt.
Parts No.
Parts Name
qt.
1 1000009089 ASSY,BASE UNIT SUB 2 LEF-12
1
S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS.
1
2 6701740370 ASSY,TABLE UNIT SUB 3 LEF-12
1
S2 31029101
1
3 22845196
BASE,TENTION TS-30
1
S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
4 11929121
BELT,1040P2M6-530
BUSH,NB-19
1
1
S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
1
5 1000008349 CABLE-ASSY, JUNC Z SENS LEF-12
1
S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
4
6 1000008350 CABLE-ASSY, JUNC-ROTARY-A LEF-12
1
S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
2
7 1000008346 CABLE-ASSY,FEED MTR LEF-12
1
S7 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
6
8 1000008347 CABLE-ASSY,FEED ORG SENS LEF-12
1
S8 31109601
2
9 1000008348 CABLE-ASSY,JUNC Z MTR LEF-12
1
S9 31159902AS RIVET SET,NYLON P3055W 20 PCS.
4
10 1000008579 COVER,D-SUB J-DCES JST
1
S10 31409702
1
11 1000008234 COVER,ROTARY JOINT LEF-12
1
S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
3
12 1000008232 COVER,TABLE BASE A LEF-12
1
S12 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS
4
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
SADDLE SET,LOCKING WIRE LES-1010 20P
13 1000008233 COVER,TABLE BASE B LEF-12
1
S13 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS
5
14 1000001790 COVER,TKP0130-2B-R18-L23
1
S14 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
2
15 1000008231 COVER,Y DRIVE LEF-12
1
S15 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1
16 1000008287 COVER,Y MOTOR CABLE LEF-12
1
S16 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
2
17 12569532
DAMPER DM-4025A
1
S17 1000008580 SCREW,D-SUB DDK 17L-003C3
2
18 21685141
GEAR,DRIVE-1 EGX-20
1
S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
9
19 21685142
GEAR,DRIVE-2 EGX-20
1
20 1000002079 HOLDER,BELT MDX-40
1
21 1000005506 MOTOR,103-591-0621
1
22 1000008310 PLATE,TABLE LEF-12
1
23 21975143
PULLEY,T22P2S10B10
1
24 11889107
R-BEARING,D10S6(B3FL)
4
25 11519107
RING,O P4
* qt. indicates the number of parts that is described in the figure.
2
26 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1
2
27 22175308
SPRING,BELT TENSION EGX-20
1
28 22175306
SPRING,GEAR EGX-20
2
29 1000008230 STAY,BELT LEF-12
1
30 1000008620 STAY,Z ORIGIN SENS LEF-12
1
1-6
1-4 HEAD CARRIADGE (ZAI0160 and below) *Refer to Service Information LEF12-003, LEF12-004.
18 S19
S10
51
49
S4
S4 26 9
16
10
2 28 4 29 3
2 28
4
29
3
29
3
36
6
S9
3 29 6
44 48
S4 5
S4
15
53
13
14 35 1
40
S3
S4
Revised 1
12
47 S4
45
S14
S7
S17
S4
23 50
7
43
38
S6
S12
27
S4
21 S21
17
S11
52
31
S8
S15 S10
22
S4
34
10 36 S20
S20
Revised 3
8
42
33
46
S2
39
S4 30
S4
S13
S5
32
S4
24
11
20
S4
S5 24
S16 S5
S15 S18
37
25 41
S1
1-7
19
1-4 HEAD CARRIADGE (ZAI0160 and below) *Refer to Service Information LEF12-003, LEF12-004.
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
1
21905166
ADAPTER,HEAD FJ-540
3
42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540
Parts No.
Parts Name
qt. 1
2
11909133
ADAPTER,SCREW 2FAI FJ-50
3
43 1000000417 STAY,ENCORDER SENSOR SP-540V
1
3
11909167
ADAPTER,SCREW 3FAI FJ-540
6
44 1000008591 STAY,HOLDER CARRIAGE LEF-12
1
4
1000001589
ADAPTER,TUBE 2-3FAI XC-540
3
45 1000008246 STAY,LAMP LEF-12
1
5
1000002201
ASSY,HEAD INKJET SOL XC-540
3
46 1000008248 STAY,LASER POINTER LEF-12
1
6
6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
6
47 1000008592 STAY,MIST LEF-12
1
7
6701681100
ASSY,LINEAR ENCODER BOARD BN-20
1
48 1000002643 SUPPORT,DAMPER VP-540
1
8
W701745060
ASSY,PRINT CARRIAGE BOARD LEF-12
1
49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12
1
1000008754
ASSY,TUBING BK 2.2FAI 300MM LEJ-640
50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12
1
9
3000000181
(TUBE,INK BK 2.2FAI (100m))
Revised 11
*
51
(TUBE,INK BK 2.2FAI (10m)) 10
1000006439
ASSY,TUBING 3*350MM BK LEC-330
3000000113
TUBE,INK BK 3FAI
TUBE,SPIRAL SPP-08L 100M
1000009042 ADAPTER,LAMP LEF-12
* 1
53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS. 1
1
12 1000008245
BASE,HOLDER CARRIAGE LEF-12
1
CABLE-ASSY,LAMP IF LEF-12
1
CABLE-ASSY,LAMP IF LEF-12_01
1
Revised 1
31258119 52
BASE,CARRIAGE AL LEF-12
13 1000009037
ASSY,SPIRAL TUBING 320MM FJ-540
*
11 1000008244
1000008342
22805487
Revised 1
*Refer to Service Information LEF12-006.
Revised 3
PARTS LIST -Supplemental Parts-
*Refer to Service Information LEF12-006.
Parts No.
Parts Name
qt.
SCREW SET,W-SEMS M3*4 C 100 PCS.
4
14 1000008343
CABLE-ASSY,L-ENCODER LEF-12
1
S1 31239119
15 23475206
CABLE-CARD 21P1 330L BB
6
S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
16 1000008311
CONNECTOR,TUBE VFY-206 BK
1
S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS.
4
17 22025646
COVER,BELT HOLDER EGX-600
2
S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
28
18 1000008305
COVER,CARRIAGE BOARD LEF-12
1
S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS
6
19 1000008304
COVER,CARRIAGE LEF-12
1
S6 31139103
PLAPOINT,FE4*6 WH
1
20 1000002588
COVER,HEAD BOARD VP-540
1
S7 31659105
RUBBER,GROMMET MAKUTUKI MG-15
1
21 1000008025
FAN,109P0405M911
1
S8 31089117
SCREW SET,PAN 3*6 NI+PW 100 PCS.
4
22 1000001141
FILTER(E),TFT-102010N
1
S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
23 1000008291
FILTER,MIST CARRIAGE LEF-12
1
S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
4
24 1000003076
GUIDE,CARRIAGE CAP VP-540
2
S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
6
25 22135440
GUIDE,HEAD AL FJ-540
3
S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
2
26 1000003293
GUIDE,TUBE TYPE3 VP-540
1
S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
2
27 21655232
HOLDER,BELT EGX-600
2
S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
8
28 11659149
HOLDER,RING O 2FAI FJ-50
3
S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
10
29 11659249
HOLDER,RING O 3FAI FJ-540
6
S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
3
30 1000008247
HOLDER,SHEET MIST LEF-12
1
S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
31 1000008297
LAMP,LED UV MIN
1
S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
3
32 1000008298
LASER,E3Z-LT61-L
1
S19 31209118
4
33 21345105
LOCK,CJ-500
1
S20 3000000129 TAPE,AL 3M #425 19*55M
6
34 1000008590
PLATE,DAMPER LEF-12
1
S21 31049119
2
35 22055547
PLATE,GND FJ-540
3
Revised 1
36 1000006315
SHIELD,DAMPER LEC-330
6
37 1000008303
SHIELD,HEAD LEF-12
1
38 1000008302
SHIELD,HEAD REAR LEF-12
1
39 1000008301
SHIELD,HEAD SIDE LEF-12
1
40 22175520
SPRING,HEAD ADJUST 500 FJ-540
3
41 22175519
SPRING,HEAD PRESS 500 FJ-540
3
SPACER SET,WPCS-12S-4.0 20PCS
SCREW SET,CAP M3*4 NI 20PCS.
*Refer to Service Information LEF12-006.
* qt. indicates the number of parts that is described in the figure.
1-8
1
1-4 HEAD CARRIADGE (ZAI0161 and above) *Refer to Service Information LEF12-003, LEF12-004.
18 S19
S10
51
49
S4 26
S20 16 9
S20
10
42 2 28 4 29 3
2 28
4
29
3
29
3
36
6
3 29 6
44 48
S4 5
S4 14
35 1
40 53
13
S8
S15
S10 S3
S4
34
15
Revised 3
8 S9
10 36 S20
S20
22
21
S4
S12
27
17
S4 31
12
47 S21
S4
45
S14
S6
S7
S17
38 S4
23 50
7
43
S11
52
Revised 1
S4
33
46
S2
39
S4 30
S4
S13
S5
32
S4
24
11
20
S4
S5 24
S16 S5
S15 S18
37
25 41
S1
1-9
19
1-4 HEAD CARRIADGE (ZAI0161 and above) *Refer to Service Information LEF12-003, LEF12-004.
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
1
21905166
ADAPTER,HEAD FJ-540
3
42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540
Parts No.
Parts Name
qt. 1
2
11909133
ADAPTER,SCREW 2FAI FJ-50
3
43 1000000417 STAY,ENCORDER SENSOR SP-540V
1
3
11909167
ADAPTER,SCREW 3FAI FJ-540
6
44 1000008591 STAY,HOLDER CARRIAGE LEF-12
1
4
1000001589
ADAPTER,TUBE 2-3FAI XC-540
3
45 1000008246 STAY,LAMP LEF-12
1
5
1000002201
ASSY,HEAD INKJET SOL XC-540
3
46 1000008248 STAY,LASER POINTER LEF-12
1
6
6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
6
47 1000008592 STAY,MIST LEF-12
1
7
6701681100
ASSY,LINEAR ENCODER BOARD BN-20
1
48 1000002643 SUPPORT,DAMPER VP-540
1
8
W701745060
ASSY,PRINT CARRIAGE BOARD LEF-12
1
49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12
1
1000008754
ASSY,TUBING BK 2.2FAI 300MM LEJ-640
50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12
1
9
3000000181
(TUBE,INK BK 2.2FAI (100m))
Revised 11
*
51
(TUBE,INK BK 2.2FAI (10m)) 10
1000006439
ASSY,TUBING 3*350MM BK LEC-330
3000000113
TUBE,INK BK 3FAI
11 1000008244 12 1000008245 1000008342 13 1000009037
Revised 1
BASE,CARRIAGE AL LEF-12
22805487
ASSY,SPIRAL TUBING 320MM FJ-540
31258119
TUBE,SPIRAL SPP-08L 100M
1000009042 ADAPTER,LAMP LEF-12
*
52
1
53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS.
BASE,HOLDER CARRIAGE LEF-12
1
CABLE-ASSY,LAMP IF LEF-12
1
Revised 1
* 1
*Refer to Service Information LEF12-006. 1
Revised 3
PARTS LIST -Supplemental Parts-
CABLE-ASSY,LAMP IF LEF-12_01
*Refer to Service Information LEF12-006.
Parts No.
Parts Name
qt.
SCREW SET,W-SEMS M3*4 C 100 PCS.
4
14 1000008343
CABLE-ASSY,L-ENCODER LEF-12
1
S1 31239119
15 23475206
CABLE-CARD 21P1 330L BB
6
S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
1
16 1000002095
FITTING,TUBE PP VFY206
1
S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS.
4
17 22025646
COVER,BELT HOLDER EGX-600
2
S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
28
18 1000008305
COVER,CARRIAGE BOARD LEF-12
1
S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS
6
19 1000008304
COVER,CARRIAGE LEF-12
1
S6 31139103
PLAPOINT,FE4*6 WH
1
20 1000002588
COVER,HEAD BOARD VP-540
1
S7 31659105
RUBBER,GROMMET MAKUTUKI MG-15
1
21 1000008025
FAN,109P0405M911
1
S8 31089117
SCREW SET,PAN 3*6 NI+PW 100 PCS.
4
22 1000001141
FILTER(E),TFT-102010N
1
S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
23 1000008291
FILTER,MIST CARRIAGE LEF-12
1
S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
4
24 1000003076
GUIDE,CARRIAGE CAP VP-540
2
S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
6
25 22135440
GUIDE,HEAD AL FJ-540
3
S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
2
26 1000003293
GUIDE,TUBE TYPE3 VP-540
1
S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
2
27 21655232
HOLDER,BELT EGX-600
2
S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
8
28 11659149
HOLDER,RING O 2FAI FJ-50
3
S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
10
29 11659249
HOLDER,RING O 3FAI FJ-540
6
S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
3
30 1000008247
HOLDER,SHEET MIST LEF-12
1
S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
31 1000008297
LAMP,LED UV MIN
1
S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
3
32 1000008298
LASER,E3Z-LT61-L
1
S19 31209118
4
33 21345105
LOCK,CJ-500
1
S20 3000000129 TAPE,AL 3M #425 19*55M
6
S21 31049119
2
34 1000008590
PLATE,DAMPER LEF-12
1
35 22055547
PLATE,GND FJ-540
3
36 1000006315
SHIELD,DAMPER LEC-330
6
37 1000008303
SHIELD,HEAD LEF-12
1
38 1000008302
SHIELD,HEAD REAR LEF-12
1
39 1000008301
SHIELD,HEAD SIDE LEF-12
1
40 22175520
SPRING,HEAD ADJUST 500 FJ-540
3
41 22175519
SPRING,HEAD PRESS 500 FJ-540
3
Revised 1
SPACER SET,WPCS-12S-4.0 20PCS
SCREW SET,CAP M3*4 NI 20PCS.
*Refer to Service Information LEF12-006.
* qt. indicates the number of parts that is described in the figure.
1-10
1-5 Wiper System
S1 11 S2
23
6 22
20
S10
12
3
19
S8
3
8
2
16 S8
S1
21 18
9 S8
15
5
14
8
S4
10 S6
S7 S3
17 7
S1
1 S1 13
S9 S5 4
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10
Parts No. 1000002576 11929138 12159536 1000008328 1000008326 1000002573 1000008272 21995104 1000002574 21685144
Parts Name BASE,WIPER MOTOR VP-540 BELT,408P2M4-530 BUSH,B-S6-17 CABLE-ASSY,WIPER MTR LEF-12 CABLE-ASSY,WIPER ORG SENS LEF-12 COVER,SCRAPER VP-540 COVER,WIPE LEF-12 FLANGE,PULLEY STX-7 FRAME,WIPER VP-540 GEAR,S53S5(B15) FJ-540
qt. 1 1 2 1 1 1 1 2 1 1
20 21 22 23
Parts No. 22155961 22175140 1000003390 1000001658
Parts Name SHAFT,WIPER FJ-540 SPRING,TENSIONER STX-7 WIPER,HEAD FOR SOLINK WIPER,SCRAPER XC-540
qt. 1 1 1 1
PARTS LIST -Supplemental PartsParts No. Parts Name S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
qt. 7 2 2
11 1000002571 HOLDER,SCRAPER VP-540
1
S4 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
1
12 13 14 15 16 17 18 19
1 1 1 1 1 1 1 1
S5 S6 S7 S8
2 1 1 3 3
21655245 22435106 21545160 21975124 21975123 1000002575 1000006689 1000004034
HOLDER,WIPER FJ-540 MOTOR,103-593-1041 PAD,WIPER TRAY SJ-540 PULLEY,T14P2S4 + GEAR,S53 PULLEY,WD6.94S9 RAIL,GUIDE WIPER VP-540 SENSOR-INTERRUPTER,EE-SX4009-P1 SHAFT,WIPE PULLEY XC-540
31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 31029820 BUSH SET,ROLL 3*2 3C 50PCS S9 * Refer to the Service Information LEF12-005.
S10
31329601AS CLAMP SET,INSULOK T-18S 100PCS. 1 * ZAI0161 and above ---Refer to the Service Information LEF12-002.
* qt. indicates the number of parts that is described in the figure.
1-11
1-6 CHASSIS
S6
28
4 24
27
S6
10 7
9
S2 S1
5
S6 11 S8 12 8 25
S5
6
S6
S8 31
19
Revised 6 3
16
32 26
14
43 S4
S6
S9
39
34 40
S6
S6
41
1
S8
S9 29
S9
S6 15
S1 S6
S7
S9
S6 30
S5
18 38 23
20
13
S6
17 22
S2
2
S3
21 S6
35
Revised 1
33
36
37
1-12
S6
42
S5
1-6 CHASSIS PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
qt.
1 W701745010 ASSY,AC JUNCTION BOARD LEF-12
1
2 W701745020 ASSY,DC JUNCTION BOARD LEF-12
1
3
6701409020 ASSY,MAIN BOARD VS-640 6701979010 ASSY,MAIN BOARD RE-640
Revised 6
1
Parts No.
Parts Name
37 1000008753 HOLDER,MIST DUCT CHASSIS LEF-12 38 13429702
INLET AC P01CF01 15A250V
qt. 1 1
39 1000002682 LABEL,LAN VP-540#LA964
1
40 22535117
LABEL,POWER CM-500 NO.893
1
POWER SW AJ7201B
4 6700241190 ASSY,SERVO BOARD LEC-300
1
41 13129170
5 W701745080 ASSY,SIGNAL JUNCTION BOARD LEF-12
1
42 1000006130 POWER UNIT,LEB150F-0536-XRLD A
1
1
6 15009101
BATTERY CR2032
1
43 1000008222 POWER UNIT,LFA100F-24-J1R2YD27
1
7 23475201
CABLE,CARD 6P1 255L BB FJ-540
1
8 23415268
CABLE-ASSY AC GROUND GREEN SP-540 1
PARTS LIST -Supplemental Parts-
9 1000008333 CABLE-ASSY,AMBIENT AD LEF-12
1
Parts No.
Parts Name
qt.
BUSH,SQUARE SB-4025
2
10 1000008335 CABLE-ASSY,FAN JUNC LEF-12
1
S1 31029901
11 1000002189 CABLE-ASSY,JUNBI A VP-540
1
S2 3000000033 CLAMP,WIRE PLESS RFC-45VO
12 1000002190 CABLE-ASSY,JUNBI B VP-540
1
13 1000008332 CABLE-ASSY,JUNC-SENS LEF-12
1
14 1000008353 CABLE-ASSY,POWER 27V LEF-12
1
S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
2
15 1000008352 CABLE-ASSY,POWER 41V LEF-12
1
S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
3
S3
31019124
SCREW SET,BINDING M3*35 NI 50 PCS
3 2
Revised 1
16 1000008354 CABLE-ASSY,POWER AC LEF-12
1
S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
50
17 1000008355 CABLE-ASSY,POWER-DC-A LEF-12
1
S7 31279116
LABEL,EARTH MARK-1 NO.E-580
1
18 1000008340 CABLE-ASSY,POWER-DC-B LEF-12
1
S8 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
3
19 1000008338 CABLE-ASSY,POWER-MAIN-A LEF-12
1
20 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12
1
* qt. indicates the number of parts that is described in the figure.
21 1000008337 CABLE-ASSY,POWER-SERVO LEF-12
1
Revised 6 : Refer to Service Information LEF12-010.
22 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12
1
23 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12
1
24 1000008334 CABLE-ASSY,SUB SERIAL LEF-12
1
25 1000000619 CABLE-CARD 25P1 225L BB HIGH-V
1
26 1000008361 CABLE-CARD,24P1 90L BB HIGH-V
1
27 1000006946 CABLE-CARD,26P1 300L BB HIGH-V
2
28 1000000148 CABLE-CARD,28P1 100L BB HIGH-V
1
29 1000008249 CHASSIS,LEF-12
1
30 1000008250 CHASSIS,STAY MIDDLE LEF-12
1
31 1000008251 CHASSIS,STAY UPPER LEF-12
1
32 1000008587 COVER,INK GUARD LEF-12
1
33 1000008588 COVER,MIST DUCT CHASSIS LEF-12
1
34 1000008586 COVER,SERIAL PORT LEF-12
1
35 1000000551 FAN,4710KL05WB40
1
36 1000008292 FILTER(M),MIST REAR LEF-12
1
S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 12
1-13
1-7 Pump System
13 4 S3
28
7
23
2
S7
S7
23
10 28
24
S5 18 S7
12
26
10
10 10
S3
S3
25
30
S8 S11
10
15
S6 S1
10
23
S2
S8
28
10 10
S3
6
28
10
S11
14
S3
10
2
23 30
16
29
S8
S8
19 22 11 S3
31 (140mm)
S3
17 S9 5
1 S3
S3
S12
31 (115mm) Revised 10
27 31 (250mm) S12 S3
22
S6
31 (190mm)
S4
S3
1
S9 17 5
31 (140mm) 1
S3 20
9
8
3
21 S10
1-14
S12
31 (190mm)
19
S3
1-7 Pump System PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
1000002680
ADAPTER,JOINT VPI336
3
S1 31029901
BUSH,SQUARE SB-4025
1
2
1000002537
ARM,LINK UP VP-540
2
S2 31029106
BUSH,SQUARE SB-6025
1
3
7520501000
ASSY,CAP BOTTLE 2 FJ-52
1
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
29
4
1000004546
ASSY,CAP-TOP 2 XC-540
3
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
2
5
6700319010
ASSY,PUMP SUB XC-540
2
S5 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
1
6
1000006234
BASE,CAP 2 VP-540I
1
S6 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
5
7
1000008237
BASE,CAP LEF-12
1
S7 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
9
8
1000008240
BASE,PUMP LEF-12
1
S8 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
6
9
1000008239
BRACKET,INK CATCH TANK LEF-12
1
S9 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
2
10 1000000796
BUSH,80F-0503
12
S10 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
11 1000008327
CABLE-ASSY,PUMP MTR LEF-12
1
S11 31179106
SCREW,JACK UP SP-540V
2
12 21365121
CASE,CAP TOP FJ-540
4
S12 3000000129
TAPE,AL 3M #425 19*55M
*
13 22025671
COVER,CAP CASE FJ-540
3
14 12239406
CUSHION,TM-96-6
1
15 1000006241
FRAME,BACK-UP CAP 2 VP-540I
1
16 1000002580
FRAME,BASE CAP VP-540
1
17 21685122
GEAR,S10S20
2
18 22135616
GUIDE,CAP CASE FJ-540
1
19 22435106
MOTOR,103-593-1041
2
20 22155763
OILES BUSH 80F-0806
1
21 22055474
PLATE,INK CATCH TANK FJ-52
1
22 1000001585
PLATE,P-MOTOR XC-540
2
23 1000002539
SHAFT,CAP VP-540
4
24 22175334
SPRING,CAP HEAD FJ-540
6
25 1000002561
SPRING,CAP SWING VP-540
2
26 1000003033
STAY,GUIDE CAP-CASE VP-540
1
27 1000008238
STAY,PUMP LEF-12
1
28 22135349
STOPPER,PEN-HOLDER CM-24
4
29 1000002019
STOPPER,PUMP XC-540
2
30 1000002645
STOPPER,SHAFT CAP VP-540
4
31
1000002119
TUBE,EPDM ID2-OD4 310MM
3000000053
(TUBE,EPDM ID2-OD4 100M)
* qt. indicates the number of parts that is described in the figure.
*
1-15
1-8 INK SYSTEM S6
23 17 1 17 1 17 1 20
17 1
171 7 S9
7 1 17
10 S3
14 S9
24 S7
S3
18
15
3
2
1
S8
17
S2
4
21
Revised 5 7
29 14
S3 8 (30mm) S3
S2
7
17 1
26
22
S2
28
25
6
S4 S3
11
S1 S4 S3
19 5
S5
1-16
12 9 13
1-8 INK SYSTEM PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
qt.
Parts No.
1 11909133
ADAPTER,SCREW 2FAI FJ-50
8
2 11909167
ADAPTER,SCREW 3FAI FJ-540
3 1000001589
ADAPTER,TUBE 2-3FAI XC-540
W700900130 4 W700311520
ASSY,CARTRIDGE IC BOARD XC-540 ASSY,CARTRIDGE IC BOARD LEC-300
W700311511
ASSY,INK TANK BOARD XC-540
5 6 1000008242 1000008754 7
qt.
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
2
2
S2 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
26
2
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23
S4 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
3
S5 31019142AS
SCREW SET,BINDING M3*4 NI 100PCS.
2
S6 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
6
S7 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
1
S8 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
6
S9 3000000129
TAPE,AL 3M #425 19*55M
*
ASSY,CARTRIDGE IC BOARD LEC-300
W700900130
W701210320
Parts Name
Revised 14
1
1
ASSY,INK TANK BOARD LEC-330 BASE,INK CARTRIDGE LEF-12
1
* qt. indicates the number of parts that is described in the figure.
ASSY,TUBING BK 2.2FAI 300MM LEJ-640 *
(TUBE,INK BK 2.2FAI (100m)) Revised 11
3000000181 (TUBE,INK BK 2.2FAI (10m)) 1000006439
ASSY,TUBING 3*350MM BK LEC-330
3000000113
TUBE,INK BK 3FAI
8
*
9 23475201
CABLE,CARD 6P1 255L BB FJ-540
1
10 1000008345
CABLE-ASSY,CIRC MTR LEF-12
1
11 1000006305
CABLE-ASSY,INK CARTRIDGE LEC-330
1
12 1000001703
CABLE-ASSY,INK CARTRIDGE XC-540
1
13 1000008351
CABLE-ASSY,INK SERIAL LEF-12
1
*Refer to Service Information LEF12-004. 1000008311
CONNECTOR,TUBE VFY-206 BK
1000002095
FITTING,TUBE PP VFY206
14
1
15 21685122
GEAR,S10S20
1
16 11659218
HOLDER,IC SC-500
17 11659149
HOLDER,RING O 2FAI FJ-50
8
18 11659249
HOLDER,RING O 3FAI FJ-540
2
19 12399102
MAGNET CATCHER TL-105
1
20 22435106
MOTOR,103-593-1041
1
21 1000001473
PLATE,HOLDER I/C XC-540
6
22 1000001580
PLATE,INK CMCM XC-540
1
23 1000008243
PLATE,INK JOINT LEF-12
1
24 1000001585
PLATE,P-MOTOR XC-540
1
25 1000008289
SHEET,INKCARTRIDGE LEF-12
1
26 22625103
SPRING,PRESS CARTRIDGE SP-300
12
27 21435109
TUBE,SILICONE 3*5*8 FJ-540 Revised 5
6
28 6701219010
ASSY,CIRCULATING PUMP LEC-330
1
29 6700980300
ASSY,HOLDER I/C RS-540
1
Revised 5
6
Revised 5
1-17
1-9 ACCESSORIES 100/117V
21
21
32
4
6
230V
240VA 20 1
21
3 240VE
230V BR
8
38 2
7 21
17
18
5
29 30
31
16 24
13
14 12 35
9
22
23
37 15 10
19 25 11
27
26
33 28 S2 S1 36 S2
S1
34
1-18
S2
1-9 ACCESSORIES PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
1
23495124
AC CORD 3ASL100 240VA 10A SAA
1
28 1000008630 PAD,L LEF-12
2
2
13499111
AC CORD H05VV-F 240VE 10A S
1
29 1000008635 PAD,U LEFT B LEF-12
2
3
23495125
AC-CORD H05VV 230V 10A S
1
30 1000008636 PAD,U LEFT F LEF-12
1
4
13499209
ADAPTER PLUG (100V)
1
31 1000008637 PAD,U RIGHT B LEF-12
1
5
22565591
ADHESIVE SHEETS
1
32
1
6
1000005833
CABLE-AC,117V 15A 2.5M 3P
1
33 1000008256 STOPPER,CARRIAGE LEF-12
1
7
1000006571
CABLE-AC,3P 117/230V BR 2.5M
1
34 1000008236 STOPPER,TABLE LEF-12
1
8
1000008631
CARTON,SLEEVE LEF-12
1
35 21935130
1
9
1000008632
CARTON,SUPPORT BACK LEF-12
1
36 1000008629 TRAY,SKID LEF-12
1
10 1000008633
CARTON,SUPPORT LEFT LEF-12
1
37 12569656
1
11 1000008634
CARTON,SUPPORT RIGHT LEF-12
1
38 1000009033 SHIELD,UV REFLECTION LEF-12
12 1000008638
CARTON,SUPPORT TOP LEF-12
1
13 22605362
CARTON.VKIT PC-12
1
14 11369115
CASE,PP BOTTLE
1
Parts No.
15 ST-037
CLEAN STICK TX712A
60
16 1000008292
FILTER(M),MIST REAR LEF-12
1
17 1000008291
FILTER,MIST CARRIAGE LEF-12
1
18 1000005301
FLANGE,DUCT HOSE HOFM38
1
19 22085118
KIT,CLEANING(SL)
2
20
*1
LABEL,CARTON CARE #LA762
1
21
*1
LABEL,CARTON LEF-12#LA1286
4
22 1000008583
LABEL,DRAIN BOTTLE UV #LA1278
1
23 1000001099
LABEL,HARMFUL FIRE #LA915
1
24 1000002989
PAD,DUMMY CARTRIDGE SP-540V
2
1000008374
MANUAL,USE EN LEF-12
1000009894
MANUAL,USE EN LEF-12_03 ** Revised 10
1000008373
MANUAL,USE JP LEF-12
1000009893
MANUAL,USE JP LEF-12_03 **
1000007010
MANUAL,USE2 EN LEC-540
1000007009
MANUAL,USE2 JP LEC-540
1000008372
MANUAL,STA EN LEF-12
1000009892
MANUAL,STA EN LEF-12_03 ** Revised 10
1000008371
MANUAL,STA JP LEF-12
1000009891
MANUAL,STA JP LEF-12_02 ** Revised 10
Parts No.
STICKER,REP JP/EN LEF-12
TOOL,HEXAGON 3 ZN
TWEEZERS PTS-01
qt.
6
PARTS LIST -Supplemental PartsParts Name
qt.
S1 31279201
LABEL,REPACKAGE #LA16
2
S2 31799107
SCREW SET,CAP M4*6 NI 20PCS
5
* qt. indicates the number of parts that is described in the figure.
1 25 1 Revised 10
26
*1
Parts Name
1
1 27 1
** These parts are for the machine whose firmware is above Ver.1.80.
1-19
17
FEED ORG SENS
FEED MOTOR
CN1
FAN
CN2
CN3 CN2
36
INK JUNCTION BOARD
31
CN3
CN15
CN4
CN5
CN7
INK TANK BOARD CN6
CARTRIDGE IC BOARD x6
16
45
44
44
Z MOTOR
CARTRIDGE UNIT x6
35
34
33
32
CIRCULATION PUMP Z ORG SENS
CN5
18
CN110
CN111
CN17 CN14
CN100 CN103 CN105 CN106
SIGNAL JUNCTION BOARD
CN108
CN107
43
43
CN102 CN109 CN113 CN112 CN114 CN104
D-Sub
CN7
CN12 CN8
CN1
CN6
CN4
CN11
CN503 22
21
20
45
15
41
CN507
CN502 CN500
26
39
40
40
PANEL BOARD
10
CN8
13
12
46
DC JUNCTION BOARD
MIST ABSORB FAN
8
9
7
19
24
23
CN5
SW POWER UNIT (LEB150F-0536) +5VDC/+41VDC OUT
CN3
CN304
42 CN303 CN306 CN305 CN312
x6
CN300
CN14
41
CN15
41
CN308
6
5
37
AC JUNCTION BOARD
MAIN BOARD
41
CN302
PRINT CARRIAGE BOARD
CN301
CN9 CN6 CN7 CN17
CN309
CN22 CN19
SW POWER UNIT (LFA100F-24) +27VDC OUT
SCAN MOTOR
38
MAINTENANCE COVER SENS
FRONT COVER SENS
Z HEIGHT SENS
CN214
CN11
11
CN210 CN203 CN209 CN208
14
CN16
SERVO BOARD
CN7 CN10 CN9
25
CN504
PRINT ORG SENS
SENS JUNCTION BOARD
CN501
27
CHASSIS COOLING FAN
28
29
WIPER ORG SENS
CN2 CN1 CN6
CN506
WIPER MOTOR
CN215 CN213
CN314 CN8
PUMP1
CN52 CN51
CN17 CN205
PUMP2
CN212
CN508 CN207 CN211
2-1
CN204
CN505 CN206
CN311 CN316 CN200
HEAD UNIT x3
4
POWER SW
UV LED
30
LASER POINTER
3
2
1
AC INLET
LINEAR ENCODER BOARD
2 Electrical Section
2-1 WIRING MAP
CABLE LIST Parts No.
Parts Name
Parts No.
1
1000002189
CABLE-ASSY,JUNBI A VP-540
31 1000008348
CABLE-ASSY,JUNC Z MTR LEF-12
2
1000002190
CABLE-ASSY,JUNBI B VP-540
32 1000008349
CABLE-ASSY, JUNC Z SENS LEF-12
3
23415268
CABLE-ASSY AC GROUND GREEN SP-540
33 1000008345
CABLE-ASSY,CIRC MTR LEF-12
4
1000008354
CABLE-ASSY,POWER AC LEF-12
34 1000008346
CABLE-ASSY,FEED MTR LEF-12
5
1000008353
CABLE-ASSY,POWER 27V LEF-12
35 1000008347
CABLE-ASSY,FEED ORG SENS LEF-12
6
1000008352
CABLE-ASSY,POWER 41V LEF-12
36 1000008350
CABLE-ASSY, JUNC-ROTARY-A LEF-12
7
1000008340
CABLE-ASSY,POWER-DC-B LEF-12
37 1000008342
CABLE-ASSY,LAMP IF LEF-12
8
1000008355
CABLE-ASSY,POWER-DC-A LEF-12
38 1000000619
CABLE-CARD 25P1 225L BB HIGH-V
9
1000008356
CABLE-ASSY,SLEEP CONTROL LEF-12
39 1000000148
CABLE-CARD,28P1 100L BB HIGH-V
10 1000008344
CABLE-ASSY,JUNC PANEL LEF-12
40 1000006946
CABLE-CARD,26P1 300L BB HIGH-V
11 1000008338
CABLE-ASSY,POWER-MAIN-A LEF-12
41 1000008357
CABLE-CARD,36P1 1700L BB HIGH-V
12 1000008339
CABLE-ASSY,POWER-MAIN-B LEF-12
42 23475206
CABLE-CARD 21P1 330L BB
13 1000008337
CABLE-ASSY,POWER-SERVO LEF-12
43 1000008359
CABLE-CARD,21P1 1100L BB HIGH-V
14 1000008336
CABLE-ASSY,POWER-SIGNAL LEF-12
44 1000008358
CABLE-CARD,29P1 600L BB HIGH-V
15 1000008332
CABLE-ASSY,JUNC-SENS LEF-12
45 23475201
CABLE,CARD 6P1 255L BB FJ-540
16 1000008351
CABLE-ASSY,INK SERIAL LEF-12
46 1000008361
CABLE-CARD,24P1 90L BB HIGH-V
17 1000001703
CABLE-ASSY,INK CARTRIDGE XC-540
18 1000006305
CABLE-ASSY,INK CARTRIDGE LEC-330
19 1000008341
CABLE-ASSY,SCAN MTR LEF-12
20 1000008334
CABLE-ASSY,SUB SERIAL LEF-12
21 1000008333
CABLE-ASSY,AMBIENT AD LEF-12
22 1000008335
CABLE-ASSY,FAN JUNC LEF-12
23 1000008331
CABLE-ASSY,M-COVER SW LEF-12
24 1000008330
CABLE-ASSY,F-COVER SW LEF-12
25 1000008325
CABLE-ASSY,Z HEIGHT SENS LEF-12
26 1000008329
CABLE-ASSY,PRINT ORG SENS LEF-12
27 1000008326
CABLE-ASSY,WIPER ORG SENS LEF-12
28 1000008328
CABLE-ASSY,WIPER MTR LEF-12
29 1000008327
CABLE-ASSY,PUMP MTR LEF-12
30 1000008343
CABLE-ASSY,L-ENCODER LEF-12
2-2
Parts Name
2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram(Component Side) It indicates the version of the Board.
2-3
DIP SW LEF-12
Bit 1 ON
Bit 2 OFF
Bit 3 OFF
Bit 4 OFF
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
R3 2.2K
T17
10
R27
10
R28
10
R29
PC5
CE0.1u
CE0.1u
RA1
10K
10K
R1
CE0.1u
PC211
CE0.1u
䎒䎦䏐䏇䏂䎫䎶䏂䎰䏗䏒䎶
PC118 CE0.1u
VCC3
CE0.1u
3
GND
Cd
5
CE0.1u
PC112
TP303
VCC3
R10 10K
R152 1.0K IC39 RN5VD29AA-TR 2 1 VDD OUT
CE0.1u
VCC3
T14
VCC3
R21 10K
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC
VCC3
CE0.1u
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18
VCC1.55
PC219
VCC3
T4 T10 T15
PC227
VCC3
CE0.1u
T7
T11 T18
PC209 CE0.1u
A1
A0
A24 A25
A20 A21 A22 A23
A18 A19
PC220 CE0.1u
VCC3
䎦䏐䏇䏂䎰䏗䏒䎶
PC226
VCC3
PC214
CE0.1u
VCC3
T12
PC212
VCC3
/RESET1
R5 10K
A1
T6
VCC1.55
CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u
A0
T5
Y1 FA-365 20.0MHz
0
R26
10u_16V
+ C3
+ C4 10u_16V
10u_16V
+ C5
STATUS0 STATUS1
T13
CE0.1u
PC225
PC207 PC201 PC210 PC221
/Cmd_HS_MtoS
A25 A24 A23 A22 A21 A20 A19 A18
CE0.1u
VCC3
CE0.1u
PC224
VCC3
CE0.1u
PC7
Cmd_MtoS
NoMount
T1
10K
R89
10K
R2
5 7 4 8 3 9 2 10
10K
R14
1
6
R6
T19 T2
R15
VCC3
CE9p
C8
CE9p
C6
PC6
VCC3
VCC3
STATUS0 STATUS1
DACK1
VCC3
R4 2.2K
T8
DACK0
R7
T16
10K
10K
R19
VCC3
2.2K
T20
R20
VCC3
/Cmd_HS_StoM
CE0.1u
CE0.1u
PC223
VCC3
PC229
VCC3
PC218
VCC3
PC216
VCC3
CE0.1u
VCC3
PC9
CE0.1u
VCC3
PC22
CE0.1u
VCC3
PC30
CE0.1u
VCC3
CE0.1u
CE0.1u
EXBA10E103J
PC38
VCC3
PC37
VCC3
PC39
VCC3
CE0.1u
CE0.1u
P
M
P
T3
R8 10K
VCC3
RRXD2
R49 47
/WR2
VCC3
VCC3
10K
10K
TXD2
R23
R22
T21
2
3
IC40B
4
R322 1.0K
VCC3
A[0..25]
6
SN74LVC14APWR
5
SN74LVC14APWRSN74LVC14APWR IC40C
1
IC40A
T22
D47 D32
PC29
56
D46 D33
VCC3
/CS0
R12
/CCS0
33 56 75 56 75
R18 R25 R32 R33 R34
/CS1 /CS4 /CS5 /CS6 /BS
75
R35
/RD2
/WR2
TXD2 RA14 EXBA10E103J
VCC3
HD6417297BP267
IC7
56
R325
56
R327
R328 1.0K
VCC3
RA19 EXBA10E103J
/RESET1
TP302
RA28 EXBA10E103J
/RESET2
/RESET1
D15 D0 D14 D1
M
D62 D49 D45 D34 D44 D35
D35 D47 D44 D32 D34 D46 D45 D33
6
D43 D36 D42 D37 6
5 7 4 8 3 9 2 10 1
D41 D38 D40 D39
D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10 1
EXBA10E103J
RA24
D13 D2
P
/IRL3 /IRL2 /IRL1 /IRL0
6
1
RA36 EXBA10E103J
D12 D3
PC21
6
D11 D4 D10 D5
VCC3
EXBA10E103J
RA32
D29 D18 RA43 EXBA10E103J
EXBA10E103J
RA40
D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE
T25
W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
T29
R60 10K
VCC3
T38
A17
A15 A16
A13 A14
A10 A11 A12
A7 A8 A9
A4 A5 A6
A2 A3
D22 D24 D23
D25
T43
R57 10K
VCC3
PC228 VCC3 CE0.1u
PC222 CE0.1u
VCC1.55
33
10 2 9 3 8 4 7 5
A10 A14 A11 A15 A12 A16 A13 A17
56 56 56 33 56
R72 R53 R71 R52 R70
GND GND
S2 S1
REF
FBK
D[0..63]
CE0.1u
CE0.1u
R91 R79
R82 R83 R80 R39
CE0.1u
PC208 CE0.1u
PC213 CE0.1u
CE0.1u
VCC3
PC58 CE0.1u
VCC3
33 33
0 0 0 0
/CS0
PC57
VCC3
T52
/DREQ0
RA[0..25]
PC215
VCC3
6 7 10 11
2 3 14 15
VCC3
VCC3 PC217
PC202
RA18 RA19 RA20 RA21
RA15 RA16 RA17
A[0..25]
EXBV8V680JV
CLKB1 CLKB2 CLKB3 CLKB4
CE0.1u
VCC3
/WE1
CKE
DQM5
DQM4
DQM1
DQM0
VCC3
CY2308-2
/WE0
5 12
8 9
1
5 6 7 8
43 43 43
EXBV8V680JV RA7 5 RA22 6 RA23 7 RA24 8 RA25
RA8
CLKA1 CLKA2 CLKA3 CLKA4
PC203
VCC3
10K 10K
56
16
VCC3 IC17 4 VDD 13 VDD
/CS3
/RAS
/RD
/WR
DQM2
DQM3
DQM6
10K
CE0.1u
VCC3
R69
DQM7
TP254
33
RRXD
RA[0..25]
4 3 2 1
4 3 2 1
R48 R47 R46
A[0..25]
A22 A23 A24 A25
A18 A19 A20 A21
A15 A16 A17
PC204
/WE1
75
CE0.1u
CKE
56
PC205
DQM4
DQM1
75
DQM5
DQM0
75
75
/WE0
75
R95 R94
R42
DRAK0
/CS2
/RAS
/RD
/WR
䎧䎴䎰䎕
䎧䎴䎰䎖
䎧䎴䎰䎙
䎧䎴䎰䎚
R65
/DREQ1
75
CE0.1u
VCC3
R187
R63
R43
R62
R44
R45
R64
6
RA51 VCC3 1
VCC3
RA52
6
PC206
10 2 9 3 8 4 7 5
75
R54
VCC3
75
R73
T50
75
R55
1
75
R74
T41
EXBV8V330JV
RA11 RA12 RA13 RA14
EXBV8V330JV RA45 8 7 6 5
RA3 RA4 RA5 RA6
RA0 RA1 RA2
RA7 RA8 RA9 RA10
8 7 6 5
68 68 68
EXBV8V330JV RA46 8 7 6 5
R85 NoMount
CLK120
A2 A6 A3 A7 A4 A8 A5 A9
T31
VCC3
R76
1 2 3 4
1 2 3 4
A7 A8 A9 A10 A11 A12 A13 A14
1 2 3 4
RA47
R31 R30 R51
A3 A4 A5 A6
A0 A1 A2
2
/RESET1
/RRD /WWE0
R201 0
STATUS0 STATUS1
CLK60_1 CLK60_2
3
1 2
27 46
14 26 28 11 12
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
RA13 RA25 EXBV8V560JV RA20 EXBV8V560JV RA29 EXBV8V560JV EXBV8V560JV
VSS VSS
WP/ACC CE OE WE RESET
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15/A-1
IC2
VCC
NC RY/BY BYTE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
37
13 15 47
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10
MA[0..25]
VCC3
Y
4
5
RA33 RA41 RA10 RA22 RA44 RA39 EXBV8V330JV RA37 EXBV8V330JV RA49 EXBV8V560JV RA15 EXBV8V560JV RA27 EXBV8V330JV RA31 EXBV8V330JV RA35 EXBV8V330JV EXBV8V330JV EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NoMount
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
DD[0..63]
470
R16
K
D1
VCC3
A
VCC3
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
DD[0..63]
KPT-2012SGC (GREEN)
PC3 CE0.1u
VCC3
VCC MA25
PC4 CE0.1u
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
MA[0..25]
MBM29LV160BE90TN(MBM29LV320BE)
VCC
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
䎒䎵䎵䎧 䎒䎺䎺䎨䎓
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
SN74LVC1G32DCK
GND
A B
IC1
MD[0..31]
VCC3
CLK120_1 CLK120_2 CLK120_3 CLK120_4
㪥㫆㫉㫄㪸㫃㩷㪑㩷㪉㪄㪊 㪡㪠㪞㪬㩷㪑㩷㪈㪄㪉
1
JP1 DSP03-003-432G 3
JUMP1 DSP01-002-430G-0
MD[0..31]
8 7 6 5 DD33 DD46 DD32 DD47
D3 D1 D12 D14 D2 D0 D13 D15 5 7 4 8 3 9 2 10
D9 D6
8 7 6 5 DD35 DD44 DD34 DD45
M
D63 D48
1 D59 D52 D58 D53
1
1 2 3 4 8 7 6 5 DD37 DD42 DD36 DD43
D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10
D8 D7 D35 D44 D34 D45 1 2 3 4
1 2 3 4 8 7 6 5 DD39 DD40 DD38 DD41
PC8
NC
4
D61 D50 D60 D51
6
10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55
1 D28 D19
10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17
6
10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18 D33 D46 D32 D47 1 2 3 4
6
10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27
1 2 3 4 8 7 6 5 DD1 DD14 DD0 DD15
D37 D42 D36 D43
1 2 3 4 8 7 6 5 DD3 DD12 DD2 DD13
D39 D40 D38 D41
EXBA10E103J EXBA10E103J
8 7 6 5 DD5 DD10 DD4 DD11
D1 D14 D0 D15
8 7 6 5 DD7 DD6 DD8 DD9
D3 D12 D2 D13
VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ 1
D5 D10 D4 D11 1 2 3 4
RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7 6
D7 D6 D8 D9 1 2 3 4
1 2 3 4 8 7 6 5 DD63 DD48 DD62 DD49
D63 D48 D62 D49
1 2 3 4 8 7 6 5 DD61 DD50 DD60 DD51
D61 D50 D60 D51
1 2 3 4 8 7 6 5 DD59 DD52 DD58 DD53
D57 D54 D56 D55 1 2 3 4 8 7 6 5 DD57 DD54 DD56 DD55
D25 D24 D22 D23 1 2 3 4 8 7 6 5 DD25 DD24 DD22 DD23
D31 D16 D30 D17 1 2 3 4 8 7 6 5 DD31 DD16 DD30 DD17
D27 D20 D26 D21 1 2 3 4 8 7 6 5 DD27 DD20 DD26 DD21
D59 D52 D58 D53
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 1
D29 D18 D28 D19 1 2 3 4 8 7 6 5
2-5
DD29 DD18 DD28 DD19
VCC3
MAIN BOARD_Circuit Diagram 1/9
/WR2
RA[0..25]
CE0.1u
PC63
VCC3
CE0.1u
PC50
VCC3
CE0.1u
PC41
VCC3
CE0.1u
PC36
VCC3
/WR2
CE0.1u
PC25
VCC3
CE0.1u
PC20
VCC3
CE0.1u
PC11
VCC3
CE0.1u
PC1
VCC3
/CS5 /RD2
/CS1
/WE1 /WE0
/WR2
RA22 RA23 RA24 RA25
RA20 RA21
RA18 RA19
RA16 RA17
RA14 RA15
RA12 RA13
RA10 RA11
RA6 RA7 RA8 RA9
RA4 RA5
RA2 RA3
RA0 RA1
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
DD16 DD17
DD14 DD15 /WR2
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
VCC3
VCC3
VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC15
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC12
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC9
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
VCC3
VCC3
VCC3
VCC3
10K
R202
5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V680JV 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V680JV 5 MA8 6 MA9 7 MA10 8 MA11
RA59
RA57
RA56
RA54
5 6 7 8
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA0
/CCS1
WWE1 TP269 /WWE0 TP244
5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V560JV 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V560JV 5 MA24 6 MA25 7 TP266 8 TP268 EXBV8V560JV
EXBV8V680JV
EXBV8V680JV RA50 5 MA12 6 MA13 7 MA14 8 MA15
RA48
RA42
RA38
EXBV8V560JV
MD28 MD29 MD30 MD31
5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V560JV 5 MD24 6 MD25 7 MD26 8 MD27
5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V560JV
EXBV8V560JV
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
RA30
RA26
RA21
EXBV8V560JV RA34 5 4 3 6 2 7 1 8
4 3 2 1
4 3 2 1
4 3 2 1
/GATE1
EXBV8V330JV
MD12 MD13 MD14 MD15
5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330JV 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330JV 5 MD8 6 MD9 7 MD10 8 MD11
EXBV8V330JV RA18 5 6 7 8
RA11
RA9
VCC3
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
RA6
/CCS1
/WWE0 /WWR
/CCS5 /RRD
T9
TP265
TP264
TP263
TP262
TP260
TP258
R224
R222
R217
MD[0..31]
TP250
MD[0..31]
56
56
56 /RRD2
/USB_WE
/FPGA_WE
/RRD2
A[0..25] DD[0..63]
A[0..25] R205
R206
R207
R208
R204
CE0.1u
PC80
VCC3
CE0.1u
PC68
VCC3
CLK120_2
CKE CLK120_1
/RAS /RD /WR /CS3 DQM7 DQM6
A17
A16
A15
47
CKE
/RAS /RD /WR /CS3 DQM7 DQM6
47
NoMount
47
NoMount
DD14 DD15
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
VCC3
1 14 27 3 9 43 49
10K
RA71
RA70
RA69
RA68
VCC3
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
C23 10u_16V
/GATE2
5 DB12 6 DB13 7 DB14 8 DB15 EXBV8V560JV
37 38
+
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15
VDD VDD VDD VDDQ VDDQ VDDQ VDDQ
NC
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
TP286 TP277 TP287 TP278 TP288 TP279 TP289 TP280 TP290 TP281 TP291 TP282 TP285 TP283 TP292 TP284
1 14 27 3 9 43 49
/CCS1 /USB_WE /WWE0 /RRD2
/RESET1
/INTUSB_0
T156
R169 NoMount
VCC3
MA13 MA14 MA15 MA16 MA17 MA18
/RESET1
63
56 55 54 53 51
18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
DB[0..15]
MA[0..25]
+
VDD VDD VDD VDDQ VDDQ VDDQ VDDQ
NC
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
NoMount
RST
CS WR1 WR0 RD INT
A1 A2 A3 A4 A5 A6/ALE
D0 D1/AD1 D2/AD2 D3/AD3 D4/AD4 D5/AD5 D6/AD6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC47
PC55 CE0.1u
VCC3
1 14 27 3 9 43 49
R357 NoMount
10 11
17 16
62 60 61
57 59 58
4 43 44 45 46 47 48 49 50 52
5 3
C40 NoMount
R166 NoMount
XIN XOUT
MPBUS TEST
DEND1 DREQ1 DACK1/DSTB0
DREQ0 DEND0 DACK0
DP SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SOF
VBUS DM
CKE
NoMount
2
1
FL47 NoMount
NoMount
Y6
NoMount
R167
NoMount
R361
NoMount
R356
/INTUSB_1
C45 NoMount
NoMount
PC292
NoMount
PC289
VCC_1.5
NoMount
PC288
VCC_1.5
NoMount
PC126
VCC_1.5
NoMount
PC133
VCC3
NoMount
PC291
VCC3
NoMount
PC290
VCC3
NoMount
VCC3 PC125 NoMount
VCC3
+
VCC3
VCC -Data +Data Ground CASE1A CASE1B
CN21
C29 10u_16V
PC86 CE0.1u
VCC3
PC85 CE0.1u
NoMount R168 NoMount
1 2 3 4 5A 5B
1 14 27 3 9 43 49
+ C33
VCC3
DACK1
/DREQ1
C46 NoMount
PC73 CE0.1u
VCC3
PC74 CE0.1u
VCC3
DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3
VDD VDD VDD VDDQ VDDQ VDDQ VDDQ
NC
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
MT48LC16M16A2P-7E
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
CKE CLK
RAS CAS WE CS DQMH DQML
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA1 BA0
IC24
PC75 CE0.1u
R355 VCC3 NoMount
90Ω±10%
3
4
FL46
NoMount
FL45
28 41 54 6 12 46 52
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3
PC76 CE0.1u
VCC3
DQM1 DQM0
/RAS /RD /WR
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
PC66 CE0.1u
VCC3
PC65 CE0.1u
VCC_1.5
PC52 CE0.1u
VCC3
DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3
PC53 CE0.1u
VCC3
PC54 CE0.1u
VCC3
MT48LC16M16A2P-7E
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
CKE CLK
RAS CAS WE CS DQMH DQML
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA1 BA0
IC20
VCC3 VCC3
28 41 54 6 12 46 52
37 38
CKE
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15
C24 10u_16V
DQM3 DQM2
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
/RAS /RD /WR
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
/INTUSB_0
PC47 CE0.1u
VCC3
PC46 CE0.1u
VCC3
DB[0..15]
MA[0..25]
DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC28 CE0.1u
VCC3
PC31 CE0.1u
VCC3
PC32 CE0.1u
VCC3
MT48LC16M16A2P-7E
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
CKE CLK
RAS CAS WE CS DQMH DQML
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA1 BA0
IC13
PC33 CE0.1u
28 41 54 6 12 46 52
CKE
VCC3 VCC3
DQM5 DQM4
18 17 16 19 39 15
/RAS /RD /WR
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
SDBK[0..2]
DD[0..63]
RA[0..25]
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
5 DB0 6 DB1 7 DB2 8 DB3 EXBV8V330JV 5 DB4 6 DB5 7 DB6 8 DB7 EXBV8V330JV 5 DB8 6 DB9 7 DB10 8 DB11 EXBV8V560JV
PC24 CE0.1u
VCC3
PC23 CE0.1u
R251
PC12 CE0.1u
VCC3
PC13 CE0.1u
VCC3
DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3
VDD VDD VDD VDDQ VDDQ VDDQ VDDQ
NC
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
MT48LC16M16A2P-7E
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
CKE CLK
RAS CAS WE CS DQMH DQML
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA1 BA0
IC8
PC14 CE0.1u
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC23
28 41 54 6 12 46 52
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
VCC3
PC15 CE0.1u
VCC3 VCC3
VCC3
C22 10u_16V
SDBK2
SDBK1
SDBK0
P M
IC3
P M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
P M
VCC3
VDD AFED15V AFEA15V AFEA15G AFED15G
15 42 64 2 12 VIF VIF VIF AFED33V AFEA33V DGND 41
AFED33G AFEA33G 1 9
40 13 6 REFRIN 8
P M
2-6
7 14
P M
DD[0..63]
MAIN BOARD_Circuit Diagram 2/9
PC94
CE0.1u
CE0.1u
CE0.1u
TP330 TP331 TP332
TP334
TMS
TDI
R359 10K
TCK
R360 10K
R358 10K
VCC3
RTC_WDATA RTC_CLK RTC_CE AD_CK /AD_CS AD_IN HEAD_SENS /PS_SENS
RTC_DATA
/SW0 /SW1 /SW2 /LED LCD_RW LCD_RS LCD_E /LCD_CS
TDO
53398-10
1 2 3 4 5 6 7 8 9 10
CN16
CE0.1u
PC115
VCC3
PC114
VCC3
PC111
VCC3
CE0.1u
PC99
VCC3
CE0.1u
PC98
VCC3
CE0.1u
PC95
VCC3
CE0.1u
VCC3
PC93
VCC3
/SENSOR /PANEL
4 3 2 1 T152
VCC3
VCC3
5 6 7 8
RA72 EXBV8V103JV
10K R277 I/O I/O I/O I/O I/O I/O I/O I/O VCCIO1 GNDIO GNDINT IO/GCLK0 VCCINT IO/GCLK1 I/O I/O I/O I/O I/O I/O I/O TMS TDI TCK TDO
10K R276
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
EXT_OUT3 EXT_OUT2 EXT_OUT1 EXT_OUT0 EXT_IN3
10K
/SRVBRD_RESET /SERIAL_START /MTRERR CROP_ON /INTDDA T75 EPM240T100C5N
IC27
EXT_IN2 EXT_IN1 EXT_IN0 AD_OUT
/F0_INTREQ /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG
/WWE0 DB7 DB6
R171 /INTUSB_0 /GATE1 /GATE2 R156
CE100p
C28
CE100p
R136
150
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
P_POS
H_UD
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GNDINT IO/GCLK3 VCCINT IO/GCLK2 I/O GNDIO VCCIO2 I/O I/O I/O I/O I/O I/O I/O I/O
150
T87
C27
RB_NIRQ RB_NRES /CCS4 /CCS4 /CCS6 /CCS6 /CCS5 /CCS5 /CCS1 /CCS1
R134
DB5 DB4 DB3 DB2 DB1 DB0
MA21 MA22 MA23 MA24 MA25
33
DB[0..15]
MA[0..25]
/RESET1
CLK60_1
DB[0..15]
RA74 EXBA10E103J
VCC3 1
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 I/O I/O I/O I/O I/O I/O VCCIO2 GNDIO I/O I/O IO/GNDINT I/O IO/VCCINT I/O I/O I/O I/O I/O I/O I/O VCCIO2 GNDIO I/O I/O I/O
I/O I/O I/O I/O I/O VCCIO1 GNDIO I/O I/O I/O I/O IO/GNDINT I/O IO/VCCINT I/O I/O I/O IO/DEV_OE IO/DEV_CLRn VCCIO1 GNDIO I/O I/O I/O I/O
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
2-7 /CCS0 /RRD2 RESERVE_PORT 41V_Control
6 MA[0..25]
/IRL0 /IRL1 /IRL2 /IRL3
10 2 9 3 8 4 7 5
VCC3
1 2 3 4 KHS42E
SW1 8 7 6 5
MAIN BOARD_Circuit Diagram 3/9
2-8
T44 T30 T32 T39
R210 10K
R209 10K
VCC1.2
VCC3
MA[0..25]
MD[0..31]
/ALT_STATUS /ALT_DATA /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
R211 10K
VCC3
MA[0..25]
CLK60_2 MD[0..31]
/ALT_RESET /RRD /FPGA_WE /CCS5
SA_/SOE
33
VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCD_PLL1 VCCA_PLL2 VCCD_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND_PLL1 GND_PLL1 GND_PLL2 GND_PLL2 GNDA_PLL1 GNDA_PLL2 nSTATUS TCK TMS TDO TDI DATA0
0
R36
0
R41
T23
T24
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15
SA_A[0..12]
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
G9 H7 H10 J7 B1 G3 K3 R1 A2 A15 C10 C7 E10 E7 B16 G14 K14 R16 M10 M7 P7 P10 T2 T15 M5 L6 E12 F11 A1 A16 B2 B15 C8 C9 E8 E9 G8 H3 H8 H9 H14 J3 J8 J9 J14 K9 M8 M9 P8 P9 R2 R15 T1 T16 L5 N5 D12 F12 M6 E11 M13 F2 G1 G2 H5 F1
SA_D[0..15]
R68
/RRD /FPGA_WE /CCS5
SA_/SWE
/ALT_STATUS /ALT_DATA
T61 T60 T66 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
J13 K12 H2 H1 J2 J1 H16 H15 J15 J16 P2 P1 N2 N1 M2 M1 L2 L1 P3 M4 M3 L4 L3
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 GND CLK5 CLK6 CLK7 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
T51 T53 T55 T47
MD4 MD3 MD2 MD8 MD13 MD12 MD1 MD7 MD11
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15
SA_/SWE SA_/SOE
F6 F3 G6 K5 J4 K4 K1 K2 D6 E6 E5 D3 E4 E3 E2 E1 T3 R3 R6 P6 N7 N6 B4 A3 B3 D4 A6 B6 C2 A5 C5
EP2C5F256
IC16
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC I/O I/O I/O I/O I/O I/O I/O CLKUSR I/O I/O
MA18 MA19
MD6 MD0 C11 D11 B5 C1 I/O I/O I/O I/O
MD5 A4 I/O
DCLK CONF_DONE nCONFIG nCE I/O ASDO I/O nCEO I/O nCSO NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC NC NC NC NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O INIT_DONE I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O I/O I/O I/O I/O I/O
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
VSS VSS
VCC VCC
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021CV33-12ZXC
BHE BLE
OE
CE
WE
I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I/O16
IC10
12 34
11 33
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
PC34 CE0.1u
VCC3
SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
SB_/SOE
SB_/SWE
0
R100
0
R112 T72
T73
SB_D0 SB_D1 SB_D2 SB_D3 SB_D4 SB_D5 SB_D6 SB_D7 SB_D8 SB_D9 SB_D10 SB_D11 SB_D12 SB_D13 SB_D14 SB_D15
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
VSS VSS
VCC VCC
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
SB_D[0..15]
CY7C1021CV33-12ZXC
BHE BLE
OE
CE
WE
I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I/O16
IC28
DAC_A[0..9]
DACLAT[0..3]
SI_B[0..3] SI_A[0..3] SCK[0..3]
12 34
11 33
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O NC NC I/O I/O I/O I/O I/O I/O NC I/O I/O I/O NC I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC
PC84 CE0.1u
VCC3
SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A6 SB_A7 SB_A8 SB_A9 SB_A10 SB_A11 SB_A12
SB_A[0..12]
H4 L13 J5 G5 C3 T46 N14 T65 F4 T40 B8 T56 C15 T64 P4 DAC_A0 DAC_A1 R4 DAC_A2 T4 DAC_A3 P5 R5 DAC_A4 T5 DAC_A5 T6 DAC_A6 R7 DAC_A7 T7 DAC_A8 L7 DAC_A9 L8 DACLAT0 G7 DACLAT1 F10 DACLAT2 K10 DACLAT3 C16 T69 D1 T34 D2 T42 D7 T54 D9 T57 E13 T63 E15 T68 F5 T45 F13 T62 SCK0 N8 SCK1 N9 SCK2 N10 L10 SCK3 T8 SI_A0 R8 SI_A1 T9 SI_A2 R9 SI_A3 SI_B0 T10 SI_B1 R10 SI_B2 T11 SI_B3 R11 SB_A0 N12 SB_A1 N13 SB_A2 M14 SB_A3 L14 M12 SB_A4 SB_A5 L12 SB_A9 M16 M15 SB_A8 L15 SB_A6 SB_A10 N15 L16 SB_A7 N16 SB_A11 P16 SB_A12 E14 F9 ENC_PHB ENC_PHA F8 F7 D16 D15 E16
MD27
T37 T28 T33 T67
SB_D13 SB_D14 SB_D11 SB_D10 SB_D15 SB_D12 SB_D5 SB_D6 SB_D8 SB_D7 SB_D9 SB_D0 SB_D2 SB_D1 SB_D4 SB_D3 /DAC_RST
MD23 MD17 MD28 MD29 MD18 MD24 MD19 MD20 LLAT3 LLAT2 LLAT1 LLAT0
T27
MD21 MD16 MD22 T36 MA21 MA16 MD31 MD26
CCH3 CCH2 CCH1 CCH0 MD30 MD25
T26 T59
NNCHG3 NNCHG2 NNCHG1 NNCHG0 MA20 MA22 MA17
MD10 MD15 MD9 MD14
PC240 CE0.1u
CE0.1u
T35
PC234
PSAVE
DDA_MtoS /F0_INTREQ
DDA_CLK
D5 B7 C4 C6 N4 P15 P14 P13 P12 C12 D13 D10 N3 K13 R13 T13 R12 T12 C14 B12 K8 B10 A7 A11 K7 C13 D8 D14 A13 K6 B13 B11 A8 A14 B14 A9 A12 B9 A10 L11 M11 N11 P11 J10 R14 T14 G15 F16 G13 H13 F15 G16 H11 G10 H12 G11 G12 K16 J12 K15 J11 K11 L9 J6 H6 G4 F14
R84 R86
DAC_A8 DAC_A9
CE0.1u
PC243
1.0K
CE0.1u
180 180
180
NNCHG[0..3]
DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3
DDA_CLK DDA_MtoS /F0_INTREQ
PC237
CE0.1u
PC247
CE0.1u
CE0.1u
PC64 CE0.1u
CE0.1u
33
C209 CE100p
R225
NoMount
R218
PC238
PC69
LLAT[0..3]
CE0.1u
PC246
CE0.1u
PC236
CE0.1u
PC48
CE0.1u
PC245
CE0.1u
PC232
CE0.1u
PC45
DDA_StoM
PC244 NoMount
VCC1.2
/DAC_RESET
CE0.1u
PC242
CE0.1u
PC231
CE0.1u
PC44
DDA_StoM
DAC[0..9]
DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3
DAC[0..9]
/DAC_RESET
PC233 NoMount
VCC1.2
PSAVE
5 6 7 8
DAC8 DAC9
DAC4 DAC5 DAC6 DAC7
DAC0 DAC1 DAC2 DAC3
EXBV8V181JV
RA58
CCH[0..3]
SB_/SOE SB_/SWE
R216
4 3 2 1
R223
NoMount
R214
5 6 7 8
EXBV8V181JV
RA55
DACLAT0 DACLAT1 DACLAT2 DACLAT3
ENC_PHB ENC_PHA
PC71
VCC1.2
4 3 2 1
DAC_A4 DAC_A5 DAC_A6 DAC_A7
5 6 7 8
EXBV8V181JV
4 3 2 1
DAC_A0 DAC_A1 DAC_A2 DAC_A3
RA53
CE0.1u
PC241
CE0.1u
PC72
CE0.1u
PC43
CE0.1u
PC239
CE0.1u
PC70
CE0.1u
PC42
VCC3 PC103 CE0.1u
SCK3
SI_A3
SI_B3
VCC3
100
R119
VCC3
R116
R118
R117
VCC3
100
100
100
VCC3
100
R121
VCC3
100
R120
PC105 CE0.1u
VCC3
100
100 R122
100 R124
R123
100 100 100 100 100 100
100 100 100 100 100 100
VCC3 PC106 CE0.1u
VCC3
100
100 R125
100 R127
R126
R143 R142 R141 R140 R139 R138
R149 R148 R147 R146 R145 R144 /RESET2 /PS_SENS
PC104 CE0.1u
SCK2
SI_A2
SI_B2
SCK1
SI_A1
SI_B1
SCK0
SI_A0
SI_B0
/RESET2 /PS_SENS
CCH2 CCH3 NNCHG0 NNCHG1 NNCHG2 NNCHG3
LLAT0 LLAT1 LLAT2 LLAT3 CCH0 CCH1
4 12
15
9
7
1
4 12
15
9
7
1
4 12
15
9
7
1
4 12
15
9
7
1
E1 E2
A1 A2 A3 A4 A5 A6 A7 A8
IC41
E1 E2
A1 A2 A3 A4 A5 A6 A7 A8
IC42 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
4Y 4Z VCC3 GND
3Y 3Z
2Y 2Z
4Y 4Z VCC3 GND
3Y 3Z
2Y 2Z
1Y 1Z
4Y 4Z VCC3 GND
3Y 3Z
2Y 2Z
1Y 1Z
4Y 4Z VCC3 GND
3Y 3Z
2Y 2Z
1Y 1Z
HD151031FPEL ET
G G
4A
3A
2A
1A
IC32
18 17 16 15 14 13 12 11
1Y 1Z
HD151031FPEL ET
G G
4A
3A
2A
1A
IC33
VCC
R343 R342 R341 R340 R339 R338
VCC3
VCC3
VCC3
VCC3
14 13 16 8
10 11
6 5
2 3
14 13 16 8
10 11
6 5
2 3
14 13 16 8
10 11
6 5
2 3
14 13 16 8
10 11
6 5
2 3
100 100 100 100 100 100
PC119 CE0.1u
100 100 100 100 100 100
PC120 CE0.1u
VCC
R337 R336 R335 R334 R333 R332
TC74VHCT541AFT
VCC
HD151031FPEL ET
G G
4A
3A
2A
1A
IC34
18 17 16 15 14 13 12 11
TC74VHCT541AFT
VCC
HD151031FPEL ET
G G
4A
3A
2A
1A
IC35
1 19
2 3 4 5 6 7 8 9
1 19
2 3 4 5 6 7 8 9
20 VCC GND 10 20 VCC GND 10
/ALT_RESET
CE100p
10
R282
R281
R258
R257
R259
R260
R284
R283
R286
R285
R261
R262
R263
R264
R288
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
R289 R287
10
10
10
10
10
10
R290
R266
R265
R267
R268
R292
10
10 R291
10 R294
10
10
10
10
10
10
R293
R269
R270
R271
R272
R296
R295
CE100p CE100p CE100p CE100p CE100p
C220 CE220p
C212 CE220p
C213 CE220p
C221 CE220p
C222 CE220p
C214 CE220p
C215 CE220p
C223 CE220p
C224 CE220p
C216 CE220p
C217 CE220p
C225 CE220p
C226 CE220p
C218 CE220p
C219 CE220p
C227 CE220p
CE100p
C235 C234 C233 C232 C231 C230
FL13 FL20 FL38 FL23 FL14 FL11
CE100p CE100p CE100p CE100p CE100p
C241 C240 C239 C238 C237 C236
FL36 FL21 FL12 FL35 FL37 FL22 LAT0 LAT1 LAT2 LAT3 CH0 CH1
FL1 EXCML16A270U TP297 FL6 EXCML16A270U FL30 EXCML16A270U TP320 FL40 EXCML16A270U FL24 EXCML16A270U TP314 FL15 EXCML16A270U FL29 EXCML16A270U TP319 FL39 EXCML16A270U
FL5 EXCML16A270U TP301 FL10 EXCML16A270U FL3 EXCML16A270U TP299 FL8 EXCML16A270U FL4 EXCML16A270U TP300 FL9 EXCML16A270U FL2 EXCML16A270U TP298 FL7 EXCML16A270U
FL28 EXCML16A270U TP318 FL19 EXCML16A270U FL26 EXCML16A270U TP316 FL17 EXCML16A270U FL27 EXCML16A270U TP317 FL18 EXCML16A270U FL25 EXCML16A270U TP315 FL16 EXCML16A270U
FL34 EXCML16A270U TP324 FL44 EXCML16A270U FL32 EXCML16A270U TP322 FL42 EXCML16A270U FL33 EXCML16A270U TP323 FL43 EXCML16A270U FL31 EXCML16A270U TP321 FL41 EXCML16A270U
EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U
SCK3_ZA
TP336
SCK3_YA
SCK3_ZB
TP309
SCK3_YB
SI3_ZA
TP337
SI3_YA
SI3_ZB
TP304
SI3_YB
SCK2_ZA
TP305
SCK2_YA
SCK2_ZB
TP307
SCK2_YB
SI2_ZA
TP306
SI2_YA
SI2_ZB
TP308
SI2_YB
SCK1_ZA
TP310
SCK1_YA
SCK1_ZB
TP312
SCK1_YB
SI1_ZA
TP311
SI1_YA
SI1_ZB
TP313
SI1_YB
SCK0_ZA
TP338
SCK0_YA
SCK0_ZB
TP340
SCK0_YB
SI0_ZA
TP339
SI0_YA
SI0_ZB
TP341
SI0_YB
CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3
/HRESET /P_SIDE_SENS
EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
SI3_ZB
SI3_YB
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3
/HRESET /P_SIDE_SENS
LAT0 LAT1 LAT2 LAT3 CH0 CH1
MAIN BOARD_Circuit Diagram 4/9
/PANEL /WWR /HRESET
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
41V_SENSE
ENV_TH
33
R154
33
R137
33
R135
33
R133
/PANEL /WWR /HRESET
DBB7 DBB6 DBB5 DBB4 DBB3 DBB2 DBB1 DBB0
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
33
2 3 4 5 6 7 8 9
1 19
R161
33
R158
R157 10K_1%
41V_SENSE
VCC
P_SIDE
HEAD_TH2
HEAD_TH1
DBB[0..7]
CROPMARK
P_SIDE
HEAD_TH2
HEAD_TH1
18 17 16 15 14 13 12 11
B0 B1 B2 B3 B4 B5 B6 B7
IC5
E1 E2
A1 A2 A3 A4 A5 A6 A7 A8
IC4
1SS355
K
1SS355 K
VCC3
E DIR
19 1
2 3 4 5 6 7 8 9
R13
33
SN74LVC245APWR
A0 A1 A2 A3 A4 A5 A6 A7
PC17 CE0.1u
4 3 2 1 4 3 2 1
4 3 2 1
TC74VHCT541AFT
5 6 7 8
AD_CK AD_IN
5 6 7 8
RA3 EXBV8V330JV
RA4 EXBV8V330JV 5 6 7 8 5 6 7 8
EXBV8V330JV
RA5
EXBV8V330JV
RA2
AD_CK AD_IN
6
11
R59 10K
12 2 7
/AD_CS
CE0.1u
PC27
/AD_CS
4 3 2 1
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
PC16 CE0.1u
D3
A
D2 A
18 17 16 15 14 13 12 11
VCC
PC122 CE1.0u
PC117 CE1.0u
PC113 CE1.0u
PC110 CE1.0u
PC107 CE1.0u
PC101 CE1.0u
10K
VCC3
RTC_WDATA RTC_CLK RTC_CE
16 17 13
18
1 2 3 4 5 6 7 8 9
DO
TEST
NC NC NC NC NC
/INT FOUT
5
1 4 8 9 14
10 3
13
TLC0838CPW
CLK DI SE
CS
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7 COM
IC38
RX-4045SA
GND
VDD
DI CLK CE
IC11
19
10
12 11
14 15
TP209 TP216 TP210
TP208
TP207
TP201 TP211 TP202 TP220 TP203 TP212 TP221 TP213 TP204 TP214 TP205 TP215 TP206 TP222 TP223
VCC
NC
DGND
REF AGND
DO SARS
VCC
VCC 20
RTC_DATA
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD RRXD2 R215 10K
IC209 18 Y1 17 Y2 16 Y3 15 Y4 14 Y5 13 Y6 12 Y7 11 Y8
VCC3
EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3
TXD2
RXD2
E1 E2
R203 10K
VCC
DB[0..15]
VCC TP253 TP252 TP251 TP249 TP248
DB[0..15]
RXD2
1 19
2 3 4 5 6 7 8 9
PC293 CE0.1u
EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3
A1 A2 A3 A4 A5 A6 A7 A8
STATUS0 STATUS1
HD74LVC541AT
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT P_POS H_UD
To PANEL BOARD
00 6232 124 015 800+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CN3
PC102 CE0.1u
RTC_DATA
1 19
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
5 6 7 8
DBB4 DBB5 DBB6 DBB7
DBB0 DBB1 DBB2 DBB3
5 6 7 8
1.0K
R17
C249
C254
C253
C250
C251
DDA_CLK
18 17 16 15 14 13 12 11 E1 E2
33
4 3 2 1
5 6 7 8
1 19
2 3 4 5 6 7 8 9
33
/SENSOR
C1 CE100p
1
6
IC48C
C208
5
IC48B 4
9
IC48D 8
IC48E 10
13 SN74LVC14APWR
11
PC137 CE0.1u
VCC3
VCC3
C207
C205
C206
5 6 7 8
5 6 7 8
EXBA10E103J
RA23
ENV_TH
EXBA10E103J
RA12
VCC3
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
DDA_StoM
RESERVE_PORT
DDA_CLK
C2 CE100p
R11
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM 33
TP219
TP227 TP226 TP225 TP224
TP230 TP229 TP228
TP241 TP240 TP239 TP238 TP237 TP236 TP235 /INTDDA DDA_MtoS DDA_StoM
TP242
TP245
TP246
TP218
TP232
TP233
TP231
TP247
TP234
VCC
TP217
CROPMARK CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT
EXBV8V330JV
RA17
EXBV8V330JV
RA16
VCC
NoMount (MD-S6100-90)
1 2 3 4 5 6
CN11
MD-S8100-90
1 2 3 4 5 6 7 8
CN23
PINCHPOS
4 3 2 1
4 3 2 1
CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR
SN74LVC14APWR
12
IC48F
SN74LVC14APWR SN74LVC14APWR
3
C204
VCC R61 NoMount (0)
TP1
CE100p CE100p CE100p CE100p
C201
SN74LVC14APWR SN74LVC14APWR
2
IC48A
C203
TP335 R371 NoMount
VCC
CE100p CE100p CE100p CE100p
C202
TP345 TP350 TP349 TP347
TP348 TP343
TP351 TP344
RA80 EXBV8V103JV
PRINT_CARRIAGE_ORG MAINTENANCECOVER_L FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG PINCH_ROLL_U/D
PC18 CE0.1u
EXBV8V330JV
RA81
HD74LVC541AT
A1 A2 A3 A4 A5 A6 A7 A8
C7 CE100p
R9
R24
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
IC6
VCC3
HEAD_UD
PINCHPOS
DDA_MtoS
/INTDDA
DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7
VCC
C252
CE100p CE100p CE100p CE100p
C255
CE100p CE100p CE100p CE100p
C248
EXBV8V330JV
RA82
HEAD_UD
DBB[0..7]
EXBV8V560JV
RA202
EXBV8V560JV
RA201 5 6 7 8
150
R170 C49 CE100p
150
R172
4 3 2 1
To Monitor Serial
4 3 2 1
4 3 2 1
53398-05
1 2 3 4 5
CN10
DB4 DB5 DB6 DB7
DB0 DB1 DB2 DB3
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
TC74VHCT541AFT
C48 CE100p
E1 E2
A1 A2 A3 A4 A5 A6 A7 A8
IC45 VCC GND 10
RTC_WDATA RTC_CLK RTC_CE
TP4 TP5 TP6 TP7 TP8
20 VCC GND 10
20
VCC
20 VCC GND 10
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4 R37 BT1 1 2
20
VCC
10
GND
20
VCC
GND
10
6
5 6 7 8 4 3 2 1 14
1
PC128 CE0.1u
7
6
10 2 9 3 8 4 7 5 1
2-9
10 2 9 3 8 4 7 5
VCC
TP243
To SERVO BOARD
CUT_ORG_Sensor
PAPER FRONT Sensor
PAPER REAR Sensor
Maintenance_Cover_SW
Reserve
PRINT ORG Sensor
Reserve
00 6232 125 015 800+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN8
53398-03
1 2 3
CN4
53398-06
1 2 3 4 5 6
CN7
53014-02
1 2
CN6
53014-03
1 2 3
CN9
53398-04
1 2 3 4
CN5
53398-02
1 2
CN1
MAIN BOARD_Circuit Diagram 5/9
PC51 CE0.1u
VCC3
B4P-VH
CE0.1u
3
GND
VCC
3
2
1
2
1
5
A
A
GND
K
VIN
A
2
FIN
3
FIN
3
TP267
10u_16V
+ C44
AIC1086PM
VOUT
1SS355
D5
BD12KA5FP
N.C.
OUT
1SS355
VCC
IC49
K
GND
D203
NoMount
N.C.
VCC
OUT
NoMount
K
D202
C11 CE0.01u
IC205
IC208
VCC3
VCC3
Cd
R81 1.0K
C13 CE0.33u
CE0.1u
220u_50V
PC130
VCC3
PC129
+ C43
P
IC14 RN5VD29AA-TR 2 1 VDD OUT
NC
4
VC
R366 270_1%
R369 120_1%
R370 120_1%
R367 120_1%
C47 220u_6.3V
TP12
+
4
+
PC294 CE0.1u
T158
PC284 NoMount
T155
VADJ
R212 1.0K_1%
R219 120_1%
PC123 CE0.1u
T146
R373 10K
VCC1.2
VHV1
VHV0
R163 10K
VCC3
C12 100u_25V
41V_Control
R220 120_1%
R331 NoMount
VCC_1.5
01543.15DR
F1
01543.15DR
F2
PQ070XZ1HZ 3 VO
TP27
+
A
1SS355
D4
C38 100u_25V
VIN
C34 NoMount
2
1
IC19
K
220u_50V
P
VCC
+ C42
GND
5
M
P
M
P
M
+
T58
T147
COM0 COM1 COM2 COM3
VCC
41V_SENSE
R87 10K
VCC1.55
COM0 COM1 COM2 COM3
VHV1 VHV0
R160 1.0K
53398-09
1 2 3 4 5 6 7 8 9
CN18
B04B-XASK-1
1 2 3 4
CN22
R164 22K
+41V
VCC
C18 C19 CE0.1u CE0.01u
Q1 DTD113EK
PC59 CE0.1u
41V_SENSE
+
TP11
2
C16 220u_16V
P
M
M
ADJ
1
P
M
P
M
P
M
3
1
+41V
10K
R221
C21 CE0.1u
VCC3
PSAVE
DAC_LAT3
DAC_LAT2
DAC_LAT1
DAC_LAT0 /DAC_RESET
DAC[0..9]
12
VCC3
DAC[0..9]
14 IC40F SN74LVC14APWR 13
T70 8
23
5 6
DAC_LAT3 PSAVE
4 3 2 1 30 29 28 27 26 25
8
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
T71
5 6
DAC_LAT2 23
4 3 2 1 30 29 28 27 26 25
8
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
T48
5 6
DAC_LAT1 23
4 3 2 1 30 29 28 27 26 25
8
23
5 6
4 3 2 1 30 29 28 27 26 25
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
T49
DAC_LAT0 /DAC_RESET
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
ENC_PHA
IC,E09A54RA
DAOUT
TEST
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC25
IC,E09A54RA
DAOUT
TEST
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC26
IC,E09A54RA
DAOUT
TEST
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC21
IC,E09A54RA
DAOUT
TEST
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC22
T139
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
ENC_PHA
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
VCC5
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
VCC5
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
VCC5
NPNB FB PNPB
VCC45
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
VCC5
NPNB FB PNPB
VCC45
100
R150
PC81 CE0.1u
VCC3
PC82 CE0.1u
VCC3
PC60 CE0.1u
VCC3
PC61 CE0.1u
VCC3
8
9 SN74LVC14APWR
IC40D R323
3
ENC_PHB
T141 ENC_PHB
3
TR12 2SC2873
3
3
TR4 2SC2873
TR3 2SA1213
3
R56 43
R90 43
3
TR5 2SC2873
TR9 2SA1213
3
R101 43
R115 43
3
TR13 2SC2873
R107 43
R97 43
3
TR16 2SA1213
510
10
510
R99
R114
33 C228 CE1000p
3
R77 43
R199 43
3
3
3
3
TR8 2SA1213
510
R88
510
R128
1ohm
R102
10
R92
1ohm
R50
510
R58
R198
10
510
R38
1ohm
R78
510
10
R75
R98
510
R110
R96
1ohm
R106
3
100
R153
11 SN74LVC14APWR
IC40E
PC249 CE0.1u
HEAT-SINK
VCC
33 C229 CE1000p
R329
R330 1.0K
R324 1.0K
VCC
R176 0
VCC3
(10K)
SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
NCHG2
CH2
LAT2
NCHG3
CH3
LAT3
SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
NCHG1
CH1
LAT1
P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2
PC121 CE0.1u
VHV1
SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
NCHG0
CH0
LAT0
HEAD_TH1
PC131 CE0.1u
VHV0
NoMount
PC136 CE0.1u
VCC3 R344
VCC
R177 NoMount
VHV1
VHV0
22u_50V
+ C26
HS3
C20 CE0.022u
R104 4.7
COM3
R67 4.7
COM2
10
TR11 2SC4131
TR15 2SA1746
3
C9 CE0.022u
R66 4.7
COM1
PC235 CE0.1u
HEAT-SINK
HS2
22u_50V
+ C25
C17 CE0.022u
R103 4.7
C10 CE0.022u
TR7 2SA1746
TR2 2SC4131
TR1 2SA1746
TR6 2SC4131
TR10 2SA1746
COM0
PC230 CE0.1u
PC257 CE0.1u TR14 2SC4131
P M
2 1 1 2 2 1 1 2 2
2 1
1 2 2 1 1
4 3 2 1
7
2 1 1 2
1 1 2 2 1 1 2
2 1
2 1
2-10
2
P M
CN19
COM2 GND COM2 GND COM2 GND COM2 GND COM3 GND COM3 GND LAT3 GND CH3 GND NCHG3 GND LAT2 GND CH2 GND NCHG2 GND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN14
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN15
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN17
GND COM1 GND COM1 GND COM1 GND COM1 GND COM3 GND P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 GND LAT1 GND CH1 GND NCHG1 VCC3 GND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
COM0 GND COM0 GND COM0 GND COM0 GND COM3 GND ENC_PH_A VCC ENC_PH_B GND HEAD_TH1 GND LAT0 GND CH0 GND NCHG0 GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
MAIN BOARD_Circuit Diagram 6/9
/WR
DD[0..63]
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
DD16 DD17
PC78 CE0.1u
DD14 DD15
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
PC2 CE0.1u
VCC3
VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC37
PC35 CE0.1u
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
IC30
VCC3
VCC3
5 ND16 6 ND17 7 ND18 8 ND19 EXBV8V330JV 5 ND20 6 ND21 7 ND22 8 ND23 EXBV8V330JV 5 ND24 6 ND25 7 ND26 8 ND27 EXBV8V330JV
5 ND28 6 ND29 7 ND30 8 ND31 EXBV8V330JV
4 3 2 1 RA63 4 3 2 1 RA65 4 3 2 1 RA67
4 3 2 1 RA84
R180 10K
/CCS4
5 ND12 6 ND13 7 ND14 8 ND15 EXBV8V330JV
4 3 2 1 RA61
VCC3
5 ND0 6 ND1 7 ND2 8 ND3 EXBV8V330JV 5 ND4 6 ND5 7 ND6 8 ND7 EXBV8V330JV 5 ND8 6 ND9 7 ND10 8 ND11 EXBV8V330JV
4 3 2 1 RA60 4 3 2 1 RA64 4 3 2 1 RA73
PC19 CE0.1u
L4
ND[0..31]
L5
MMZ1608S800A
VCC3
MMZ1608S800A
VCC3
ND[0..31]
1 OUT GND
BD12KA5FP
N.C.
VCC
IC52
A 1SS355
1
A
OUT GND
BD25KA5FP
N.C.
VCC
1SS355
D11
2.5V Max500mA
2
IC53
K
1.2V Max500mA
2
K
D10
FIN
3
FIN
3
RA[0..25]
RA6 RA7 RA8 RA9
RA4 RA5
RA2 RA3
RA0 RA1
C15 220u_6.3V
C14 220u_6.3V
CLK120_3 /CS6
/BS /CS4
Cmd_StoM
RA[0..25]
PC10 CE0.1u
P M P
2-11 M
DD[0..63]
+
+
VCC3
/LOE LA0 LA1 GND LA2 LA3 VCC LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
CE0.1u
PC88
TP29
CE0.1u
PC87
T82
T81
R382 10K
VCC2.5
R381 10K
VCCC1.2
SN74LVCH16245ADGG
LAB/BA LB0 LB1 GND LB2 LB3 VCC LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC HB4 HB5 GND HB6 HB7 HAB/BA
TP28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
IC31
VCC3
R179
R132 R151 R162
4 3 2 1 RA62 4 3 2 1 RA66 R93 R129
PC26 CE0.1u
33
33 33 33
CB59 CE0.1u
VCC2.5
M12
N13 L12
E5
D4 F5
CB58 CE0.1u
E12
CE0.1u VCC2.5
D13 F12
CB55
N4 L5
B2 B15 C5 C12 D7 D10 E4 E13 G4 G13 K4 K13 M4 M13 N7 N10 P5 P12 R2 R15 H7 H8 H9 H10 J7 J8 J9 J10 F6 F10 J11 K8 G11 K6 K12 L9 L10 L11
M5 VCC2.5
VCC2.5
VCCC1.2
/CCS6
RB_NBS /CCS4 RB_CKIOB
R213 10K
VCC3
IC44F Power Supply
GND GND GND GND IO IO IO IO IO IO
GNDA_PLL4
VCCD_PLL4 VCCA_PLL4
GNDA_PLL3
VCCD_PLL3 VCCA_PLL3
GNDA_PLL2
VCCD_PLL2 VCCA_PLL2
GNDA_PLL1
IO
IO IO
IO
3C5/3C10 IO IO
IO IO IO IO IO IO IO IO IO IO
3C5/ 3C16 3C10
EP3C10F256N
IO IO IO IO IO IO IO IO IO IO
3C5/ 3C10
VCCIO8 VCCIO8 VCCIO8
VCCIO7 VCCIO7 VCCIO7
VCCIO6 VCCIO6
VCCIO5 VCCIO5
VCCIO4 VCCIO4 VCCIO4
VCCIO3 VCCIO3 VCCIO3
VCCIO2 VCCIO2
VCCIO1 VCCIO1
VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT 3C16 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT IO VCCINT IO VCCINT IO VCCINT IO VCCINT IO VCCINT IO
all pin functions are common between 3C5, 3C10, 3C16, 3C25 unless otherwise noted
VCCD_PLL1 VCCA_PLL1
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
RRXD
NA[0..25]
CE0.1u
CB50
/CCS4
NA0 5 6 NA1 7 NA2 8 NA3 EXBV8V680JV 5 NA4 6 NA5 7 NA6 8 NA7 EXBV8V680JV 68 NA8 68 NA9
NA[0..25]
G6 G7 G8 G9 G10 H6 H11 K7 F7 F11 J6 K11 M11 J12 L6 K9 K10 M9
A1 C4 C7
A16 C10 C13
E14 G14
K14 M14
P10 P13 T16
P4 P7 T1
K3 M3
E3 G3
VCCC1.2
VCC3
CB60 CE0.1u
CB56 CE22u
CB51 CE0.1u
CB46 CE0.1u
CB42 CE0.1u
CB35 CE0.1u
CB30 CE0.1u
CB28 CE0.1u
CB61 CE0.1u
CB57 CE22u
CB52 CE0.1u
CB47 CE0.1u
CB43 CE0.1u
CB36 CE0.1u
CB31 CE0.1u
CB62 CE0.1u
CB53 CE0.1u
CB48 CE0.1u
CB44 CE0.1u
CB37 CE0.1u
CB32 CE0.1u
CB29 CE22u
VCC3
CB39 CE0.1u
CB34 CE0.1u
CB40 CE22u
CB41 CE22u
Place on bottom side under FPGA
Place one on each side of FPGA as close as possible
Place one on each side of FPGA as close as possible
Place on bottom side under FPGA
CB63 CE0.1u
Place at FPGA side opposite to 1.2V regulator
CB54 CE0.1u
CB49 CE0.1u
CB45 CE0.1u
Place two capacitors at FPGA side oriented to SDRAM Place one capacitor on each other side of FPGA
CB38 CE0.1u
CB33 CE0.1u
Place on bottom side under FPGA
MAIN BOARD_Circuit Diagram 7/9
Place one capacitor close to each VCCA pin
Bank 3+4
Bank 1+2
2-12
EP3C10F256N
IO IO VREF (3C16 only) IO IO IO IO IO Bank 2 IO IO IO IO IO IO
Bank 1
IO IO IO IO IO IO IO VREF (3C16 only) IO
VREF B2N0 / IO
VREF B1N0 / IO
IC44B
EP3C10F256N
IO IO IO IO IO IO IO IO Bank 4 IO IO IO IO IO IO VREF (3C16 only) IO
IO IO IO VREF (3C16 only) IO IO IO IO IO IO IO Bank 3 IO IO IO IO IO IO IO IO IO IO
VREF B4N0 / IO
VREF B3N0 / IO
IC44C
B1 C2 D1 G5 F2 F1 G2 G1
xSDR_D1 xSDR_D3 xSDR_D2 xSDR_D5 xSDR_D4 xSDR_D9 xSDR_D8 xSDR_DQM0 xSDR_D7 xSDR_D6
xSDR_D0 xSDR_D10
xSDR_A11 xSDR_A10 xSDR_CAS xSDR_CS xSDR_D15 xSDR_D14 xSDR_D13
L3
J2 J1 K2 K1 L2 L1 N2 N1 K5 L4 R1 P2 P1
xSDR_BANK0
xSDR_BANK1
F3
xSDR_A2 xSDR_DQM2 xSDR_D17 xSDR_D16 xSDR_D26 xSDR_D18 xSDR_D22 xSDR_D19 xSDR_D21 xSDR_D28 xSDR_D27 xSDR_D20 xSDR_D23 xSDR_A1
N9 R10 T10 R11 T11 R12 T12 P9 R13 T13 M10 N11 T14 T15 N12
NA6
NA7
NA0
LED_0
NA1
xSDR_D12 xSDR_D11 xSDR_WE LED_0 xSDR_A8 xSDR_DQM1 xSDR_RAS xSDR_A9 xSDR_D24 xSDR_A4 xSDR_A7 xSDR_A6 xSDR_D30 xSDR_A5 xSDR_A0 xSDR_D31 xSDR_DQM3 xSDR_A3 xSDR_D29 xSDR_D25
P11
N3 P3 R3 T3 T2 N5 N6 M6 M7 R5 T5 R6 T6 L7 R7 T7 L8 M8 N8 P8
NA8
P6
NA[0..25]
CE22u
CB15
VCC3
SDR_CLK
CB17
SDR_CLK
CB18
CB19
CB20
CB21
CB22
xSDR_CKE xSDR_DQM0 xSDR_DQM1 xSDR_DQM2 xSDR_DQM3
Place around SDRAM
1.2K
R196
CB23
1 15 29 43 3 9 35 41 49 55 75 81
14 30 57 69 70 73
68 67 16 71 28 59
17 18 19 20
22 23
xSDR_BANK0 xSDR_BANK1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CB16
VCC3
xSDR_WE xSDR_CAS xSDR_RAS xSDR_CS
25 26 27 60 61 62 63 64 65 66 24 21
xSDR_A0 xSDR_A1 xSDR_A2 xSDR_A3 xSDR_A4 xSDR_A5 xSDR_A6 xSDR_A7 xSDR_A8 xSDR_A9 xSDR_A10 xSDR_A11
NA[0..25] GMII_RX_CLK GMII_MTX_CLK
Bank 5
INTP
NMAXRES
CLK25_PHY
EP3C10F256N
Bank 6
VREF (3C16 only)
IO IO IO IO IO IO IO IO
IO IO IO IO IO IO IO IO IO IO IO IO IO MII_RXD2 GMII_RXD4 MII_COL MII_RXDV MII_RXER GMII_RXD5 GMII_RXD6 GMII_RXD7
H16 H15 F13 B16 C15 D16 D15 C16
INTP
MII_TXD1 MII_TXD3 MII_TXD2 MII_TXD0 GMII_TXD6 GMII_TXD5 MII_TXEN GMII_TXD7 MII_CRS GMII_TXD4 MII_RXD0 MII_RXD1 MII_RXD3
MII_MDIO
MII_MDC
N14 P15 P16 R16 N16 N15 L13 L16 L15 K16 K15 J14 J13
L14 VREF B5N0 / IO (3C16: VREF B5N1) F14 VREF B6N0 / IO
VREF (3C16 only)
IC44D
xSDR_D24 xSDR_D25 xSDR_D26 xSDR_D27 xSDR_D28 xSDR_D29 xSDR_D30 xSDR_D31
45 47 48 50 51 53 54 56
44 58 72 86 6 12 32 38 46 52 78 84
xSDR_D16 xSDR_D17 xSDR_D18 xSDR_D19 xSDR_D20 xSDR_D21 xSDR_D22 xSDR_D23
xSDR_D8 xSDR_D9 xSDR_D10 xSDR_D11 xSDR_D12 xSDR_D13 xSDR_D14 xSDR_D15
74 76 77 79 80 82 83 85 31 33 34 36 37 39 40 42
xSDR_D0 xSDR_D1 xSDR_D2 xSDR_D3 xSDR_D4 xSDR_D5 xSDR_D6 xSDR_D7
2 4 5 7 8 10 11 13
Bank 5+6
VSS VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ
DQ24 DQ25 DQ26 DQ27 DQ28 DQ29 DQ30 DQ31
DQ16 DQ17 DQ18 DQ19 DQ20 DQ21 DQ22 DQ23
DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
MT48LC4M32B2P-6
VDD VDD VDD VDD VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ VDDQ
NC NC NC NC NC NC
CLK CKE DQM0 DQM1 DQM2 DQM3
WE CAS RAS CS
BA0 BA1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7
SDRAM IC50
VCC3
TP18 TP19 TP20
TP17
TP16
TP15
TP13 TP14
TP21
VCC3
MII_MDC MII_MDIO
MII_COL MII_CRS
R17310K
1 2 3 4
R113
R109
470
R131
CE100p
CB11
VCC3
0
0
EXBV8V101JV
1 2 3 4
R155 NoMount
8 7 6 5
MII_TXEN MII_TXD3 MII_TXD2 MII_TXD1 MII_TXD0
MII_RXDVP MII_RXCLKP MII_RXERP
RA87
EXBV8V101JV
RA86
MII_RXD3 MII_RXD2 MII_RXD1 MII_RXD0
MII_RXDV 8 GMII_RX_CLK 7 6 MII_RXER GMII_MTX_CLK5
R174 6.49K 1%
NMAXRES
CLK25_PHY
MII_MDCP
MII_COLP
MII_RXCLKP MII_RXDVP MII_RXD3P MII_RXD2P MII_RXD1P MII_RXD0P MII_RXERP
MII_TXCLKP
NLINK_LED
NWAYEN
KSZ8041NL
Paddle
INTRP
REXT
RST
XI/REFCLK XO
MDC MDIO
GND
VDDPLL_1.8
VDDA_3.3
VDDIO_3.3
LED1/SPEED
LED0/NWAYEN
COL/CONFIG0 CRS/CONFIG
RX+ RX-
1
2
3
17
CB14 CE0.1u
NACT_LED
31
CB13 CE22u
RDRS
TDRS
CB12 CE0.1u
TP3
TP2
CE0.1u
CB6
R111 49.9 1%
R108 49.9 1%
CE0.1u
CB1
VCC3
NLINK_LED
RD+ RD-
TD+ TD-
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
30
5 4
7 6
R190
R189
R188
R40
RXC RXDV/CRSDV/CONFIG2 RXD3/PHYAD0 RXD2/PHYAD1 RXD1/RXD[1]/PHYAD2 RXD0/RXH[0]/DUPLEX TX+ RXER/RX_ER/ISO TX-
TXC TXEN/TX_EN TXD3 TXD2 TXD1/TXD[1] TXD0/TXD[0]
IC46
MII_RXD0P
NACT_LED
MII_RXERP
DUPLEX
SPEED
ISO
R186
R185
R184
R183
R182
R181
for Strapping Options
MII-Transceiver
33
21
10
32
9 8
12 11
28 29
19 18 13 14 15 16 20
22 23 27 26 25 24
MII_CRS
CONFIG1 MII_COLP
MII_RXDVP
CONFIG0
MII_RXD3P
PHYAD0
MII_RXD2P
PHYAD1
CONFIG2
MII_RXD1P
PHYAD2
Power-up / reset setting
CB3
LED_0
LED_1
TD+
VCC3
CB9 CE22u
VCC3
RD+ RD-
TD-
L1
TP10
TP9
VTAP
330
330 R165
R159
CE0.1u
CB7
CE0.1u
CB5
MMZ1608S800A
100Ω±10%
CE0.1u CE0.1u
CB2
CB8 CE0.1u
VCC3
MMZ1608S800A
L2
CB10 CE22u
R130 49.9 1%
R105 49.9 1%
VCC3
VCC3
CE0.1u
CB4
L3
J1011F21PNL
A_LED_L FG K_LED_L FG
A_LED_R K_LED_R
TDCT TD+
GND GND
RDCT RD+
CN12
MMZ1608S800A
12 11
9 10
2 3 1
4 5
8 6 7
13 14
MAIN BOARD_Circuit Diagram 8/9
IC44G
2-13
CLK2 / I CLK3 / I
GND / I CLK5 / I
CLK6 / I CLK7 / I
CLK8 / I CLK9 / I
CLK10 / I CLK11 / I
CLK12 / I CLK13 / I
CLK14 / I CLK15 / I
PLL1_OUTp / IO PLL1_OUTn / IO
PLL3_OUTp / IO PLL3_OUTn / IO
PLL4_OUTp / IO PLL4_OUTn / IO
PLL2_OUTp / IO PLL2_OUTn / IO
CLK CLK
CLK CLK
CLK CLK
I I
I I
I I
I I
PLL1 PLL1
IO IO
IO IO
PLL2 PLL2
Bank 2
Bank 6
Bank 5
Bank 7
Bank 8
Bank 4
Bank 3
Bank 3
Bank 8
Bank 4
Bank 7
EP3C10F256N
CLK0 / I CLK1 / I
CLK CLK
3C16, 3C25
J5 H3 H4 J4
G12 H12 H13
10K
R242 R243
RB_NIRQ
B14 A14
/WWR
GMII_GTX_CLK CY2_RECONFIG
RB_NIRQ /WWR
TP24
/CCS4 /DREQ0
SDR_CLK
10K 10K
DRAK0
10K
DACK0
R239
R241
10K 10K
NMRES
TP22
VCC
CY2_RECONFIG
1.5K
R232
NoMount
R226
NA[0..25]
8 7 6 5
1 2 3 4
VCC3
EXBV8V103JV
RA88
R227 1.5K
NMRES DIAG5V UART_TX UART_RX CY2_NCE
NMAXRES
FPGA Configuration Mode: Active serial via SPI J41: 1-2 & J42: 2-3 => fast POR (3-9ms) J41: 2-3 & J42: 1-2 => normal POR (50-200ms)
NMAXRES
VCC3
D9 RB481K
CY2_TMS CY2_TDI CY2_TCK CY2_TDO
R236 10K GMII_MTX_CLK GMII_RX_CLK
R235 10K
NA[0..25]
INTP
R231 10K
1.5K R230 10K
R240
R237 R238
SDR_CLK RB_SPARE TP23
UART_RX
INTP
VCC2.5
GMII_MTX_CLK GMII_RX_CLK
CLK25_FPGA
NA9
CY2_TMS CY2_TCK CY2_TDI CY2_TDO
SPI_CLK SPI_Q SPI_D SPI_NCS
P14 R14
D3 C3
R4 T4
T8 R8
T9 R9
A8 B8
A9 B9
M15 M16
E15 E16
M2 M1
E2 E1
MSEL2 MSEL1
22 22 22 22
CY2_NSTATUS CY2_CONF_DONE LED_1 LED_1
F4 H14 G16 G15
H1 R175 H2 R228 C1 R178 D2 R273 F16
CY2_NCE CY2_NCONFIG RB_NRES BUTTON UART_TX
RB_NRES
R229 10K
VCC3
J3 H5 F15 J15 J16
Bank 1
3C5, 3C10
Clockports
EP3C10F256N
JTAG
TMS TCK TDI TDO
MSEL2 MSEL1 MSEL0
DCLK DATA0 / IO DATA1, ASDO / IO FL_nCE, nCSO / IO nCEO / IO
nSTATUS CONF_DONE INIT_DONE / IO CRC_ERROR / IO
nCE nCONFIG CLKUSR / IO nDEV_CLR / IO DEV_OE / IO
Configuration
IC44A
1
2
FPGA Configuration Interface
4
3
1 3 5 7 9 11 13 15
Brecis
Nios2 3.3V /SE_HOLD /MR +5V S_TX S_RX BOOTSRC GND JTAG_TDO /SE_CS SE_D SE_Q SE_CLK JTAG_TDI JTAG_TCK JTAG_TMS
CLK120_4 RB_CKIOB
CY2_[TMS..TDI..TCK..TDO]
Brecis SE_SW_CS SE_BOOT_CS SE_D SE_Q SE_CLK NC NC NC
2 4 6 8 10 12 14 16
CY2_TDO SPI_NCS SPI_D SPI_Q SPI_CLK CY2_TDI CY2_TCK CY2_TMS
EP3C10F256N
IO IO IO IO IO IO IO IO IO Bank 8 IO IO IO IO IO IO VREF (3C16 only) IO IO IO IO
IO IO IO IO VREF (3C16 only) IO IO IO IO IO Bank 7 IO IO IO IO IO IO IO IO IO IO
VREF B8N0
VREF B7N0
IC44E Bank 7+8
C8 D8 E8 F8 A7 B7 A6 B6 E7 E6 A5 B5 D6 A4 B4 A2 A3 D5 B3
C14 D14 D11 D12 A13 B13 E11 E10 A12 B12 A11 B11 A15 F9 A10 B10 C9 D9 E9
C6
C11
NA3 NA2 NA4 NA5
RB_NBS RB_SENSE_B R244 TP26
RB_SENSE_A RB_NRDY
ROBI interface at FPGA
signal names & derections relate to header mounted on printserver PCB PS-16PE-D4T1-B1E
3.3V NC MR NC S_TX S_RX BOOTSRC GND
SPI_[CLK..Q..D..NCS]
VCC3
ST1
SERIALIZATION & DEBUG CONNECTOR
16 9 1
SPI_CLK
M25P32
NC NC NC NC
SCLK WP HOLD
CS D
IC51
0
INH GND
VCC OUT
4 3
ND30 ND16 ND31
ND23 ND24 ND22 ND25 ND21 ND26 ND20 ND27 ND19 ND28 ND18 ND29 ND17
TP25
ND13 ND2 ND12 ND3 ND11 ND4 ND10 ND5 ND9 ND6 ND8 ND7
ND15 ND0 ND14 ND1
11 12 13 14
49.9 1%
10K
10K 10K
R372 R376
NoMount 10K
RB_NBS
RB_NRES
DACK0 RB_NRDY
NoMount 10K RB_NIRQ
R350
R318 R320
R278 R305
VCC3
CLK25_PHY
CB24 CE0.1u
VCC3
SPI_Q
CLK25_FPGA
CB26 CE0.1u
49.9 1% R234
R233
CB25 CE0.1u
ND[0..31]
F25M
RB_NBS
ND[0..31]
NA[0..25]
SG-710ECK-25M-B
NA[0..25]
1 2
Y2
8 2 10
VCC3
NC NC NC NC
VCC VSS
Q
SPI Serial Flash
Main 25 MHz Clock
3 4 5 6
7 15
SPI_NCS SPI_D VCC3
R200 10K
VCC3
/CCS4
RB_NRES
/DREQ0 RB_NIRQ
R362
R321 R347
R314
R280
DACK0
10K
10K NoMount RB_NRES
10K
NoMount RB_NIRQ
Pull up/down to inactive levels
DACK0
DRAK0
/WWR
MAIN BOARD_Circuit Diagram 9/9
2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-15
VCC3
C78 CE1000p
1 2 3 4 5
53398-0590 CN9
DDA_CLK DDA_MtoS DDA_StoM
47K
R156
R157 1.0K
RA14 EXBA10E103J
VCC
CE0.022u
1
RA2 EXBA10E103J
1
6
T32 T31 T35 T34
RA13 EXBA10E103J
CS
IC11 CY7C1399
VCC3
2.2K
1.0K
T24 T28
T19 T23
DDA_CLK DDA_MtoS DDA_StoM
R91
1.0K
VCC3
R90 10K
R92
C79 CE1000p
R93 10K
R158 1.0K
C71 CE1000p
CE0.022u
C95
CE0.022u
C99
SOL_CURNT Y_CURNT X_CURNT VM R145
R146 2.2K
monitor
6
R147 470
C67 CE1000p
6
C98
11 12 13 15 16 17 18 19
VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
10 2 9 3 8 4 7 5
WE
CE1000p
C72
VCC3
5 7 4 8 3 9 2 10
VD[0..15]
C97 CE0.1u
VA[0..15]
CE0.022u
C96
CE1000p
R143 470
1
5 7 4 8 3 9 2 10
VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
6
OE
22
/VRD
20
/VCS1
27
/VHWR
R144 470
CE1000p
C76
CE1000p
C74
1
5 7 4 8 3 9 2 10
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7 VA8 VA9 VA10 VA11 VA12 VA13 VA14
VA8 VA9 VA10 VA11 VA12 VA13 VA14 VA15
28
VCC3
GND
14
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
RA7 EXBA10E103J
C77
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
2
JP1 Pad
R138 10K R137
VCC3
10K(NON)
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
6
3
1
R81 10K
R80 NON
VCC3
RA9 EXBA10E103J VCC3
RA1 EXBA10E103J
R79 0
VFWE
PC20 CE0.1u
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
PC21 CE0.1u
R84 2.2K
1
6
5 7 4 8 3 9 2 10
CE18p C69
F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
8.0MHz
Y1
VCC3
1
6 RA3 EXBA10E103J
R139 10K
R140 10K
2
CPU ID:0001
VA[0..15]
R103 2.2K
/SRVBRD_RESET
Q2
3 1 /PWM_ENin /MTRERR G_CCW G_CW VD[0..15]
/XG_A /XG_B /RESET
PC26 CE1.0u
/X_A /X_B /XM_A /XM_B
T30 T29
T27 T26 SolPWM
5 7 4 8 3 9 2 10
Y_PWM
13 14 15 16 17 18 19 20 21 22 23 24
SelPWMMode Y_DIR MtrPower
T37 /X_A /X_B XPWMXPWM+
/Y_B
/Y_A
VD4 VD5 VD6 VD7 VFWE
VD0 VD1 VD2 VD3
/H8S_RESET
PC10 CE0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC9 CE0.1u
VCC3
SEL6410E DTC114EK
/VRD /VHWR /ENC_CHECK /SerialStart
CE0.1u
C93
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
IC12 H8S/267X-QFP144
VA0 VA1 VA2 VA3 VA4 VA5
5 7 4 8 3 9 2 10
33
R141
1.8K
R83
C68 CE22p
SCLK
220 R136 C94 CE1.0u
VA6 VA7 VA8 VA9 VA10 VA11
1
VD12 VD13 VD14
1.0K
VA12 VA13 VA14 VA15
VD15
10 2 9 3 8 4 7 5
Test0 T46 Test1 T42
10 2 9 3 8 4 7 5 6
1
VCC3
Y_PWMMinus
INTDDA
T36
T33
VFWE
1
6
VCC3
R88 10K R87 10K
I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O
33 M4A3-64/32-TQFP48
IC17
48 47 46 45 44 43 42 41 40 39 38 37
VCC3
YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR
FANPWM1
FANPWM2
1 19
2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
PC12 CE1.0u
R175 R174 R172 R171 R170 VCC
Y_PWMMinus T56 T57 T54
22 22 22 22 22
IC24 11 12 13 14 15 16 17 18 19 20
10K R173
X_CURNT
C118 CE0.22u
PWM_EN
XPWM+ XPWM-
PC13 CE0.1u
100
100
100
G_CCW G_CW PWM_EN Y_PWM Mode
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC20
PWM_EN R184
XPWM+ R193 XPWMR183
C128 CE0.022u
8
3403A
VCC
R123
L6201PS
VCC
10
IC26C 9
100K 0.1%
GND GND NC NC IN2 IN1 BOOT2BOOT1 Vref OUT1 SENSE VS ENABLEOUT2 NC NC NC NC GND GND
10 9 8 7 6 5 4 3 2 1
4 10 16 5 9
15
12 14 13
11
4 10 16 5 9
15
12 14 13
11
IR2112S
N.C N.C N.C N.C N.C
VSS
HIN LIN SD
VDD
IC30
IR2112S
N.C N.C N.C N.C N.C
VSS
HIN LIN SD
VDD
IC31
VCC
R215
VD8 VD9 VD10 VD11 T39 T45 T41 T38 T44 T40
Test2 Test3 Test4 Test5 Test6 Test7
C86 CE0.022u
VB
COM
LO
VCC
VS
HO
VB
COM
LO
VCC
VS
HO
2
1
3
6
8
7
+15
+15 VM
2
1
3
C116 CE0.1u
R191 22
R205 22
CE0.22u/50V
C122
+15
C115 CE0.1u
R190 22
R204 22
C121
D79 DAN202K 7 CE0.22u/50V 8 6
IC22C 6
IC22D /Y_B 8
/Y_A
/X_B
+15 VM
/Y_B
/Y_A
/XM_B
/XM_A
PC31 CE0.1u
11 74LVC14
Q6 FS30ASJ-2
Q9 FS30ASJ-2
VM
Q7 FS30ASJ-2
R206 470
R202 470
1.0K R207 C136 CE0.1u
PhB+
PhA+
VCC
53398-0890
1 2 3 4 5 6 7 8
CN15
1 2 3 4
/ENC_CHECK
8 7 6 5
Y_CURNT
14
EXBV8V102J
RA25 VCC3 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8
VCC
12
IC26D 13
R122 100K 0.1% 3403A
5267-07A
1 2 3 4 5 6 7
CN18
VCC
5267-08A
1 2 3 4 5 6 7 8
CN17
To SCAN MOTOR
EXCML20A390 FL21
FL19 R120 0.1ohm/1W EXCML20A390
R121 0.1ohm/1W
8 7 6 5
EXBV8V470J
1 2 3 4
RA24
EXCML20A390 FL20
FL38 EXCML20A390
VCC
To FEED MOTOR
To GRIT ENCODER BOARD
IC22F 13 74LVC14
FS30ASJ-2 Q10
VM
+
VM
C130 CE1000p C91 100u/63V
74LVC14 3
IC22E 9 74LVC14
5 74LVC14 10
12
CE0.22u/50V CE0.22u/50V
1 74LVC14
IC22B 4
CE1000p C133
IC22A 2 VCC3
/X_A
R208 0.1ohm/1W
/XG_B
D80 DAN202K
12K 0.1% R211 R216 4.7K 0.1%
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 SolPh SolDecay /SOL_EN
12K 0.1% R210 R209 4.7K 0.1%
LED2
SelPWMMode T49 T48
CE1000p C110
VCC3
C108
100K 0.1% C124
10 3
CE1000p C111
/H8S_RESET R102
TMS
CE1000p C109 C107
SCLK TDO
CE0.1u CE0.1u
10 R195 2 1
CE0.1u C125 CE0.1u
R197 2 1 3
R198 15K R196 15K
CE1000p C112
C126 C127 D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V
1.0K R203 CE1000p C113
/XG_A
100K 0.1%
YM_DIR YM_PWM YP_DIR YP_PWM TCK T51
R213 12K 0.1% R124 4.7K 0.1%
TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin
12 11 10 9 8 7 6 5 4 3 2 1 I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O
I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O
25 26 27 28 29 30 31 32 33 34 35 36 T50 T53 T52 T55
R214
R212 12K 0.1% 4.7K 0.1% R125
2-16
+
RA5 EXBA10E103J RA8 EXBA10E103J
-
+
-
VCC R131 220
SERVO BOARD_Circuit Diagram 1/4
C114
NON
NON
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN11 52808-2591
10K
NON
F0in
CropMark
/LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart
DDA_StoM DDA_MtoS INTDDA
/Cmd_HS_StoM /Cmd_HS_MtoS
DDA_CLK
+41
C89 100u/63V
R164
+
+27
100u/25V
0
VCC3
F0out
PC30
VCC3
3403A
+27
VCC
CE0.1u
D73 D1FS6
D81 D1FS6
3
2
VMTD
2
R155 2.2K/0.5W
GND
Cd
VI
@Sol_
1
D77
3
+
CE0.1u
C83
1
T8
TP134
R134
VO
1SS355
R135 0
100
2
+
R194 10K
VCC3
3403A
2
Q5 2SK2796S
UPA1759(NON)
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
C120 CE0.1u
+15
74LVC14
IC19B 4
3
2
VM
R177 47/1W
C105 CE470p
3
IC29
1
R165 100
T85
1 2 3 4
-
+
IC26A 3
8 7 6 5
R104 1.0K
VCC3
C88 CE0.1u
R110 NON
D71
D1FL20U(NON) T2 TP124
Sol_+ Sol_-
TP3
1 2 3 4 5 6 7 8
33
TP137 TP133 TP136 TP135
R85
D[0..3]
A[1..4]
4 3 2 1
TDI
VCC3
Serial_LOAD Serial_CLK
RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8
TMS TCK
/CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25
A1 A2 A3 A4 D0 D1 D2 D3
R46 10K
R49 10K
Serial_IN Serial_OUT
VCC3
TP80 TP79 TP77
PC18 CE1.0u
53398-0890
CN5
CropSens
@FanFA @Fan0 @FANPWM1 @FANPWM2
TP100
+27 D52 D1FL20U(NON)
/RESET
CLK32
RX1 100K
NC
52808-1291
1 2 3 4 5 6 7 8 9 10 11 12
CN13
R119 100 C87 CE470p
TP169 TP166 VCC TP167 TP160
R176 D72 PTZ43A 47/1W
CE0.1u
PC29
VCC3
74LVC14
C84 100u/25V
2
1
+27
FANPWM2
PinchPos /Crop_ON CropSens
EXCML20A390
+
IC19A
C85 C123 100u/25V CE0.1u
1SS355
5
1
IC25 TA7815
uPC2933T
GND
IN OUT
Q8
C129 CE0.1u
2
1
D78
RN5VD29A
R163 1.0K T69
VCC3
TP168
EXCML20A390
D17 DE3L20U
FL18
FL17
Q4 Comment: 2SJ535
VMTD
DTC114EK
Q3
+41
CropMark
D74 R117 D1FS6 1.0ohm/1W
D82 D1FS6
R101 1K/0.5W
VDD OUT
IC21
MtrPower
VCC
5
6
100K 0.1%
R118
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
IC26B 7
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
/Crop_ON PinchPos
Cmd_StoM Cmd_MtoS
NON
CX1
SOL_CURNT
R189
10K
T83 T84
10K
R113
+ C90
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
R192 220
22
23 20 25
27 16
26 17 18
10K
R187
T82
T75 T76 T77 T78 T79 T80 T81
T68 T73 T74
T60 T61 T62 T67
T59
VCC
VCC
To MAIN BOARD
B6P-VH
1 2 3 4 5 6
CN16
SOL_CURNT
10K
R111
VCC3 TP162 R112 10K
R178
R179 NON
R180 0
R188
/SOL_EN
SolPWM
R181 NON
CE3900p
C117
RSA
R114
CE820p
C119
10K
R182 0(NON)
NC
13
RSB
10
SolDecay SolPh
R199
1 14
R116
100K 0.1%
VMMA VMMB
12K 0.1%
R200 4.7K 0.1%
VCC ALM
R201
R115 4.7K 0.1%
IC23 MTD2005F
12K 0.1%
3
1
19 24
C82 1000u/63V
4 11
VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
T63 T5 T6 T7
TCK
TMS
TDO TDI
1 2 3 4
1 2 3 4
GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND
UPA1759
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
IC27
UPA1759
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
IC28
MtrC0_0_ MtrC0_1_
TP82 TP143 TP81
PC16 CE1.0u
8 7 6 5
8 7 6 5
MtrH_0_ MtrH_1_ /LWR
isp Down load
MtrC1_0_ MtrC1_1_
TP165 TP163 TP161 TP164
1.0K
R162
/StepDrvEnable M4A3-64/64 TQFP100
IC10
GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND
C42 10u/100V
C58 10u/100V L RCH895-181K
L4
L RCH895-181K D69 D2FS6
L3
C53 10u/100V
L RCH895-181K Therm D70 D2FS6
L2
+
+
+
TP85 TP78
TP93 TP75
R60 1.2ohm/1W
TP94 TP88 TP105
+27
L RCH895-181K(NON) D51 D2FS6
+
D2FS6(NON)
C37 10u/100V(NON) L1
D42
PC17 CE1.0u
MtrI0_0_ MtrI0_1_
MtrI2_1_
MtrI3_1_ MtrI3_0_
MtrW_1_ MtrW_0_
PC19 CE1.0u
Serial_STORE
1 19
2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
@/SensR0 @/SensR1
Ctrg_RXD
/SensCov
CE470p
C100
R97
100
R148 100
MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy
To FAN JUNCTION BOARD
CE470p
C80
C34
R38 10K
R82 100
CE0.1u
PC15 VCC
VCC
C70
CE470p
VCC3
RA6 EXBA10E102J
T20 T21
T9 T10 T12 T13 T15 T16
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC9
To HEAD BOARD
53398-0390
1 2 3
CN7
TDI_1 Ser500_IN
53398-0490
1 2 3 4
CN4
+FAN -FAN
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
Ser500_CLK Ser500_LOAD Ser500_OUT
SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN SerTU_STORE
C92 + 100u/63V
1
VMTD
MtrI1_0_ MtrI1_1_
R150
R86 10K
VCC
C73 CE470p
R142 100
100
100
C101 CE470p
CE470p
R39
R89
RST SEL2 SEL1 SEL
Mstep2A Mstep2B
MtrADcy MtrA_PA MtrA_PB
Sol_Rush Sol_Hold
100
TP69 TP65 TP71 TP66 TP62
C75 CE470p
/StepDrvEnable1
SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN
+41
Ctrg_TXD
VCC
VCC
+27
VCC3
TP138 TP152 TP153
TP145 TP144 TP146
VCC
fo r TU
53398-0690(NON)
1 2 3 4 5 6
CN10
Sensor(Reserve)
5267-09A
1 2 3 4 5 6 7 8 9
CN14
52808-2891
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN6
53398-0790
1 2 3 4 5 6 7
CN3
52808-0691
1 2 3 4 5 6
CN8
To INKTANK BOARD TP142 TP140 TP141 TP139 VCC
TP89
/RD 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MtrI2_0_
TP90
VCC
150 R99
6 10 2 9 3 8 4 7 5
TP125
TP95 TP101
TP96
5
10K
R186
GND
22K R98
TP126 R151 150
TP92 TP129
TP91 TP97 TP102 TP130
TP98 TP106 TP131
TP99 TP107 TP132 R149 22K
2-17
R185
3
+
-
VCC3
SERVO BOARD_Circuit Diagram 2/4
VCC
VCC
R12 R11
TP2 TP1
RA22 EXBA10E103J
TP58 TP76
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-
Therm T72 T65 T71 T64 T70 /SensCov Serial_IN
C7
52808-2691
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
VCC
TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30
TP19TP17TP8
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN
R9 R10 R13
100 100 100
Monitor
CE470p
C6
CE470p
C5
CE470p
C9
11
74LVC14
IC19E
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
10
74LVC541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC18
C106 CE1.0u
R159 10K
9
13
5
8
74LVC14
74LVC14 IC19F
IC19C
74LVC14
IC19D
CE0.1u
/SensWOrg
12
6
R109 R108
/SensC0 /SensC1 /SensCVOrg
PC14
VCC3
18 17 16 15 14 13 12 11
T18
SEL2 RST
T4 T14
VCC3
VCC3
T11
/CS1 /CS2
Q1 DTC114EK
SEL6410E
LED1
VCC
R130 220
10K(NON)
R160
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS
@/SensCVOrg @/SensC1 @/SensHOrg
R169 10K
CE470p
C8
53398-0590
5 4 3 2 1
CN12
VCC
1 19
2 3 4 5 6 7 8 9
12K 0.1% R166
VCC3
@/SensWOrg @/SensC0
RA23 EXBA10E103J
VCC3
CE470p
T66
100 100
To MOTSENS JUNCTION BOARD
@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1
52808-2691
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1
1
CN1
To MOTSENS JUNCTION BOARD
6
10 2 9 3 8 4 7 5
6
10 2 9 3 8 4 7 5
2
JP2 Pad
CE0.1u
PC27
Ctrg_TXD
Ctrg_RXD
/SensHOrg
/SerialStart
10K 10K
SEL SEL1
2
C104
VCC3
Y2 8.0MHz
3
1
R105 10K
R154
RA21 EXBA10E103J
CLK32
CE22p
C102
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
R106 NON
VCC3
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
CE0.1u
PC28
VCC3
LED SEL SEL1
TP156 TP158 TP159
R100 1.8K
CE18p
VCC3
R107 0
VCC3
T58
6
10K
/H8S_RESET
T17
220
/RD /HWR /LWR
A1 A2 A3 A4 A5
C103 CE0.1u
CPU ID:0010
FWE
RA20 EXBA10E103J
RA19 EXBA10E103J
VCC3
RA12 EXBA10E103J
/SensWOrg
RA17 EXBA10E102J
A[1..16]
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC23 CE0.1u
D0 D1 D2 D3 D4 D5 D6 D7
MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA
MtrI0_PB MtrI0_PA
CE0.1u
10 2 9 3 8 4 7 5
T43 T47
RA11 EXBA10E103J
VCC3
6
1
Serial_LOAD
RA10 EXBV8V103J
Sol_Rush Sol_Hold Mstep_Hold
Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A
FWE
PC22
D4 D5 D6 D7
D15 D0 D1 D2 D3
VCC3
MtrW_PB MtrW_PA MtrH_PB MtrH_PA
RA16 EXBV8V102J
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
H8S/267X-QFP144
IC15
A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1
10K
TP147 TP157 TP155
6
R168
RA18 EXBV8V103J
A6 A7 A8 A9 A10 A11 A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1
3
10K 10K
1
1
10K
R133
A12 A13 A14 A15 A16 A16 10K
R152 R132
R167
33 R153
6
10 2 9 3 8 4 7 5
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11
R95 6
6
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1
8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4
/StepDrvEnable
RA15 EXBA10E102J
5 7 4 8 3 9 2 10 6
2-18 1
VCC3
VCC3
MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA
MtrADcy
/RD
/CS1
/LWR
14
22
20
27
11 12 13 15 16 17 18 19
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC16
Serial_CLK Serial_LOAD Serial_OUT Serial_STORE
MtrI3_PB MtrI3_PA
D0 D1 D2 D3 D4 D5 D6 D7
A[1..16]
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
PC25 CE0.1u
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
/StepDrvEnable
/HWR
FANPWM1 FANPWM2
1 19
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
18 17 16 15 14 13 12 11
CE0.1u
PC11
VCC
PC24 CE0.1u
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC14
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC13
TP154
14
22
20
27
11 12 13 15 16 17 18 19
D[0..15] D8 D9 D10 D11 D12 D13 D14 D15
/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2
SERVO BOARD_Circuit Diagram 3/4
MtrI1_1_
MtrI1_0_
MtrI0_1_
MtrI0_0_
3.3K R36 1.0K
TP52 R37
3.3K R34 1.0K
TP55 R129
3.3K R32 1.0K
TP46 R33
3.3K R30 1.0K
TP54 R128
/StepDrvEnable1
VCC
C29 CE3900p
R35 CE0.047u 10K
C31
TP51
VCC
CE0.047u
C28
MtrI1_PA MtrI1_PB MtrI1Dcy
C22
TP47
TP49
CE820p
TP50
TP42
TP48
PC4 CE0.1u
C20
CE820p
C25
TP41
TP43
PC3 CE0.1u
CE3900p
R31 CE0.047u 10K
C27
CE0.047u TP45
C24
MtrI0_PA MtrI0_PB MtrI0Dcy
TP44
T1
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC3 MTD2005
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC4 MTD2005
220
PG
220
27
7 21 9 15 16 19
10 12 14 18
8 20
R28 0.68ohm/1W
R29
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R24 0.68ohm/1W
220
27
7 21 9 15 16 19
10 12 14 18
8 20
VMTD
R25
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
+ C81 1000u/63V
VMTD
R27 0.68ohm/1W
R26
1
2 26 4
6 22
5 23 24
25 3
VCC
R23 0.68ohm/1W
R22
1
2 26 4
6 22
5 23 24
25 3
VCC
RSA
11
RSA
11
RSB
17
RSB
13
PG
13
VCC
C26
C23 CE820p
D16 D1FS6
D14 D1FS6
D15 D1FS6
D13 D1FS6
CE0.22u/50V
C33
VMTD
D33 EXCML20A390 D1FS6
D31 EXCML20A390 D1FS6 TP56 FL9
TP60 FL10
D32 EXCML20A390 D1FS6
D30 D1FS6 TP61 FL11
FL12 TP70 EXCML20A390
D29 EXCML20A390 D1FS6
D27 EXCML20A390 D1FS6 TP67 FL13
D12 D1FS6
D26 D1FS6 TP59 FL15
FL16 TP63 EXCML20A390
D10 D1FS6
CE0.22u/50V
C30
CE820p
C21
VMTD
D28 EXCML20A390 D1FS6 TP72 FL14
D11 D1FS6
D9 D1FS6
CE0.22u/50V
C32
CE0.22u/50V
+A_I1 +B_I1 -A_I1 -B_I1
PUMP2
+A_I0 +B_I0 -A_I0 -B_I0
PUMP1
MtrC0_1_
MtrC0_0_
MtrI3_1_
MtrI3_0_
MtrI2_1_
MtrI2_0_
3.3K R78 1.0K
TP128 R75
3.3K R77 1.0K
TP122 R74
3.3K R20 1.0K
TP16 R21
3.3K R18 1.0K
TP22 R127
3.3K R16 1.0K
TP12 R17
3.3K R14 1.0K
TP21 R126
VCC
TP14
VCC
C64 CE3900p
R76 CE0.047u 10K
C66
TP5
C3
TP6
TP13
C59 CE820p
TP114
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC1 MTD2005
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC2 MTD2005
220
IC8 MTD2005F
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
PG
R67 0.68ohm/1W
R65
22
23 20 25
27 16
26 17 18
19 24
VCC
R6 0.68ohm/1W
R5
1
2 26 4
6 22
5 23 24
25 3
VCC
R2 0.68ohm/1W
1
2 26 4
6 22
5 23 24
25 3
VCC
R1
TP116
TP108
PC8 CE0.1u
TP7
PC2 CE0.1u
CE820p
CE0.047uTP115
C65
C1
TP4
CE820p
TP127 MtrC0_PA MtrC0_PB MtrC0Dcy
C15 CE3900p
R19 CE0.047u 10K
C17
VCC
CE0.047uTP15
C14
MtrI3_PA MtrI3_PB MtrI3Dcy
C11 CE3900p
R15 CE0.047u 10K
C13
CE0.047u TP11
C10
MtrI2_PA MtrI2_PB MtrI2Dcy
TP10
PC1 CE0.1u TP9
RSA 5
17
RSA 11 RSA 11
13 PG
220
27
7 21 9 15 16 19
10 12 14 18
8 20
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
R68 0.68ohm/1W
R66 220
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R7 0.68ohm/1W
R8
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R3 0.68ohm/1W
220
27
7 21 9 15 16 19
10 12 14 18
8 20
VMTD
R4
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
RSB 17 RSB 17
C12
C60 CE820p
PUMP 3
EXCML20A390 D68 D1FS6
D67 D1FS6
FL36
FL37 EXCML20A390
D64 EXCML20A390 D1FS6 FL34
D62 D1FS6
+A_I3 +B_I3 -A_I3 -B_I3
+A_C0 +B_C0 -A_C0 -B_C0
MtrC1_1_
MtrC1_0_
MtrW_1_
MtrW_0_
MtrH_1_
MtrH_0_
T3
CAP UP/DOWN
D25 EXCML20A390 D1FS6
D23 EXCML20A390 D1FS6 TP20 FL1
TP24 FL2
D24 EXCML20A390 D1FS6
D22 D1FS6 TP25 FL3
+A_I2 +B_I2 -A_I2 -B_I2
PUMP4 FL4 TP31 EXCML20A390
D21 EXCML20A390 D1FS6
D19 EXCML20A390 D1FS6 TP33 FL5
D20 EXCML20A390 D1FS6 TP35 FL6
D18 D1FS6 TP28 FL7
FL8 TP32 EXCML20A390
D63 D1FS6
VMTD
VMTD
VMTD
D66 EXCML20A390 D1FS6 FL35
D65 D1FS6
D61 D1FS6
CE0.22u/50V
C54
CE0.22u/50V
C55
C4 CE820p
D8 D1FS6
D6 D1FS6
D7 D1FS6
D5 D1FS6
CE0.22u/50V
C19
CE0.22u/50V
C16
CE820p
C2
D1FS6
D4
D1FS6
D2
D1FS6
D3
D1 D1FS6
CE0.22u/50V
C18
CE0.22u/50V
/StepDrvEnable2
VCC
R94 1.0K
R59 1.0K
3.3K
TP121 R56
R58 1.0K
3.3K
TP113 R55
R73 1.0K
3.3K
TP118 R70
R72 1.0K
3.3K
TP110 R69
R54 1.0K
3.3K
TP119 R51
R53 1.0K
3.3K
TP112 R50
VCC
VCC
C48 CE3900p
R57 CE0.047u 10K
C50
TP86
C43 CE820p
CE0.047u TP87
C49
TP117
TP109
PC6 CE0.1u
C56 CE820p
TP123 MtrC1_PA MtrC1_PB MtrC1Dcy
C61 CE3900p
R71 CE0.047u 10K
C63
VCC
TP151
TP149
PC7 CE0.1u
CE0.047u TP104 TP103
C62
TP150
C40 CE820p
TP111 MtrW_PA MtrW_PB MtrWDcy
C45 CE3900p
R52 CE0.047u 10K
C47
CE0.047u TP84
C46 TP83
TP120 MtrH_PA MtrH_PB MtrHDcy
PC5 CE0.1u TP148
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC5 MTD2005F
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
IC7 MTD2005F
220
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
VMTD
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
220
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
1 14
R48 1.0ohm/1W(NON)
R45
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R64 0.68ohm/1W
R62
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
VMTD
R43 1.0ohm/1W
R41
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
IC6 MTD2005F(NON)
R47 1.0ohm/1W(NON)
R44
22
23 20 25
27 16
26 17 18
19 24
VCC
R63 0.68ohm/1W
R61
22
23 20 25
27 16
26 17 18
19 24
VCC
R42 1.0ohm/1W
R40
22
23 20 25
27 16
26 17 18
19 24
VCC
RSB
RSB
13 NC 13
RSA 5
RSB 10
NC 13
RSA 5 5
RSA
10 RSB 10
NC 13 NC 13
2-19
10
R96 1.0K
C36
VMTD
VMTD
C44 CE820p
D1FS6(NON)
D49
D1FS6(NON)
D45
D1FS6(NON)
D47
D43 D1FS6(NON)
CE0.22u/50V
C38
CE0.22u/50V
C39
C57 CE820p
D59 D1FS6
D55 D1FS6
D57 D1FS6
D53 D1FS6
FL32
FL31
D50 EXCML20A390 D1FS6(NON)
D46 EXCML20A390 D1FS6(NON) FL26
D48 EXCML20A390 D1FS6(NON) FL27
FL29EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1
D60 EXCML20A390 D1FS6
D56 EXCML20A390 D1FS6 FL30
+A_W +B_W -A_W -B_W
WIPER
Rese rve
FL33 EXCML20A390
D58 EXCML20A390 D1FS6
D54 D1FS6
D41 EXCML20A390 D1FS6
D37 EXCML20A390 D1FS6 FL22 D40 D1FS6
CE0.22u/50V
C51
WIPER HEIGHT FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H D39 EXCML20A390 D1FS6 FL23
CE0.22u/50V
C52
C41 CE820p
VMTD
D36 D1FS6
D38 D1FS6
D34 D1FS6
CE0.22u/50V
C35
CE0.22u/50V
SERVO BOARD_Circuit Diagram 4/4
2-4 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-20
SUB BOARD_Arrangement Diagram (Soldering Side)
2-21
SUB BOARD_Circuit Diagram 1/7
INK JUNCTION BOARD C1 CE0.1u
+5
P
CN1
CN2 FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8
C2 47u_16V IJGND Z_+A Z_-A Z_-B Z_+B
EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U
1 2 3 4 5 6 7 8
Z ROTARY
53014-08
ROTARY_+A ROTARY_-A ROTARY_-B ROTARY_+B
C15 22u_50V
UV_27
P +5
TH1 103HT
M
+
to SIGNAL JUNC CN108
M
+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
C16 CE0.1u
T3
Z_ORG_sens
T4
Rotary_ORG_sens
IJGND
IJGND
+5 CN4
@INK_CLK
R3 R4 R15 R7
@INK_LOAD
0 0 0 0
INK_CLK INK_LOAD INK_OUT @INK_IN
1 2 3 4 5 6
T7 T8 T9
@INK_OUT
52808-06
INK_IN IJGND
52808-2971 IJGND CN5 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
+FAN -FAN
FL9 FL10 FL11 FL12
CIR_+A CIR_-A CIR_-B CIR_+B
EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U
1 2 3 4
CIRCULATION PUMP
53014-04 CN8
FEED_+A FEED_-A FEED_-B FEED_+B
FL13 FL14 FL15 FL16
EXCML20A390U EXCML20A390U EXCML20A390U EXCML20A390U
1 2 3 4 5
+5_sleepB
FEED
53014-05 P
FEED_ORG_sens /Rotary_connect
T10
+
M
to SIGNAL JUNC CN107
MIST FAN (120)
5267-02 CN7
CN6
reserve_sens
C9 NoMount
C10 CE0.1u
@Serial_EN
+5
CN10
IJGND R16
Sub_to_Servo
1 2 3
0
@Servo_to_Sub C12 NoMount
Z_Sens
R10 NoMount
reserve
NoMount (53398-03) IJGND
52808-2971
IJGND
+5
CN11
IJGND R12
0 Serial_En
T13
R13
0 Servo to Sub
T14
1 2 3 4 5 53398-05 IJGND
T1 R1
Z_ORG_sens
C8 CE470p
53014-09
K
K
CN401
A
IJGND
D4 1SS355
A
IJGND
A
C7 CE470p
+5
to ROTARY JUNC
K
100 100
C6 NoMount
R2 10K
1 2 3 4 5 6 7 8 9
D1 D2 1SS355 1SS355
C5 +5 CE0.1u
K
R5 R6
+
A
/Rotary_connect Rotary_ORG_sens
P
IJGND
+5
T5 T6
IJGND T2
R14 10K
2
1
Q1 DTB123EK 3
CN3
C3 CE0.1u
C4 CE470p
M
+5_sleepB
+5_sleepB
100
D5 1SS355
IJGND IJGND
D3 D6 D7 UV_27 NoMount NoMount NoMount A K A K A K (1SS355) (1SS355) (1SS355) +5 T12
R17
NoMount
CN13 1 2 3
C14 CE0.1u
LED_LASER (reserve)
R8
FEED_ORG_Sens
NoMount IJGND (5267-03)
+5_sleepB
T11 0
C11 NoMount
Z_sens
IJGND
C13 NoMount IJGND
2-22
CN12 1 2 3 53014-03
IJGND
FEED_ORG_Sens
SUB BOARD_Circuit Diagram 2/7
DC JUNCTION BOARD CN203
CN205 1 2 3 4 5 6 7
to LFA100-27
F201 01543.15DR
1 2 3 4 5 6
+27
to SERVO BOARD CN16
B6P-VH
B7P-VH PJGND
PPJGND
PJGND
R208 0
CN207 1 2 3 4 5 6 7 8
to LEB150F-0536
+41
F200 NoMount
+5
B8P-VH PPJGNDPJGND
CN208 1 2 3 4 5
+
PPJGND T201 CN209
R200 1.0K_0.5W
PPJGND
1 2 3 4
/sleep C201 4.7u/50V
Q200 2SJ553S PJGND
Q201 DTC114EK
1
2
T202 Q202 +5 DTB123EK 3 1
PJGND
CN210
R202
HEAD_POWER_ON
0
C203 NoMount +5 PJGND
R203 10K
2
to SWPS V-Control
1 2 3 4 5
R201 2.2K_0.5W
3
PJGND 2
3
1 Q203 DTC114EK
1 2 3 4 5 6 7 8 9 10
to SIGNAL JUNCTION BOARD CN100
53014-10
T203
R204 10K
53014-05
to MAIN BOARD CN22
53014-04
C202 4.7u/50V
CN211
to MAIN BOARD CN19
B5P-VH
M
C200 NoMount (220u_50V)
P
T200
PJGND R205 0
PJGND PJGND +27
LCD_E
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/SW0 /SW1 /HRESET DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7
D200 NoMount (RB160M-60) C204 NoMount R207 (4.7u/50V) NoMount
PJGND
CN215 1 2 3 4 5 6 7 8 9 10 11 12 13 14
/LED PJGND
to PANEL BOARD CN51 , CN52
53014-14 PJGND
AC JUNCTION BOARD 1 2 3 B2P3-VH
M
IC200 1 2 3 4
S1 G1 S2 G2
+27
D1 D1 D2 D2
8 7 6 5
CN201 1 2 3
to LEB150F-0536
B2P3-VH CN204 1 2 3
to LFA100F-24
B2P3-VH CN206 1 2 3
reserve
NoMount (B2P3-VH)
2-23
D201 RB160M-60 CN212 1 2
R209 NoMount PJGND
/LCD_CS
CN200
R206 NoMount
P
C205 PJGND NoMount (10u_50V)
NoMount PJGND (UPA1774)
53014-12 PJGND
52806-24
to POWER SW
K
A
A
1 2 3 4 5 6 7 8 9 10 11 12
+
LCD_RS LCD_RW +5
CN214
CN213
K
+5
5267-02
Cooling FAN
VCC
VCC
R12 R11
TP2 TP1
RA22 EXBA10E103J
TP58 TP76
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_-
Therm T72 T65 T71 T64 T70 /SensCov Serial_IN
C7
52808-2691
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
VCC
TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30
TP19TP17TP8
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN
R9 R10 R13
100 100 100
Monitor
CE470p
C6
CE470p
C5
CE470p
C9
11
74LVC14
IC19E
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
10
74LVC541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC18
C106 CE1.0u
R159 10K
9
13
5
8
74LVC14
74LVC14 IC19F
IC19C
74LVC14
IC19D
CE0.1u
/SensWOrg
12
6
R109 R108
/SensC0 /SensC1 /SensCVOrg
PC14
VCC3
18 17 16 15 14 13 12 11
T18
SEL2 RST
T4 T14
VCC3
VCC3
T11
/CS1 /CS2
Q1 DTC114EK
SEL6410E
LED1
VCC
R130 220
10K(NON)
R160
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS
@/SensCVOrg @/SensC1 @/SensHOrg
R169 10K
CE470p
C8
53398-0590
5 4 3 2 1
CN12
VCC
1 19
2 3 4 5 6 7 8 9
12K 0.1% R166
VCC3
@/SensWOrg @/SensC0
RA23 EXBA10E103J
VCC3
CE470p
T66
100 100
To MOTSENS JUNCTION BOARD
@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1
52808-2691
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1
1
CN1
To MOTSENS JUNCTION BOARD
6
10 2 9 3 8 4 7 5
6
10 2 9 3 8 4 7 5
2
JP2 Pad
CE0.1u
PC27
Ctrg_TXD
Ctrg_RXD
/SensHOrg
/SerialStart
10K 10K
SEL SEL1
2
VCC3
Y2 8.0MHz
3
1
R105 10K
R154
RA21 EXBA10E103J
CLK32
CE22p
VCC3
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
R106 NON
VCC3
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
CE0.1u
PC28
VCC3
LED SEL SEL1
TP156 TP158 TP159
R100 1.8K
CE18p
C102
R107 0
VCC3
T58
6
10K
/H8S_RESET
T17
220
/RD /HWR /LWR
A1 A2 A3 A4 A5
C103 CE0.1u
CPU ID:0010
FWE
RA20 EXBA10E103J
RA19 EXBA10E103J
VCC3
RA12 EXBA10E103J
/SensWOrg
RA17 EXBA10E102J
A[1..16]
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC23 CE0.1u
D0 D1 D2 D3 D4 D5 D6 D7
MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA
MtrI0_PB MtrI0_PA
CE0.1u
10 2 9 3 8 4 7 5
T43 T47
RA11 EXBA10E103J
VCC3
6
1
Serial_LOAD
RA10 EXBV8V103J
Sol_Rush Sol_Hold Mstep_Hold
Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A
FWE
PC22
D4 D5 D6 D7
D15 D0 D1 D2 D3
VCC3
MtrW_PB MtrW_PA MtrH_PB MtrH_PA
RA16 EXBV8V102J
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
H8S/267X-QFP144
IC15
A1 A2 A3 A4 A5 A6 A7 5 7 4 8 3 9 2 10 1
C104
6
10K
RA18 EXBV8V103J
A6 A7 A8 A9 A10 A11 A8 A9 A10 A11 A12 A13 A14 A15 5 7 4 8 3 9 2 10 1
3
10K R133 10K
R168
1
10K R95
A12 A13 A14 A15 A16 A16 10K
R152 R132
1
TP147 TP157 TP155
1
R167
33 R153
6
10 2 9 3 8 4 7 5
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11
5 7 4 8 3 9 2 10 6
6
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
/StepDrvEnable
RA15 EXBA10E102J
5 7 4 8 3 9 2 10 6
2-24 1
VCC3
VCC3
MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA
MtrADcy
/RD
/CS1
/LWR
14
22
20
27
11 12 13 15 16 17 18 19
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC16
Serial_CLK Serial_LOAD Serial_OUT Serial_STORE
MtrI3_PB MtrI3_PA
D0 D1 D2 D3 D4 D5 D6 D7
A[1..16]
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
PC25 CE0.1u
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
/StepDrvEnable
/HWR
FANPWM1 FANPWM2
1 19
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
18 17 16 15 14 13 12 11
CE0.1u
PC11
VCC
PC24 CE0.1u
28
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC14
CY7C1399
GND
OE
CS
WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC13
TP154
14
22
20
27
11 12 13 15 16 17 18 19
D[0..15] D8 D9 D10 D11 D12 D13 D14 D15
/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2
SUB BOARD_Circuit Diagram 3/7
HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
SCK3_ZB SCK3_YB
ENC_PHASE_A
ENC_PHASE_B
R310 10K (NON)
R318
HGND
+5
HGND
HGND
+5
HGND
53398-04
1 2 3 4
CN316
TP302 TP303 TP304
5
4
IC300B TC74VHCT08
6
TP328 TP329 TP330
TP325
TP343 TP344 TP345 TP346
THERM_1
HGND
NoMount
C321
TP334 TP335 TP336 TP337
10
9
TP316 TP317 TP318 TP319
HGND
NoMount
C319
TP308 TP309 TP310 TP311
IC300C TC74VHCT08
8
R319 10K
TP324
NoMount (53261-05)
1 2 3 4 5
CN315
HEAD_UD /P_SIDE_ON
TP342
0 (NON)
R314 0
2
Q300 DTC114EK
HGND
R327 1.0K (NON)
+5
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
HEAD_TH1
ENC_PHASE_B
ENC_PHASE_A
HEAD_TH2
HEAD_UD
HGND
VHV0 VHV1 HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND P_SIDE HEAD_UD /P_SIDE_ON HEAD_CHECK HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN308
VHV0 VHV1
HGND
VHV0 VHV0 COM0 HGND COM0 HGND COM0 HGND COM0 HGND COM3 HGND ENC_PHASE_A +5 ENC_PHASE_B HGND HEAD_TH1 HGND LAT0 HGND CH0 HGND NCHG0 HGND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN300
3
1
+5
R315 10K
TP326
+5
R301 10K
+5
HGND
SCK1_YA SCK1_ZA SI1_YA SI1_ZA
+5 HGND NCHG1 HGND LAT1 HGND CH1
HGND COM1 HGND COM1 HGND COM1 HGND HGND
SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VHV1 HGND COM1 HGND COM1 HGND COM1 HGND CHECK1 +5 NCHG1 HGND LAT1 HGND CH1 HGND
VHV0
HGND
SCK0_YA SCK0_ZA SI0_YA SI0_ZA
+5 HGND NCHG0 HGND LAT0 HGND CH0
HGND COM0 HGND COM0 HGND COM0 HGND HGND
SCK0_ZB SCK0_YB SI0_ZB SI0_YB
VHV0 HGND COM3 HGND COM3 HGND COM3 HGND CHECK0 +5 NCHG0 HGND LAT0 HGND CH0 HGND
VHV0
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN312
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN306
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN304
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN301
K
Y
W
G
VHV1 VHV1 COM2 HGND COM2 HGND COM2 HGND COM2 HGND COM3 HGND COM3 HGND LAT3 HGND CH3 HGND NCHG3 HGND LAT2 HGND CH2 HGND NCHG2 HGND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
HGND
HGND
NoMount
C322
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
TP347 TP348 TP349 TP350
SCK3_ZB SCK3_YB SI3_YB SI3_ZB
TP338 TP339 TP340 TP341
NCHG3 LAT3 CH3
TP331 TP332 TP333
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN302
VHV1
R316 10K
TP327
+5
SI3_YB SI3_ZB
NCHG3
CH3
LAT3
2
1
HGND
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
+5 HGND NCHG3 HGND LAT3 HGND CH3
HGND COM3 HGND COM3 HGND COM3 HGND HGND
SCK3_ZB SCK3_YB SI3_ZB SI3_YB
VHV1 HGND COM3 HGND COM3 HGND COM3 HGND CHECK3 +5 NCHG3 HGND LAT3 HGND CH3 HGND
VHV1
IC300A TC74VHCT08
3
TP301
52808-21 (NON)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN313
52808-21 (NON)
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN307
NoMount
UV27
R302 10K
+5
HGND
HGND
C317 C316 CE0.1u 47u_16V
HGND
+
+5
MIST_FAN_PWM
+27
C314 CE0.1u
C313 +5_sleepA 47u_16V
+
M
C
R317
HEAD_TH1
HGND
HGND
R324 10K
2
2
R322 33K
33
R325
HGND
+5
+5
R313 10K
HGND +27 C323 P M
D1 D1 D2 D2 UPA1774
S1 G1 S2 G2
+5_sleepA
1 2 3 4
IC303
22u_50V 8 7 6 5
HGND
5267-06
1 2 3 4 5 6
CN310
0
P C302 10u_50V
+
THERM_1
D303 1SS355 A K
RB160M-60
+5
5267-02
1 2
CN314
5267-03
1 2 3
K
13
12
HGND
CE0.1u HGND
HGND
C306
SEL6410E
CN311
HGND
C315 100u_10V
+
D300 A
IC300D TC74VHCT08
11
330
R300
HGND
D304 1SS355 A K
+5
L300 RCH895NP-181K 2 3 1 4 D301
D302 1SS355 A K
THERM_2
+5
+5
HGND
M
HGND
R309
10K_1%
R307
0
R305
10K_1%
R303
C305 CE0.1u
VHV1
HGND
C307 CE0.1u
C311 CE0.1u
R321 10K
R323 10K
6
5
2
3
IC301B BA-10358F HGND
C324 4.7u/50V
C312 22u_50V
+
UV27
+5
IC301A BA-10358F
1
C301 10u_50V
+
HGND
Q301 DTC114EK
2
10K
Q304 DTC114EK
HGND
7
R312
Q303 DTC114EK
HGND
C310 CE470p
100
0
R308
0
R304
C304 CE0.1u
VHV0
HGND
C300 47u_16V
+
HEAD_TH2
C303 CE0.1u
P M
Q302 DTA114EKA
+5
+5
HGND
C318 NON
R326 0
/P_SIDE_ON 2
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN305
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN303
C308 C309 22u_50V CE0.1u
+
HGND
SCK2_YA SCK2_ZA SI2_YA SI2_ZA
+5 HGND NCHG2 HGND LAT2 HGND CH2
HGND COM2 HGND COM2 HGND COM2 HGND HGND
SCK2_ZB SCK2_YB SI2_ZB SI2_YB
VHV1 HGND COM2 HGND COM2 HGND COM2 HGND CHECK2 +5 NCHG2 HGND LAT2 HGND CH2 HGND
VHV1
Lamp_Therm_Fault
Lamp_connect
Lamp_Enable
HGND
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN309
TP320 TP321 TP322 TP323
THERM_2
HGND
C320
TP312 TP313 TP314 TP315
TP305 TP306 TP307
TP300
P M
3 1
P M 8 4
VHV0
P P
1 3
P M
M M
K A
3 1 3 1
P
2-25
+
M
14 GND VCC 7
PRINT CARRIAGE BOARD
SUB BOARD_Circuit Diagram 4/7
+5
NoMount (52806-24)
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN53
53014-14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN52
53014-12
1 2 3 4 5 6 7 8 9 10 11 12
CN51
/HRESET
/SW1
/SW0
to DC JUNC CN213 , CN215
+5
+
C53 47u_16V
P
M
C66 CE0.1u
R69 R70 R71 R72 R73 R74 R75 R76
100 100 100 100 100 100 100 100
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
/LED
/LCD_CS
/HRESET
/SW1
/SW0
LCD_E
LCD_RS LCD_RW
C50 NoMount
R52 100
100
100
100
C65 NoMount
R68
100
C57 NoMount
R67
C56 NoMount
R66
C55 NoMount
R64
PD[0..7]
100
R55
100
R53
100
R50
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
PD4 PD5 PD6 PD7 PD3 PD2 PD1 PD0
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
1 11
19 1
2 3 4 5 6 7 8 9
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC57
E DIR
IC56 2 A0 3 A1 4 A2 5 A3 6 A4 7 A5 8 A6 9 A7
19 1
+5
+5
+5
19 1
+5
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
2 5 6 9 12 15 16 19
TC74VHCT245AFT
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
2 3 4 5 6 7 8 9
8
TC74VHC32FT
6
TC74VHC32FT
3
TC74VHC32FT
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
TC74VHCT245AFT
B0 B1 B2 B3 B4 B5 B6 B7
TC74VHCT245AFT
B0 B1 B2 B3 B4 B5 B6 B7
SN74HCT273APWR
10
IC53C 9
5
IC53B 4
2
19 18 17 16 15 14 13 12
+5
TC74VHCT574AFT
1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
3
TC74VHC32FT
OC CLK
IC53A 1
CLK CLR
IC55 3 D1 4 D2 7 D3 8 D4 13 D5 14 D6 17 D7 18 D8
11 1
2
IC52 2 1D 3 2D 4 3D 5 4D 6 5D 7 6D 8 7D 9 8D
IC54 18 B0 17 B1 16 B2 15 B3 14 B4 13 B5 12 B6 11 B7
C54 CE100p
C52 CE100p
C51 CE100p
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
TC74VHC14FT
14
+5
20 7
VCC
10
GND
IC51A 1
+5 2
1 2 3 4 5
1 2 3 4 5
10 9 8 7 6
R60 10K
10 9 8 7 6 EXBA10E103J
RA51
+5
+5
R54 10K
EXBA10E103J
RA50
DTD113EK
Q53
470
R58
+5
+5
R62
R61 10K 100
Q55 2SK2796S-TR
EVQ21305R EVQ21305R EVQ21305R EVQ21305R
SW52 SW53 SW54
EVQ21305R EVQ21305R EVQ21305R
SW61 SW62
EVQ21305R
EVQ21305R SW60
SW63
EVQ21305R SW59
EVQ21305R
SW57
SW58
EVQ21305R
SW56
EVQ21305R
EVQ21305R
SW51
SW55
EW162G2GLY
LCD50
+X CURSOL +Y CURSOL -Y CURSOL -X CURSOL MENU ENTER
FUNCTION PAUSE POWER SETUP +A CURSOR -A CURSOR +Z CURSOR -Z CURSOR
To LCD
MDF7-16P-2.54DSA(55)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN50
SW50
VLED VLSS
VSS VDD V0 RS R/W E
C68 CE0.1u
+
C67 +5 47u_16V P M
2
20
VCC
2
3 1
IC50A
3 1
2
2
DTD113EK
Q50
DTD113EK
Q58
2
DTD113EK
Q51
3 1
1
2
DTD113EK
Q52
3 Q54
+5
2
1
2
A
A
390
A
BUZZER
SEL6410E
K
LED55 330
R65
ROTARY
390
POWER R59
390
PAUSE R57
SLR343BC4T3F
K
LED53
330
R51
SETUP R56
SLR343BC4T3F
K
LED52
MMB-12C-5
BZ50
A
BUSY
SLR343BC4T3F
K
LED51
SEL6410E
A
LED50 K
Q57 DTD113EK
DTD113EK
NoMount
R63
1
GND
10
20
VCC
GND
10
20
VCC
GND
10
20
VCC
GND
10
3 1
3 1 3 1
C58 CE0.1u
+5
C59 CE0.1u
C60 CE0.1u
C61 CE0.1u
C62 CE0.1u
C63 CE0.1u
4
IC50B
+5
C64 CE0.1u
TC74VHC14FT
12
TC74VHC14FT
10
TC74VHC14FT IC50E
8
TC74VHC14FT IC50D
6
TC74VHC14FT IC50C
IC50F
13
11
9
5
3
+5 14
2-26
7
PANEL BAORD
SUB BOARD_Circuit Diagram 5/7
to CARRIAGE CN309
to SERVO CN10
SIJGND
+
C107 47u_63V
C128 CE0.1u
R131
R129
T118
33
33
SIJGND
C140 CE0.1u
C141 47u_16V
+
SIJGND
C136 CE0.1u
@Mist_FAN_PWM T125 +5
+27
SIJGND
C138 10u_16V
+
R130
+3.3
SIJGND
1
+5
SIJGND
1 2 3
4
5
HD74LV1G126A
OE VCC A GND Y
IC108
3
R110
C169 CE4.7u/25V
SIJGND
C104 CE0.1u
C131 CE0.1u
SIJGND
R137
C135 CE0.1u
R106 10K
C139 CE100p
R150 10K
+ C143 CE0.1u
SIJGND
SIJGND
C142 47u_16V
+5
Q102 DTC114EK
2
T114
D100 1SS355
T111
SIJGND
T107
Relay_HARD_ON
UPA1774
R123 10K
+5_sleepA
SIJGND +5_sleepB
T105
IC102 SIJGND 1 8 S1 D1 2 7 G1 D1 3 6 S2 D2 4 5 G2 D2
@RELAY_soft_ON
+5
C105 NoMount (10u_16V) P M
@Lamp_Therm_Fault
SIJGND
33
@Lamp_connect
33 Q100 DTC114EK
IC107 1 5 OE VCC 2 A SIJGND 3 4 GND Y SIJGND HD74LV1G126A T123 SIJGND +3.3 R135 1.0K
T119
1.0K
C115 220u_50V
C118 CE0.1u SIJGND
+
4
5
HD74LV1GT14A
NC VCC A GND Y
IC100
SIJGND
1 2 C106 3 220u_10V
+
+5
C108 CE0.1u SIJGND +27
C132 CE0.1u
@Lamp_Enable
C129 220u_50V SIJGND
+
UV_27
T110 EOC
T108 DATA_OUT
Cooling_FAN
C113 CE0.1u
+41
C137 +5_sleepA CE0.1u
SIJGND
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN104
53398-06 SIJGND
1 2 3 4 5 6
CN102
SIJGND
P
M
53014-10
P
M
P
M
P
M
to DC JUNC CN210
P
M
2
HEAD_POWER_ON
P
M
K A
3 1
T101
P M
1 2 3 4 5 6 7 8 9 10
4
1
+27
OUT
UPC2933T
GND
IN
IC109
+
T128
R139 10K
+3.3
C133 CE470p
T121
SIJGND
1
R125 1.0K_0.5W
Q101 2SJ553S
+5_sleepB
+5_sleepA
T104
T103
SIJGND C145 47u_16V SIJGND
C144 CE0.1u
3
D101 1SS355 K A
Q103 DTC114EK
C100 CE0.1u SIJGND
T102
R120 1.0K_0.5W
T113
SIJGND
C122 CE0.1u
SIJGND
C117 CE0.1u
SIJGND
C111 CE0.1u
SIJGND
R140 10K_0.1%
R100 33
SIJGND R127 10K 3
C127 CE1000p
R161 4.7 / 0.25W
AJVN5247F
COM NO
Coil + Coil 3 4
R116 1.2K
R114 10K
RELAY100
SIJGND
1 2
SIJGND
UV_27
R113 27K
R111 33K
SIJGND
+41
R108 1.2K
R103 10K
SIJGND
+27
Ambient_Th
2
CN100
P M
2-27 C134 CE470p
100 100
SIJGND T120 R133 R134
SIJGND
3
UV_27
SIJGND
Lamp_Power_ON Lamp_Power_slow_ON
T116
0 0
SIJGND
C116 10u_16V
+
+5
T154 T155 T156 R105 R107 C109 100p
C103 CE0.1u
C102 CE0.1u
+ C101 10u_16V
C119 CE0.1u
SIJGND
10
15 17 18 19 16 13 14
20
+5
DATA_OUT EOC
01543.15DR
Q104 DTC114EK 1
R122 10K
F100
TLC1543IDB
A0 VCC A1 A2 /CS A3 ADDRESS A4 I/O_CLK A5 EOC A6 DATA_OUT A7 VREF A8 VREF+ A9 A10 GND
IC101
SIJGND
T115
SIJGND
1 2 3 4 5 6 7 8 9 11 12
T100
2
P M P
+ M
SIGNAL JUNCTION BOARD 1/2
C114 100p
R101 R102 R104
SIJGND
C110 100p
+5
+3.3
4
5
4
5
4
5
+5
1.0K 1 2 3
1.0K
R128
1 2 3
1 2 3
1 2 3
1.0K 1 2 3
1.0K
R118
1 2 3
T117
T122
SIJGND
R154 33
SIJGND
T109
C123 CE100p
R117 33
R126 10K
R136 10K
T124
T126 T127
SIJGND
HEAD_POWER_ON RELAY_soft_ON @Lamp_Therm_Fault @Lamp_connect Lamp_Power_slow_ON
Z_Sens
Mist_FAN_PWM
SIJGND
SIJGND
R132 10K
C125 CE100p SIJGND
SIJGND
R119 33
SIJGND T112
Lamp_Power_ON
C120 CE100p
R112 33
SIJGND
SIJGND
C130 CE100p SIJGND
T106
SIJGND
R124 33
HD74LV1G126A
VCC OE A Y GND
IC105
HD74LV1G126A
VCC OE A Y GND
IC104
R115
HD74LV1G126A
C160 CE100p
T153
HD74LV1G126A
VCC OE A Y GND
IC113
1.0K
R109
VCC OE A Y GND
IC103
SIJGND
4
5
4
5
4
5
HD74LV1G126A
VCC OE A Y GND
IC106
R121
SIJGND
C124 CE0.1u
+5
SIJGND
C121 CE0.1u
+5
SIJGND
C112 CE0.1u
HD74LV1GT14A SIJGND R162 10K
VCC NC A Y GND
IC112
SIJGND
@RELAY_soft_ON
SIJGND
C159 CE0.1u
SIJGND @Mist_FAN_PWM
C161 CE0.1u
+5
SIJGND
C126 CE0.1u
@Lamp_Enable
33 33 33
1 2 3 4 5 6
CN101
SIJGND
R138 10K
52808-28 SIJGND
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN103
NoMount SIJGND (53398-06)
+5
to SERVO BOARD CN6
Reserve
SUB BOARD_Circuit Diagram 6/7
to MAIN BOARD
to SENS JUNCTION CN503
to SERVO BOARD CN1
+5
+5_sleepB
C154 CE0.1u
+5
SIJGND
53014-11
C168 NoMount
C167 NoMount
Z_Height_sens
Wipe_ORG_sens
T152
reserve_sens
T151 /Rotary_connect
T150 Mentenance_Cover_R
T149 Front_Cover
T148 Print_ORG_sens
SIJGND
SIJGND
CN114
1 2 3 4 5 6 7 8 9 10 11
0
R160
C166 NoMount
0
R159
SIJGND
52808-21
0
R158
Print_ORG_sens
52808-21
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
to SENS JUNCTION CN506
CN111
PUMP2_+A PUMP2_-A PUMP2_-B PUMP2_+B +5
+5 P
T143
NoMount (47u_16V)
SIJGND
53014-05
5 4 3 2 1
CN113
52808-06
6 5 4 3 2 1
CN112
T142
52808-2971
33
33
29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Servo_to_Sub Sub_to_Servo Serial_EN
INK_CLK INK_LOAD INK_OUT @INK_IN
INK_IN
R147
33 33 33
SIJGND
C156 CE100p
2 3 4 5 6 7 8 9 19 1
18 17 16 15 14 13 12 11
53398-03
4
5
HD74LV1G126A
OE VCC A GND Y
+3.3
SIJGND
C155 CE0.1u
SIJGND @INK_CLK @INK_LOAD @INK_OUT @Servo_to_Sub @Serial_EN
CN1
IC110 RD74LVC541B
B0 B1 B2 B3 B4 B5 B6 B7
CE0.1u
C151
1.0K IC111
R148 1 2 3
+5
SIJGND
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
SIJGND
T147
T145 T146
R149 33
33
33
T141
SIJGND
C164 NoMount
/Rotary_connect
FEED_ORG_sens
Cooling_FAN
1 2 3
CN109
to INK JUNCTION
C162 NoMount
+5_sleepB
T139 T140
@Servo_to_Sub
Sub_to_Servo
@Serial_EN
R145
R141 R142 R144
0
0
reserve_sens
Z_Sens
T135
T130
R156
R151
FEED_+A FEED_-A FEED_-B FEED_+B
CIR_+A CIR_-A CIR_-B CIR_+B
+FAN -FAN
SIJGND
CN107
C150 47u_16V
C153 NoMount SIJGND
SIJGND
R146
SIJGND
T144
+5
+
C152 NoMount
R143
C149 CE0.1u
SIJGND
SIJGND
+5
to INK JUNCTION CN6
to SERVO BOARD CN9
to SERVO BOARD CN8
Mentenance_Cover_R
Relay_HARD_ON
+5_sleepB
SIJGND FEED_ORG_sens Rotary_ORG_sens Z_Height_sens
Front_Cover
+5
WIPE_+A WIPE_-A WIPE_-B WIPE_+B
T132 T133 T134
M
C147
ROTARY_+A ROTARY_+B ROTARY_-A ROTARY_-B
Z_+A Z_+B Z_-A Z_-B WIPE_+A WIPE_+B WIPE_-A WIPE_-B
SIJGND
52808-26
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PUMP1_+A PUMP1_-A PUMP1_-B PUMP1_+B
T137 Wipe_ORG_sens T138 Z_ORG_sens
SIJGND
C148 47u_16V
+
to SERVO BOARD CN2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CN106
CN110
UV_27
C146 CE0.1u
P
M
FEED_+A FEED_+B FEED_-A FEED_-B PUMP1_+A PUMP1_+B PUMP1_-A PUMP1_-B CIR_+A CIR_+B CIR_-A CIR_-B PUMP2_+A PUMP2_+B PUMP2_-A PUMP2_-B
SIJGND
52808-26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
P M
CN105
20 VCC
2-28
GND
+ 10
SIGNAL JUNCTION BOARD 2/2
T136
T131
T129
@INK_IN
0
R157
INK_IN
@INK_OUT
@INK_LOAD
@INK_CLK
0
R155
Ambient_Th
ROTARY_+A ROTARY_-A ROTARY_-B ROTARY_+B
Z_+A Z_-A Z_-B Z_+B
+5
SIJGND
52808-2971
29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN108
Rotary_ORG_sens
Z_ORG_sens
C163 NoMount SIJGND C165 NoMount
UV_27
SUB BOARD_Circuit Diagram 7/7
2-5 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side)
2-29
NoMount
2 1
CN1201
NoMount
2 1
CN1101
NoMount
2 1
CN1001
NoMount
2 1
CN901
NoMount
2 1
CN801
NoMount
2 1
CN701
5268-02
2 1
CN601
5268-02
2 1
CN501
5268-02
2 1
CN401
5268-02
2 1
CN301
5268-02
2 1
CN201
5268-02
3 4
5
5
5
5
5
5
5
5
5
5
5
NoMount
3 4
1 2
CN1203
CARTRIDGE IC BOARD
NoMount
3 4
1 2
CN1103
CARTRIDGE IC BOARD
NoMount
3 4
1 2
CN1003
CARTRIDGE IC BOARD
NoMount
3 4
1 2
CN903
CARTRIDGE IC BOARD
NoMount
3 4
1 2
CN803
CARTRIDGE IC BOARD
NoMount
3 4
1 2
CN703
CARTRIDGE IC BOARD
CN032-004-000
3 4
1 2
CN603
CARTRIDGE IC BOARD
CN032-004-000
3 4
1 2
C28 47u_16V
isp Writer
+
+5
53398-08
1 2 3 4 5 6 7 8
CN18
47u_16V
Serial_En Sub_to_Servo Servo_to_Sub
PC12 CE0.1u
SUB_DATA_in
PC8 CE0.1u
SUB_CLK_in SUB_LOAD_in SUB_DATA_out
PC1 CE0.1u
+ C22
+5
+5
CN503
53398-05
1 2 3 4 5
CN17
52808-06
6 5 4 3 2 1
CN14
+5
To SERVO BOARD
CARTRIDGE IC BOARD
CN032-004-000
3 4
1 2
CN403
CARTRIDGE IC BOARD
CN032-004-000
3 4
1 2
CN303
CARTRIDGE IC BOARD
CN032-004-000
3 4
1 2
CN203
CARTRIDGE IC BOARD
CN032-004-000
5
+3.3
4
1
100
R10
A
3
PC7 CE0.1u
TCK
TMS
TDO TDI
R9
R2
C23
C17 C30
R12 NoMount
47u_16V
+5
R7 10K
+5
CE0.1u
PC17
+3.3
CE0.1u
PC18
+3.3 PC6
PC5
CE330p
C34
PC9
PC4
R11 NoMount
R8 10K
TP23
GND 1-W NC VDD
RXD TXD POL VPP
IC4 GND 1-W NC VDD
1 2 3 4
TP39
TP35 TP36 TP37 TP38
TP32 TP26 TP33 TP27 TP34
TP29 TP30 TP31 TP25
19 1
2 3 4 5 6 7 8 9
PC13 NoMount
PC19 CE0.1u
DS2480B+T&R +5
RXD TXD POL VPP
IC7
TDO
CE0.1u
PC3
CE0.1u
NoMount +5 (DS2480B+T&R)
8 7 6 5
E DIR
1 2 3 4
A0 A1 A2 A3 A4 A5 A6 A7
TMS
PC2
TP16
8 7 6 5
TP24
TP17
CE0.1u CE0.1u CE0.1u
PC10
CE0.1u CE0.1u CE0.1u
PC11
CE330p CE330p CE330p
C29
+ C27
+3.3
CE330p
0
0
B0 B1 B2 B3 B4 B5 B6 B7
IC2 18 17 16 15 14 13 12 11
PC15 CE0.1u
INK TANK BOARD
UPC2933T
GND
IN
OUT
1SS355
IC3
K
100 100
R1 R5
C33 NoMount
100 100
R4 R3
D1
R14 10K
R13 10K
+3.3
TP13 TP6 TP4 TP1 TP14 TP18 TP22
C19 NoMount
+3.3
20 VCC GND 10
1 2
GND TMS F0 F2 F4 F6 GND(Bank 1) F8 F10 F12 F13 IN VCCO(Bank 1) G14 G12 G10 G8 GND(Bank 1) G6 G5 G4 G2 IN TDO VCC
D2 NoMount
TP40
D3 UDZS 7.5B
TP15
TP28
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
SN74LVC245APWR
R6 22K
2.2u_50V
+ C35
+3.3
D4 1SS355
@SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub
TP21 TP20
K A
P M
2 1
P
M
TP19
LC4128V-75TN100C
IC1
RA11 NoMount (EXBV8V103JV)
R15 NoMount
TP8 TP7
CN103
P
M
+5
8 7 6 5 +5
1 2 3 4 PC14 NoMount (CE0.1u)
PC16 CE0.1u
+5
+5
RA10 EXBV8V103JV
+5
+5
VCC TCK IN C2 C4 C5 C6 GND(Bank 0) C8 C10 C12 C14 VCCO(Bank 0) IN B13 B12 B10 B8 GND(Bank 0) B6 B4 B2 B0 TDI GND
16 3 6 11 10 9 7 8
16 3 6 11 10 9 7 8
+3.3
0 1 2 3 4 5 6 7
13 14 15 12 1 5 2 4
NoMount
TP3
TP2
0 1 2 3 4 5 6 7
13 14 15 12 1 5 2 4
+5
TP9 TP12 TP10 TP11
RA12 EXBV8V222JV
NoMount
NoMount (TC74HC4051AFT)
VCC COM INH A B C Vee GND
IC6
R17
TC74HC4051AFT
VCC COM INH A B C Vee GND
IC5
R16
TDI
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TCK
C31
C26
C25
C21
C20
C18
C2 C3
C4
C6
C7
C8
C11
C14
C15
C16
5 6 7 8
+5
RA13 NoMount (EXBV8V222JV)
RA14 EXBV8V222JV
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
C12
R19 NoMount
R18 NoMount
EXBV8V101JV
RA6
4 3 2 1
EXBV8V101JV
RA5
EXBV8V101JV
RA4
EXBV8V101JV
RA3
EXBV8V101JV
RA7
CE470p CE470p CE470p CE470p
C13
C10
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
4 3 2 1
1 EXBV8V101JV
RA9
CE470p CE470p CE470p CE470p
C9
CE470p CE470p CE470p CE470p
C5
CE470p CE470p CE470p CE470p
C1
CE470p CE470p CE470p CE470p
C24
CE470p CE470p CE470p CE470p
C32
5 6 7 8
+3.3
RA8 EXBA10E103J
6
+3.3
RA1 EXBA10E103J
10 2 9 3 8 4 7 5 1 1
CARTRIDGE IC BOARD
P M
K A K A
TP5
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 E14 E12 E10 E8 GND(Bank 1) VCCO(Bank 1) E6 E4 E2 E0 VCC CLK2/I CLK1/I D0 D2 D4 D6 VCCO(Bank 0) GND(Bank 0) D8 D10 D12 D13 IN GND
GND IN H13 H12 H10 H8 GND(Bank 1) VCCO(Bank 1) H6 H4 H2 H0/GOE1 CLK3/I CLK0/I VCC A0/GOE0 A2 A4 A6 VCCO(Bank 0) GND(Bank 0) A8 A10 A12 A14 8 7 6 5
8 7 6 5 1 2 3 4
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4
8 7 6 5 1 2 3 4 8 7 6 5
2-30
1 2 3 4
6 +3.3
10 2 9 3 8 4 7 5 RA2 EXBA10E103J
6
10 2 9 3 8 4 7 5
CN101
NoMount
R26
NoMount
NoMount
R29 R30
NoMount
R28
NoMount
NoMount
NoMount
R23
NoMount
NoMount
R22
R24
NoMount
R21
R25
NoMount
R20
R27
1 2 3 4
CN13
1 2 3 4
CN12
1 2 3 4
CN11
1 2 3 4
CN10
1 2 3 4
CN9
1 2 3 4
CN8
1 2 3 4
CN6
1 2 3 4
CN5
1 2 3 4
CN4
1 2 3 4
CN3
1 2 3 4
CN2
1 2 3 4
CN1
NoMount
NoMount
NoMount
NoMount
NoMount
NoMount
292250-4
292250-4
292250-4
292250-4
292250-4
292250-4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CN16 NoMount (5267-08)
CN7 5267-08
CN15 5267-08
To CARTRIDGE IC
To INK CARTRIDGE
Ink_Empty_11
Ink_Exist_11
Ink_Empty_10
Ink_Exist_10
Ink_Empty_9
Ink_Exist_9
Ink_Empty_8
Ink_Exist_8
Ink_Empty_7
Ink_Exist_7
Ink_Empty_6
Ink_Exist_6
Ink_Empty_5
Ink_Exist_5
Ink_Empty_4
Ink_Exist_4
Ink_Empty_3
Ink_Exist_3
Ink_Empty_2
Ink_Exist_2
Ink_Empty_1
Ink_Exist_1
Ink_Empty_0
Ink_Exist_0
INK SYSTEM BOARD_Circuit Diagram
2-6 MAINTENANCE PARTS LIST_Electrical Parts MAIN BOARD Parts No
Parts Name
15009101 BATTERY CR2032 1000000659 FUSE,01543.15DR
Description BT1 F1,F2
Function RTC backup BATTERY DC Fuse for HEAD
DC JUNCTION BOARD Parts No 1000000659
Parts Name FUSE,01543.15DR
Description F201
Function DC Fuse for 27VDC
SIGNAL JUNCTION BOARD Parts No 1000000659
Parts Name FUSE,01543.15DR
Description F100
Function DC Fuse for UV Lamp
2-31
3 Replacement of Main Parts
To Ensure safe Work Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and deodorization equipment before performing parts replacement. Performing the parts replacement while the power is turned on may result in injury by unintended operation of the machine. < Rear View > Unplug
AC INLET for the Printer Unit
Always use the UV protection sheet when the ink line is exposed to the light* during the replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine. * The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore, consider that most of the light includes the ultraviolet light.
UV protection sheet
Use rubber gloves to prevent direct contact with the skin. Contact with the ink may cause skin irritation. Use deodorizing mask with activated carbon when necessary. When you carry the parts which are stained with ink such as head or damper, put these parts into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability. Otherwise, you might feel sick because of the evaporated ECO-UV INK.
Wear protective goggles when turning on the UV Lamp without covers and when replacing the heads. Static electricity can harm electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z
When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. ( 1 Head ) 1. THERMISTER CHECK It can be checked in the SERVICE MENU > THERMISTOR CHK.
2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. FLUSHING POSITION ADJUSTMENT Adj. Time : 60min Total Time : 85min.
CAP TOP REPLACEMENT : 35 min. ( 6pcs. ) Total Time : 35min.
CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK It can be performed in the MOTOR MENU > SERVO LOCK > S.
2. AGING It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR Adj. Time : 5min Total Time : 25min.
CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE Adj. Time : 15min Total Time : 45min.
FEED MOTOR REPLACEMENT : 20 min 5 1. AGING It can be performed in the MOTOR MENU > AGING > SCAN.
2. MOTOR HOURS CLEAR 3. PRINT AREA ADJUSTMENT Adj. Time : 5min Total Time : 25min.
CARRIAGE BELT REPLACEMENT : 30min. 1. AGING It can be performed in the MOTOR MENU > AGING > SCAN.
2. MOTOR HOURS CLEAR 3. PRINT AREA ADJUSTMENT Adj. Time : 15min Total Time : 45min.
TABLE UNIT REPLACEMENT : 30min. 1. TABLE UNIT HEIGHT ADJUSTMENT 2. HEAD HEIGHT ADJUSTMENT 3. UV LAMP HEIGHT ADJUSTMENT 4. HEAD GAP SENSOR POSITION ADJUSTMENT 3. PRINT AREA ADJUSTMENT Adj. Time : 50min Total Time : 80min.
PUMP REPLACEMENT : 20 min. ( 2 pcs. ) 1. PUMP CHECK 2. PUMP TIMES CLEAR Total Time : 22min.
CIRCULATING PUMP REPLACEMENT : 25 min. ( 2 pcs. ) 1. PUMP TIMES CLEAR Total Time : 25min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min. 1. BATTERY INSTALLATION 2. FIRMWARE INSTALLATION 3. SYSTEM PARAMETER INITIALIZE 4. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].
5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.
6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 7. HEAD RANK SETTING 8. SERIAL NUMBER INPUT 9 INK TYPE SETTING 10. CAP & WIPER CHECK It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.
11. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.
REVISED 8
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 15. HEAD ALIGNMENT
Only Horizontal Adjustments is required. Adj. Time : 70min Total Time : 100min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min 1. BATTERY INSTALLATION 2. FIRMWARE INSTALLATION 3. SYSTEM PARAMETER INITIALIZE 4. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER 6. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK.
* Set the [DATE] in order of the [Year / Month / Day].
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK. Adj. Time : 20min Total Time : 50min.
CARRIAGE BOARD REPLACEMENT : 15min. 1. THERMISTER CHECK 2. LINEAR ENCODER SETUP Adj. Time : 5min Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED/BUZ CHECK It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.
SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > BOTH.
3. TOOL PRESSURE ADJUSTMENT 4. CROP MARK SENSOR ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min Total Time : 50min.
ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 3min Total Time : 28min.
RIBBON CABLE REPLACEMENT : 40min. 1. LINEAR ENCODER SETUP Adj. Time : 3min Total Time : 43min.
BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. Adj. Time : 2min Total Time : 9min.
* Set the [DATE] in order of the [Year / Month / Day].
UV LAMP REPLACEMENT : 13min. ( 1piece ) 1. UV LAMP CHECK It can be checked in the SERVICE MENU > UV LAMP MENU.
2. UV LAMP HEIGHT ADJUSTMENT Adj. Time : 10min Total Time : 20min.
3-3
3-1 HEAD REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. Revised
* The Head No. becomes [HEAD1], [HEAD2], [HEAD3]... in order from the Head at the left end.
SERVICE MENU PRINT MENU [ ]
PRINT MENU HEAD RANK [ ]
HEAD RANK HEAD 1 [ ]
HEAD RANK 1 1234567 (1/5) ENTER
3-4
HEAD RANK 5CY2F2F
3
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head or the Main Board could be broken. We recommend replacing the Head with the power cord unplugged.
4
Open the Front Cover. Move the Head Carriage to the left so that the Head Carriage is located above the table.
5
Remove the 4 screws as shown in the figure to remove the Carriage Cover.
Sub Power SW
Carriage Cover
6
Remove the Damper Plate.
Damper Plate
3-5
7
Pull the Head Shield to the front and remove it.
Head Shield
8
Remove the two Ink Dampers by pulling the Head which will be replaced.
Be sure to remove the Ink Damper with the Head Board Cover attached. It prevents the ink from dripping on the Head Board. If the ink drips on the Head Board, Head or Head Driving IC will be broken. Remove the Ink Damper with pulling the upper end of the Damper Shield when removing the Ink Damper.
9
Damper Shield
Head Board Cover
Move the Head Carriage to the Panel Cover side by hand.
Do not lock the Head Carriage.
10 Close the Front Cover and remove the Panel Cover. Remove the plate shown in the figure to replace [Head 3]
Screw
Screw Plate
Panel Cover
3-6
11 Remove the Head Board Cover and disconnect the two ribbon cables from the Head.
There is a tab on the left side of the Head Board Cover.
Head Board Cover
Tab
Make sure that LED on the Carriage Board is off when disconnecting the ribbon cables.
Ribbon Cable
12 Remove the Spring, and remove the 3 screws that se-
cure the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it.
Spring
13 Remove the Head from the Head Adapter and attach the new Head to the Head Adapter.
5CY2F2F
Make sure to attach the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgf·cm torque driver (ST-056) to fasten the screws.
Head Adapter
14 Install the Head to the Head Carriage with the 3 screws temporarily. Then, attach the spring and fasten the 3 screws as shown in the figure. Place the head so Earth Terminal that earth terminal place under the Head Sheild Head Sheild.
Spring
Use the 2kgf·cm torque driver (ST-056) to fasten the screws. 3-7
Head
15 Connect the two ribbon cables to the Head Board. Be careful not to connect the wrong ribbon cable.
Head Board Cover
When attaching the Head Board Cover, hook the tab to the Carriage Base. Carriage Base Tab Ribbon Cable
16 Attach the Ink Dampers to the Head. Ink Damper
Be sure to attach the Ink Damper with the Head Board Cover attached. It prevents the ink from dripping on the Head Board. If the ink drips on the Head Board, Head or Head Driving IC will be broken.
Connect the Dampers to the Heads according to the colors on the Ink Tubes.
W
Gl Sky Blue
Y C K M
17 Attach the Head Shield. Insert the Head Shield between the board and Head Adapter, and have the screw shown from the hole. < Cross-section >
Head Board
Head Board Hole
Head Adapter
3-8
Head Shield
18 After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
[SERVICE MENU] > [MOTOR MENU] > [AXIS 19 Perform MOVE] > [HEIGHT] and set the value to 102.0mm.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE HEIGHT [ ]
AXIS MOVE Z:102.0mm [ ]
the Head Carriage to the left so that the Head 20 Move Carriage is located above the table.
21 Confirm that the gap between head surface and table top is 1mm. If the head height is not around 1mm, perform [4-14 HEAD HEIGHT ADJUSTMENT].
1mm
3-9
22
Perform the Normal Cleaning for all the heads twice. FUNCTION CLEANING
FUNCTION
CLEANING NORMAL
23
NORMAL AB
Enter the Service Mode and perform the following adjustments. 1. THERMISTOR CHECK It can be checked in the [SERVICE MODE] > [THERMISTOR CHK]. 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-7 FLUSHING POSITION ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION SERVICE MENU HISTORY MENU
After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key.
[ ] HISTORY MENU HEAD GROUP [
] [
HEAD GROUP CLEAR ALL ]
Revised
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]... from the Head at the left end in order.
[ HEAD GROUP CLEAR H1
< Note for attaching the Carriage Cover > Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when fastening the 2 front screws. The Carriage can be distorted and it may cause the head position problem.
Screw
3-10
[
]
HEAD GROUP CLEAR H3 ]
3-2 WIPER REPLACEMENT Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.
MENU SUB MENU
[
] [
]
[
] [
]
SUB MENU MAINTENANCE
MAINTENANCE REPLACE WIPER
2
The Head Carriage moves to a location allowing wiper replacement, and then the screen shown in the figure appears. Open the Front Cover.
3
The screen shown in the figure appears.
OPEN FRONT COVER
FINISHED?
3-11
4
Using by the tweezers, grasp the bottom portion of the Wiper and take it off the hook. Wiper Carriage
Scraper
Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned.
5
Remove the Wiper and install the new one.
Make sure to place the wiper so that the rubber side faces the front.
6
Use the tweezers to press the area shown in the figure and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off during its use.
7
Close the Front Cover, and press [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears.
MAINTENANCE REPLACE WIPER
3-12
3-3 CAP TOP REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the Table Unit backward.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:2.8mm [ ]
3-13
3
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4
Open the Front Cover and remove the screws that secure the I/S Cover.
I/S Cover
I/S Cover will be removed at the step 7 . Screw
5
Close the Front Cover and remove the Panel Cover. Screw
Panel Cover
6
Unlock the Head Carriage and move it to leftward by hand.
3-14
7
Remove the screw as shown in the figure and release the Panel Cable by the Saddle, then remove the I/S cover. I/S Cover Saddle
Screw
8
Remove the tape that wraps the I-joint. Disconnect the Cap Top Tube from the I-Tube-Joint. Pump
Make sure to replace the Cap Top one by one. If you disconnect the tubes connected to the other pump at the same time, there is the risk of connecting the wrong tube.
9
Hold the Cap Frame and unhook it. Then remove it carefully.
Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it.
I-joint
Cap Frame
Hook
10 Remove the Cap Top together with the tube. Cap Top
3-15
11 Attach the new Cap Top. Make sure to attach it so that the tube side faces the front.
Cap Top
Note the following contents. 1. Do not touch the tip of rubber. 2. The Spring is properly attached under the Cap Top. 3. Do not bend the tubes.
12 Attach the Cap Frame.
Cap Frame
13 Connect the Cap Top Tube to the I-Tube-Joint, and wrap the I-joint by tape. Replace other Cap Tops in the same way.
Pump
Connect the tubes firmly.
14 Set the I/S Cover and fasten the screw shown in the figure, then bundle the Panel Cable with the Saddle. Be careful not get the Ink Tubes stucked in the I/S Cover.
I/S Cover Saddle
Screw
3-16
15 Move the Head Carriage by hand it to the lock position.
16 Attach the Panel Cover then open the Front Cover. Screw
Panel Cover
17 Fasten the 2 screws shown in the figure to attach the I/ S Cover.
I/S Cover Screw
18 Enter the Service Mode and perform the following adjustments.
1. [4-7 FLUSHING ADJUSTMENT]
3-17
3-4 CARRIAGE MOTOR REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
2
Remove the folllowing covers. Right Top Cover
Right Side Cover Panel Cover Right Top Cover
Right Side Cover
Loosen the screws which secure the backside of the Right Top Cover shown in the figure.
3-18
Panel Cover Screw
3
Position the Right Top Cover and the Panel Cover temporarily.
Right Top Cover
Don't need to attach the screws.
Panel Cover
4
Open the Saddle and disconnect the the Motor Cable. Saddle
Connector
5
Remove the spring that is attached to the Flange. Flange
Spring
6
Remove the 3 screws to remove the Motor together with the Flange.
Screw Screw
Flange
3-19
7
Remove the 3 screws to remove the Motor from the Flange. Attach the Motor Cable of a new Motor using a cable tie without bending the cable root, and then attach the new Motor to the Flange.
Flange
Be careful with the attaching direction of the Flange. Screw
8
Temporarily attach the 3 screws to hold the Flange.
Screw Screw
Flange
9
Attach the spring. Flange
Spring
10 Unlock the Head Carriage and move it leftward by hand.
3-20
11 Turn the Drive Gear at least 1 revolution by moving the
Head Carriage left and right to check if the gears mesh together.
Drive Gear
Motor Gear
< Top View >
12
Fasten the screws to attach the Flange in the order as shown in the figure.
Revised 2
3
Screw
1 Screw
Flange
13 Turn
the Drive Gear by hand little by little and check there is no backlash.
2
Drive Gear
Apply a proper amount of grease (P/# : 21675102 GREASE, FLOIL GE-676 BLACK 10ML) between Drive Gear and Motor Gear.
Motor Gear
14 Connect the Motor Cable and bundle it with the Saddle. Saddle
Connector
3-21
15 Move the Head Carriag by hand to the lock position.
16
Remove the Right Top Cover and the Panel Cover temporarily.
Right Top Cover
Panel Cover
17
Attach the folllowing covers. Right Top Cover
Right Side Cover Panel Cover Right Top Cover
Right Side Cover
Panel Cover
18 Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
3-22
19
In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the Head position.
SERVICE MENU MOTOR MENU
[ ][ ] MOTOR MENU SERVO LOCK
[ ] SERVO LOCK S:
20
3
Press the [ENTER] key to activate the Motor. Check that the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change. SERVO LOCK S: 1688 [ENTER]
SERVO LOCK S: * 1688
21
Check AGING. Go back to the MOTOR MENU, and select [AGING] > [SCAN] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.
Do not load the media when performing [AGING].
SERVICE MENU MOTOR MENU
[ ] MOTOR MENU AGING
[ ] AGING SCAN
22 Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU HISTORY MENU [ ]
HISTORY MENU MOTOR GROUP [ ][ ]
MOTOR HOURS S 1653 hours [ ]
MOTOR HOURS S CLEAR ENTER
3-23
3-5 PUMP REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
CLEANING
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the Table Unit backward.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:2.8mm [ ]
3-24
3
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4
Remove the screws that secure the I/S Cover.
I/S Cover
I/S Cover will be removed at the step 7 . Screw
5
Close the Front Cover and remove the Panel Cover. Screw
Panel Cover
6
Unlock the Head Carriage and move it to leftward by hand.
3-25
7
Remove the screw as shown in the figure and release the Panel Cable by the Saddle, then remove the I/S cover. I/S Cover Saddle
Screw
8 Disconnect the Pump Motor Cable for both Pumps. Connector
9
Disconnect the all tubes from the Pump. Pump A
Mark or put the label to the tubes to identify which is connected to which adapters.
Pump B
10 Remove the 2 screws as shown in the figure to remove the Pump Unit together with the Stay.
Pump A
3-26
Pump B
11 Remove the 2 screws as shown in the figure to remove the Pump Unit.
Pump A
12 Remove the 3 screws shown in the
Pump B
figure to remove
the Motor from the Pump Unit. Attach the new Pump Unit to the Motor. Motor
Pump Unit
13 Attach the Pump Unit with the 2 screws as shown in the figure.
Pump A
Pump B
Pump A
Pump B
14 Attach the Pump Unit together with the Stay with the 2 screws as shown in the figure.
3-27
15 Connect the all tubes to the Pumps. Pump A
Connect the tubes of Cap Top side to the left joint, and connect the tubes of Drain side to the right joint.
Pump B
Attach the tubes firmly. Make sure that the tubes at the Drain side are inserted to the disposed ink.
16 Connect the Pump Motor Cables. Connect the red cable to the Pump A, the orange cable to the Pump B.
Connector
Revised 2
17 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
18
Clear the pump rotation times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP]. And then, select the pump you replaced. Select [CLEAR] and press the [ENTER] key.
SERVICE MENU HISTORY MENU [
]
HISTORY MENU MOTOR GROUP [
]
MOTOR HOURS F 3 hours [
]
PUMP TIMES A 9134 times
3-28
PUMP TIMES A CLEAR
19 Select
[SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking that the Pumps work correctly.Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking that the Pumps work correctly.
SERVICE MENU I/S MENU
[ ][ ] I/S MENU PUMP CHECK
[ ] PUMP CHECK PUMP SUCTION
[ ] PUMP SUCTION AB
20 Set the I/S Cover and fasten the screw shown in the figure, then bundle the Panel Cable with the Saddle. Becareful not get the Ink Tubes stucked in the I/S Cover.
I/S Cover
Saddle
Screw
21 Attach the Panel Cover. Screw
Panel Cover
22Open the Front Cover and fasten the 2 screws shown in the figure to attach the I/S Cover.
I/S Cover Screw
3-29
3-6 CIRCULATING PUMP REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
3-30
2
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
3
Remove the 7 screws shown in the figure that secure the Top cover.
Disconnect the Circulating Pump Motor Cable.
< Back View >
4
Disconnect the tubes from the Circulating Pumps.
< Back View >
3-31
5
Remove the 2 screws as shown in the figure to remove the Pump Unit.
Pump Unit
< Back View >
6
Replace with the new pump. Remove the setscrew as shown in the figure to remove the gear and bearing from the Shaft.
Bearing Setscrew
Shaft Gear
7
Remove the 3 screws as shown in the figure to remove the pump from the motor.
Motor
Attach the new pump to the motor. Screw
Pump
8
Set the bearing and gear to the Shaft. Bearing Shaft
Be careful with the attaching direction of the bearing and gear.
3-32
Gear
9
Attach the setscrew at the D-cut part by pushing the gear against the bearing.
Setscrew
Setscrew
Gear
Gear
Bearing
D-cut part
10 Attach the Pump Unit with the 2 screws as shown in
Pump Unit
the figure.
< Back View >
11 Connect the tubes of the Ink Cartridge and the tubes of the Head Carriage to the pumps.
Connect the tubes firmly.
< Back View >
Connect the tubes as shown in the right figure. Wrongly connected tube does not circulate the ink correctly. As indicated in rear and top view, connect the tube from the Head Carriage to the left connector of the pump and the tube from the Y Tube Joint to the right connector of the pump.
Head Carriage Pump
< Rear view / From top >
Ink Cartridge
3-33
6
5
4
3
2
1
12
Connect the Circulating Pump Motor Cable.
< Back View >
13 After
turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
14 Select
[SERVICE MENU] > [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] > [CIR-PUMP] and press the [ENTER] key. Check visually the Pumps work correctly.
SERVICE MENU I/S MENU
[ ][ ] I/S MENU PUMP CHECK
[ ] PUMP CHECK PUMP SUCTION
[ ][ ] PUMP SUCTION CIR-PUMP
3-34
15 Attach the Front Cover together with the Top Cover in the following steps. Revised 3
Attach the 7 screws shown in the figure. Place the Front Cover and the Top Cover.
Do not forget to attach the Bush.
Bush
Attach the 2 screws to attach the Top Cover. Be sure that the Gap between the Front Cover and the flame is parallel.
Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
Front Cover Cusion
3-35
Front Cover Cusion
16
Revised 1 Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18 Front Cover Sensor Adjustment].
Under Cover
Front Cover Cushion
3-36
3-7 INK TUBE REPLACEMENT When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [HEAD WASH], and select the group of the target tube.
SERVICE MENU SUB MENU [ ][ ]
SUB MENU HEAD WASH [ ][ ]
HEAD WASH AB
3-37
3
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
5
Remove the 7 screws shown in the figure that secure the Top cover.
Remove the Right Cover and Right Top Cover. Right Top Cover
Panel Cover
3-38
6
Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
7
Remove the Damper Plate.
Damper Plate
8
Remove the Ink Tubes from the Damper Joints and Y -Tube-Joint. Put the tape at the tip of the Ink Tube to prevent the ink from coming out.
Y-Tube-Joint
Damper-Joint
9
Remove the Spiral Tube as shown in the figure.
Spiral Tube
3-39
10
Open the Wire Saddles bundling the Ink Tubes
Wire Saddle
11
Disconnect the Ink Tubes (Ink Cartridge Side) from the Joint Adapters, the Y-Tube-Joint and the Circulating Pump. And, put the clear tape at the tip of the Ink Tube to prevent the ink from coming out.
Do not replace this Ink Tube.
Do not replace this Ink Tube.
12
Remove the Tube Guide attaching the Ink Tube, and pull the Ink Tube from back side of the Support Rail Frame to the front.
Support Rail Frame
Tube Guide Pull the Ink Tube from the bush.
3-40
13
Remove the Tube Guide attaching the Ink Tube and ribbon cable from the Head Carriage.
Head Carriage
Tube Guide
14 Remove the Ink Tubes with the Tube Guides from the Holder Cable Plate and the Support Rail Frame.
Tube Guide
Tube Guide
When you move the Head Carriage to the right of the machine, you can take out the Ink Tubes easily.
15 Remove the Tube Guides from the Ink Tubes and attach them to the new Ink Tubes.
Tube Guide
Mark or put the label to the Ink Tube to identify which is connected to the Ink Damper. In this procedure, the Ink Tube is numbered from top to bottom. (From No.1 to No.7)
No.1 No.2 No.3 No.4 No.5 No.6 No.7
Tube Guide
3-41
16
Position the Ink Tubes with the Tube Guide on the Linear Rail.
Tube Guide
17
Attach the outmost Tube Guide of the Head Side to the Head Carriage together with the Ink Tube.
Head Carriage
Tube Guide
18 Connect the Ink Tubes to the Damper Joints and Y -Tube-Joint. Check which number of the Ink Tube is connected to which Damper Joints and Y-Tube-Joint by referring the figure.
Y-Tube-Joint
Damper-Joint
When you connect the Ink Tubes, the Ink Tubes may bend. Do not use the bent Ink Tube.
Damper Sheild
Y Tube Joint
3-42
No.2
No.1
No.3 No.4
No.6
No.7
No.5
Damper Joint
19 Bundle the Ink Tubes with the three Wire Saddles
shown in the figure. Check which number of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage.
No.1~No.3
No.4~No.7
If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted.
No.1~No.7
20 Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.
Tube Guide
Tube Guide
When you move the Head Carriage to the right of the machine, you can take out the Ink Tubes easily.
21 Pass the Ink Tube backward of the Support Rail Frame
from front side. And, attach them with the Tube Guide shown in the figure.
Support Rail Frame Tube Guide
Put the Ink Tube through the bush.
22 Attach the Spiral Tube as shown in the figure.
Spiral Tube
3-43
23 Connect the Ink Tube to the Joint Adapters, Y Tube Joints and the Circulating Pump.
When you connect the Ink Tubes, the Ink Tubes may bend. Do not use the bent Ink Tube.
Confirm the Ink Tubes are lined from the top to the bottom. No.1 No.2 No.3 No.4 No.5 No.6 No.7
Tube Guide
Check which number of the Ink Tube is connected to which Damper Joint and Y-Tube -Joints by referring the figure.
No.2
No.1
No.3 No.4
No.6
No.7
No.5
Damper Sheild Damper Joint
Y-Tube-Joints
3-44
24 Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
25 Select [SUB MENU] > [FILL INK], and select the group
which you want to fill INK of, and press the [ENTER] key. It takes about 10 minutes.
SERVICE MENU SUB MENU [
] [
]
[
] [
]
SUB MENU FILL INK FILL INK AB
26 Attach the Front Cover together with the Top Cover in the following steps. Revised 3
Attach the 7 screws shown in the figure. Place the Front Cover and the Top Cover.
Do not forget to attach the Bush.
Bush
Attach the 2 screws to attach the Top Cover.
3-45
Be sure that the Gap between the Front Cover and the flame is parallel.
Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
Front Cover Cusion
27
Front Cover Cusion
Revised 1 Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18 Front Cover Sensor Adjustment].
Under Cover
Front Cover Cushion
3-46
3-8 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT
When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
You do not need to perform [PUMP UP].
Sub Power SW
3-47
2
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
3
Remove the 7 screws shown in the figure that secure the Top cover.
Remove the Right Cover and Right Top Cover. Right Top Cover
Panel Cover
4
Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
3-48
5
Open the Wire Saddles bundling the Ink Tubes
Wire Saddle
6
Remove the Tube Guide attaching the Ink Tube and ribbon cable as shown in the figure.
Head Carriage
Tube Guide
7
Remove the Tube Guides attaching the Ink Tube shown in the figure.
Tube Guide
8
Remove the Ink Tube with the Tube Guides from the Holder Cable Plate and the Support Rail Frame.
Tube Guide
Tube Guide
When you move the Head Carriage to the right of the machine, you can take out the Ink Tubes easily.
3-49
9
Remove the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
10
11
Remove the ribbon cables from the Carriage Board. Ribbon Cable
Remove the ribbon cables from the Signal Junction Board and Main Board.
SIGNAL JUNCTION BOARD CN104
MAIN BOARD CN14, CN15, CN18
12 Remove the three clamps bundling the ribbon cables. Clamp
3-50
13
Take out the ribbon cables from the machine. Ribbon Cable
Character Side
Ferrite Core
Fold the new ribbon cable by referring the figure below. The
14 position to fold the ribbon cable is different depending on the position to connect the ribbon cable to the Carriage Board.
4 3 2 1
There is no difference between left and right direction.
Carriage Board
207 +/- 5mm Character side
Main Board
Plain side
Plain side
207 +/- 5mm
Carriage Board
157 +/- 5mm Main Board
Plain side
Character side
Plain side
157 +/- 5mm
Carriage Board
147 +/- 5mm Character side
Main Board
Plain side
Plain side
147 +/- 5mm
Carriage Board
137 +/- 5mm Character side
Main Board
Plain side
Plain side
137 +/- 5mm
3-51
Locate the Ribbon Cables among the Cable Holders, the
15 Holder Cable Sheets and the Holder Cable Plate.
Ribbon Cable
Character Side
16
Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.
Tube Guide
Tube Guide
When you move the Head Carriage to the right of the machine, you can take out the Ink Tubes easily.
17
Confirm that the Cables fit in the grooves of the Tube Guides. Ink Tube
Cables
Tube Guide
3-52
< Cross Section >
Confirm the ribbon cables, the Cable Holders, the Holder Cable Plate to the Tube Guides by referring the following fig-
18 ures.
Cable Holder
Ribbon Cable x 4
Cable Holder
Holder Cable Plate
Tube Guide
19
Confirm that the attaching direction of the Holder Cable Plate is correct.
Holder Cable Sheet Ribbon Cable
Ribbon Cable Cable Holder Holder Cable Plate
Cable Holder
Ink Tube
NG
< Cross Section >
Holder Cable Plate
OK
< Cross Section >
3-53
20
Attach Ink Tube with the Tube Guides shown in the figure. Tube Guide
21
Pull out the ribbon cables from the bush and bundle them with the clamp as shown in the figure.
Clamp
22
Bush
Connect the ribbon cables to the Main Board and Signal Junction Board. Connect the Ribbon Cable from No.4 to No.1.
SIGNAL JUNCTION BOARD CN104
4 MAIN BOARD CN14, CN15, CN18
3
23
2
1
Bundle the ribbon cables with the 2 clamps as shown in the figure. Clamp
3-54
24
25
Connect the ribbon cables to the Carriage Board.
Ribbon Cable
Attach the outmost Tube Guide of the Head side to the Head Carriage together with the Ink Tube.
Head Carriage
Tube Guide
26
Bundle the Ink Tubes with the three Wire Saddles shown in the figure. Check which number of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted.
27
Attach the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
3-55
No.1~No.3
No.4~No.7
No.1~No.7
Move the Head Carriage to the width of the machine manuto check that the Tube Guides make physical contact with the Rail.
28 ally
Rail
When the Tube Guides make physical contact with the Rail, remove the Ink Tubes with the Tube Guides from the Cable Holder Plate and the Support Frame. Then, attach the Ink Tubes with the Tube Guides again.
29 Attach the Front Cover together with the Top Cover in the following steps. Revised 3
Attach the 7 screws shown in the figure. Place the Front Cover and the Top Cover.
Do not forget to attach the Bush.
Bush
Attach the 2 screws to attach the Top Cover.
3-56
Be sure that the Gap between the Front Cover and the flame is parallel.
Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
Front Cover Cusion
30
Front Cover Cusion
Revised 1 Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18 Front Cover Sensor Adjustment].
Under Cover
Front Cover Cushion
3-57
3-9 BOARDS REPLACEMENT (SERVO/ MAIN / SW POWER SUPPLY)
When the replacement passes 20 minutes, perform the Medium Cleaning for all the heads to prevent the ink from hardening .
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
You do not need to perform [PUMP UP].
Sub Power SW
2
Remove the folllowing covers. Right Top Cover
Right Side Cover Panel Cover Right Top Cover
Right Side Cover
Loosen the screws which secure the backside of the Right Top Cover shown in the figure.
3-58
Panel Cover Screw
3
Position the Right Top Cover and the Panel Cover temporarily.
Right Top Cover
Don't need to clamp the screws.
Panel Cover
4
Remove the 6 screws to remove the Top Cover Plate.
Top Cover Plate
5
Remove the 2 screws to remove the Chassis.
3-59
6
Disconnect the cables shown in the figure.
SERVO BOARD CN17
SIGNAL JUCTION BOARD CN107, CN108
DC JUNCTION BOARD CN213, CN215 SIGNAL JUNCTION BOARD CN110, CN111, CN104
MAIN BOARD CN14, CN15, CN18
7
Pull out the Chassis from the Side Cover side.
Board Layout (Top floor of the Chassis)
Servo Board
Signal Junction Board
3-60
To remove the Top floor of the Chassis.
1
Disconnect the four cables as shown in the figure. CN16
Servo Board
CN11
CN114
Signal Junction Board CN100
2
Remove the four screws as shown in the figure to remove the Board Stay.
Board Layout (Second floor of the Chassis)
DC Junction Board
Main Board
3-61
To remove the Second floor of the Chassis.
1
Open the Saddle and disconnect the four cables as shown in the figure.
CN207
Saddle CN212
DC Junction Board CN211
F201
2
Remove the four screws as shown in the figure to remove the Board Stay.
Board Layout (Bottom floor of the Chassis)
SW Power Supply
SW Power Supply
AC Junction Board
3-62
SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT
CN2 CN10
CN8
CN7 CN1
CN18
CN17 CN11
CN6
1
Disconnect all the Cables which are connected to the Servo Board.
2
Remove the screws as shown in the figure that secure the Servo Board, and replace with the new Servo Board.
3-63
3
4
Connect all the cables to the Servo Board.
1. I/S CHECK It can be performed in the [I/S MENU] > [I/S CHECK]. 2. IC CHECK It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK]. 3. FAN CHECK It can be performed in the [SUB MENU] > [MIST FAN] to check that there is a operation sound of the Rear Fan, and check that the Front Fan is opearated correctly. Revised 2 4. PUMP CHECK It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly. 5. SENSOR CHECK It can be performed in the [SENSOR CHECK]. 8. AGING It can be performed in the [MOTOR MENU] > [AGING > [SCAN], [FEED], [HEIGHT]. Revised 2
3-64
MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT
CN3 CN6 CN9
CN7
CN19
1
CN5
CN22
Turn on the Main Power SW.
Main Power SW
< Rear view >
2
Start the Peck.
3-65
3
Perform [Get Report] and [Get Parameters], and save them.
4
Turn off the Main Power SW and pull out the AC cord.
Main Power SW
< Rear view >
5
Disconnect all the cables which are connected to the Main Board.
3-66
6
Switch the DIP SW No.1 to ON on the new Main Board.
DIP SW No.1
7
Remove the screws as shown in the figure that secure the head Board and Main Board, and replace with the new Main Board.
8
Connect all the cables to the Main Board.
3-67
9
Perform the following operations after replacement. 1. BATTERY INSTALLATION Attach the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT]. 2. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 3. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 5. PUT PARAMETER Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 6. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 8. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK.
Perform the following operations if it is not possible to transfer the parameters by Peck.exe. 1. BATTERY INSTALLATION Attach the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT]. 2. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 3. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 7. HEAD RANK SETTING It can be set in the [PRINT MENU] > [HEAD RANK]. 8. SERIAL NUMBER INPUT It can be set in the [SUB MENU] > [SERIAL NO.]. 9. INK TYPE SETTING It can be set in the [SUB MENU] > [CHANGE INKTYPE]. 10. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 11. SENSOR CHECK It can be performed in the Sensor Check. 12. LIMIT POSITION& CUT DOWN POSITION INITIALIZE Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP Refer to [4-6 LINEAR ENCODER SETUP] 15. HEAD ALIGNMENT Only Horizontal is required. 3-68
SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT
1
2
3
Disconnect all the cables connected to the SW Power Supply.
Remove the 5 screws as shown in the figure and replace with the new SW Power Supply (41V).
Connect all the Cables.
3-69
SW POWER SUPPLY REPLACEMENT (5V) SW POWER SUPPLY CONNECTOR LAYOUT
1
Disconnect all the cables which are connected to the SW Power Supply.
2
Remove the 4 screws as shown in the figure and replace the new SW Power Supply (5V).
3
Connect all the cables.
3-70
3-10 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.
1
Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW
Sub Power SW
2
Remove the third Board Stay from the bottom of the Chassis in reference to [3-9 BOARDS REPLACEMENT] to access the Main Board which is on the second Board Stay from the bottom. DC Junction Board
Main Board
3-71
3
Remove the Battery on the Main Board by pushing it down and tilting towards right.
Socket 1
2
Main Board
4
Replace the Battery with new one. Socket
Be careful with the direction of the Battery. Battery
Main Board
5
Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
6
Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ][ ] CLOCK TIME
The display of [B], which shows a battery exhaustion, disappears by this step.
[ ] TIME 00:00:59 B
[ ] TIME 13:01:59 B
[ ENTER] 3-72
7
Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ][ ] CLOCK DATE
[ ] DATE 00/00/00
[ ] DATE 09/01/13
[ ENTER]
8
Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW
Sub Power SW
9
Attach the third Board Stay from the bottom of the Chassis in reference to [3-9 BOARDS REPLACEMENT].
Servo Board
Signal Junction board
10 Dispose the Battery.
3-73
3-11 CARRIAGE BELT REPLACEMENT
When the replacement passes 20 minutes, perform the Medium Cleaning to prevent the ink from hardening.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
3-74
2
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
3
Remove the Left Side Cover.
4
Open the Front Cover and move the Head Carriage to the left by hand so that the Head Carriage is located above the table.
Remove the 7 screws shown in the figure that secure the Top cover. Left Side Cover
3-75
5
Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
6
Remove the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
7
Disconnect the ribbon cables and cables shown in the figure from the Carriage Board.
Ribbon Cable
CN314
CN310
CN311 CN316
8
Remove the screws that secure the Carriage Board, and turn it back in order to access the Carriage Board Stay.
3-76
Carriage Board
9
Release the Ink Tubes and Cables from the saddles as shown in the figure. C,M,Y
K,GL, W,W
C,M,Y,K,GL, W,W
10
Remove the screws that secure the Carriage Board Stay, and slide it rightward in order to access the screws which secure the Carriage Belt.
11 Loosen
the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw.
Carriage Board Stay
< Top view - Leftside of the Belt >
Adjustment Screw
12 Loosen the 4 screws as shown in the figure to remove the Carriage Belt, which is under the Carriage Board Stay.
Carriage Belt
3-77
Fixingscrew
13 Remove the Carriage Belt from the plate, and connect the new belt with the scotch tape.
Tape New Carriage Belt Cuurent Carriage Belt
14
Slowly pull the belt end which is not connected the new belt until the new one reaches to the Belt Stay. Belt Stay
Check that the belt is not twisted.
Apply adequate quantity of grease (P/# : 39008297 FLOIL G 902 14KG) to pulleys.
15 Fasten the screws shown in the figure to secure both edges of the Carriage Belt to the Belt Holder.
< Cross-section diagram >
OK) Screw Plastic Plate
Plastic Plate Metal Plate
When attaching the Carriage Belt, make sure the end of the Belt are not overlapped. Carriage Belt Belt Holder
Be careful with attaching direction of the Plastic Plate and attaching order of the Plates.
NG) Screw Plastic Plate
< Cross-section diagram >
OK)
Screw
Plastic Plate Metal Plate
Metal Plate
Carriage Belt
Plastic Plate
Screw Plastic Plate Carriage Belt
Belt Holder
Belt Holder Plastic Plate
Metal Plate
Carriage Belt
3-78
Belt Holder
< Top view - Leftside of the Belt >
16
Fasten the Adjustment Screw to have tension on the Belt. And fasten the 2 Fixingscrews as shown in the figure.
Do not fasten the screws too hard.
Fixingscrew
Adjustment Screw
17 Confirm the belt is not touching the Flanges of Idle Pul-
< Top view - Rightside of the Belt >
ley and Drive Pulley.
< Top view - Leftside of the Belt >
Drive Pulley
Idle Pulley Belt Belt
Flange
Flange
18 Position the Carriage Board Stay and attach it with the 2 screws. Carriage Board Stay
19 Attach the Ink Tubes with the 3 Wire Saddles shown in the figure. Check which color of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted. 3-79
C,M,Y
K,GL, W,W
C,M,Y,K,GL, W,W
20 Position the Carriage Board and attach it with 5 screws.
Carriage Board
21 Connect the ribbon cables and cables shown in the figure from the Carriage Board.
Ribbon Cable
CN314
CN310
CN311 CN316
22 Attach the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
23 Perform the following adjustments and check. 1. [4-14 BELT TENSION ADJUSTMENT] 2. [4-15 BELT POSITION ADJUSTMENT] 3. [4-5 LIMIT POSITION & CUTTER DOWN POSITION INITIALIZE]
3-80
3-12 ENCODER SCALE REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
2
Open the Front Cover and move the Head Carriage to leftward by hand so that the Head Carriage is located above the table.
3-81
3
Remove the Panel Cover.
Panel Cover
4
5
Remove the Encoder Scale by removing the Plate that secure the Encoder Scale at its right end and the spring on its left end.
Spring
Encoder Scale
Plate
Remove the Spring Plate from the Encoder Scale and attach it to the Encoder Scale where there is no black dot written on it. Spring Plate
Black Dot
Make sure not make scratches or put grease on the Encoder Scale when attaching it. Do not touch the surface of the Encoder Scale.
6
Position the Encoder Scale in between the Encoder Plate and the Guide Rail.
Encoder Scale Guide Rail
Do not loosen or fasten the screws that secure the Encoder Plate.
3-82
Encoder Plate
7 Attach the right end with the Plate and hook up the spring on the left end. Make sure that the Encoder Scale fits in place.
Encoder Scale Spring
Plate
Screw
8
Move the Head Carriage in entire width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is inside the slit of the Encoder Module.
9
Perform the following setting. [4-6 LINEAR ENCODER SETUP].
3-83
3-13 ENCODER BOARD REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1 Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
Open the Front Cover and move the Head Carriage to
2 leftward by hand so that the Head Carriage is located above the table.
3-84
3 Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
4 Remove the Damper Plate. Damper Plate
5 Move the Head Carriage to the Panel Cover side by hand.
Do not lock the Head Carriage.
6 Close the Front Cover and remove the Panel Cover and Right Top Cover.
Right Top Cover
Panel Cover
3-85
7 Remove the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
8 Disconnect the ribbon cables and cables shown in the figure from the Carriage Board.
Ribbon Cable
CN314
CN310
CN311 CN316
9 Remove the screws that secure the Carriage Board,
and turn it back in order to access the Carriage Board Stay.
Carriage Board
10 Release the Ink Tubes and Cables from the saddles as shown in the figure.
C,M,Y
K,GL, W,W
C,M,Y,K,GL, W,W
3-86
11 Remove the screw that secure the Encoder Board. Encoder Board
Screw
12
Remove the screws that secure the Carriage Board Stay, and slide it rightward in order to access the screws which secure the Carriage Belt.
Carriage Board Stay
13 Remove the screws attaching the Carriage Board Stay,
and turn it back in order to access the screws that secure the Carriage Belt.
Encoder Board
14 Remove the 2 screws to remove the Linear Encoder Board from the stay. Attach the new Linear Encoder Board to the stay.
Screw
3-87
15 Attach the Linear Encoder Board together with the stay.
Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module. Screw
Module
Encoder Scale
16 Position the Carriage Board Stay and attach it with the 2 screws. Carriage Board Stay
17 Bundle the Ink Tubes with the 3 Wire Saddles shown in the figure. Check which color of the Ink Tube is bundled to which Wire Saddles by referring the figure. Bundle the Ink Tubes with the Wire Saddles while pushing them backward so as not to locate the front of the Head Carriage. If you do not bundle the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted. 3-88
C,M,Y
K,GL, W,W
C,M,Y,K,GL, W,W
18 Position the Carriage Board and attach it with the 4 screws.
Carriage Board
19 Connect the ribbon cables and cables shown in the figure from the Carriage Board.
Ribbon Cable
CN314
CN310
CN311 CN316
20 Attach the Carriage Board Cover.
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
the Front Cover and move the Head Carriage to 21 Open leftward by hand so that the Head Carriage is located above the table.
3-89
22 Attach the Damper Plate. Damper Plate
23 Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Carriage can be distorted and it may cause the head position problem. Screw
24 Move the Head Carriage in a whole width of the machine.
Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module. Carry out the [4-6 LINEAR ENCODER SETUP].
3-90
3-14 UV LAMP REPLACEMENT
Revised 1
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1 Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
the Front Cover and move the Head Carriage to 2 Open the left so that the Head Carriage is located above the table.
3-91
3 Remove the Filter shown in the figure. Filter
4 Open the saddle and disconnect the UV Lamp cable as shown in the figure.
Saddle
Conenctor
5
Open the saddle and disconnect the Mist Fan Cable as shown in the figure.
CN314 Saddle
Carriage Board
6
Remove the screws to remove the UV Lamp together with the UV Lamp Stay from the Head Carriage.
UV Lamp Stay
3-92
7 Remove the screw to remove the Mist Catcher.
Mist Catcher
Screw
8 Remove the 4 screws shown in the figure to remove the right plate of the UV Lamp Stay from the left plate.
Right Plate
Screw Screw
9 Remove the 2 screws shown in the figure to remove
the left plate of the UV Lamp Stay from the Lamp Adapter. UV Lamp Screw
Lamp Adapter
Left Plate
10 Remove the UV Lamp from the Lamp Adapter. Do not touch the Lightemitting face.
Lamp Adapter
Screw
light-emitting face
< Bottom view >
3-93
11 Attach the Lamp Adapter to the UV Lamp. Lamp Adapter
Slotted hole places the front side of the UVLamp.
Screw
12 Attach the left plate of the UV Lamp Stay to the Lamp Adapter temporarily.
UV Lamp Screw
Lamp Adapter
Left Plate
13 Set the UV Lamp with Lamp Adapter and left plate on the Table, fasten the 2 screws while pushing the UV Lamp and the left plate downward so that the lower edge of them are same in height.
Set the UV Lamp inside of the Print Area.
14 Attach the right plate of the UV Lamp Stay to the left plate.
Right Plate
Screw Screw
3-94
15
Attach the Mist Catcher with the screw as shown in the figure.
Screw
Mist Catcher
16 Attach the UV Lamp Stay to the Head Carriage with 2
UV Lamp Stay
screws temporarily.
Screw
17 Connect
the Mist Fan Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.
CN314 Saddle
Carriage Board
18 Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.
Saddle
Connector
3-95
19 Bundle
the UV Lamp Cable and Mist Fan Cable with the Filter. Filter
20 Perform the following check. 1. [4-10 UV LAMP CHECK] 2. [4-15 UV LAMP HEIGHT ADJUSTMENT]
3-96
3-15 INK DAMPER REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
2
Open the Front Cover and move the Head Carriage slowly leftwards so that it is located above the table.
3-97
3
Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
4
Remove the Damper Plate.
Damper Plate
5
Pull the Head Shield to the front and remove it.
Head Shield
6
Position the Head Board Cover temporarily, and remove the 2 Ink Dampers from the Head which will be replaced. Be sure to remove and attach the Ink Damper with the Head Board Cover positioned. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head or Head Driving IC will be broken. Remove the Ink Damper with pulling the upper end of the Damper Shield when removing the Ink Damper. 3-98
Damper Shield
Head Board Cover
7
Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield. < How to set the Damper Shield > Ink Damper Damper Shield
1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side. Cover part should be to the Damper Shield. wrap the Ink Damper. outside.
8
4. Close the 2 gaps with the tape (P/# : 3000000129 TAPE,AL 3M #425 19*55M).
Attach the Ink Damper to the Head. Ink Damper
Do not hold both sides of the Ink Damper so hard. It could break. Be sure to remove and attach the Ink Damper with the Head Board Cover positioned. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head or Head Driving IC will be broken.
Connect the Dampers to the Heads according to the colors on the Ink Tubes.
W
Gl (Sky Blue)
Y C K M
9
Remove the Head Board Cover and insert the Head Shield. Insert the Head Shield between the board and Head Adapter, and have the screw shown from the hole. < Cross-section > Head Board
Head Board Hole
Head Adapter
3-99
Head Shield
10 Attach the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers. Dampers could break. * Fasten the screws at the bottom of the Slotted hole.
11 Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Carriage can be distorted and it may cause the head position problem. Screw
3-100
3-16 LASER POINTER REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1 Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
2 Move the Head Carriage slowly leftwards so that it is not above the Capping Unit.
3-101
3 Remove the 4 screws shown in the figure to remove the Carriage Cover.
Carriage Cover
4 Cut the insulock tie which bundle the Laser Pointer Cable.
Insulock tie
5
Disconnect the Laser Pointer Cable from the Carriage Board then pass the cable through the Grommet as shown in the figure.
CN311 Connector
Grommet
6
Remove the screws to remove the Laser Pointer together with stay from the Head Carriage.
Laser Pointer
3-102
7 Remove the 2 screws to remove the Laser Pointer
from the stay. Attach the new Laser Pointer to the stay with the 2 screws.
8 Attach the Laser Pointer together with the stay.
Laser Pointer
9 Pass the Laser Pointer Cable through the Grommet, and connect it to the Carriage Board as shown in the figure.
CN311
Connector
10 Bundle the Laser Pointer Cable with the new insulock tie.
Insulock tie
11 Perform the following check. 1. [4-11 LASER POINTER POSITION ADJUSTMENT] 2. [4-17 PRINT AREA ADJUSTMENT] 3-103
Grommet
3-17 HEAD GAP SENSOR REPLACEMENT
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
[SERVICE MENU] > [MOTOR MENU] > [AXIS 2 Perform MOVE] > [FEED] and set the value to 2.8mm to move the table to the backward.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:2.8mm [ ]
3-104
3 Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
4 Open the Front Cover and remove the 2 screws as shown in the figure to remove the Head Gap Sensor Cover.
Head Gap Sensor Cover
5
6
Disconnect the Head Gap Sensor Cable from the sensor.
Remove the Head Gap Sensor from the stay. And attach the new Head Gap Sensor to the stay.
3-105
Head Gap Sensor
7 Connect the Head Gap Sensor Cable to the sensor. Head Gap Sensor
8 Perform the following adjustment. 1. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]
3-106
3-18 FEED MOTOR REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 2.8mm to move the table to the rear of the machine.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:2.8mm [ ]
3-107
3 Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
4
Remove the 4 screws to remove the Rail Cover.
Rail Cover
5
Remove the Springs which attach the Double-Gear.
Spring
Double-Gear
6
Disconnect the Y Motor Cable and remove the Y Motor. Screw
Put the hand through under the rail to remove the motor and pull it out. Motor
Connector
3-108
7
Attach the new Damper to the new Y Motor.
The motor and the damper should be replaced together because the damper attached once cannot be removed. Space out 1.5±0.5mm between the motor and the damper.
8
Turn the Double-Gear by hand. When the holes of the upper gear and the lower gear align, insert a 2mm hexagonal wrench (or a 2mm pin) into one of the holes. Attach the Springs. Revised 11
Hole
Spring
Double-Gear
9
Attach the Y Motor and connect the Y Motor Cable. Revised 11 Screw
Motor
Connector
Make sure the gears mesh properly. Then, pull out a
10 2mm hexagonal wrench (or 2mm pin) from the DoubleGear. O ring
Make sure that there is no backlash when the Y Motor is attached. Double-Gear
3-109
11
Attach the Rail Cover.
Rail Cover
12
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
Check AGING.
13 Go back to the MOTOR MENU, and select [AGING] > [FEED] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.
Do not load the media when performing [AGING].
SERVICE MENU MOTOR MENU
[ ] MOTOR MENU AGING
[ ] AGING FEED
Clear the motor working hours. back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
14 Go
SERVICE MENU HISTORY MENU [ ]
HISTORY MENU MOTOR GROUP [ ][ ]
MOTOR HOURS F 1653 hours [ ]
MOTOR HOURS F CLEAR ENTER
3-110
3-19 FEED BELT REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:150.0mm [ ]
3-111
the Front Cover and remove 4 screws to remove 3 Open the Table Unit Front Cover.
Table Unit Front Cover
[SERVICE MENU] > [MOTOR MENU] > [AXIS 4 Perform MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table to the front end by pressing the Down Key.
Table Unit
5
Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
6
Remove the 6 screws to remove the Top Cover Plate.
Top Cover Plate
3-112
7
Remove the 3 screws to remove the Table Unit Front Cover.
Table Unit Rear Cover
< Rear view >
8
Open the Front Cover and remove the 4 screws to remove the Table Plate.
[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit. Remove them with tweezers. The RING SHIM will be reused at step 32 . Table Plate
9
Remove the 2 screws to remove the Table Unit Cable Cover. Table Unit Cable Cover
10
Disconnect the Motor Cable.
Motor Cable
3-113
Remove the 4 screws that secure the Table Unit with a
11 Phillips screwdriver with a length of 200mm or longer.
Table Unit
12
Release the Feed Cable from the Saddle.
Feed Cable
Remove the 2 screws to remove the Feed Cableveyor from
13 the Table Unit.
Cableveyor
14
Remove the Table Unit from the machine.
3-114
15
Remove the 4 screws to remove the Rail Cover.
Rail Cover
16
Remove the upper screw that secure the Belt Stopper and loosen the lower screw.
Belt Stopper
17 Loosen the 2 screws shown in the figure for removing the spring. Then, remove the Belt.
Belt
Spring
18 Hook the Belt and attach the spring. Move the Belt to fit it. And fasten the 2 screws.
Belt
Spring
Do not pull the belt too much when fastening the screw.
3-115
19
Move the Belt gently to check the Belt fits the pulleys properly. And attach the Belt Stopper with the 2 screws shown in the figure. Pulley Belt Stopper
Belt
20
Attach the Rail Cover.
Rail Cover
21 Position the Table Unit and attach the Feed Cableveyor to the Table Unit with 2 screws.
Cableveyor
22
Bundle the Feed Cable with the saddle.
Feed Cable
3-116
Attach the Table Unit with 4 screws with a Phillips screwdriver
23 with a length of 200mm or longer.
Table Unit
24
Connect the Motor Cable.
Motor Cable
25
Attach the Table Unit Cable Cover with 2 screws. Table Unit Cable Cover
26
Attach the Table Unit Front Cover with 3 screws.
Table Unit Rear Cover
< Rear view >
3-117
27
Attach the Top Cover Plate with 6 screws.
Top Cover Plate
28
Install the [31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS] to the screw hole of the Table Unit and put the RING SHIM into the setscrew.
Setscrew SHIM Table
29
Position the Table Plate by inserting to the setscrew. Table
Thread the screw that secure the Table Plate where setscrew
30 is not installed.
Remove the setscrew and thread the Table Plate with all the screws temporarily.
3-118
Screw
Setscrew
31
Attach the Table Plate with 4 screws in the order as shown in the figure. 2
3
4 1
Put the RING SHIM removed at step 8 between Table Plate and surface of the Table Unit.
Table Unit
32
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS
33 MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:150.0mm [ ]
Open the Front Cover and attach the Table Unit Front Cover
34 with 4 screws.
Table Unit Front Cover
3-119
35
Check AGING. Go back to the MOTOR MENU, and select [AGING] > [FEED] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.
Do not load the media when performing [AGING].
SERVICE MENU MOTOR MENU
[ ] MOTOR MENU AGING
[ ] AGING FEED
36
Perform the following adjustment. 1. [4-12 PRINT AREA ADJUSTMENT]
3-120
3-20 TABLE UNIT REPLACEMENT Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
[SERVICE MENU] > [MOTOR MENU] > [AXIS 2 Perform MOVE] > [FEED] and set the value to 150.0mm to move the table to center of the machine.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:150.0mm [ ]
3-121
3
Open the Front Cover and remove 4 screws to remove the Table Unit Front Cover.
Table Unit Front Cover
4
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table Unit to the front end by pressing the Down Key.
Table Unit
5
Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
6
Remove the 6 screws to remove the Top Cover Plate.
Top Cover Plate
3-122
7
Remove the 3 screws to remove the Table Unit Front Cover.
Table Unit Rear Cover
< Rear view >
8
Open the Front Cover and remove the 4 screws to remove the Table Plate.
[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit.
Table Plate
9
Remove the RING SHIM on the Table Unit with tweezers .
The RING SHIM will be reused in [4-13 TABLE HEIGHT ADJUSTMENT].
10
Remove the 2 screws to remove the Table Unit Cable Cover. Table Unit Cable Cover
3-123
11
Disconnect the Motor Cable.
Motor Cable
Remove the 4 screws that secure the Table Unit with a
12 Phillips screwdriver with a length of 200mm or longer.
Table Unit
13
Release the Feed Cable from the saddle.
Feed Cable
Remove the 2 screws to remove the Feed Cableveyor from
14 the Table Unit.
Cableveyor
3-124
15
Remove the Table Unit. And attach the new Table Unit.
16 Position the Table Unit and attach the Feed Cableveyor to the Table Unit with 2 screws.
Cableveyor
17
Bundle the Feed Cable with the saddle.
Feed Cable
18
Connect the Motor Cable.
Motor Cable
3-125
19 Attach the Table Unit Cable Cover with 2 screws. Table Unit Cable Cover
20 Turn
on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS
21 MOVE] > [HEIGHT] and set the value to 102.0mm and move the Table to the front end by pressing the Down Key.
22
Attach the Table Unit with 4 screws with a Phillips screwdriver with a length of 200mm or longer. Table Unit
3-126
23
Attach the Table Unit Front Cover with 3 screws.
Table Unit Rear Cover
< Rear view >
24 Attach the Top Cover Plate with 6 screws.
Top Cover Plate
< Rear view >
the Table Plate 25 Attach shown in the figure.
with 4 screws in the order as 2
3
4 1
Table Unit
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS
26 MOVE] > [FEED] and set the value to 150.0mm to move the table to the center of the machine.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:150.0mm [ ]
3-127
26
Attach the Table Unit Front Cover with 4 screws.
Table Unit Front Cover
27 Check AGING.
Go back to the MOTOR MENU, and select [AGING] > [HEIGHT] > and press the [ENTER] key. Make sure that the machine carries out AGING and finishes it.
Do not load the media when performing [AGING].
SERVICE MENU MOTOR MENU
[ ] MOTOR MENU AGING
[ ] AGING HEIGHT
28 Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU HISTORY MENU [ ]
HISTORY MENU MOTOR GROUP [ ][ ]
MOTOR HOURS Z 1653 hours [ ]
MOTOR HOURS Z CLEAR ENTER
29 Perform the following check. 1. [4-12 PRINT AREA ADJUSTMENT] 2. [4-14 HEAD HEIGHT ADJUSTMENT] 3. [4-4 HEAD ALIGHNMENT (HORIZONTAL ONLY)] 4. [4-15 UV LAMP HEIGHT ADJUSTMENT] 5. [4-16 HEAD GAP SENSOR ADJUSTMENT] 6. [4-12 PRINT AREA ADJUSTMENT]
3-128
4 Adjustment
To Ensure safe Work Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and deodorization equipment before performing parts replacement. Performing the parts replacement while the power is on may result in injury by unintended operation of the machine. < Rear View > Unplug
AC INLET for the Printer Unit
Always use the UV protection sheet when the ink line is exposed to the light* during the replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine. * The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore, consider that most of the light includes the ultraviolet light.
UV protection sheet
Use rubber gloves to prevent direct contact with the skin. Contact with the ink may cause skin irritation. Use deodorizing mask with activated carbon when necessary. When you carry the parts which are stained with ink such as head or damper, put these parts into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability. Otherwise, you might feel sick because of the evaporated ECO-UV INK. Wear protective goggles when turning on the UV Lamp without covers and when replacing the heads. Static electricity can harm electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z
When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 4-1
4-1 SERVICE MODE + POWER ON
SERVICE MENU PRINT MENU
[ MENU ] key
PRINT MENU HEAD RANK
PRINT MENU HEAD ADJUST
MENU SERVICE MENU
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 3
HEAD RANK 3 1234567 (1/5)
HEAD ADJUST BIAS/VERTICAL
BIAS TEST PRINT
PERFORMING TEST PRINT
HEAD ADJUST HORIZONTAL
HORIZONTAL TEST PRINT
PERFORMING TEST PRINT
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.
HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
H5 2
H6 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. H1 is defined as the standard head in this case. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2. Normal (beeps 1 time)
PRINT MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times)
LINEAR ENCODER SETUP FAILED
Error is found on Linear Encoder and Scale.
LINEAR ENCODER HEADBOARD FAILED
Error is found on Head Board.
This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-6 LINEAR ENCODER SETUP].
PRINT MENU TEST PATTERN
PERFORMING TEST PRINT
TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal position.
PERFORMING TEST PRINT
TEST PATTERN FILL
It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass.
PERFORMING TEST PRINT
TEST PATTERN SLOPE CHECK
It prints the bidirectional pattern of entire scan range on the front side and back side of the table. When the table is uneven, the printed test patteren will be different on the right side and left side.
PERFORMING TEST PRINT
TEST PATTERN CALIBRATE
It prints the 295mm line for scan line and 270mm line for feed line.
PRINT MENU FLUSHING ADJ.
FLUSHING ADJ. 0.00mm>-0.40mm
NOW PROCESSING..
NOW PROCESSING..
This is for adjusting the flushing position. As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Cap Tops and heads to the position where the Cap Case Guide makes contact with the Carriage Cap Guide, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
PRINT MENU MARKER POS ADJ.
NOW PROCESSING..
テストプリントシテイマス
S:****>+0.1mm F:****>-0.3mm
NOW PROCESSING..
This is for adjusting the Laser Pointer position. As entering the menu, the Head Carriage moves to above the test pattern after the test print. When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position where the Laser Pointer points the centermost square of the test pattern and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
4-2
PRINT MENU PRINT AREA ADJ.
NOW PROCESSING..
NOW PROCESSING..
S:****>+0.1mm F:****>-0.3mm
This is for adjusting the Printing Area and engraved line of the Table. As entering the menu, the Head Carriage moves to above the table. When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position where the Laser Pointer point lower right of the engraved line after of the test pattern and press [ENTER] key to save the positi As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key. Normal
SERVICE MENU I/S MENU
I/S MENU I/S CHECK
I/S CHECK COMPLETED
NOW PROCESSING..
Error
Checking
I/S CHECK ERROR CAP This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. Otherwise, it may damage Head, Cap or Wiper Unit. Error Displays
I/S MENU PUMP CHECK
CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor.
PUMP CHECK PUMP SUCTION
PUMP SUCTION ABC
NOW PROCESSING..
PUMP SUCTION CIR-PUMP
NOW PROCESSING..
PUMP RELEASE ABC
NOW PROCESSING..
PUMP RELEASE CIR-PUMP
NOW PROCESSING..
PUMP CHECK PUMP RELEASE
This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop.
I/S MENU I/S CONTROL
I/S CONTROL WIPER
WIPER FRONT
WIPER: Move the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage.
I/S MENU WIPER AGING
WIPER AGING COMPLETED
NOW PROCESSING..
Error (beeps 2 times)
WIPER AGING FAILED !!
I/S MENU CARTRIDGE
Remove all cartridges before pressing ENTER
Set cartridge to SLOT1
CARTRIDGE IC CHECK
IC CHECK SLOT1
INSERT
Error
IC CHECK SLOT1
IC CHECK SYSTEM ERROR ERROR
Normal
IC CHECK SLOT1
OK
From SLOT1 to 6 in order Set cartridge to SLOT6
IC CHECK SLOT6 INSERT Error
IC CHECK SLOT6 ERROR Normal
IC CHECK SLOT6
OK
IC CHECK COMPLETED
4-3
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.
Next, IC communication is checked individually by SLOT When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. Display shows [OK], when the communication is done properly. As cartridge is removed, the next cartridge SLOT numbe to be inserted is displayed. Starting from SLOT1, it continues to SLOT6 in order. When checking SLOT6 is completed, the following message is displayed.
IC CHECK COMPLETED It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below.
IC CHECK SLOT1 ERROR It returns to IC CHECK menu by pressing ENTER key. *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly.
CARTRIDGE SLOT 1
SL1 : SERIAL 1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE eUV K
Ink type of the Ink Cartridge IC is displayed.
SL1 : CAPACITY 200cc
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO. 40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM. 100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME 0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT 1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG 000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage. Following messages are displayed when errors are found.
CARTRIDGE SLOT 2
Ink cartridge is not inserted
SLOT1 NO CARTRIDGE A cartridge with no IC is inserted, wire breakage or short circuit
CARTRIDGE SLOT 6
SLOT1 NO IC CHIP System error due to the damage of driver IC placed on INK TANK BOARD
SLOT1 SYSTEM ERROR Data error
SLOT1 DATA ERROR
REVISED 11 I/S MENU CIRCULATE INK
CIRCULATING INK
CIRCULATE INK CIR-DISCHARGE
This menu is to circulate the white ink. CIR-DISCHARGE : Circulate ink and discharge the determinate quantity of ink.
SERVICE MENU SENSOR CHECK
HCPwFLA * ***
123456 ***
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each letter of the alphabet stands for the following. H: Head Origin Sensor C: Cover Sensor P: Panel Cover Sensor w: Wiper Sensor
SERVICE MENU THERMISTOR CHK
F: Feed Origin Sensor L: Height Origin Sensor A: Head Lock Sensor
The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the display shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty
THERMISTOR CHK HEAD:25 C/ 77 F
THERMISTOR CHK AMB :25 C/ 77 F This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the center head (HEAD). The temperature on the left is in Celsius and the right is in Fahrenheit. Revised 7 Display Range: [HEAD] From 0 to 46 in Celsius. [AMB] From 0 to 95 in Celsius. Since the temperature of the device on the HeadwBoard may rise, [HEAD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely lo , such as 0 Celsius, or extremely high, such as 100 Celsius. [AMB] indicates outside air temperature.
4-4
SERVICE MENU SUB MENU
SERIAL NO. ZS00000
SUB MENU SERIAL NO.
This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
CHANGE INKTYPE EUV 6 EUV 6
SUB MENU CHANGE INKTYPE
NOW PROCESSING..
To Setup View
BUSY LED flashes Ink Type
This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.
FILL INK A B C
SUB MENU FILL INK
PIG cm : Pigment LcLm EUV 6 : ECO-UV CMYKGlW UNKNOWN : Ink Type not specified
Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be for a recovery only when PUMP UP or HEAD WASH is performed individually.
CHECK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE ECO-UV CMYKGlW
INSTALL DRAIN BOTTLE
SET CARTRIDGE 123456 Goes next, when cartridge is set
FILLING INK...
CHECK DRAIN BOTTLE
Goes next, when completed
SUB MENU PUMP UP
CHECK DRAIN BOTTLE
PUMP UP A B
REMOVE CARTRIDGE 123456
PUMPING-UP...
Goes next, when cartridge is removed
SUB MENU HEAD REPLACE
Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
Goes next, when completed Head wash and ink filling after replacing head
REMOVE SOL CRT. 123456
CHECK DRAIN BOTTLE
HEAD REPLACE A B C
Goes next, when cartridge is removed
SET CL-LIQUID 123456
FILLING INK...
REMOVE CL-LIQUID 123456
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
CHECK DRAIN BOTTLE
SET CARTRIDGE 123456
FILLING INK...
Goes next, when cartridge is set
SUB MENU HEAD WASH
CHECK DRAIN BOTTLE
HEAD WASH A B
REMOVE CARTRIDGE 123456
SET CL-LIQUID 123456
Goes next, when cartridge is removed
Goes next, when cleaning cartridge is set
PERIODIC CL. LIGHT LIGHT
WASHING HEAD...
WASHING HEAD...
Goes next, Goes next, when completed when cleaning cartridge is removed This menu is to select the type of periodic cleaning which is automatically performed during printing. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU MIST FAN CHECK
MIST FAN CHECK FRONT FAN
CHECK DRAIN BOTTLE
Washes print heads. A to B shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
REMOVE CL-LIQUID 123456
SUB MENU PERIODIC CL.
FILLING INK...
This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.
MIST FAN CHECK REAR FAN
4-5
DATE 05/09/10
CLOCK DATE
SUB MENU CLOCK
DATE 05/09/10
[Year/Month/Day]
[Year/Month/Day]
Display
TIME 01:01:59
CLOCK
TIME
Edit
TIME 01:01:59 Display
TIME 01:01:59
B
Edit
TIME 01:01:59
B
It shows [B], when battery is dead.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. Be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000 bit # [1 2 3 4
SUB MENU KEY CHECK
5 6 7 8] This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.
KEY CHECK NONE
SUB MENU LCD/LED/BUZ CHK
Abbreviated Returns when completed
SUB MENU POINTER CHECK
This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.
NOW PROCESSING...
This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.
POINTER CHECK LED:*
NOW PROCESSING...
Check that the Laser Pointer can be operated properly by turning ON/OFF the Pointer by pressing [ENTER] key. Waiting for incoming data
SUB MENU PORT CHECK
DETECTING... 00: 0B Receiving data from network
NETWORK B3:1073741624B SUB MENU MAINTE. MSG. SERVICE MENU MOTOR MENU
MOTOR MENU AGING
MOTOR MENU AXIS MOVE
MAINTE. MSG. NONE 100 hours
This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and resets to 0. * When transffering from VersaWorks, send the data from [Send Native File].
This menu is to set up the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
AGING SCAN
SCAN NOW AGING
AGING FEED
FEED NOW AGING
SCAN : Aging for Scan Motor. The Head Carriage runs maximum printing width in Scan direction. FEED : Aging for Feed Motor. The Table Unit moves maximum range in Feed direction. HEIGHT : Aging for Height Motor. The Table Unit moves maximum range in Height direction. To stop Aging, press the [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the heads are capped. Make sure not to perform Aging for excessive time when the heads are filled with ink, in order to prevent the heads from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.
AGING HEIGHT
HEIGHT NOW AGING
NOW PROCESSING...
AXIS MOVE HEIGHT
AXIS MOVE Z: 102.0mm
AXIS MOVE FEED
AXIS MOVE Y: 373.1mm
As entering the menu, Origin point Intialize for all Stepping Motor is performed. When you select HEIGHT/FEED/, the position of the Axis is displayed.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK
SERVO LOCK F: 0
SERVO LOCK S: 100
0
Servo Motor : FREE
SERVO LOCK F: 240
SERVO LOCK F: 0
20
4-6
0
This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feedback is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU SYSTEM SWITCH
SYSTEM SWITCH PAGE1
This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.
PAGE1 00000000 bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH PAGE16
Bit
Contents
Settings
Default
PAGE1:Bit1
Cover Sensor
PAGE16 00000000
With [1], the error does not occur even if the Front Cover is open.
PAGE1:Bit4
Reflection to the test pattern of the Full Width
[1] enables the settings of [FULL WIDTH S] for all test patterns.
0
bit #[ 8 7 6 5 4 3 2 1 ]
PAGE1:Bit7
Periodic flushing that takes place every 8 hours
Enables with [0], Disables with [1].
0
PAGE2:Bit6
Standard Head Menu
With [1], [STANDARD HEAD] menu is added to the Service Menu.
0
PAGE16:Bit1
UV lamp position
Revised10
0 : Current UV lamp position 1 : New UV lamp position
0
0
* All the default settigs that are not shown here is "0". CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
SHOT COUNT 1 26103 KShot
In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups.
SHOT COUNT 1 CLEAR
CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / UVLAMP GROUP / ERROR GROUP / SYSTEM GROUP
SERVICE MENU REPORT
REPORT SERIAL
SERVICE MENU UV LAMP MENU
UV LAMP MENU SVC.MODE LAMP
SVC.MODE LAMP ON OFF
UV LAMP MENU CONNECT CHECK
CONNECT CHECK NOT CONNECTED
The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.
Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the Service Mode. This setting is initialized when turning off the sub power SW. Default : ON
UV Lamp : Not connected This is to check whether the UV Lamp is connected properly.
UV Lamp : connected
CONNECT CHECK CONNECTED UV Lamp : ON
UV LAMP MENU LAMP ON CHECK
NOW PROCESSING...
LANP ON CHECK LEFT : * :[ ]
NOW PROCESSING...
This menu is to check the power, lighting/error and connection of the UV Lamps. * Perform with the covers closed except for the power check. Refer to [4-18 UV LAMP CHECK]. Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key. Error displays : E Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.
UV LAMP MENU LAMP ON AGING
NOW PROCESSING...
4-7
LANP ON AGING NOW AGING
HISTORY MENU
MOTOR GROUP Item MOTOR FEED
Contents
Unit
Total time that the Feed Motor has been rotated
Reference
hour
MOTOR SCAN
Total time that the Scan Motor has been rotated
hour
MOTOR HEIGHT
Total time that the Scan Motor has been rotated
hour
Life: 1500 hours
MOTOR ROTATE
Total time that the Scan Motor has been rotated
hour
PUMP TIMES A
Total time that the Pump Motor A has been rotated
times
PUMP TIMES B
Total time that the Pump Motor B has been rotated
times
Life: 200,000 times
PUMP TIMES C
Total time that the Pump Motor C has been rotated
times
Life: 200,000 times
CLEAR ALL
Clear all the value in the Motor Group
Life: 200,000 times
HEAD GROUP Item
Contents
Unit
Shot Cnt. 1
Number of shots fired from the nozzle (H1 left)
Shots/1000
Shot Cnt. 2
Number of shots fired from the nozzle (H1 right)
Shots/1000
Shot Cnt. 3
Number of shots fired from the nozzle (H2 left)
Shots/1000
Shot Cnt. 4
Number of shots fired from the nozzle (H2 right)
Shots/1000
Shot Cnt. 5
Number of shots fired from the nozzle (H3 left)
Shots/1000
Shot Cnt. 6
Number of shots fired from the nozzle (H3 right)
Shots/1000
WIPE H1
Number of times the Wiping has been performed (H1)
times
WIPE H2
Number of times the Wiping has been performed (H2)
times
WIPE H3
Number of times the Wiping has been performed (H3)
times
RUB H1
Number of times the Rubbing has been performed (H1)
times
RUB H2
Number of times the Rubbing has been performed (H2)
times
RUB H3
Number of times the Rubbing has been performed (H3)
times
AUTO CL.H1
Number of times the Automatic Cleaning has been performed (H1)
times
AUTO CL.H2
Number of times the Automatic Cleaning has been performed (H2)
Reference Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT3 Life: 6 billion Shots/nozzle Ink from SLOT3
times
AUTO CL.H3
Number of times the Automatic Cleaning has been performed (H3)
times
NORMAL CL. H1
Number of times the Normal Cleaning has been performed (H1)
times
NORMAL CL. H2
Number of times the Normal Cleaning has been performed (H2)
times
NORMAL CL. H3
Number of times the Normal Cleaning has been performed (H3)
times
MEDIUM CL. H1
Number of times the Medium Cleaning has been performed (H1)
times
MEDIUM CL. H2
Number of times the Medium Cleaning has been performed (H2)
times
MEDIUM CL. H3
Number of times the Medium Cleaning has been performed (H3)
times
POWERFUL CL.H1
Number of times the Powerful Cleaning has been performed (H1)
times
POWERFUL CL.H2
Number of times the Powerful Cleaning has been performed (H2)
times
POWERFUL CL.H3
Number of times the Powerful Cleaning has been performed (H3)
times
INK RENEW H1
Number of times the ink has been upgraded (H1)
times
CMYKGlW Mode and White Ink Mode only
INK RENEW H2
Number of times the ink has been upgraded (H2)
times
CMYKGlW Mode and White Ink Mode only
INK RENEW H3
Number of times the ink has been upgraded (H3)
times
CMYKGlW Mode and White Ink Mode only
CLEAR H3
Clear all the value of the H3
CLEAR H2
Clear all the value of the H2
CLEAR H1
Clear all the value of the H1
CLEAR ALL
Clear all the value of all the Head
MAINTENANCE GROUP Item
Contents
Unit
Reference
MAINTE. COUNT
Number of times the Head Maintenance has been performed
times
TOTAL TIME
Lapsed time from the last Head Maintenance
hour
This value is cleared automatically after carrying out the Head Maintenance.
PRINTING TIME
Printing time from the last Head Maintenance
hour
This value is cleared automatically after carrying out the Head Maintenance.
CLEAR ALL
Clear all the value in the MAINTENANCE GROUP
WIPE GROUP Item
Contents
WIPING COUNT
Number of times the Wiping has been performed
RUBBING COUNT WIPE REPLACE CLEAR ALL
Clear all the value in the WIPE GROUP
Unit
Reference
times
This value is cleared automatically after replacing.
Number of times the Rubbing has been performed
times
This value is cleared automatically after replacing.
Number of times the wiper has been replaced
times
PRINT GROUP Item
Contents
Unit
PRINTING TIME
Total time of printing performed
hour
PRINT PAGES
Number of pages printed
pages
FLUSHING CNT
Number of times the flushing has been performed.
times
CLEAR ALL
Clear all the value in the PRINT GROUP
4-8
Reference Test print time is excluded. Number of times of flushing at the flushing position. ( The flushing at the cap is excluded.)
INK GROUP Item
Contents
Unit
Reference
CARTRIDGE 1
Number of times the Ink Cartridge 1 has been changed
times
CARTRIDGE 2
Number of times the Ink Cartridge 2 has been changed
times
CARTRIDGE 3
Number of times the Ink Cartridge 3 has been changed
times
CARTRIDGE 4
Number of times the Ink Cartridge 4 has been changed
times
CARTRIDGE 5
Number of times the Ink Cartridge 5 has been changed
times
CARTRIDGE 6
Number of times the Ink Cartridge 6 has been changed
times
CHANGE INK
Number of times the Ink has been changed
times
INK DISCHARGE 1
Number of times the Ink has been circulated and discharged ( small amount of dischage )
times
CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 2
Number of times the Ink has been circulated and discharged ( medium amount of dischage )
times
CMYKGlW Mode and White Ink Mode only
INK DISCHARGE 3
Number of times the Ink has been circulated and discharged ( large amount of dischage )
times
CMYKGlW Mode and White Ink Mode only
CLEAR ALL
Clear all the value in the INK GROUP
ERROR GROUP Item SERVICE CALL
Contents
Unit
Number of times the Service Call has occurred
Reference
times
S-CALL HISTORY
Number of the last 5 Service Calls
MOTOR ERROR F
Number of times the Feed Motor Error has occurred
No.
MOTOR ERROR S
Number of times the Scan Motor Error has occurred
times
LOW TEMP.ERR.
Number of times the Low Temperature Error has occurred
times
HIGH TEMP.ERR.
Number of times the High Temperature Error has occurred
times
EMERG. CAPPING
Number of times the Emergency Capping Error has occurred
times
Number of times of forcible capping to prevent head from drying that works when cap is left open for 3 minutes or more due to cover open or other reasons.
START UNCAPPED
Number of times the machine has started uncapped
times
When cap is left open, it detects the error when machine is started.
CLEAR ALL
Clear all the value in the ERROR GROUP
times
UV LAMP GROUP Item UV LAMP ON TIME
Contents
Unit
Total time of Right UV Lamp is turned on
hour
UV LAMP ON COUNT
Number of times Left UV Lamp is turned on
times
CLEAR ALL
Clear all the value in the UV LAMP GROUP
hour
Reference Life: 10,000 hours Life: 10,000 hours
SYSTEM GROUP Item
Contents
Unit
POWER ON COUNT
Number of times Subpower has been turned on
times
POWER ON TIME
Total time of Subpower is turned on
hour
SLEEP TIME
Total time of the machine in Sleep Mode
hour
SHEETCUT COUNT
Number of times the Sheet Cut has been performed
times
CLEAR ALL
Clear all the value in the SYSTEM GROUP
Reference SLEEP time is excluded.
It counts Auto Sheet Cut performed by both command and panel.
MIST FAN GROUP Item
Contents
Unit
FRONT MIST FAN TIME
Total time of Front Mist Fan is turned on
hour
REAR MIST FAN TIME
Total time of Rear Mist Fan is turned on
hour
FILTER REPLACE COUNT
Number of times the Mist Fan Filter has been replaced
times
CLEAR ALL
Clear all the value in the MIST FAN GROUP
4-9
Reference
Other Factory Mode
SYSTEM PARAMETER INITIALIZATION
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL LEC-330 [ ]
INITIALIZATION COMPLETED
All parameters will be initialized. Turn on the Sub Power SW while pressing the Up, Down and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Press the [ENTER] key to initialize the SYSTEM PARAMETER or press the [POWER] key to cancel when the confirmation message is displayed. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine will not start before the LIMIT POSITION is set up.
DISPLAYED LANGUAGE MENU
+
Roland DG Corp. LEC-330
MENU LANGUAGE ENGLISH [ ]
LENGTH UNIT mm > INCH [ ]
TEMP. UNIT C > F
4-10
Key Combinations Function for Service
Combination Key Selection
+
Service Mode
Upgrade F/W
Comments
Press [MENU] and [ Menu.
] to enter Service
+
[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W.
+
Use this when the main board is replaced.
Installing F/W (At Main Board Change) ENTER
System Parameter Initialize
+
ENTER
All parameters will be initialized. Press [ENTER] to start initializing.
+
Limit/Cut Down Position
Service Report
+
Function for Users
Combination Key Selection
Language
MENU
[SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W.
Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER].
Service Report(Adjustment value) will be printed.
+
Comments
Press[
4-11
] and [
] to select language.
4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck.exe 4.Network cable (A cross cable is required when you connect LEF-12 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of the machine. Turn on the Main Power SW and Sub Power SW, then press the [MENU] key. Select [IP ADDRESS] under [NETWORK] menu in [SYSTEM INFO.].
MENU
[ ]
MENU SYSTEM INFO. [ ] [ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.003
2
Confirm that Main Power of the printer is turned "ON" and Sub Power of the printer is turned "OFF". Main Power SW
Sub Power SW
4-12
3
Start the Peck on PC. When [Peck] screen is displayed, click [Select Port] button.
4
Select [Type 4] from [Product]. Also, select [Via Network] from [Select port] and input the printer IP address. Click [OK].
5
Click [Firmware Upgrade] button.
6
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to LEF-12.
4-13
7
The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power SW turns off automatically.
FIRMWARE
V2.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min) This is required when a new Main Board without the firmware is installed.
1
Turn on the Main Power SW while pressing the Left, Up and Down keys.
+ UPDATE FIRMWARE?
2
Press the [ENTER] key for the machine to be ready to receive the firmware.
UPDATE FIRMWARE? [ ]
WAITING 000.000.000.000
4-14
3
Press the [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press the Left and Right keys for cursor movement, and the Up and Down keys for selecting value. After setting an address, press the [ENTER] key to go next ,to address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware when the [ENTER] key is pressed.
WAITING 000.000.000.000 MENU
IP ADDRESS 192.168.000.003 [ ]
The setting made here is only temporary for the firmware installation and it is not saved.
SUBNET MASK 255.255.255.003 [ ]
GATEWAY ADDR. 000.000.000.000 [ ]
WAITING 192.168.000.003
4
Start the Peck on PC. When [Peck] screen is displayed, click [Select Port] button.
5
Select [Type 4] from [Product]. Also, Select [Via Network] from [Select port] and input printer IP address. Click [OK] button.
4-15
6
Click [Firmware Upgrade] button.
7
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to LEC-300.
8
It starts loading the firmware. The firmware installation is done when [COMPLETE] message is displayed. Turn off the Sub Power SW when it is completed.
FIRMWARE
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
4-16
V2.0 NG
9
Turn on the Sub Power SW while pressing the Up, Down, and the [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press the [ENTER] key to start initialization. The Sub Power turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL LEF-12 [ ]
INITIALIZATION COMPLETED
10 Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
Enter the [NETWORK] menu and input [IP ADDRESS],
11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power SW when the network setting is completed.
MENU SERVICE MENU [ ]
MENU SYSTEM INFO. [ ] [ ]
SYSTEM INFO. NEETWORK [ ] [ ]
NETWORK IP ADDRESS
IP ADDRESS 192.168.000.003
[ ]
SUBNET MASK 255.255.255.003
[ ]
GATEWAY ADDR. 000.000.000.000
[ ]
[ ]
NETWORK SUBNET MASK
[ ]
[ ]
NETWORK GATEWAY ADDR.
4-17
[ ]
12 Start the Peck on PC.
When [Peck] screen is displayed, click [Put Parameters] button.
13 [OPEN] screen is displayed.
Select the System Parameter file that was saved before the main board replacement. Click [Open]. It starts to send the System Parameter to LEF-12.
14 Click [Get Report] button to import the System Report file. Confirm that the System Parameter is reloaded properly. The addresses set at the step 11 are replaced with the addresses saved in the System Parameter when [Put Parameter] is executed.
4-18
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)
1
Turn on the Main Power SW and Sub Power SW. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.
MENU
[ ]
MENU SYSTEM INFO. [ ][ ]
SYSTEM INFO. NETWORK
Cancel the RIP if the RIP is running.
[ ]
NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.003
2
Open a browser on the PC and enter the IP address which was set at [1]. Current firmware version appears.
The Internet Explorer is recommended.
3
Click [Update].
4
Specify the target file for upgrade and click [Update].
4-19
5
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys during the upgrade.
6
When upgrading is completed, the version of upgraded firmware appears. Turn off the Sub Power SW and Main Power SW once.
4-20
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) [About HEAD ALIGNMENT] HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the Head is replaced. If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur. Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable. Necessary special tools : - ST-056 TORQUE DRIVER NS - 1000005463 TOOL,BIT PHILLIPS NO.1 L150MM ST-107 - Clear Film for Test Print
Finish the Head Alignment within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Open the Front Cover and unlock the Head Carriage and move it slowly leftwards.
4-21
2
Remove the 4 screws shown in the figure to remove the Carriage Cover. Carriage Cover
3
Remove the Damper Plate.
4
Move the Head Carriage slowly to the Panel Cover side.
Damper Plate
Do not lock the Head Carriage.
5
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. Setup the Clear film on the machine.
Set the Table Height by auto-detection.
+
MENU
MENU SERVICE MENU
4-22
6
Select the [BIAS/VERTICAL] > [TEST PRINT] menu under the [HEAD ADJUST] menu and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST BIAS/VERTICAL [ ]
BIAS/VERTICAL TEST PRINT [ ]
7
The test pattern shown in the figure will be printed.
K W K M K W K M
8
Remove the Panel Cover. Remove the plate shown in the figure to replace [Head 3]
Screw
Screw Plate
Panel Cover
9
[BIAS ADJUSTMENT] Loosen the 3 screws that secure the Head in order as shown in the figure.
2 1
Loosen the screws that secure the Head approximately 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 3
4-23
10 Insert the 1.5 mm Hexagonal Wrench through the hole
of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern straight. *Reference* Position of the printing moves 1 line by turning the screw approximately 3/4 turn. Adjustment Screw
- When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.
11
Fasten the screws that secure the Head in the reverse order of loosening, using the TORQUE DRIVER (ST056).
2 3
Torque for fastening is 2kgf • cm (20cNm). Make sure not to fasten the screws firmly.
1 [VERTICAL ADJUSTMENT] 12 Loosen the 3 screws that secure the Head in the order as shown in the figure.
2 1
Loosen the screws that secure the Head approximately 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 3
4-24
13 Turn the Adjustment Screw to make the lines of each color in the test pattern straight.
Position of the printing moves 1/2 line by turning the screw 30 degrees.
Adjustment Screw
- When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW.
Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.
14 Fasten the screws fixing the Head in the reverse order of loosening, using the TORQUE DRIVER (ST-056).
2 3
Torque for fastening is 2kgf • cm (20cNm). Make sure not to fasten the screws firmly.
1
4-25
15 Position the Panel Cover temporarily to prevent the ink from hardening.
Do not need to clamp the screws.
Panel Cover
Print the test pattern again.
16 If the result is not satisfactory, repeat
SERVICE MENU PRINT MENU
6 to 15 .
[ ][ ]
If the VERTICAL test print result is satisfactory, select [HEAD ADJUST] > [BIAS/VERTICAL] > [TEST PRINT], and print the test pattern again. If the BIAS/VERTICAL test print result is not satisfactory, repeat BIAS/VERTICAL ADJUSTMENT.
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST BIAS/VERTICAL [ ]
The shifting of lines should be less than 1/2 dot.
BIAS/VERTICAL TEST PRINT [ ]
[ HORIZONTAL ADJUSTMENT ] Select the [HORIZONTAL] > [TEST PRINT] in the 17 [HEAD ADJUST] menu and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST HORIZONTAL [ ]
HORIZONTAL TEST PRINT [ ]
18
Following test pattern will be printed. Find the position where the line of each color matches the K line and check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H3 H1
Head Position : Low
DT3.Low -20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
H3 H1 DT1.Low -20
4-26
19
Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the parameters checked at 24 with the Up and Down keys. Press the [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
HORIZONTAL TEST PRINT HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
20 Move the Head Carriage by hand slowly leftwards.
21 Attach the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers. Dampers could break. * Attach the screws at the bottom of the slotted screw hole.
22
Temporarily thread the 4 screws shown in the figure to hold the Carriage Cover. And fasten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. If the Carriage is distorted, then the Head position may shift. Screw
4-27
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.) This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Leftmost Position of the Head Carriage movement to the Limit Sensor after completing the adjustment. When the Limit Position is not set correctly, it may cause some problems such as a head capping error.
Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Remove the Panel Cover.
Panel Cover
2
Turn on the Sub Power SW while pressing [LEFT], [UP] and [RIGHT] keys for LIMIT INITIALIZE mode. + SUB POWER ON
LIMIT INITIALIZE MENU
MOVE TO CAP POS
4-28
3
4
Move the Head Carriage to lock it by hand to the lock position.
Confirm that the head is certainly capped, and press [ENTER] key to start limit position initialize. After the completion of the initialize, the message is displayed as shown in the figure.
SETTING UP THE LIMIT [ ]
DETECTING..
REVISED 8
5
6
SETTING UP MAX.SCAN WIDTH
Move the Head Carriage by hand slowly to the leftmost position of the Head Carriage movement.
Perform the Cut Down Position Initialize by pressing [ENTER] key. After the completion of the initialize, the message is displayed as shown in the figure.
REVISED 8
SETTING UP MAX.SCAN WIDTH [ ]
DETECTING..
Perform the following adjustment. [4-7 FLUSHING POSITION ADJUSTMENT] INITIALIZATION COMPLETED
4-29
4-6 LINEAR ENCODER SETUP (Referential Time : 10min.) LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also to confirm that it properly reads and corrects the width of the scale, which is stretched or compressed due to the operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.
1
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Make sure to unload the media when it is set on the machine.
3
Select the [LINEAR ENCODER] menu in the SERVICE MENU and press the [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU LINEAR ENCODER [ ]
NOW PROCESSING POS: 1361.00mm
4-30
4
One of the messages appears at the completion of the set up. In case of "SETUP FAILED", check the followings. 1. Dirt/Scratch on the Encoder Scale. 2. Dirt/Scratch on the Encoder Module. 3. Encoder Scale is not between the Encoder Module. 4. Backlash of the Carriage Motor Gear and the Drive Gear. 5. Fixation between the Carriage and the Carriage Belt. 6. Bad connection of the cables.
In case of "HEADBOARD FAILED", the Head Board is possibly defective.
4-31
LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.) This is to adjust the flushing position. This adjustment is NOT required when a Cap Top and a head are removed or replaced. This adjustment is required after performing the Limit Position & Cut Down Position Initialize. Without this adjustment, the Flushing may not be performed properly.
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Remove the Panel Cover. Screw
Panel Cover
2
Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4-32
3
Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the SERVICE MENU. SERVICE MENU I/S MENU [ ][ ]
I/S MENU CAP ADJUST [ ]
CAP ADJUST ADJUST POS.
4
Move the Cap Tops and heads to the position where the Cap Case Guide makes contact with the Carriage Cap Guide by pressing the Right and Left keys. Then, press [ENTER] key to update the flushing position. When you press [MENU] key, the flushing position is not updated and exiting the menu.
Guide
4-33
4-8 BELT TENSION ADJUSTMENT
(Referential Time : 20min.)
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Necessary special tools : ST-001 TENSION GAUGE 2000GF/2000CN
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4-34
2
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
3
Measure the tension of the belt at the position [A] shown in the figure using TENSION GAUGE(ST-001). Press the upper belt downward with the gauge to make slight contact with the Rail Guide. The tension is proper when the measured value is 0.98kgf to 1.18kgf. When the tension is not proper, move on to the next step and adjust the belt tension.
Remove the 7 screws shown in the figure that secure the Top cover.
A
It is recommended to put the SOLENOID CUSHION(P/N 22265241) on the top of the ST001 for easy measuring.
Upper Belt Hold down the belt with Tension Gauge Rail Guide
4
Loosen the 2 fixing screws which is located on the left end of the belt halfway round.
Left end of the belt
Be careful with the sharp edges around the belt when loosening the screws. It may cause injury.
Fixing Screw
4-35
5
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)
Screw
3mm
Idle Pulley Holder
6
Turn the adjustment screw shown in the figure to adjust the value of the tension gauge to be around 1.05kgf with the procedure of 5 .
Adjustment Screw
Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased
7
Fasten the 2 fixing screws shown in the figure, and again confirm that the tension is within the proper value.
Fixing Screw
8
Fasten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder. Make sure not to fasten the screws too tight. It may move the adjusted Idle Pulley Holder accidentally.
9
Move on to [4-9 BELT POSITION ADJUSTMENT].
4-36
Screw
4-9 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension Adjustment. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4-37
2
Remove the screws in the following steps to remove the Front Cover and Top Cover together.
Tape the bush in place as it will be reused.
Bush
Remove the screws that secure the Front Cover Damper.
Remove the 2 screws shown in the figure that secure the Top Cover.
3
Confirm that the Belt Tension Adjustment is completed and turn on the main power SW.
4
Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
Remove the 7 screws shown in the figure that secure the Top cover.
+
MENU
MENU SERVICE MENU
5
Carry out the AGING test for the belt. Select [MOTOR MENU] > [AGING] > [SCAN], and press the [ENTER] key.
SERVICE MENU MOTOR MENU [ ]
MOTOR MENU AGING [ ]
AGING SCAN [ ]
4-38
6
Confirm the position of the belt. The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is not proper, make adjustment as follows.
Belt partly touching the flange is acceptable. [Right end of the belt]
[ Left end of the belt ]
Drive Pulley
Idle Pulley Belt
Belt
Flange
7
Flange
Press the [ENTER] key to cancel AGING.
SCAN NOW AGING [ ]
8
Loosen the 2 fixing screws located at the left end of the belt, eighth to quarter round. When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury.
9
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.
Fixing Screw
Screw
3mm
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine.
Idle Pulley Holder
10 Press the [ENTER] key to restart AGING. AGING SCAN [ ]
4-39
11 Insert a wrench through the holes on the side frame and adjust the belt position turning screw 1 and 2 as follows.
Screw1
Screw1
12
Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between screw 2 and Idle Pulley Holder when turning screw 1.
Screw1
Touching the flange on the FRONT side of machine
13
Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning screw 2.
Screw2
Touching the flange on the REAR side of machine
14 Fasten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.
Make sure not to fasten the screws too tight. It may move the Idle Pulley Holder accidentally.
4-40
Screw (The one with no contact with Idle Pulley Holder.)
15 Fasten the 2 fixing screws shown in the figure.
Be cautious with the moving Carriages and Cableveyor during this procedure, and also with the sharp edges of the mechanical parts around it. Fixing Screw
16 Confirm that the belt is not touching the pulley flanges
Flange
excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, press the [ENTER] key to cancel AGING. Flange
SCAN NOW AGING [ ]
Attach the Front Cover together with the Top Cover in
17 the following steps.
Revised 3
Attach the 7 screws shown in the figure. Place the Front Cover and the Top Cover.
Do not forget to attach the Bush.
Bush
Attach the 2 screws to attach the Top Cover.
4-41
Be sure that the Gap between the Front Cover and the flame is parallel.
Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
Front Cover Cusion
18
Front Cover Cusion
Revised 1 Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18 Front Cover Sensor Adjustment].
Under Cover
Front Cover Cushion
4-42
4-10 UV LAMP CHECK (Referential Time : 5min.) This is required when UV Lamp unit is installed. This is to check whether UV Lamp Unit operates properly.
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
1
MEDIUM AB
Turn on the sub power while pressing the Left, Right and Down keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [UV LAMP MENU] > [CONNECT CHECK] and press the [ENTER] key. Check that the screen shown in the figure appears.
SERVICE MENU UV LAMP MENU [ ][ ]
UV LAMP MENU CONNECT CHECK [ ]
CONNECT CHECK CONNECTED
3
Check that the UV Lamps are connected properly if the screen shown in the figure appears.
CONNECT CHECK NOT CONNECTED
Connector
4-43
4
Go back to [UV LAMP MENU] and select [LAMP ON CHECK], and press the Right key to enter the menu.
UV LAMP MENU LAMP ON CHECK [ ]
The Head Carriage moves to a location permitting UV Lamp replacement, and then the screen shown in the figure appears.
NOW PROCESSING...
LAMP ON CHECK LEFT : : [ ]
5
Check that the UV Lamp can be operated properly by turning ON/OFF the UV Lamp by pressing the [ENTER] key while the cover is closed.
LAMP ON CHECK LEFT : : [ ] ENTER
< When the Lamp turns on > LAMP ON CHECK LEFT : * : [ ]
6
Press the [ENTER] key to turn on the UV Lamp while the cover is closed. Check that the UV Lamps are turned ON/OFF when opening and closing the cover.
< When the right Lamp turns on > LAMP ON CHECK LEFT : * :[ ] < When the cover is closed > UV Lamp / ON
< When the cover is opened > UV Lamp / OFF
4-44
4-11 LASER POINTER POSITION ADJUSTMENT (Referential Time : 5min.) LASER POINTER POSITION ADJUSTMENT is to adjust the position of the head and the laser pointer. This adjustment is required when the laser pointer is removed or replaced. Necessary special tools : - Clear Film for Test Print
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. Setup the Clear film on the machine.
Set the Table Height by auto-detection.
+
MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [PRINT MENU] > [MARKER POS ADJ.] menu in the SERVICE MENU and press the [ENTER] key. Test Pattern will be printed.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU MARKER POS ADJ. [ ]
PERFORMING TEST PRINT
4-45
3
After the Test Print, the Head Carriage moves to above the Test Pattern automatically.
S : * ** * F : * ** *
> >
When the Laser Pointer Position is not adjusted, the value of the LCD will be displayed as [****].
4
Move the Head Carriage to the position where the Laser Pointer points the centermost square of the Test Pattern by pressing the Up, Down, Right and Left keys. Then, press [ENTER] key to update the Laser Pointer Position. When you press [MENU] key, the Laser Pointer Position is not updated and exiting the menu.
5
Move on to [4-12 PRINT AREA ADJUSTMENT].
4-46
S : * ** * F : * ** *
> + 0.3mm > - 0.1mm [ ]
4-12 PRINT AREA ADJUSTMENT (Referential Time : 10min.) LASER POINTER POSITION ADJUSTMENT is to adjust the Print Area (=Engraved Line of the Table Plate) and the laser pointer. This adjustment is required when the Laser Pointer or Table Plate is removed or replaced. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [PRINT MENU] > [PRINT AREA ADJ.] menu in the SERVICE MENU and press the [ENTER] key. The Head Carriage moves to above the Table automatically.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU PRINT AREA ADJ. [ ]
4-47
3
Move the Head Carriage to the position where the Laser Pointer points lower right of the engraved line (=Print Area) by pressing the Up, Down, Right and Left keys. Then, press [ENTER] key to update the lower right position of the Print Area.
S : * ** * F : * ** *
> + 0.3mm > - 0.1mm
Print Area
When you press [MENU] key, the lower right position of the Print Area is not updated and exiting the menu.
4
Loosen the 3 screws that secure the Table Plate. Do not loosen the screw that secure the lower right screw hole of the Table Plate.
Screw
5
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the Height to 100.8mm, then
SERVICE MENU MOTOR MENU [ ][ ]
unlock the Head Carriage and move it leftwards by hand.
MOTOR MENU AXIS MOVE
Do not press [ENTER] key.
[ ]
AXIS MOVE HEIGHT [ ]
AXIS MOVE Z:100.8mm
6
Move the table by pressing Up, Down keys for FEED AXIS, and move the Head Carriage by hand for SCAN AXIS so that the Laser Pointer points lower right position of the Print
Area.
4-48
7
While move the Head Carriage slowly by hand leftwards, adjust the Table Plate position so that the Laser Pointer points in keeping with engraved line when the Head Carriage moves in scan direction.
8
Fasten the screws in the order as shown in the figure.
1
3
4-49
2
4-13 TABLE HEIGHT ADJUSTMENT (Referential Time : 20min.) TABLE HEIGHT ADJUSTMENT is to adjust the Table Height parallel to LM Guide. This adjustment is required when the Table Unit is replaced. This adjustment is NOT required when you remove the Table Unit and replace the same one. After this adjustment, following adjustments are required. - HEAD HEIGHT ADJUSTMENT - UV LAMP POSITION ADJUSTMENT - HEAD GAP SENSOR ADJUSTMENT - PRINT AREA ADJUSTMENT Necessary special tools : - 3000000188 SPACER,SHIM RING RF004010010 - 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS This adjustment need the parallelepiped block.
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Open the Front Cover and remove the Head Gap Sensor Plate. Head Gap Sensor Plate
4-50
2
Tape the Sensor plate shown in the figure in the place so that desauthorize the Head Gap Sensor.
3
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4
Measure the distance between LM Guide and tabletop at the four corners of the Print Area. Firstly, measure it at lower right hand corner of the Print Area as shown in the figure refer to the followings.
Print Area
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] menu. Move the Table Unit by pressing the Up and Down keys so that the front line of the Engraved Line of the Table Plate (=Print Area) is located under the LM Guide . Set the block on the lower right hand coner of the Engraved Line, and move up the Table by pressing the Z height keys.
Move up the Table until the block touch the LM Guide, then remove the block. Move the Table up 0.1mm and insert the block on the same place again. Repeat this step until the space between LM Guide and tabletop is not enough to insert the block.
LM Guide
Table Plate
Block
4-51
5
Measure the distance at the other 3 corners in the same way as step 3 .
6
Open the Front Cover and remove the 4 screws to remove the Table Plate.
[3000000188 SPACER,SHIM RING RF004010010] is slipped between Table Plate and surface of the Table Unit. Remove it with tweezers . The RING SHIM will be reused at the step 7 . Table Plate
7
Confirm that how many RING SHIM is necessary at the corners refer to the value measured at the step 3 4 . The position which shows the lowest value (It means the position is highest.) is the reference position. For instance, if the values are as shown in the figure, substract the each value of the 3 corners from the value of the lower right hand corner. Then calculate the required numbers of the RING SHIM to fill the gap of the corners.
98.2-98.4=-0.2 (2 pc) Z=98.4mm
98.2-98.5=-0.3 (3 pcs) Z=98.5mm
98.2-98.3=-0.1 (1 pcs) Z=98.3mm
8
Z=98.2mm
Install the [31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS] to the screw hole of the Table Unit and put the RING SHIM into the setscrew.
Setscrew SHIM Table
4-52
9
Position the Table Plate by inserting to the setscrew. Table
Thread the screw that secure the Table Plate where setscrew
10 is not installed.
Remove the setscrew and thread the Table Plate with all the screws temporarily.
Screw
Setscrew
11
Fasten the screws in the order as shown in the figure.
2 4
12 Perform the following check. 1. [4-14 HEAD HEIGHT ADJUSTMENT] 2. [4-15 UV LAMP HEIGHT ADJUSTMENT] 3. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT] 4. [4-12 PRINT AREA ADJUSTMENT] 5. [4-4 HEAD ALIGNMENT (HORIZONTAL only)]
4-53
3 1
When finishing the all adjustments, confirm the Test Pattern by referring to the following procedure. Necessary special tools : - Clear Film for Test Print
1
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. Setup the Clear film on the machine.
+
Set the Table Height by auto-detection.
MENU
MENU SERVICE MENU
2
Perform [SERVICE MENU] > [TEST PATTERN] > [SLOPE CHECK] and press the [ENTER] key. Test Pattern will be printed.
SERVICE MENU TETS PATTERN [ ] [ ]
TEST PATTERN SLOPE CHECK [ ]
PERFORMING TEST PRINT
3
Confirm that the interval of the 2 lines are same in the Test Pattern.
When the interval is different, adjust it again.
The interval of 2 lines are same.
The interval of the 2 lines are different.
2 lines are overlapped.
4-54
4-14 HEAD HEIGHT ADJUSTMENT
(Referential Time : 20min.)
Revised
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension Adjustment. Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW. FUNCTION
MENU
FUNCTION CLEANING
MENU SUB MENU
CLEANING NORMAL
MAINTENANCE CLEANING
NORMAL AB
2
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
4-55
3
Open the Front Cover. Unlock the Head Carriage and move it slowly leftwards.
4
Open the saddle and the filter, then disconnect the UV Lamp cable as shown in the figure.
Saddle Filter
Connector
5
Open the saddle and disconnect the Mist Fan Cable as shown in the figure.
CN314 Saddle
Carriage Board
6
Remove the screws to remove the UV Lamp together with the plate from the Head Carriage.
UV Lamp Stay
Screw
4-56
7
Remove the 4 screws as shown in the figure to remove the Carriage Cover. Carriage Cover
8
Loosen 6 screws which secure the Head Carriage. Push it upward and fasten the screws again.
Left Frame
Base Carriage
Right Frame
9
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4-57
10
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] to set the Height to 103.0mm and move the Table to the position which Head Carriage is placed inside of the print area by pressing the Up and Down Key.
Print Area
Be sure that the Tablce Unit is in a position anterior to Head Gap Sensor Plate. When the Table Unit hits the Plate, the Table Unit stops rising at 102mm, not rising to 103mm.
Table Unit
11 Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
6 screws fixing the Head Carriage again and 12 Loosen push the Head Carrriage downward as shown in the figure so that the head is placed on the table.
Be sure that the Head Carriage is inside of the Print Area.
Right Frame Left Frame
Base Carriage
Head
Table
4-58
13
Fix the 4 screws as shown in the figure while holding the adjusted position.
Right Frame
Left Frame
Fix the 2 screws as shown in the figure while holding the
14 adjusted position.
Base Carriage
15 Fix the Carriage Cover with the 4 screws shown in the
figure temporarily. And tighten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. If the Carriage is distorted, then the Head position may shift. Screw
16
Fix the UV Lamp Stay to the Head Carriage with 2 screws as shown in the figure.
UV Lamp Stay
Screw
4-59
17 Connect the Mist Fan
Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.
CN314 Saddle
Carriage Board
18
Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.
Saddle
Connector
19
Bundle the UV Lamp Cable and Mist Fan Cable with the Filter. Filter
20
Perform the following check. 1. [4-15 UV LAMP HEIGHT ADJUSTMENT] 2. [4-4 HEAD ALIGNMENT (HORIZONTAL ONLY)]
4-60
4-15 UV LAMP HEIGHT ADJUSTMENT (Referential Time : 20min.)
Revised 1
UV LAMP HEIGHT ADJUSTMENT is to adjust the height of the UV Lamp. This adjustment is required when Table Height Adjustment or Head Height Adjustment is performed.
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn off the Sub Power SW, and then turn off the Main Power SW.
Main Power SW
Sub Power SW
2
Unlock the Head Carriage and move it slowly leftwards.
4-61
3
Check the lower edge height of UV-Lamp and left plate of the stay. When the lower edge of UV-Lamp is same or lower than the left plate, go to the 18 . When it is not, go to the 4 to adjust the height. NG
4
Left Plate UV Lamp
OK
Remove the Filter shown in the figure.
Filter
5
Open the saddle and disconnect the UV Lamp cable as shown in the figure.
Saddle
Conenctor
6
Open the saddle and disconnect the Mist Fan Cable as shown in the figure.
CN314 Saddle
Carriage Board
4-62
7
Remove the screws to remove the UV Lamp together with the UV Lamp Stay from the Head Carriage.
UV Lamp Stay
8
Remove the screw to remove the Mist Catcher.
Mist Catcher
9
Screw
Remove the 4 screws shown in the figure to remove the right plate of the UV Lamp Stay from the left plate. Right Plate
Screw Screw
10 Loosen the 2 screws which attach the Lamp Adapter.
Screw
Left Plate
4-63
11 Set the UV Lamp with Lamp Adapter and left plate on the Table, fasten the 2 screws while pushing the UV Lamp and the left plate downward so that the lower edge of them are same in height.
Set the UV Lamp inside of the Print Area.
12 Attach the right plate of the UV Lamp Stay to the left plate.
Right Plate
Screw Screw
13 Attach the Mist Catcher with the screw as shown in the figure.
Mist Catcher
14 Attach the UV Lamp Stay to the Head Carriage with 2
Screw
UV Lamp Stay
screws temporarily.
Screw
4-64
15
Connect the Mist Fan Cable shown in the figure and bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes with the saddle.
CN314 Saddle
Carriage Board
16 Connect the UV Lamp Cable and bundle the Mist Fan Cable and UV Lamp Cable with the saddle as shown in the figure.
Saddle
Connector
17 Bundle
the UV Lamp Cable and Mist Fan Cable with the Filter. Filter
18 Loosen the screws shown in the figure and fix the UV Lamp Stay while pushing it upwards.
UV Lamp Stay
4-65
19 Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
20 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] to set the Height to 103.0mm and move the Table to the position which UV Lamp Stay is placed inside of the print area by pressing the Up and Down Key. Be sure that the Tablce Unit is in a position anterior to Head Gap Sensor Plate. When the Table Unit hits the Plate, the Table Unit stops rising at 102mm, not rising to 103mm. Move the Head Carriage to the right so that the head surface doesn't hit the Table Plate.
21 Loosen the 2 screws and tighten them while pushing the UV Lamp Stay downward so that the UV Lamp is placed on the table as shown in the figure.
Be sure that the UV Lamp Stay is inside of the Print Area.
22
Move the Head Carriage by hand slowly leftwards.
4-66
Print Area
Table Unit
4-16 HEAD GAP SENSOR POSITION ADJUSTMENT (Referential Time : 5min.) HEAD GAP SENSOR POSITION ADJUSTMENT is to adjust the height of the Head Gap Sensor Plate and position of the Head Gap Sensor. This adjustment is required when the Head Gap Sensor is replaced ,or Table Height Adjustment or Head Height Adjustment is performed. Necessary special tools : - 1000008256 STOPPER,CARRIAGE LEF-12
Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION CLEANING
FUNCTION
CLEANING MEDIUM
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4-67
2
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the Feed to 2.8mm to move the table to the backward.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:2.8mm [ ]
3
Open the Front Cover and remove the 2 screws as shown in the figure to remove the Head Gap Sensor Cover.
Head Gap Sensor Cover
4
Loosen the 2 screws fixing the Head Gap Sensor as shown in the figure.
Head Gap Sensor
5
Perform [SERVICE MENU] > [SENSOR CHECK] and confirm the status of sensor [A]. SERVICE MENU SENSOR CHECK [ ][ ]
HCPwFLRAT
*
4-68
***
6
7
Turn the adjustment screw CW until the status of sensor [A] is OFF. When the sensor is OFF, [ * ] mark is not displayed. The Head Gap Sensor moves frontward.
Turn the adjustment screw CCW 45 degrees repeatedly until the status of sensor [A] is ON. The Head Gap Sensor moves backward.
8
Turn the adjustment screw CCW 2 times and a half more. Confirm that the plate of the Head Gap Sensor is center of the Head Gap Sensor.
9
Fix the Head Gap Sensor with 2 screws as shown in the figure.
HCPwFLRAT
***
*
HCPwFLRAT
*
Plate
*** *
Sensor
Head Gap Sensor
4-69
Fix the Carriage Stopper with 4 screws as shown in the
10 figure.
Carriage Stopper
11 Loosen 2 screws which secure the Head Gap Sensor Plate. Push it upward and fasten the screws.
Head Gap Sensor Plate
12 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [HEIGHT] and set the Height to 102.1mm and move the Table to the center of the machine by pressing
the Up and Down Key.
Table Unit
Loosen the 2 screws and tighten them while pushing the
13 Head Gap Sensor Plate downward so that the Head Gap Sensor Plate is placed on the table as shown in the figure.
4-70
14
Remove the Carriage Stopper. Carriage Stopper
[SERVICE MENU] > [MOTOR MENU] > [AXIS 15 Perform MOVE] > [HEIGHT] and confirm the value which the Head Gap Sensor turns ON. When the value of Table Height is 102.4mm or 102.5mm, move on to the step 17 .
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE HEIGHT [ ]
AXIS MOVE Z:102.5mm [ ]
When the value of Table Height is not 102.4mm or 102.5mm,
16 adjust the Height of Head Gap Sensor Plate again.
Calculate the acculate value of the Table Height when the Head Gap Sensor Plate is fixed refer to the followings.
A) When the value which the Head Gap Sensor turns ON (Z) is under 102.3mm. The acculate value=102.1 + (102.4 - Z) B) When the value which the Head Gap Sensor turns ON (Z) is over 102.6mm. The acculate value=102.1 - (Z - 102.4)
Fix the Head Gap Sensor Cover with 2 screws as shown in
17 the figure.
Head Gap Sensor Cover
4-71
4-17 GREASE UP MAINTENANCE (Referential Time : 10min.)
Revised 1
This maintenance is to grease the screws of the Table UP/DOWN and the plate which fix the Head Gap Sensor Plate. This maintenance is required in every 6 months. Necessary Tool : 21675102 GREASE,FLOIL G-902Y 10ML Finish the replacement within 20 minutes to prevent the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.
FUNCTION
CLEANING MEDIUM
FUNCTION CLEANING
MEDIUM AB
Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
1
Grease the FLOIL G902 to the red-circled parts of the plate supporting the Head Gap Sensor Plate. It is the hole that the screw goes through.
Head Gap Sensor Plate
Use the wiry tool since the gaps between the screws and the plate are small. Loosen the screws shown in the figure approximately 1/2 turn to make the gresing easier.
Screw Screw
2
Move the Head Gap Sensor Plate back and forth to check that the greased part moves smoothly.
4-72
3
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4
Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS MOVE] > [FEED] and set the Feed to 100.0mm.
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AXIS MOVE [ ]
AXIS MOVE FEED [ ]
AXIS MOVE Y:100.0mm [ ]
5
Turn off the Sub Power SW and Main Power SW. Main Power SW
Sub Power SW
6
Open the Front Cover and remove 4 screws to remove the Table Unit Front Cover.
Table Unit Front Cover
4-73
7
Remove the 6 screws to remove the Top Cover Plate.
Top Cover Plate
8
Remove the 3 screws to remove the Table Unit Front Cover.
Table Unit Rear Cover
< Rear view >
9
Grease the FLOIL G902 to the Table Unit UP/DOWN screws.
Screw
< Rear view >
Screw
10 Fix the Table Unit Front Cover with 4 screws.
Table Unit Front Cover
4-74
11
Fix the Table Unit Front Cover with 3 screws.
Table Unit Rear Cover
< Rear view >
12
Fix the Top Cover Plate with 6 screws.
Top Cover Plate
< Rear view >
13 Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
14 Perform [SERVICE MENU] > [MOTOR MENU] > [AGING] > [HEIGHT].
SERVICE MENU MOTOR MENU [ ][ ]
MOTOR MENU AGING [ ]
AGING HEIGHT [ ]
4-75
4-18 FRONT COVER SENSOR ADJUSTMENT (Referential Time : 15min.) Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.
UV protection sheet Parts NO.: 1000005829 Parts Name : TOOL,VINYL YE UV RESISTANT ST-113
Revised 3
1
Confirm that the Front Cover is set in the right place by checking the following points. If the Front Cover is not in the right place, adjust position of the Front Cover. 1) The Gap between the Front Cover and the flame is parallel.
2) The Front Cover does not lie upon the upper surface of the Front Cover Cusions.
Front Cover Cusion
2
Front Cover Cusion
Turn on the Sub Power SW while pressing the Left, Down and Right keys to enter the Service Mode.
+
MENU
MENU SERVICE MENU
4-76
3
Perform [SERVICE MENU] > [SENSOR CHECK] and confirm the status of sensor [C]. SERVICE MENU SENSOR CHECK [ ][ ]
HCPwFLRAT
* * ***
4
Remove the Panel Cover and the Right Top Cover. Right Top Cover
Panel Cover
5
Unlock the Head Carriage and move it slowly leftwards.
6
Loosen the 2 screws fixing the Front Cover Sensor as shown in the figure.
Front Cover Sensor
4-77
7
Fasten the adjustment screw until the status of sensor [C] is ON. When the sensor is ON, [ * ] mark is displayed.
HCPwFLRAT
* * *** *
Adjustment Screw
8
9
Loosen the adjustment screw slowly until the status of sensor [C] is OFF. Stop loosing the screw when the [C] is OFF.
HCPwFLRAT
*
***
Loosen the adjustment screw a half more.
10 Fix the Front Cover Sensor with 2 screws as shown in the figure.
Front Cover Sensor
4-78
Revised 1
11
Confirm the position of the Front Cover Sensor. Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks. Then, close the Front Cover and comfirm the position again. Revised 3 Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover and top edge of the Front Cover Cushions. If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, adjust it again.
Under Cover
Front Cover Cushion
Change the degree of adjustment screw rotation depending on the position of the Front Cover when the Front Cover Sensor clicks. When the lower edge of Front Cover is higher than the Under Cover, loosen the adjustment screw less than half. When the lower edge of Front Cover is lower than top edge of the Front Cover Cushions, loosen the adjustment screw more than a half.
4-79
5 Supplemental Information 5-1 SPECIAL TOOLS Table shows a list of special tools recommended by Roland DG Corp. Parts No.
ST-056
Parts Name
TORQUE DRIVER NS
Purpose
HEAD ALIGNMENT
Parts No.
1000005463
Parts Name
TOOL,BIT PHILLIPS NO.1 L150MM ST-107
Purpose
HEAD ALIGNMENT
Parts No.
ST-001
Parts Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Parts No.
ST-037
Parts Name
CLEANING STICK TX712A
Purpose
HEAD CLEANING
Parts No.
21755107
Parts Name
CLEANING LIQUID(SL) 500ML
Purpose
HEAD CLEANING (SOL)
Parts No.
22085118
Parts Name
KIT, CLEANING(SL)
Purpose
HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs.
Parts No.
1000005467
Parts Name
TOOL,GLASSES UV COATING ST-111
Purpose
PROTECTIVE GOGGLES
Parts No.
1000006676
Parts Name
TOOL,DEODORANT MASK DPM-FM ST-116
Purpose
ACTIVATED CARBON MASK
5-1
Parts No.
1000005829
Parts Name
TOOL,VINYL YE UV RESISTANT ST-113
Purpose
REPLACEMENT WHEN THE INK LINE IS EXPOSED TO THE OUTSIDE LIGHT
Parts No.
3000000188
Parts Name
SPACER,SHIM RING RF004010010
Purpose
TABLE FLAT ADJUSTMENT
5-2
5-2 SENSOR MAP FRONT COVER SENSOR AMBIENCE THERMISTOR It measures the temperature of the ambiente air.
It detects whether the Front Cover is opened or closed.
HEAD LOCK SENSOR It detects wheter the HEAD CARRIAGE is at locking position or not.
HEAD GAP SENSOR Z AXIS ORIGIN SENSOR
It detects height of the material.
It detects the Z axis origin.
MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not.
Y AXIS ORIGIN SENSOR It detects the Y axis origin.
5-3
WIPER SENSOR It detects the limit position of the Wiper movement.
ENCODER MODULE It detects the coordinates in the carriage moving direction, and also generates the print signal.
THERMISTOR It takes the temperature around the Head.
INK CARTRIDGE IC SENSOR It communicates with the IC chip of the InkCartridge.
INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not.
5-4
6 Troubleshooting 6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or deflected-fired dot appears on the test pattern.
Yes Perform Normal Cleaning
Refer to 12 to 27
Refer to 1 to 11
1
CHECKING POINT The printer is not installed in an appropriate location
Completed
Not Improved *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.
No
NO
Improved
ACTION Install in a location that is level and stable offering good operating conditions
REFERENCE
OUTLINE Never install the printer in a location where it is tilted or where it may wobble or experience vibration.
User's Manual Check whether the Media is supported. [Information on Unsupported Media and Depending on the typeof media, height may not be set correctly or ink cannot adhere. Installing Dummy Cartridge]
2
Inappropriate Media
Change the Media
3
The media is not set up correctly
Load and set up the media correctly at the correct position
4
Remove the static Static electricity of the electricity with media utralization apparatus
5
Ink is not completely cured
Re-curing Ink
6
[PERIODIC CL.] setting
Set [PERIODIC CL.] to User's Manual [NONE] or [Page]
7
Head Rank is not correct
Set Head Rank
[3-1 HEAD REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes.
8
Head is not adjusted
Head Alignment
[4-4 HEAD ALIGNMENT]
Check whether each [BIAS/VERTICAL] and [HORIZONTAL] settings are correct.
9
Ink mist on UV lamp
Manual Cleaning
User's Manual
If the UV lamp is contaminated with ink mist, it cannot cure the ink enough.
10
Broken UV lamp
UV lamp Replacement
[3-14 UV LAMP REPLACEMENT]
Load and set up the media correctly at the correct position
Print quality is affected when media is tilted or tensioned unevenly on the left and right. Set up the media correctly. Ink does not land on the proper position when the clearance between the media and head becomes too big.
User's Manual
If the media has static electricity, ink does not land on a proper position and it causes uneven printing. Perform [UV SCANNING] to cure the ink again when the ink is not completely cured. This may improve printing quality.
User's Manual
When this is set to [5 min] to [990 min], self cleaning is performed while a printing is paused. It may cause uneven printing at the part before and after cleaning.
User's Manual [Important points to check before printing]
Ink is cured by ink mist and UV refelected light when the media is not set up correctly. Check the following 4 points refer to the [Important points to check before printing]. 1. Media which reflects light can not be used. 2. Print area must be minimum required size. 3. The media height difference must be 2mm or less. 4. Use the black sponge when the media height is 10mm or more.
11
The media is not set up correctly
12
The printer is near air- Move the printer away conditioning or heating from air-conditioning or User's Manual equipment heating equipment
If air-conditioning or heating equipment is near the printer, it cools or heats the ink inside the printer at small area, where the ink viscosity increases and it clogs in the ink line.
13
The printer receives direct sunlight
The problem of ink curing from the UV light can be avoided by locating the printer away from direct sunlight.
Avoid direct sunlight
User's Manual
6-1
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING NO
CHECKING POINT
ACTION
14
Storage condition of Ink Cartridge
Ink Cartridge Replacement
15
Expiry date of Ink Cartridge
Ink Cartridge Replacement
REFERENCE
OUTLINE Store the Ink Cartridge between 5ºC to 40ºC. If they are stored out of this range, the ink viscosity is increased. This viscosity no longer reverts to the original state even in the appropriate temperature because the ink characteristic is also changed. Store them away from any direct sunlight. * Do not store them for more than a month in the range of 35ºC to 40ºC. The expiry date of Ink Cartridge is 8 months after the production date. Use up the Ink Cartridge within 8 months. The ink which passes more than 8 months starts clogging the Ink Damper and Head because its viscosity is increased and the characteristic is changed, so that it no longer reverts to the original state even in the appropriate temperature. *Be aware of the production date of the ink cartridge.
16
Temperature of ink
Let it stay until the ink reaches the room temperature
If the room temperature changes quickly, the machine can perform printing when the room temperature reaches the proper temperature range of 20ºC to 32ºC, but the ink temperature cannot reach it so quickly and it may still be out of the proper range in high viscosity. Especially under 20ºC, the viscosity is considerably high.
17
Head nozzle is clogged
Clean the head surface using the cleaning stick User's Manual (Manual Cleaning)
Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.
18
Wiper wears out
Wiper Replacement
[3-2 WIPER REPLACEMENT]
Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely.
19
[CARRIAGE FAN] setting
Change the Setting of [CARRIAGE FAN]
User's Manual
Under some printing conditions, a greater amount of ink mist is produced when the rotation of the carriage fan for the Mist Catcher is too high.
20
Mist Catcher Filter is stained or wears out
Filter Replacement
User's Manual
Mist Catcher does not adjust scattering of ink mist when the filter is stained or wears out. If a used Ink Cartridge is not stored in the aluminum bag, the ink around the spout of ink cartridge might be cured due to the UV light. Also, if the Ink Cartridge is exposed under high temperature for a long time, the ink might be cured. Once the ink in the Ink Cartridge is cured, the head does not fire the ink properly because the Ink Cartridge cannot supply the ink smoothly.
21
Ink in the cartridge is cured
Ink Cartridge Replacement
22
Ink in Damper is cured Damper Replacement
[3-18 INK DAMPER REPLACEMENT]
UV ink in the damper might be cured when it is irradiated with UV. If it is cured, the head does not fire the ink properly because the damper cannot supply the ink smoothly.
23
Defect of Cap Top
Cap Top Replacement
[3-3 CAP TOP REPLACEMENT]
Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging.
24
Head nozzle is clogged
Clean the head surface using the cleaning stick. (Manual Cleaning)
Generally, it is not recommend to wipe the nozzle surface of Head with a cleaning stick. However, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.
25
Broken Pump
Pump Replacement
Ink suction during cleaning does not work and the nozzle condition cannot be improved.
26
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO
CHECKING POINT
ACTION
1
Check remaining Ink / Ink Cartridge is almost Replace the Ink empty Cartridge
2
Ink in Ink Cartridge is cured
Ink Cartridge Replacement
3
Error of Ink Empty detection
Replace the Ink Cartridge / Sensor
REFERENCE User's Manual
6-2
OUTLINE When the printer keeps printing with Ink Cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. If a used Ink Cartridge is not stored in the aluminum bag, the ink around the spout of Ink Cartridge might be cured due to the UV light. Also, if the Ink Cartridge is exposed under high temperature for a long time, the ink might be cured too. If the cartridge tab does not come out when the cartridge is empty, Ink Empty cannot be detected and printing continues without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out.
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO
4
CHECKING POINT
The media is not set up correctly
ACTION
Load and set up the media correctly at the correct position
5
Bad contact/Broken cable
Refix / Replace the cable
6
Defect of Cap Top
Cap Top Replacement
7
Air bubbles in ink line
REFERENCE
User's Manual [Important points to check before printing]
OUTLINE Ink is cured by ink mist and UV refelected light when the media is not set up correctly. Check the following 4 points refer to the [Important points to check before printing]. 1. Media which reflects light can not be used. 2. Print area must be minimum required size. 3. The media height difference must be 2mm or less. 4. Use the black sponge when the media height is 10mm or more. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or short-circuit. And, the cable which has been connected and disconnected several times may have a damaged terminal.
[3-3 CAP TOP REPLACEMENT]
If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging.
Powerful Cleaning / Remove air bubbles by a syringe
When air bubbles come inside the ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe.
Eliminate the looseness of the tube joint
If the tube has air due to the looseness of the tube joint, fix the joint and remove the air.
8
Ink in Damper is cured Damper Replacement
[3-17 INK DAMPER REPLACEMENT]
9
Broken Ink Tube
Ink Tube Replacement
[3-8 INK TUBE REPLACEMENT]
10
Broken Fuse on the Head Board
Replace the Fuse on the Head Board
11
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
12
Broken Main Board
Main Board Replacement
[3-9 BOARDS REPLACEMENT]
Ink in the damper might be cured when it is irradiated with UV light. If it is cured, the head does not fire the ink properly because the damper cannot supply the ink smoothly.
The F1 Fuses are for C, M, Y, and K and the F2 Fuses are for GL and W. If the C, M, Y, and K Heads do not fire the Ink at all, the F1 Fuse may be defective. If the GL and W Heads do not, the F2 Fuse may be defective.
There might be a problem with the other devices on the Main Board if the Fuses are not defective.
6-3 SHIFTING IN PRINTING / MEDIA MISALIGNMENT NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual.
1
The media is set tilted Set the media correctly User's Manual
2
Encoder Scale is dirty/broken
Clean or replace Encoder Scale
3
Encoder Module is dirty/broken
Clean or replace Encoder Module
4
Laser Pointer is not adjusted
Adjust Laser Pointer
[4-11 LASER POINTER ADJUSTMENT]
When Laser Pointer is not adjusted, Print Area is not set correctly.
5
Table Plate is tilted
Adjust Table Plate
[4-12 PRINT AREA ADJUSTMENT]
When the laser Pointer and Table Plate is not dimensionally adjusted, Print Area is not set correctly.
6
Head is out of adjustment
Head Alignment
[4-4 HEAD ALIGNMENT]
If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs.
7
Bad contact of Flexible Refix / Replace the Cable Flexible Cable
If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.
8
Table Unit is not fixed Refix the Table Unit correctly
When the Table Unit is not fixed firmly, the print position can shift together with Table Unit.
[3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position may REPLACEMENT] shift. When Encoder Module is not read correctly, printing position may shift.
6-3
6-4 INK DROPS ON THE MEDIA NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, the ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick.
1
Foreign substances
Manual Cleaning
User's Manual
2
Media strikes Head
Use the media clamps/ Replace with suitable media
If media tends to curl or become bumpy due to the ink absorption and/or the Heater temperature, the Head sometimes strikes the media and it causes the ink dropping problem.
3
Static electricity of the media
Perform [PERIODIC CL] User's Manual
If media produces electrostatic easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [5 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Also, connecting to ground or humidifying the room may reduce the static electricity generated on the media.
4
[CARRIAGE FAN] setting
Change the Setting of [CARRIAGE FAN]
User's Manual
Under some printing conditions, a greater amount of ink mist is produced when the rotation of the carriage fan for the Mist Catcher is too high.
5
Mist Catcher Filter is stained or wears out
Filter Replacement
User's Manual
Mist Catcher does not adjust scattering of ink mist when the filter is stained or wears out.
6
Wiper wears out
Wiper Replacement
User's Manual
Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping.
7
Broken Ink Tube
Ink Tube Replacement
[3-7 INK TUBE REPLACEMENT]
When the Ink Tube is broken, it is not possible to keep the ink line air tight and results in ink dropping.
8
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.
6-5 VERTICAL BANDING NO 1
CHECKING POINT
ACTION
Encoder Scale is dirty
Clean / Replace Encoder Scale
When there is scratch or dirt on the Encoder Scale, the printing [3-12 ENCODER SCALE image could be affected and the vertical bandings could appear REPLACEMENT] at the position where there is scratch or dirt.
Clean LM Guide
When the sliding resistance in the motion of the Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear.
2
LM Guide is dirty
3
There is dirt in teeth of Clean the gear the gear
REFERENCE
OUTLINE
When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE PRINTER UNUSED FOR A LONG TIME NO
CHECKING POINT
ACTION
1
Check the main power Do not switch off the switch main power
2
The printer is not installed in an appropriate temperature
REFERENCE
OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.
User's Manual
If UV ink is exposed under high temperature for a long time, its viscosity can increase and it may cause the head nozzle clogging. Keeping the room temperature under 35ºC is recommended.
Keep the room temperature under 35ºC
6-4
6-7 WHITE/GLOSS INK HAIRLINE
NO 1
CHECKING POINT The printer is not installed in an appropriate temperature
ACTION
REFERENCE
Keep the room temperature 25ºC or above
OUTLINE The hairlines are likely to appear under the temperature of 25ºC or below. If the hairlines appear, perform the normal cleaning. The hairlines should mostly disappear.
6-8 TABLE HEIGHT ERROR NO
CHECKING POINT
ACTION
1
Inappropriate Media
Change the Media
2
The media is not set up correctly
Load and set up the media correctly at the correct position
Firmware Version
Upgrade the firmware to the latest version
3
REFERENCE OUTLINE User's Manual Check whether the Media is supported. [Information on Unsupported Media and Depending on the typeof media, height may not be set correctly or ink cannot adhere. Installing Dummy Cartridge] Print quality is affected when media is tilted or tensioned unevenly on the left and right. Set up the media correctly. Ink does not land on the proper position when the clearance between the media and head becomes too big.
User's Manual
Tabｌe Height is readjusted when the Head Gap Sensor hits the media during printing with Ver.1.30 and above. Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.
6-9 MOTOR ERROR NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE In using the media take-up system to perform output with pullback movement, you have to select the [TU2] of the [SETUP SHEET] menu.
1
Media Jamming
Remove cause of Media Jam
2
Limit position is not appropriate
Perform Limit Position & [4-5 LIMIT POSITION When the Limit Position is not correctly set, it causes a Scan Cut Down Position &CUT DOWN POSITION Motor Error. Initialize INITIALIZE]
3
There is a dirt in teeth Clean Drive Gear of Drive Gear
4
Life of the Motor / Motor is broken
Motor replacement
5
Broken Servo Board
Servo Board replacement
6
Broken Power Supply Replace Switching for Motor Power Supply
Never install the printer in a location where it is tilted or where it may wobble or experience vibration. [3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot REPLACEMENT] follow the order from the CPU and it results in a Motor Error. When the Motor Driver IC on the Servo Board is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error. [3-9 BOARDS REPLACEMENT]
ERROR DESCRIPTION
SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result 6-5
When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error.
6-9 MOTOR ERROR NO 0001
0004
0008 000C 0005
MEANING CAUSE < External factors > Feed Motor Deviation Error (The order from the CPU does not match the 1. Media Jamming 2. Pull or Move the Carriage by hands. feedback of the Feed Motor) 3. Carriage runs into a thing/hands. Feed Motor Overcurrent Error 1 (Big load is put on the motor movement < Printer factors > instantaneously) 1. The grease lubrication of the motor gear is not enough. Feed Motor Overcurrent Error 2 2. Motor is broken or comes to its end of life. (A little load is put on the motor movement for 3. Servo Board is broken. a long time) 4. Carriage fixation to the belt is loose. 5. The bearing inside the idle pulley is worn out. 0004 and 0008 occurred simultaneously 6. The carriage belt loses steps. (The symptom may be improved when you grease the belt.) 0001 and 0004 occurred simultaneously
0009
0001 and 0008 occurred simultaneously
0010
Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.)
0040
Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.)
0080
Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)
00C0
0040 and 0080 occurred simultaneously
0050
0010 and 0040 occurred simultaneously
0090
0010 and 0080 occurred simultaneously
00CC
0004, 0008, 0040 and 0080 occurred simultaneously
6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Turn off the main power and restart the printer
It can be solved by restarting the printer with the main power. Try it several times.
2
Refix the cable
It can be solved by refixing the network cable. Try it several times.
3
Network problem
Connect them directly with a crossover cable
4
Main board is damaged
Replace the Main board
The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.
6-11 ERROR MESSAGE NO
CHECKING POINT
ACTION
REFERENCE
Restart the printer 1
Restart the printer and see if the same error occurs again.
service call Refer to SERVICE CALL below
2
OUTLINE
[6-14 SERVICE CALL]
Restart the printer
Never install the printer in a location where it is tilted or where it may wobble or experience vibration.
Upgrade the firmware to the latest version
Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.
Internal Error
6-6
6-12 SERVICE CALL CODE
CONTENTS
CAUSE
ACTION
0002
Check cable connection between Main Board and Servo Board. Disorder of communication with Sub CPU Servo Board does not work correctly. Check the other cable connections of Servo Board. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board replacement This occurs when the Sub CPU is not Main Board replacement Servo Board. detected after turning on the printer Flexible cable replacement
0004
Sub CPU SRAM error
SRAM is broken.
Servo Board replacement
0005
An error occurs during downloading a program for sub CPU.
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal.
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
0006
A noise on a signal while sending a command. An error occurs when communicating with Sub CPU was reset to default. Tried to communicate when Sub CPU was reset to sub CPU. default.
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
0007
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and An error occurs while sending a command. Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command.
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
0008
There is a problem with synchronizing serial communication to Sub CPU.
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal.
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
0010
Network I/F Initialize has not been completed.
Network I/F does not work correctly. Firmware for Network I/F is not installed.
Check if the firmware is installed into Network I/F. Main Board replacement
0101
Limit Position Initialize in the Service Mode has not been done.
Limit Position Initialize has not been done. Limit Position Initialize is ended before it is completed.
Complete Limit Position Initialize correctly.
0102
Head Lock Sensor is ON when it should be OFF, or vice versa.
Head Lock Sensor replacement Head Lock Sensor does not work correctly or is Check the mechanical backlash or loose with the scan broken. Head Carriage is not located at the correct position. axis related parts.
0107
Linear Encoder Setup has not been done. Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is completed.
0109
Wiper unit does not work correctly.
Carry out Linear Encoder Setup in service menu
Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable
Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement
0110
There is a problem in reading the Linear Encoder.
Read error of Linear Encoder. Read error of Encoder on Scan Motor side. Belt is not fixed to Head Carriage firmly.
Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the printer. Check cable connection between Linear Encoder Board and Head Board Confirm connection between Belt and Carriage Linear Encoder replacement Scan Motor replacement Servo Board replacement Main Board replacement
0112
It is not possible to communicate with the Cartridge IC driver.
Cartridge IC driver has a problem (not working). The communication wire of Cartridge IC driver cable has short circuited or cut-line.
Ink Cartridge IC sensor replacement
0148
There is a bad connection between Cyan Head and Print Carriage Board (CN18). There is a problem with the Thermistor on There is a bad connection between Print Carriage the Cyan Head. Board (CN2) and Head Board (CN1). Cyan Head is broken.
6-7
Check cable connection between Head and Print Carriage Board (CN18). Check cable connection between Print Carriage Board (CN2) and Head Board (CN1). Cyan Head replacement.
6-12 SERVICE CALL CODE
0210
0211
CONTENTS
CAUSE
There is a bad connection between UV Lamp and Print Carriage Board. There is a bad connection between DC Junction Board and Signal junction Board. The UV Lamp is not connected / tuned on. Print Carrtiage Board is broken. DC Junction Board is broken. Signal Junction Board is broken. The UV Lamp is broken.
The UV Lamp is broken / There is a problem with the UV Lamp. The Thermistor in the UV Lamp is extremely high.
There is a bad connection between UV Junction Board and Signal Junction Board. UV Junction Board is broken. Signal Junction Board is broken. The filter of the UV Lamp is clogged. Revised 13 The UV Lamp is broken. *When the bad connections happen at the same time, Service Call [0211] occurs as a high priority.
ACTION Check cable connection between UV Lamp and Print Carriage Board. Check cable connection between DC Junction Board and Signal Junction Board. Print Carriage Board replacement DC Junction Board replacement Signal Junction Board replacement UV Lamp replacement
Check cable connection between Print Carriage Board and Signal Junction Board. Print Carriage Board replacement Signal Junction Board replacement UV Lamp Filter replacement Revised 13 UV Lamp replacement
0230
Feed Origin Sensor does not work corrrectly.
Feed Motor error Defect of Feed Motor Gear Defect of Feed Belt Defect of Feed Origin Sensor Cut-line or short-circuit of cable and Flexible cable
Feed Motor Replacement Feed Motor Gear Replacement Feed Belt Replacement Feed Origin Sensor Replacement Cable and Flexible Cable Replacement
0231
Table Motor error Table Height Origin Sensor does not work Defect of Table Unit corrrectly. Defect of Table Height Origin Sensor Cut-line or short-circuit of cable and Flexible cable
Table Unit Replacement Cable and Flexible Cable Replacement Grease Up Maintenance
Service Call 0210 and 0211 Cable Connection Diagram
A B C D E F G H I J K L
1000000148 1000008357 1000008342 1000008339 1000008340 1000008356 1000008353 1000008332 1000008336 1000008359 1000008331 1000008330
CABLE-CARD,28P1 100L BB HIGH-V CABLE-CARD,36P1 1700L BB HIGH-V CABLE-ASSY,LAMP IF LEF-12 CABLE-ASSY,POWER-MAIN-B LEF-12 CABLE-ASSY,POWER-DC-B LEF-12 CABLE-ASSY,SLEEP CONTROL LEF-12 CABLE-ASSY,POWER 27V LEF-12 CABLE-ASSY,JUNC-SENS LEF-12 CABLE-ASSY,POWER-SIGNAL LEF-12 CABLE-CARD,21P1 1100L BB HIGH-V CABLE-ASSY,M-COVER SW LEF-12 CABLE-ASSY,F-COVER SW LEF-12
When the Service Call 0210 occurs, check the cable connection C and I. When the Service Call 0211 occurs, check the cable connection B.
6-8
7 Service Activities 7-1 INSTALLATION CHECK LIST LEF-12 INSTALLATION CHECK LIST Date User
Serial Number
Unpacking The following space is necessary for installing the machine.
850mm (34.3 in.)
1000 mm (40 in.)
Unit Space
1350mm (53.2 in.)
1500 mm (60 in.)
Work Space
Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 90 kg (198.4 lb.) or more. Installation in an unsuitable location may cause a major accident, including tipping over, falling, or collapsing. The height of installation should be 0.6 m (23.7 in.) or higher above the work floor. This machine is desktop type. Install in a location that allows easy access to areas such as the power switch during operation. Four or more persons should perform installation holding the four corners of the printer.
Front
Top
7-1
Unpacking
Accessories
Manuals, Software disks etc.
7-2
Checking the Accessories
Power cord : 1
SOL INK cleaning cartridges : 2
Dummy cartridges : 2
Mist filter - small : 2
Mist filter - large : 2
Cleaning sticks : 60
Cleaning liquid : 2
Adhesive sheets : 2
Tweezers : 1
Replacement wipers :6
INKJET PRINTER MAINTENANCE GUIDE : 1
Software RIP : 1
First Step Guide : 1
Master Guide : 1
White and Gloss Ink Guide : 1
Connection adapter : 1
5 mm Hex wrench : 1
Drain bottle : 1
7-3
Installation and Preparation
Set up following items in reference to the First Step Guide from [STEP 3: Remove the Packing Materials] to [STEP 7: Network Settings].
Remove the Retainers
Retainer A
Retainer B
Store the Retainers
Retainer B Retainer A
Connect the Cables Make the Initial Settings Install the Ink Cartridges Make the Network Settings
IP address of PC IP address of LEF-12
7-4
Installing the Ventilating Equipment Install the Ventilating Devices at this point in reference to [STEP 8: Installation of Ventilating Equipment] of the First Step Guide. Vacuum noise could be loud depending on the type of hose connecting the ventilating device to the unit.
Upgrading the Firmware Upgrade the firmware to the latest version.
Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software
Operating system (OS)
Windows 7 Professional/Ultimate (32-bit edition) Windows Vista Business/Ultimate Service Pack 1 (32-bit edition) Windows Vista Business/Ultimate (32-bit edition) Windows XP Professional Service Pack 2 or later Windows 2000 Service Pack 4
Processor
2.0-GHz or faster Pentium 4 (2.0-GHz or faster Core 2 Duo recommended)
Memory (RAM)
512 MB of RAM (1 GB or more recommended) ( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor
A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required as a working space
40 GB or more recommended NTFS format
Optical drive
DVD-ROM drive
Other requirements
¾ For network connection: Ethernet port ¾ For USB connection: USB port ¾ For AppleTalk connection: Windows 2000 Service Pack 4 as the operating system, with AppleTalk protocol installed ¾ To use Roland@NET and VersaWorks Online: Internet connection and web browser
For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)
Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer agrees with it. Power-saving setting on PC Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a job being printed.
7-5
Installing Roland OnSupport
Download Roland OnSupport and install it. System Requirements
Operating system (OS)
Windows 7 Professional/Ultimate (32-bit edition) Windows Vista Business/Ultimate Service Pack 1 (32-bit edition) Windows Vista Business/Ultimate (32-bit edition) Windows XP Professional Service Pack 2 or later
Processor
2.0 GHz or faster Pentium 4 (2.0-GHz or faster Core 2 Duo recommended)
Memory (RAM)
512 MB of RAM (1 GB or more recommended) ( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor
A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required as a working space
40 GB or more recommended NTFS format
Optical drive
CD-ROM drive
Other requirements
¾ Ethernet port ¾ Internet connection and web browser ¾ Communication environment where you can send e-mails
* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).
Basic Operations - How to display OnSupport Help Environmental Settings (Language/Network) - Checking the Network Connection To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing OnSupport. - Setting the E-mail Server - What is “OnSupport Mail”? Registering/Loging in/Updating the Account - Registering the Roland DG Account if the customer accepts it. When you register the Roland DG Account (Roland DG ID), you will be able to use OnSupport more effectively. You are to communicate with our OnSupport server in registering your account. E-mail address is required. - How to update OnSupport
Connecting and Managing the Devices
When you make the management settings, you will be able to use “OnSupport Mail function” and the “Device Firmware Update function.” To update the firmware, you need to log in OnSupport with the computer which you made the management settings.
7-6
Preliminary note (to the user) Explain the following items before operating the unit. Interlock Function !! IMPORTANT !! The safety against the UV light is assured for users having the UV light shielding measures in the apertural area and the interlock feature that cuts off the UV light when the front cover is opened. Never disable the front cover sensor.
Front Cover !! IMPORTANT !! Always keep the front cover closed except when necessary, such as when loading media. The front cover prevents direct sunlight or illumination. If the ink receives direct sunlight, the ink is solidified to cause some clogging problems.
Preliminary note (to the Service Technician)
The influence of UV light from the UV lamp on the eye. !! IMPORTANT !! Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or "cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance operations of the machine.
The influence of the volatilized UV ink on the eye, nose, and throat. !! IMPORTANT !! The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles and antibromic mask if you replace the head under the light shielding curtain. It is recommended to wear the goggles and antibromic mask, because the symptoms vary between individuals and work hours.
The influence of UV ink on the skin. !! IMPORTANT !! It is recommended to wear the gloves when performing the maintenance operations of the machine. In the event of contacting with the eyes, immediately flush with water for at least 15 minutes. If eye irritation continues, seek treatment by a physician.
7-7
Protection against the light* during the Service Activity !! IMPORTANT !! Be sure to use the UV-proof sheet when the ink line is exposed to the light during the replacement, or ink will harden and clog the ink line. And it results in a serious influence to the machine.
* The light means the light which includes the ultraviolet. Consider that most of the
UV-proof sheet
light including fluorescent light includes the ultraviolet.
Basic Operation
Explain following items in reference to the First Step Guide [First Time Printing]. Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them gently, then reinsert them. The ingredients in white ink tend to settle. Prepare the Media - Type of Media - Usable Media
There is a limit to the unevenness on the print surface. Explain it in reference to “Height Settings When the Print Surface is Uneven" in the Master Guide.
Switch On / Off
Front cover !! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours while the machine is not in use. Use the sub power switch for the daily power-on/off.
Loading Media
7-8
Specifying Print Area - Set Height Position of Media (automatic / Manual) - Specify the Print Area using a Laser Pointer Test Print and Normal Cleaning
!! IMPORTANT !! Check for missing dots by performing printing tests before and after daily operations. Carry out printing tests periodically during daily operations also to make sure no missing dots occur. If missing dots appear, perform cleaning (normal cleaning). Leaving the missing dots untreated may be less able to recover the print head. Please make sure to check each day after operation.
Job outputting from Roland VersaWorks Explain the following procedure for a job outputting from Roland VersaWorks. Printing
Maintenance Explain the following items in reference to the Master Guide [Chapter 3 Maintenance]. Checking for Remaining Ink and Replacing Cartridges - Checking for Remaining Ink - How to Replace Ink Cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-UV ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never store ink at any locations where high temperature may occur or exposed to open flame. - Store the ink cartridge without opening it under 5 to 35 degrees C temperature, 20 to 80 % humidity. - When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag immediately. Even short time exposure to the room light can cause the ink around the connection part of the ink cartridge to harden. - Always keep the front cover closed except when necessary, such as when loading media. The front cover prevents direct sunlight or illumination. If the ink is exposed to direct sunlight, the ink is solidified to cause some clogging problems.
7-9
Automatic Maintenance Feature Maintenance that Should Be Performed Daily - Maintenance of Ink Cartridges - Disposing of Discharged Ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid is collected in the bottle. !! IMPORTANT !! - Never mix the discharged ink of ECO-UV with other types of ink (ex. ECO-SOL MAX) - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable. - Dispose of discharged fluid properly, in accordance with your local laws. - Cleaning of Flat Table !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials. Maintenance that Should Be Performed Daily - About Care and Maintenance of Print Head About Each Cleaning Method - Normal / Medium / Powerful / Manual Maintenance that Should Be Performed More Than Once a Month - When Manual-Cleaning Becomes Necessary - Performing Manual Cleaning !! IMPORTANT !! - It is a very important work to maintain the heads/UV lamps in good condition and must be done periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured appropriately. - Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for the UV lamps. Never use the cleaning liquid and glass cleaner the other way around. - Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps and vice versa. - To prevent the print heads from drying out, finish the cleaning in 10 minutes or less.
When the Missing Dots of White Ink Cannot be Cleared - White Ink Replacement Ink Renewal When the precipitation of the white ink hardens, perform the [INK RENEWAL] in the Users Menu. This maintenance requires two cleaning cartridges. Ink Circulation and Ink Discharge The ingredients in white ink tend to settle. Therefore, when the machine is left more than eight hours without any operation and receives a white ink job, the machine executes the ink discharge and drains the ink of B Group (White and Gloss) automatically. The white and the gloss ink are comsumed 8.64cc each.
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Replacing Consumable Parts - Replacing the Wiper - Replacing the Filter When Not in Use for a Prolonged Period - Keep Performing Maintenance - Alarm Feature - Important Note on Draining Ink Temperature and humidity Specified temperature and humidity must be maintained even if the machine is not in use (essential condition). When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. In use: Temperature 20 to 32 degrees C, Humidity 35 to 80% (Non-condensing) Not in use: Temperature 5 to 40 degrees C, Humidity 20 to 80% (Non-condensing)
Others Compatibility of ECO-UV ink to the media ECO-UV ink can come off easily on the PET film media. We recommend performing a trial printing to check for the compatibility of media before you carry out the actual printing. The dust becomes noticeable on the gloss ink due to the characteristics of the gloss ink. Make sure to prevent the accumulation of dust on the media. The gloss ink may bleed depending on the media used. - The embossed-finish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set the number of Overprint. - When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom. - Using another media may solve this symptom. Guide them to refer to the User's Manual when an error message is displayed. And also, explain to restart the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the Master Guide [Chapter 4 Appendix Read this chapter whenever you face a problem. (FAQ) The Print Heads Do Not Move]. When the print carriage does not return to the standby position, capping needs to be done manually by user.
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Consumable Parts and Replacement Cycle
Description
Life Expectancy
UV lamp
10,000 hours
Print Head
6 billion shots / nozzle (6,000,000K shots) 6 months, Wiping 3000 times or Rubbing 100 times
Wiper
The message appears when the number of Wiping and Rubbing come to 3,000 times.
Scan Motor
3,000 hours
Cap Top
6 months
Ink Tube
3,000 hours
Sponge for Mist Catcher (Small) Sponge for Mist Catcher (Large)
500 hours The message appears when the printing hours comes to 500 hours.
500 hours The message appears when the printing hours comes to 500 hours.
Lithium Battery UV Lamp Filter
24 months Replace it when it is clogged.
Revised 13
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7-2 Maintenance Check List
Revised 1
LEF-12 MAINTENANCE CHECK LIST Date : Serial Number
User Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned about.
Done
Output / Get report before maintenance
Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu.
Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count.
Good
Upgrade the firmware to the latest version
UV LED Lamps
Head
Scan Motor
Check Consumable Parts
Cleaning Wiper
Cap Top
Upgrade the firmware if the installed firmware is not the latest version. Check if the UV lenses are contaminated with dust or ink. If a cleaning is needed, apply commercially available glass cleaner to a new cleaning stick and perform a manual cleaning.
Cleaning Done Good
Perform a manual cleaning by using cleaning sticks and cleaning liquid.
Cleaning Done
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.
Good
Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months
Sponge under Wipers
Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months
Wiper Scraper
Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary.
Unnecessary Ver.
Upgrade Done
Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/nozzle
Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease (FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 3,000 hours
Reset
Disposed
Replacement Done
Reset
Adjustment Done Good Replacement Done Reset Cleaning Done Replacement Done Good Cleaning Done Replacement Done Good Replacement Done Cleaning Done Replacement Done
Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 500 hours
Replacement Done
Z-axis Shaft / Head Gap Sensor
Lubrication cycle : 6 months
Good
Lubrication Done
Lithium Battery
Replacement Cycle : 24 months
Good
Replacement Done
UV Lamp Filter
Replace it when it is clogged.
Good
Replacement Done
Carriage Belt
Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary.
Sponge for Mist Catcher
Check Mechanical
Revised 13
Good
Good Adjustment Done
Check the belt tension and adjust it if necessary.
Good
Adjustment Done
Y-axis Belt
Check if there is no dirt or scratches.
Good
Replacement Done
Drive Gear
Check if there is no dirt or scratches.
Done
Check printing
Check that there is no problem with the printing operation and printing result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.
Done
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7-3 Specifications Main Unit Specification
LEF-12 Printing method Acceptable media
Width Length Thickness Weight Maximum printing width/printing length Ink cartridges Types Colors Ink-curing unit Print Resolution (dpi) Distance accuracy (when printing) (*1) Connectivity Power-saving function Power requirements Power consumpDuring operation tion Sleep mode Acoustic noise During operalevel tion During standby Outer dimensions Weight Environment
During operation (*2) Not operating
Accessories
Piezo ink-jet method Maximum 335 mm (13.2 in.) Maximum 310 mm (12.2 in.) Maximum 100 mm (3.94 in.) Maximum 5 Kg (11lbs.) Maximum 305 (width) x 280 (length) mm (12 x 11 in) ECO-UV 220 cc cartridge Six colors (cyan, magenta, yellow, black, white, and gloss) Built-in UV-LED Lamp Maximum 1440 dpi Error of less than ± 0.3 % distance ± 0.3 mm, whichever is greater Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 240 V ± 10%, 1.8 A, 50/60 Hz 156 W 16.7 W 60 dB (A) or less 49 dB (A) or less 999 (width) x 862 (depth) x 549 (height) mm (39.3 x 33.9 x 21.6 in) 85 Kg(187.4 lbs.) Temperature: 20 to 32°C (68 to 90°F) (22°C/72°F or higher is recommended) Humidity: 35 to 80% RH (no condensation) Temperature: 5 to 40°C (41 to 104°F), Humidity: 20 to 80% RH (no condensation) Power cord, adhesive sheet, software RIP (Roland VersaWorks), user documentation, etc.
(*1) Temperature: 25°C (77°F), humidity: 50% (*2) Operating environment
Use in an operating environment within this range.
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