seal cat.pdf

®

CAT CA T SEALS

TABLE OF CONTENTS CAT® SEALS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product Design Review . . . . . . . . . . . . . . . . . . . 5 Design Information . . . . . . . . . . . . . . . . . . . . . . 9 Cat Duo-Cone™ Seals . . . . . . . . . . . . . . . . . . 12 12 Inverted Cat Du Duo-Cone Se Seals . . . . . . . . . . . . .20 Cat Duo-Cone Seals Tools . . . . . . . . . . . . . . . 2 1 Cat Du Duo o-C -Co one Sea eals ls Inst sta all llat atio ion n . . . . . . . . . . . 26 Cat He Heavy Du Duty Du Dual Fa Face Se Seals . . . . . . . . . . 29 Catt Heav Ca Heavy y Duty Duty Dua Duall Face Face Sea Seals ls Too Tools ls . . . . . 34 Cat Heavy Duty Duty Dual Face Seals Seals Sevice Kit . . 36 Application Applicatio n Data Sheets Sheets . . . . . . . . . . . . . . . . . 39

3

INTRODUCTION Cat Seals Features

Metal Face Seals

• Corrosion-resistant seal rings • Precision machined, self-renewing sealing surfaces • Minimum face load variations • Special seal and load ring materials to match application requirements

For more than 60 years industrial original equipment manufacturers and equipment users have turned to Cat® Seals to protect their components from extreme, abrasive, and corrosive environments. Caterpillar is the leading manufacturer of metal face seals providing the best solutions for tough applications. Cat Seals innovative designs and engineering protect a broad range of equipment and machinery working in adverse conditions such as mud, rock, sand, chemicals, water, heat and cold.

Rotating speed, lubrication, temperature, and differential pressure are factors to consider when determining seal face loads. Cat Seals provide good performance across a wide range of face loads, therefore, compensating for considerable assembly tolerance buildup, misalignment, and wear.

Cat Seals are proven to provide long service life with low maintenance resulting in increased equipment up time, productivity and customer satisfaction.

Long Life Extensive laboratory and eld testing has conrmed Cat Seals last much longer than other radial lip seals. Used for decades by manufacturers of heavy construction equipment, Cat Seals have reached over 30,000 hours of operation without maintenance, in some applications. As wear occurs, machined metal seal faces are automatically and continually renewed.

Caterpillar offers Cat Duo-Cone and Heavy Duty Dual Face seals. Both designs use various elastomeric load rings and various seal ring material. Cat Duo-Cone seals require less space radially and Heavy Duty Dual Face seals require less space axially in a housing. Cat Duo-Cone seals incorporate a round toric while Cat Heavy Duty Dual Face seals have a trapezoidal Belleville Washer.

Problem Solver

Protecting Products

The high cost of equipment downtime requires the best quality seal available. The Cat seal provides superior performance in extreme applications where lubricant retention and the ability to keep out damaging and/or abrasive materials are essential. Construction, mining, industrial, forestry, petrochemical, paper, agriculture, sewage treatment, landll, and many more applications are all examples where Cat Seals have improved bearing protection and overall performance.

Cat Seals provide protection for internal working components like bearings and gears in abrasive applications and permit the use of oil as a lubricant instead of grease resulting in less friction and longer life. In most applications, the lubricant installed at the factory is permanent with no periodic lubrication or adjustment required. Unscheduled equipment down time is very costly. Cat Seals provide superior performance in extreme applications where lubricant retention and protection from damaging surroundings is essential. Years of proven eld experience has shown Cat Seals provide long life in many applications. Manufacturers in a variety of industries have utilized Cat Seals in their equipment for decades.

Application Engineering Caterpillar Engineers are available to understand and analyze your sealing requirements, work with your engineering department, and recommend the Cat seal that will best meet your needs. You need only complete an application data sheet (found at www. cat.com/cat-seals) and provide drawings of the area containing the seal.

Design The design of a Cat seal compensates for many manufacturing and operating variables. Two metal sealing rings oat in position; two elastomeric torics or Belleville washers exert uniform pressure to accurately position the metal rings and serve as the static seal between the housing and the seal ring. The load rings also transmits the turning torque from the drive housing to the seal ring.

4

PRODUCT DESIGN REVIEW Seal Ring Materials Caterpillar offers the widest choice of seal ring and elastomeric material options in the industry. The materials have been engineered to excel in the many different applications in which Cat Seals are integrated. For further information on any seal ring material please consult Caterpillar at [email protected] Shown below is a general comparison between seal ring materials available.

C6

Stellite

Nickel-Alloy Iron-Alloy Material Process Cast Cast High High Wear Life Corrosion Resistance High Medium/High Low Scoring Resistance High

NiHard

Formed

Forged

Iron-Alloy Cast Low/Medium Low/Medium Medium/High

SAE 1074 Stamped Low Medium Low

SAE 52100 Forged Low Low Low

C6 C6 was developed for applications that require high speed and superior corrosion resistance. This alloy offers greater speed capabilities over Stellite with higher resistance to scoring, wear, and corrosion. The C6 alloy is available only from Caterpillar. It is the material of choice around the world in large diameter wheel applications.

Stellite Stellite has been designed for the harshest operating environments where abrasive and corrosive elements are present. Stellite’s formulation is iron based with a high alloy content designed to provide better corrosion resistance. Stellite cast seals are typically found in applications frequently exposed to abrasive and corrosive conditions with moderate rotational speeds. Typical applications include crawler tractor nal drives and various undercarriage applications.

NiHard NiHard is another iron based casting alloy offered by Caterpillar. Pressure velocity characteristics are slightly greater than Stellite, but wear life and corrosion resistance have shown to be less, in tests conducted by Caterpillar. Typical applications would include undercarriage and nal drive applications where corrosion resistance is not essential, but seal surface speeds prohibit the use of Stellite.

Formed (Cat Duo-Cone only) Formed seals were developed for applications that do not require the high levels of corrosion and abrasion resistance, but the versatility of a face seal is desired. Formed seals are used extensively in axle, winch, and nal drive applications. Formed seals are interchangeable with cast seal retainers, provide similar load and speed capability as the Stellite seals, at a signicantly lower cost.

Forged Forged seals are available on a limited basis from Caterpillar. These seals have been used successfully on undercarriage applications where minor wear is present and seal cost is critical.

Consult Caterpillar for additional details at [email protected]

5

PRODUCT DESIGN REVIEW Load Ring Materials Several load ring materials are available to meet a variety of application requirements. The most common materials are Nitrile and silicone, while uoroelastomer (FKM) and Hydrogenated Nitrile (HNBR) are available for more specialized applications. The table below provides a brief comparison between Cat Seals load ring options.

Min Temp. ( oC/ oF) Max Temp. (oC/ oF) Tear Resistance Abrasion Resistance Oil Resistance Water Resistance

Nitrile

LT-NBR

Silicone

HNBR

FKM

-17/1 100/212 Medium Medium Medium Superior

-35/-31 100/212 Medium Medium Medium Superior

-55/-67 150/302 Low Low Low Superior

-40/-40 135/275 High High High Superior

-7/20 160/320 Medium Medium Superior Medium

Nitrile (NBR) Nitrile is compatible with most mineral-based lubricant oils. Nitrile load rings offer the maximum resistance to abrasion. It is the most common load ring material choice and is used in most standard axle, nal drive, and undercarriage applications.

Low-Temperature Nitrile (LT-NBR) Low-temperature Nitrile was specically developed for highly abrasive, low-temperature applications. Typical applications include undercarriage idlers, rollers and nal drives.

Silicone Silicone uses are extreme high (wet disc brake systems) or extreme low (arctic environment) temperature applications.

Hydrogenated Nitrile (HNBR) Hydrogenated Nitrile is a Nitrile-based material and has very similar abrasion resistance characteristics to standard Nitrile, but Hydrogenated Nitrile has better temperature resistance to permanent deformation.

Fluoroelastomer (FKM) FKM is a uoroelastomer and is typically used where extremely high temperatures are a concern and low temperatures are never a problem.

Consult Caterpillar when researching your seal load ring options at [email protected]

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PRODUCT DESIGN REVIEW Seal Group Size (Class) Options Seals are available in various radial cross sections with toric sections from 4.30 to 16.00 mm (0.170” to 0.630”). Always specify the largest toric/seal group section that can be accommodated in the housing design envelope. Larger section torics will accommodate greater deection and are less sensitive to tolerances and environmental effects. The table shown below gives a brief summary of available design options.

Class

Toric Size (mm)

Seal Ramp Housing Ramp Common Application Angle (o) Angle (o)

A B C D E K L

4.30 6.22 9.47 12.70

20 15 8/15/20 8/15/20

15 10 10 10

BW 16.00

Load Ring 15

Square Bore 10

Specialized Small Axles and Wheels Undercarriage Large Axles, Wheels, Final Drives Specialized Square Bore All Applications Large Wheels

Class A - 4.30mm (0.17”) Cat Duo-Cone seals utilizing the 4.30 mm cross-section toric ring have very limited applications. They are used in small diameter applications with extreme axial and radial spacial and tolerance constraints (e.g. cartridge pins). Seals of this type have very little end play capability.

Class B - 6.22mm (0.24”) Cat Duo-Cone seals with 6.22 mm cross section toric rings are typically used in small axle or rock bit applications. They are used where sealing is needed in extreme environments, but where there is insufcient space to put a larger (and more typical) cross section Cat Duo-Cone seal. While these seals do have some end play capability, they have less than seals utilizing larger cross section load rings.

Class C - 9.47mm (0.37”) 9.47 mm cross-section Cat Duo-Cone seals are typically used in moving undercarriages for crawler tractor and excavator applications. These seals have good end play capability. Seals are available with 8 o, 15o, and 20 o seal ramps to serve different operating environments.

Class D - 12.70mm (0.50”) This style Cat Duo-Cone seal is very common in axle, wheel, and nal drive applications in construction and earth moving equipment. These seals have very good end play capability. Seals are available with both 8 o, 15o, and 20o seal ramps for optimized performance in your application.

Class L - 16.00mm (0.63”) Currently, the largest cross section toric ring offered by Caterpillar, the 16.0 mm cross section diameter Cat Duo-Cone seal is for the largest of sealing applications.

Class E - Inverted Cat Duo-Cone Seals Inverted Cat Duo-Cone Seals specialized design for spacial restraints, used for large shaft clearance.

Class K - Cat Heavy Duty Dual Faced Seals The Cat Heavy Duty Dual Faced Seal uses a square bore housing design and a Belleville Washer load ring to provide loads to the metal seal faces. This seal is designed for demanding environments and is available in many sizes. Because of the design, there is no rolling of the loading member. This seal type is used in a wide variety of products, including undercarriage, axles, nal drives, gear boxes, wheels, etc. Contact Caterpillar with your seal class questions at [email protected]

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PRODUCT DESIGN REVIEW Cat Duo-Cone Seal Ramp Angles A unique feature of Cat Duo-Cone seals is the changing of sealing ramp angles to tailor the seal to various operating environments. Below is a brief summary of the purpose of various ramp angles.

8o Seal Ramp Cat Duo-Cone seals with 8 o seal ramps were originally developed for applications that are exposed to highpressure differentials. This design offers increased toric retention and a more linear face load prole over its range of operation. The 8 o Cat Duo-Cone seal is available in both cast alloy and formed steel designs. Formed Cat Duo-Cone seals are interchangeable with cast Cat Duo-Cone seal retainers.

15o Seal Ramp The 15o Cat Duo-Cone seal is the most common design offered by Caterpillar. This sealing design offers resistance to internal operating pressure and is most commonly used in nal drive, axle, and wheel applications.

20o Seal Ramp Similar to the 15 o seal design in that it resists internal pressures. The 20 o design produces less compression on the toric and because of its bore requirements being shallow, requiring less room axially in its application, the 20o seal ramp is commonly found in undercarriage applications.

Contact Caterpillar with your seal questions at [email protected]

8

DESIGN INFORMATION Load Defection The combination of the seal ring ange thickness and gage diameter or Heavy Duty Dual Faced Seals inner diameter and elastomeric materials dictate the allowable operating conditions the seal can be used in. The sealing system, the nominal Duo-Cone gap between housings or HDDF operating range and axial tolerance stack will ensure the seal will perform. The Cat seal options are based on those operating conditions. Caterpillar Engineering should be consulted at [email protected] for proper seal selection and design.

New

Partially Worn

Formed seals are more exible than cast seals and as a result will produce a different wear pattern than cast rings. Typically, formed seals wear in an axial rather than radial direction, as depicted below, due to their increased exibility. Development of a Wear Lip in these two areas makes it necessary to install a new seal.

Speed Capability The face load required to keep the metal seal rings in contact is related to the targeted speed of the application. Many factors inuence this relationship, including seal ring material, seal ring diameter, operating temperature, lubricant viscosity, differential pressure across the load rings and action of centrifugal force on the load ring.

Location of Wear Lip

Lubricant Requirements Cat Seals are a mechanical face sealing technology that require lubrication. Oil lubricant should be used with all Cat Seals. Mineral base oils ranging from 10WT to 90WT are commonly used, depending on temperature requirements. Extreme pressure gear lubricants should be used with caution, as some additive packages are not compatible with polymers.

In low speed applications or with light lubricants, face pressures are generally increased to ensure seal ability. The same is true when seals are exposed to high differential pressures and/or large end play or deections. Lower face loads are specied for applications producing high rotational speeds or high ambient outside temperatures.

In some slow rotating or oscillating applications, certain types of grease may be used, but mineral base oils are always preferred.

High speeds produce high temperatures which deteriorates lubricant and changes the properties of the elastomer load rings. Depending on the cavity design, high speeds can centrifuge lubricant away from the seal face. All conditions can contribute to adverse sealing effects. Consult Caterpillar at [email protected] when selecting face load to ensure appropriate design target for your desired speed.

Contact Caterpillar for additional information at [email protected] Oil not only provides lubrication to the sealing faces, but also serves to cool the seal rings. Lubricants are recommended to cover a minimum of one third of the sealing surface, depending on the diameter of the seal, to properly lubricate and cool the rings. Cat Seals work best in clean, closed systems. To allow adequate volume for thermal expansion, nonvented cavities should not be lled more than 90% full. Maximum care should be taken to ensure lube cavities are clean at assembly – free from dirt, scale and other foreign materials.

Seal Wear Measurement Cast Cat Seals automatically compensate for wear. The mating faces form a contact band approximately 0.5 (0.02“) to 1.0 mm (0.04”) wide that retains the oil lubricant and seals out all foreign material. As wear occurs, the contact band will widen slightly and migrate inward until the inside diameter is reached. As depicted in the gure below, the cast seals wear down the tapered surface.

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DESIGN INFORMATION Lubricant Viscosities for Ambient (Outside) Temperature Ranges Oil Viscosity 10W 30W 40W* 50W 80W90** 85W140**

o

C min -30 -20 -10 0 -20 -10

o

C max 0 +25 +40 +50 +40 +50

o

F min -22 -4 +14 +32 -4 +14

Supplying Quality We know quality is important to you and we take pride in supplying our customers highly reliable and durable products. The manufacturing quality of Cat Seals is ensured by our ISO 9001: 2008 accreditation.

o

F max +32 +77 +104 +122 +104 +122

Testing Caterpillar laboratories are equipped with the latest technologies and testing procedures for development and validation of new seal designs. Contact Caterpillar for testing options at [email protected]

* Commercially available CD/TD-2 oils that meets requirements ** EP gear lubricants should not be used with seals having silicone torics. Consult with Caterpillar before specifying an API GL-5 or MIL-L-2105C type lubricant.

Reliability Testing Reliability testing is used for evaluating the operating conditions of the specic seal application including the following: seal face loads, internal operating temperatures, internal operating pressures, rotational speeds, etc. and evaluate the performance of the seal to determine a metal seal ring material’s resistance to failure. This test method also determines the maximum speed at which the seal group can perform.

NOTE: Arctic Lubricants – For operation with ambient temperatures below –20oC (-4oF), use oils with base stocks that have low temperature ow capabilities. Use oils with a CD/TO-2 rating. If the application requires API GL-5 gear oil, use the EP synthetic gear lubricants that are available. Low temperature lubricants are not recommended for temperatures above 0oC (+32oF). When operating temperatures reach 0 oC, the oil should be changed to one of the lubricants indicated above.

Specialty Seals Caterpillar not only offers “off-the-shelf” designs – our team is also available to work with your engineers to design customized or application specic Cat Seals. Whether developing a new seal size or type to t your application, or integrating a new metal seal or load ring material, Caterpillar Engineers have the experience necessary to design, procure and test these concepts then produce them.

Product Comparison In most applications, either Cat Duo-Cone or Heavy Duty Dual Face seals can be utilized. However, there are specic advantages to both designs. These should be considered when designing a Cat seal into your application:

Load Testing Load tests evaluate the loading characteristics of the elastomeric ring for a given size. This information is used to determine the load ring compression required to obtain optimal loading on the metal seal faces.

Accelerated Wear Tests Accelerated wear testing employs equipment to evaluate a seal ring material’s resistance to abrasive wear. Seals are assembled and submerged in a unique slurry to accelerate the wear process. Wear is quantied by the amount of movement of the sealing band during the test.

Oil Compatibility Testing Oil compatibility testing evaluates the effects f rom exposure with the intended system lubricant and compression level of the system design. This procedure will indicate the rate at which the elastomer will relax during operation and cause a change in load at the seal group interface. The test guides Caterpillar Engineers to identifying the correct load to design for maximum seal life.

Cat Duo-Cone Seal • Requires less room radially in application • Very stable in housing prior to nal assembly • Very good end play capability

Cat Heavy Duty Dual Face Seal • Requires less room axially in application • Square bore housing cavity design • No assembly tool or lubricant required

Contact Caterpillar Engineering to identify correct oil compatibility at [email protected]

10

DESIGN INFORMATION Mud Packing

A properly installed Cat seal creates a robust system performing without premature failure. The following considerations should be addressed when designing your system.

Mud packing is a common issue in environments where the Cat Seals are continually exposed to dirt and mud. Debris can pack the cavity between the seal housing, seal ring and load ring. Over time, this can cause the load ring to be pushed out of position.

Uneven or Excessive Face Load The seal ring is tilted in the retainer or the toric is twisted result in improper seal installation and can cause uneven loads at the seal interface. This uneven loading can result in premature failure.

Seal guarding and labyrinths can prolong seal life if applied correctly. Poor labyrinth application can trap debris against the seal and lead to wearing away of the seal housings.

Mishandling of Seals Mishandling of seals can lead to an immediate leak or premature failure. Failure can occur due to cutting or tearing of the elastomeric load ring, breakage of the sealing ring, contamination of the seal face with dirt or lint, etc. When assembling Cat Seals, please carefully observe assembly instructions provided by Caterpillar.

Internal Pressure Spikes Cat Seals can withstand a varying amount of system pressure, depending on the design. If your application requirements include pressure capability, consult Caterpillar Engineering at [email protected]

If your application requirements include resistance to excessive debris, contact Caterpillar at [email protected]

Load Ring Abrasion Abrasion of the load ring can occur in applications where it is exposed to abrasive conditions like corrosive, dusty, dirty, sandy, and rocky. Abrasion of the load ring causes deterioration and tearing of the elastomer, leading to failure. This can be minimized through proper load ring material selection. Consult Caterpillar to discuss your seal load ring options at [email protected]

Improper Housing Design It is critical that the application seal housing conform to the design information provided by Caterpillar. The relationship between the seal assembly and its mating component is essential to the performance of the sealing system.

The Proper Selection of Oil Improper selection of oil can have an adverse effect on both the load ring and metal sealing ring. Some oils are incompatible with elastomers and cause long-term degradation with exposure, especially when combined with heat. Improper oil selection can cause metal seal failure due to galling from inadequate lubrication ow.

11

CAT DUO-CONE SEALS

Item

Class

OD (mm)

ID (mm)

386-0992 J 51 37.5 108-6997 B 51 38 386-0993 J 58 43 386-0994 J 58 43.8 386-0996 J 62 47.5 JS0510S J 65 50.3 8E-5612 B 65 51 8E-5610 B 65.67 51 8E-5611 B 65.67 51 386-1000 J 70 54.8 386-1001 J 70 55.3 386-1006 J 73 60.3 386-1003 J 74 57.3 386-1005 J 74 59.3 108-6996 B 74 60 136-0296 B 74 60 JS0580SM J 75 57.3 JS0640SD J 76 63.3 473-1457 C 77.5 58.02 386-1011 J 78 63.3 386-1010 J 82.5 62.8 386-1007 J 82.55 62.1 171-5883 C 82.55 63.1 179-1292 C 82.55 63.1 212-0440 C 82.55 63.1 2M-2858 C 82.55 63.1 318-1785 C 82.55 63.1 356-5452 C 82.55 63.1 5K-6191 C 82.55 63.1 8E-1869 C 82.55 63.1 8E-1868 C 82.55 63.5 386-1014 J 84 68.1 386-1013 J 85 65.1 386-1024 J 86.6 73.1 1Z-9354 A 87.6 77.5 251-3272 J 87.6 77.5 251-3272 A 87.6 77.5 7G-0519 A 87.6 77.5 386-1017 J 89 71.1 386-1015 J 90 70.1 Contact Caterpillar to determine housing

Ring

Toric

Ramp Angle

Housing Dia. Lip Dia.

Stellite LT-NBR 20 35 Forged Nitrile 20 52.16 Stellite LT-NBR 20 40 Stellite LT-NBR 19 42 Stellite LT-NBR 20 45 Stellite LT-NBR 20 48 Stellite Nitrile 15 66.8 Stellite Nitrile 15 66.8 Forged Nitrile 15 66.8 Stellite LT-NBR 20 52.5 Stellite LT-NBR 20 53 Stellite LT-NBR 20 58 Stellite LT-NBR 20 55 Stellite LT-NBR 20 57 Forged Nitrile 20 75.43 Forged Nitrile 20 74.96 Stellite LT-NBR 20 55 Stellite LT-NBR 20 61 Stellite LT-NBR 8 80.78 Ni-Hard LT-NBR 17.5 61 Stellite LT-NBR 20 60.5 Stellite LT-NBR 20 58.7 Stellite LT-NBR 20 84.48 Forged Nitrile 20 84.48 Stellite FKM 20 84.48 Stellite Nitrile 20 84.48 Stellite LT-NBR 20 84.48 Stellite Nitrile 20 84.48 Stellite Silicone 20 84.48 Forged Nitrile 20 84.48 Stellite Rubber 20 14.68 Stellite LT-NBR 18 66 Stellite LT-NBR 20 63 Stellite LT-NBR 20 71 Stellite Silicone 20 89.5 Stellite LT Nitrile 20 75.9 Stellite LT-NBR 20 89.5 Stellite Nitrile 20 89.5 Stellite LT-NBR 20 69 Stellite LT-NBR 20 68 dimensions and custom options at [email protected]

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37.5 52.98 43 43.8 47.5 50.3 67.62 67.62 67.62 54.8 55.3 60.3 57.3 59.3 76.25 75.78 57.3 63.3 82.02 63.3 62.8 62.1 85.72 85.72 85.72 85.72 85.72 85.72 85.72 85.72 15.92 68.1 65.1 73.1 90.18 76.5 90.18 90.18 71.1 70.1

CAT DUO-CONE SEALS Item 386-1028 386-1020 386-1022 107-4889 162-7862 320-8917 446-6653 386-1018 171-5882 175-7513 1M-8747 318-1783 359-4800 422-1454 4S-8984 6V-1915 6y-0925 8E-4535 9S-3522 9W-1059 9W-1060 320-8915 386-1026 340-8206 386-1032 386-1034 386-1029 9S-3523 162-7863 386-1033 9W-8878 386-1036 386-1035 216-2957 5P-0373 6S-3285 337-3548 386-1047 251-3279 251-3279 252-7909 9P-9663 386-1037 386-1038 386-1043 386-1046 386-1041 386-1039 204-6277

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

J J J C C C C J C C C C C C C C C C C C C C J C J J J C C C C J J B B B B J J A A A J J J J J J C

90 92 92 92 92 92 92.05 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 94 94.48 98 98 99.5 100.55 102 102 102 103 104.5 104.67 104.67 104.67 104.82 106.5 106.6 106.6 106.6 106.6 108 109 109 109 109.5 109.53 109.53

77.2 72.2 72.2 72.52 72.52 75.52 72.6 71.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 76.2 75.1 75 80.1 81.1 79.6 90.1 82.52 82.52 82.52 85.1 84.1 90 90 90 89 93.1 96.5 96.5 96.5 96.5 87.1 89.7 89.7 91.1 89.6 89.1 90.1

Stellite Ni-Hard Ni-Hard Stellite Stellite Stellite Ni-Hard Stellite Stellite C6 Stellite Stellite C6 C6 Stellite Stellite Forged Stellite Stellite Stellite Stellite Stellite Stellite Forged Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Jinsung Jinsung Jinsung Stellite Stellite Ni-Hard Stellite Stellite Stellite Forged

LT-NBR LT-NBR LT-NBR Silicone LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile Nitrile LT-NBR LT-NBR LT-NBR Silicone Nitrile Nitrile Nitrile Nitrile Silicone Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile LT-NBR LT-NBR Silicone LT-NBR LT-NBR LT-NBR Silicone Nitrile LT-NBR LT-NBR LT Nitrile LT-NBR HNBR Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile

20 20 18 8 8 8 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 8 8 8 20 20 15 15 15 15 20 20 20 20 20 20 17.5 17.5 20 20 20 20

Housing Dia. Lip Dia. 75 70 70 95.28 95.28 95.28 94.01 68.3 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 73 96.41 78 79 77 111.46 105.28 105.28 105.28 83 82 105.8 105.8 105.8 105.67 91 94.9 108.5 108.5 108.5 85 87 87 89 87.5 87.5 111.46

Contact Caterpillar to determine housing dimensions and custom options at [email protected]

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77.2 72.2 72.2 96.52 96.52 96.52 95.25 71.6 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 95.25 75.1 97.65 80.1 81.1 79.6 112.7 106.52 106.52 106.52 85.1 84.1 106.62 106.62 106.62 106.49 93.1 95.5 109.18 109.18 109.18 87.1 89.7 89.7 91.1 89.6 89.1 112.7

CAT DUO-CONE SEALS Item 8E-5029 1M-8746 206-9211 434-1920 8S-5656 107-9621 162-7864 JS0950ST 386-1048 337-3551 386-1054 386-1054 386-1051 171-5811 175-8593 1M-8748 206-9212 273-9595 325-3297 386-1051 3P-1848 5P-7143 8E-1881 9S-3524 386-1053 386-1059 386-1055 386-1061 386-1063 109-0885 133-0513 148-3533 434-1922 475-8458 175-8631 386-1060 155-9879 161-7525 386-1066 386-1068 272-1012 386-1070 JS1270SK 252-7907 315-1147 3S-0303 8l-5519 386-1074 6y-5218

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

C C C C C C C J J B J J J C C C C C C J C C C C J J J J J C C C C C C J C C J J B J J B B B B J C

109.53 109.55 109.55 109.55 109.55 110 110 111 114 115.82 119 119 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 120 121 122 127 131.5 131.5 131.5 131.5 131.5 131.5 131.5 132 133 133 137 138.5 139.82 141 141 141.25 141.25 141.25 141.25 146 146

90.1 90.1 90.1 90.1 90.1 90.04 90.04 94.1 94.1 100 99.1 100 98.6 99.6 99.6 99.6 99.6 99.6 99.6 99.6 99.6 99.6 99.6 99.6 99.1 103.1 101.1 108 111.05 112.05 112.05 112.05 112.05 112.05 112.1 108.1 114.02 114.02 114 119.2 124 123 126 126.5 126.5 126.5 126.5 126 127.07

Forged Stellite Stellite C6 Stellite Stellite Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Stellite Forged Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Ni-Hard Ni-Hard Stellite Stellite Stellite Stellite C6 Stellite Forged Stellite Stellite Stellite Ni-Hard Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Stellite Ni-Hard Formed

Nitrile Nitrile LT-NBR LT-NBR Silicone Silicone LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR LT Nitrile LT-NBR LT-NBR LT-NBR Nitrile LT-NBR Silicone LT-NBR LT Nitrile Silicone FKM Nitrile Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile Silicone LT-NBR LT-NBR LT-NBR Nitrile LT-NBR LT-NBR Silicone LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR HNBR HNBR Nitrile Silicone LT-NBR Silicone

20 20 20 20 20 8 8 20 18 15 20 20 20 20 20 20 20 20 20 20 20 8 20 20 20 20 18 18 20 20 20 20 20 20 20 20 8 8 20 20 15 20 16 15 15 15 15 15 15

Housing Dia. Lip Dia. 111.46 111.46 111.46 111.46 111.46 112.8 112.8 92 92 116.67 97 97 121.01 121.01 121.01 121.01 121.01 121.01 121.01 96 121.01 121.01 121.01 121.01 97 101 99 106 110 133.43 133.43 133.43 133.43 133.43 133.43 106 14.68 14.68 112 117 140.67 121 124 142.38 142.38 142.38 142.38 123 147.9


14

112.7 112.7 112.7 112.7 112.7 114.04 114.04 94.1 94.1 117.49 99.1 99.1 122.25 122.25 122.25 122.25 122.25 122.25 122.25 98.6 122.25 122.25 122.25 122.25 99.1 103.1 101.1 108 111.05 134.67 134.67 134.67 134.67 134.67 134.67 108.1 15.92 15.92 114 119.2 141.49 123 126 143.2 143.2 143.2 143.2 126 149.14

CAT DUO-CONE SEALS Item 6y-5219 386-1072 109-0881 142-1579 176-5331 273-9594 379-8802 5P-7146 5P-9121 9S-4294 285-9346 386-1077 JS1430s 252-7912 315-1149 359-4802 5K-5288 5P-0375 9S-4295 337-3554 386-1079 386-1087 186-6531 351-9947 359-4804 424-0676 4C-2002 5K-1078 8l-5516 9S-4296 386-1082 386-1081 386-1084 109-0868 133-0512 176-5332 372-2638 6T-8440 6T-9984 9S-4297 9W-6717 6T-2981 9G-5311 386-1085 386-1088 272-6133 386-1089 386-1090 109-0861

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

C J C C C C C C C C B J J B B B B B B B J J B B B B B B B B J J J C C C C D D D D D D J J B J J C

146 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 148.82 152 157 157 157 157 157 157 157 159.82 168 168 168.3 168.3 168.3 168.3 168.3 168.3 168.3 168.3 170 170 170 171.5 171.5 171.5 171.5 171.7 171.7 171.7 171.7 171.7 171.7 172 173.5 173.82 180 183.5 188.5

127.07 125.6 126.6 126.6 126.6 126.6 126.6 126.6 126.6 128.6 133 129 142 142.3 142.3 142.3 142.3 142.3 142.3 144 145 152.8 153.6 153.6 153.6 153.6 153.6 153.6 153.6 153.6 147 147.5 149 152.05 152.05 152.05 152.05 143.76 143.76 143.76 143.76 147.39 147.39 149 152.8 158 159.5 163.8 169.05

Formed Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Ni-Hard Stellite Stellite Jinsung Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Ni-Hard Ni-Hard Stellite Stellite Stellite Stellite Stellite Stellite Stellite Forged Formed Formed Stellite Stellite Stellite Ni-Hard Ni-Hard Stellite

Nitrile LT-NBR Nitrile Silicone LT-NBR Silicone LT-NBR Nitrile Nitrile Nitrile LT-NBR LT-NBR LT-NBR HNBR HNBR LT-NBR Nitrile Silicone Nitrile LT-NBR LT-NBR LT-NBR Nitrile Silicone LT-NBR LT-NBR Silicone Nitrile Silicone Nitrile LT-NBR LT-NBR LT-NBR Nitrile Silicone LT-NBR LT-NBR Nitrile Silicone Nitrile Nitrile Silicone Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile

15 20 20 8 20 20 15 8 15 15 15 20 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 17.5 17.5 20 20 20 20 15 15 15 15 15 15 17 20 15 17.5 20 20

Housing Dia. Lip Dia. 147.9 124.9 147.98 147.98 147.98 147.98 147.98 147.98 147.98 147.98 149.67 127 140 158.13 158.13 158.13 158.13 158.13 158.13 160.67 143 151 169.43 169.43 169.43 169.43 169.43 169.43 169.43 169.43 145 145 147 173.43 173.43 173.43 173.43 174.54 174.54 174.54 174.54 174.49 174.49 147 151 174.67 157 163.8 190.43


15

149.14 125.6 149.22 149.22 149.22 149.22 149.22 149.22 149.22 149.22 150.49 129 142 158.95 158.95 158.95 158.95 158.95 158.95 161.49 145 152.8 170.25 170.25 170.25 170.25 170.25 170.25 170.25 170.25 147 147.5 149 174.67 174.67 174.67 174.67 175.92 175.92 175.92 175.92 175.87 175.87 149 152.8 175.49 159.5 183.5 191.67

CAT DUO-CONE SEALS Item 133-0511 171-5825 JS1630S 191-6664 210-5536 4C-1494 6T-8436 6T-9985 9S-4298 9W-7331 6T-3377 9G-5313 272-6134 8E-5322 386-1093 386-1094 460-5369 6T-8438 6T-8439 6T-9986 9S-4299 331-7073 3T-6541 9G-5315 386-1095 272-1014 380-4914 177-6717 357-7361 5N-7639 JS2050S JS2070R JS2070S JS2070SF2 386-1097 386-1099 JS2090R JS2200R 386-1101 171-5897 195-3070 210-5535 213-7509 440-4292 445-0455 466-7328 469-9174 6T-8435 6y-0859

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

C C J D D D D D D D D D B C J J D D D D D D D D J B B B B B J J J J J J J J J D D D D D D D D D D

188.5 188.5 191 191.26 191.26 191.26 191.26 191.26 191.26 191.26 191.26 191.26 193.82 199 210 210 210.31 210.31 210.31 210.31 210.31 210.31 210.31 210.31 215 215.82 215.82 222.5 222.5 222.5 227 227.5 227.5 227.5 228.5 234 234 239.5 241.4 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46

169.05 169.05 162 163.32 163.32 163.32 163.32 163.32 163.32 163.32 166.95 166.95 178 179.55 180.8 189.8 182.37 182.37 182.37 182.37 182.37 186 186 186 190.8 200 200 203.18 208.68 208.68 204.5 205.8 205.8 205.8 198.8 207.8 207.8 218.8 218.8 223.52 223.52 223.52 223.52 223.52 223.52 223.52 223.52 223.52 223.52

Stellite Stellite Stellite C6 C6 C6 Stellite Stellite Stellite Stellite Formed Formed Stellite Stellite Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Formed Formed Formed Ni-Hard Stellite Stellite C6 Stellite Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Ni-Hard Ni-Hard Stellite Stellite C6 C6 Ni-Hard Stellite C6 Ni-Hard Ni-Hard Stellite Stellite

Silicone LT-NBR LT-NBR Nitrile HNBR Silicone Nitrile Silicone Nitrile Nitrile Silicone Nitrile LT-NBR Silicone LT-NBR LT-NBR Silicone Nitrile Nitrile Silicone Nitrile LT-NBR Silicone Nitrile LT-NBR LT-NBR LT-NBR Nitrile FKM Nitrile LT-NBR LT-NBR LT-NBR HNBR LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile HNBR Nitrile Nitrile Silicone Silicone Silicone Nitrile Nitrile

20 20 15 15 15 15 15 15 15 8 15 15 15 15 15 20 15 15 8 15 15 15 15 15 20 15 15 15 15 15 15 20 20 20 15 14 14 20 15 15 8 8 15 8 8 8 8 15 8

Housing Dia. Lip Dia. 190.43 190.43 160 194.12 194.12 194.12 194.1 194.1 194.1 194.1 194.06 194.06 194.67 200.93 180.8 189.8 213.15 213.15 213.15 213.15 213.15 213.12 213.12 213.12 190.8 216.67 216.67 8.3 8.3 8.3 202 204 204 204 198.8 207.8 206 217 218.8 254.3 254.3 254.3 254.3 254.3 254.3 254.3 254.3 254.3 254.3


16

191.67 191.67 162 195.5 195.5 195.5 195.48 195.48 195.48 195.48 195.44 195.44 195.49 202.17 210 210 214.53 214.53 214.53 214.53 214.53 214.5 214.5 214.5 215 217.49 217.49 9.12 9.12 9.12 204.5 205.8 205.8 205.8 228.5 234 207.8 218.8 241.4 255.68 255.68 255.68 255.68 255.68 255.68 255.68 255.68 255.68 255.68

CAT DUO-CONE SEALS Item 9S-4300 9W-4650 383-4232 6T-2815 9G-5317 9G-5343 9W-5977 386-1103 386-1105 202-3206 195-4446 9W-4098 9W-6617 200-4059 314-4124 6y-0520 JS2400R 309-7664 386-1109 137-2429 145-8032 171-5898 190-0270 204-6452 381-0705 6T-8437 9S-4301 9W-3732 9W-4651 174-4873 3T-9117 9G-5319 386-1110 386-1113 7T-2459 386-1114 386-1116 386-1115 446-1424 454-7635 125-5538 174-4874 336-7869 386-1118 386-1117 118-2900 175-6294 186-3277 190-0271

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

D D D D D D D J J D D D D D D D J D J D D D D D D D D D D D D D J J D J J J D D D D D J J D D D D

251.46 251.46 251.46 251.46 251.46 251.46 251.46 252 252 258.58 259.59 259.59 259.59 259.59 259.59 259.59 262.8 264.71 276 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 293 303 310.88 314 325 328 328 328 328 328 328 341 345 346.46 346.46 346.46 346.46

223.52 223.52 227.15 227.15 227.15 227.15 227.15 222.3 224.2 236.5 231.65 231.65 231.65 235.28 235.28 235.28 238.8 236.77 248.8 264.82 264.82 264.82 264.82 264.82 264.82 264.82 264.82 264.82 264.82 268.45 268.45 268.45 263.8 273.8 282.92 280.8 298.5 298.5 302 302 303.57 303.57 303.57 317.2 317.5 318.52 318.52 318.52 318.52

Stellite Stellite Formed Formed Formed Formed Formed Stellite Stellite Formed Cast Steel Stellite Stellite Formed Formed Formed Ni-Hard C6 Ni-Hard Ni-Hard Ni-Hard Stellite Stellite Ni-Hard Stellite Stellite Stellite Stellite Stellite Formed Formed Formed Ni-Hard Stellite Stellite Stellite Stellite Stellite Ni-Hard Ni-Hard Formed Formed Formed Stellite Stellite C6 Stellite Ni-Hard Stellite

Nitrile Silicone Silicone Silicone Nitrile Nitrile Silicone LT-NBR LT-NBR Nitrile Nitrile Nitrile Silicone Nitrile Silicone Silicone LT-NBR Silicone LT-NBR Nitrile Silicone LT-NBR FKM FKM Silicone Nitrile Nitrile Nitrile Silicone LT-NBR Silicone Nitrile LT-NBR LT-NBR Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Silicone LT-NBR LT-NBR LT-NBR LT-NBR Silicone FKM Silicone FKM

15 15 8 15 15 8 8 15 21 15 15 15 15 15 15 15 15 15 15 15 15 15 8 15 8 15 15 8 15 15 15 15 15 15 15 15 15 20 15 15 15 15 15 15 15 8 15 8 8

Housing Dia. Lip Dia. 254.3 254.3 254.3 254.3 254.3 254.3 254.3 222.3 224.2 262.44 262.43 262.43 262.43 262.44 262.44 262.44 237 271.93 248.8 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 295.6 263.8 273.8 313.69 280.8 298.5 298.5 330.72 330.72 330.72 330.72 330.72 317.2 317.5 349.3 349.3 349.3 349.3


17

255.68 255.68 255.68 255.68 255.68 255.68 255.68 252 252 263.82 263.81 263.81 263.81 263.82 263.82 263.82 238.8 273.31 276 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 296.98 293 303 315.07 314 325 328 332.1 332.1 332.1 332.1 332.1 341 345 350.68 350.68 350.68 350.68

CAT DUO-CONE SEALS Item 191-6128 373-1647 383-1597 417-7857 6T-8434 6y-0857 6y-6275 9S-4302 9W-4652 163-7368 207-1571 314-4122 3T-8500 9G-5321 9G-5347 9W-5978 166-8815 462-6304 386-1119 386-1120 305-7976 386-1123 386-1124 386-1126 255-2272 314-4120 9G-5323 133-0441 137-2428 149-8434 155-1388 205-9115 213-4737 314-4119 341-8543 6T-4316 6T-8433 6y-0855 6y-6273 9G-5349 9W-5979 386-1125 386-1127 386-1128 314-4128 386-1130 386-1131 386-1129 386-1129

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

D D D D D D D D D D D D D D D D D D J J D J J J D D D D D D D D D D D D D D D D D J J J D J J J J

346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 347.5 347.5 368 368 368.75 375 381 391 394.1 394.1 394.1 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.5 413.5 415 427.2 454 454 457 457

318.52 318.52 318.52 318.52 318.52 318.52 318.52 318.52 318.52 322.14 322.14 322.14 322.14 322.14 322.14 322.14 318.52 318.52 336.8 338.5 341.75 349 354.5 366.5 369.77 369.77 369.77 366.52 366.52 366.52 366.52 366.52 366.52 366.52 366.52 366.52 366.52 366.52 366.52 370.05 370.05 365 382.5 385.5 400.2 428 428 427.5 429

Jinsung C6 Stellite C6 Stellite Stellite Stellite Stellite Stellite Formed Formed Formed Formed Formed Formed Formed Ni-Hard Ni-Hard Stellite Stellite C6 Stellite Stellite Stellite Formed Formed Formed C6 Ni-Hard C6 Ni-Hard Stellite Stellite Ni-Hard C6 C6 Stellite Stellite Stellite Formed Formed Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite

Nitrile Silicone LT-NBR Nitrile Nitrile Nitrile Silicone Nitrile Silicone LT-NBR LT-NBR Silicone Silicone Nitrile Nitrile Silicone Nitrile Silicone LT-NBR LT-NBR Nitrile LT-NBR LT-NBR LT-NBR LT-NBR Silicone Nitrile HNBR Nitrile Silicone Silicone LT-NBR Rubber Silicone Silicone Nitrile Nitrile Nitrile Silicone Nitrile Silicone LT-NBR LT-NBR LT-NBR Silicone LT-NBR Viton LT-NBR LT Nitrile

15 8 8 8 15 8 8 15 15 8 15 8 15 15 8 8 15 15 15 15 20 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 8 8 8 8 15 15 15 15 15 15 15 15

Housing Dia. Lip Dia. 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 349.3 336.8 338.5 374.76 349 354.5 366.5 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 397.3 365 382.5 385.5 430.04 428 428 426 427.5


18

350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 350.68 368 368 376.14 375 381 391 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 398.68 394.5 413.5 415 431.42 454 454 427.5 457

CAT DUO-CONE SEALS Item 175-6297 186-6493 205-9025 4d-8960 201-5468 212-2784 137-4343 175-6299 195-3495 195-9706 314-4126 JS4500SB 365-4924 319-3887 386-1132 214-7880 365-4922 147-5509 175-6298 190-4136 297-9546 6T-6802 JS5300SB 172-5284 317-6441 365-4920 8E-6327 459-9259 147-5510 149-7581 314-4130 433-1348 378-0592 110-9718 147-5511 152-9157 314-4132 453-5929 422-9076 148-6633 314-4134

Class

OD (mm)

ID (mm)

Ring

Toric

Ramp Angle

D D D D D D D D D D D J D D J D D D D D D D J D D D D D D D D D D D D D D D L L L

457.2 457.2 457.2 457.2 457.2 457.2 458.36 458.36 458.36 458.36 458.36 480 482.6 482.8 533.4 533.4 533.4 534 534 534 534 534 560 567.94 567.94 567.94 567.94 623.14 700 700 700 700 806.72 865 865 865 865 865.44 939.8 939.8 939.8

429.26 429.26 429.26 429.26 430.35 430.35 429.26 429.26 429.26 429.26 429.26 448.5 454.66 454.66 503.5 505.46 505.46 505.8 505.8 505.8 505.8 505.8 528.5 540 540 540 540 595.2 667.58 667.58 667.58 667.58 773.72 832 832 832 832 832 898 898.22 898.22

Stellite Cast Steel Stellite Stellite C6 C6 C6 C6 C6 C6 C6 Stellite C6 C6 Stellite C6 C6 C6 C6 C6 C6 C6 Stellite C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6 C6

FKM Nitrile LT-NBR Nitrile FKM Nitrile HNBR FKM Nitrile Silicone Silicone LT-NBR Silicone Silicone LT-NBR LT-NBR Silicone Silicone FKM Silicone Silicone Nitrile LT-NBR Nitrile Silicone Silicone Silicone HNBR Silicone HNBR Silicone Nitrile Silicone Nitrile Silicone HNBR Silicone Silicone Silicone HNBR Silicone

15 15 15 15 8 8 15 15 15 15 15 13 15 15 15 15 15 15 15 15 15 15 13 15 15 15 15 15 15 15 15 15 15 16 16 16 16 16 8 16 16

Housing Dia. Lip Dia. 460.04 460.04 460.04 460.04 460.04 460.04 460.04 460.04 460.04 460.04 460.04 447 485.44 485.44 503.5 536.24 536.24 536.24 536.24 536.24 536.24 536.24 527 570.78 570.78 570.78 570.78 625.98 703.28 703.84 703.28 703.28 810 868.28 868.28 868.28 868.28 869.37 942.37 943.44 943.44


19

461.42 461.42 461.42 461.42 461.42 461.42 461.42 461.42 461.42 461.42 461.42 448.5 486.82 486.82 533.4 537.62 537.62 537.62 537.62 537.62 537.62 537.62 528.5 572.16 572.16 572.16 572.16 627.36 704.66 705.22 704.66 704.66 811.38 869.66 869.66 869.66 869.66 870.75 944.11 945.18 945.18

INVERTED CAT DUO-CONE SEALS Item 7T-4080 7T-4086 108-2382 7T-0158 7T-4722 7T-5133 108-2381 7T-0159 7T-5125 6V-1800 6V-2614 7T-0157 6V-2615 7T-0160

Class E E E E E E E E E E E E E E

OD (mm) 71.4 71.4 83.4 83.4 83.4 83.4 93.4 93.4 93.4 99.4 99.4 99.4 125.4 125.4

ID (mm) 54.5 54.5 66.5 66.5 66.5 66.5 76.5 76.5 76.5 82.5 82.5 82.5 108.5 108.5

Ring Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite

Toric Nitrile Nitrile Nitrile Nitrile Silicone Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile

Ramp Angle 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Housing Dia. Lip Dia. 5.5 6.18 5.5 6.18 14.68 15.92 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18 5.5 6.18


20

CAT DUO-CONE SEALS TOOLS Seal Groups 8E-5608 136-0296 161-7247 171-5883 179-1292 212-0440 2M-2858 356-5452 5K-6191 9W-5224 093-1414 1Z-9354 251-3272 7G-0519 107-4889 162-7862 20-8917 446-6653 171-5882 175-7513 1M-8747 320-8915 359-4800 422-1454 4S-8984 6Y-0925 8E-4535 340-8207 125-3267 162-7863 9W-8878 099-0159 216-2957 5P-0373 6S-3285 251-3279 252-7909 9P-9663 204-6277 9W-2142 1M-8746 206-9211 434-1920 8S-5656 107-9621 162-7864 5P-7143

Seal Ring Class B B C C C C C C C C B A A A C C C C C C C C C C C C C C C C C C B B B A A A C C C C C C C C C

Seal Ring Toric CrossOD (mm) Angle (mm) Section (mm) 65.67 74 77.5 82.55 82.55 82.55 82.55 82.55 82.55 82.55 84 87.6 87.6 87.6 92 92 92 92.05 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 92.08 94.5 102 102 102 104.4 104.67 104.67 104.67 106.6 106.6 106.6 109.53 109.53 109.55 109.55 109.55 109.55 110 110 119.08

15 20 8 20 20 20 20 20 20 20 20 20 20 20 8 8 8 20 20 20 20 20 20 20 20 20 20 20 8 8 8 20 15 15 15 20 20 20 20 20 20 20 20 20 8 8 8

6.22 6.22 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 6.22 4.3 4.3 4.3 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 6.22 6.22 6.22 4.3 4.3 4.3 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47

Installation Tool

Assembled Height Nominal +/-Variation

9U-5985 123-3800 179-7208 224-9466 224-9466 224-9466 224-9466 224-9466 224-9466 224-9466 123-3801 TBD TBD TBD 224-9467 224-9467 224-9467 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-8840 1U-6145 227-4755 227-4755 227-4755 1U-8850 1U-8850 1U-8850 1U-8850 306-5147 306-5147 306-5147 1U-8841 1U-8841 1U-8841 1U-8841 1U-8841 1U-8841 129-1340 129-1340 1U-8842

Contact Caterpillar for proper tool usage at [email protected]

21

7.6 6.1 10.6 9.3 8.87 9.3 9.3 9.38 9.3 8.84 8.01 3.5 3.5 3.5 10.6 10.6 10.6 8.88 8.88 8.88 8.88 8.88 8.88 8.88 8.88 8.9 8.9 8.8 10.6 10.6 10.6 9.1 7.6 7.6 7.6 3.5 3.5 3.5 8.9 8.88 8.68 8.68 8.68 8.68 10.6 10.6 8.8

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

CAT DUO-CONE SEALS TOOLS Seal Groups 096-4254 171-5811 175-8593 1M-8748 206-9212 273-9595 325-3297 3P-1848 9W-2201 109-0885 133-0513 148-3533 175-8631 434-1922 436-1439 155-9879 161-7525 252-7907 315-1147 3S-0303 8L-5519 6Y-5218 6Y-5219 142-1579 5P-7146 379-8802 5P-9121 109-0881 135-9104 151-9446 156-0620 176-5331 211-2211 273-9594 252-7912 315-1149 359-4802 5K-5288 5P-0375 337-3554 186-6531 351-9947 359-4804 424-0676 4C-2002 5K-1078 8L-5516

Seal Ring Class C C C C C C C C C C C C C C C C C B B B B C C C C C C C C C C C C C B B B B B B B B B B B B B

Seal Ring Toric CrossOD (mm) Angle (mm) Section (mm) 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 119.08 131.5 131.5 131.5 131.5 131.5 131.5 133 133 141.25 141.25 141.25 141.25 146 146 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 146.05 157 157 157 157 157 159.82 168.3 168.3 168.3 168.3 168.3 168.3 168.3

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 8 8 15 15 15 15 15 15 8 8 15 15 20 20 20 20 20 20 20 15 15 15 15 15 15 15 15 15 15 15 15 15

9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 6.22 6.22 6.22 6.22 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 9.47 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22 6.22

Installation Tool


1U-8842 1U-8842 1U-8842 1U-8842 1U-8842 1U-8842 1U-8842 1U-8842 1U-8842 9U-7537 9U-7537 9U-7537 9U-7537 9U-7537 9U-7537 159-9843 159-9843 1U-8699 1U-8699 1U-8699 1U-8699 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8849 1U-8698 1U-8698 1U-8698 1U-8698 1U-8698 1U-8698 1U-8697 1U-8697 1U-8697 1U-8697 1U-8697 1U-8697 1U-8697


22

8.8 8.9 8.88 8.7 8.7 8.9 8.7 8.7 8.9 8.9 8.88 8.88 8.88 8.88 8.88 10.6 10.6 7.5 6.9 6.5 6.9 8.9 8.9 8.8 8.8 8.85 8.8 8.9 8.9 8.9 8.88 8.88 8.9 8.88 7.2 7.55 7.55 7.55 7.55 6.5 7.6 7.55 7.6 7.55 7.4 7.55 7.55

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

CAT DUO-CONE SEALS TOOLS Seal Groups 109-0868 133-0512 139-6611 151-9447 156-0621 176-5332 372-2638 6T-2981 6T-8440 9G-5311 9W-6717 109-0861 171-5825 9W-7331 4C-1494 6T-3377 6T-8436 9G-5313 6T-8439 331-7073 3T-6541 6T-8438 6T-9986 9G-5315 177-6717 357-7361 5N-7639 195-3070 326-9200 383-4232 445-0455 6Y-0859 6Y-6277 9G-5343 9W-5977 171-5897 213-7509 6T-2815 6T-8435 9G-5317 9W-4650 200-4059 202-3206 314-4124 6Y-0520 9W-4098 381-0705

Seal Ring Class C C C C C C C D D D D C C D D D D D D D D D D D B B B D D D D D D D D D D D D D D D D D D D D

Seal Ring Toric CrossOD (mm) Angle (mm) Section (mm) 171.5 171.5 171.5 171.5 171.5 171.5 171.5 171.7 171.7 171.7 171.7 188.5 188.5 191.26 191.26 191.26 191.26 191.26 210.31 210.31 210.31 210.31 210.31 210.31 222.5 222.5 222.5 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 251.46 259.59 259.59 259.59 259.59 259.59 292.86

20 20 20 20 20 20 20 15 15 15 15 20 20 8 15 15 15 15 8 15 15 15 15 15 15 15 15 8 8 8 8 8 8 8 8 15 15 15 15 15 15 15 15 15 15 15 8

9.47 9.47 9.47 9.47 9.47 9.47 9.47 12.7 12.7 12.7 12.7 9.47 9.47 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 6.22 6.22 6.22 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7

Installation Tool


4C-6206 4C-6206 4C-6206 4C-6206 4C-6206 4C-6206 4C-6206 1U-6443 1U-6443 1U-6443 1U-6443 9U-7538 9U-7538 1U-6442 1U-6441 1U-6441 1U-6441 1U-6441 1U-6440 1U-6439 1U-6439 1U-6439 1U-6439 1U-6439 4C-9527 4C-9527 4C-9527 1U-6437 1U-6437 1U-6437 1U-6437 1U-6437 1U-6437 1U-6437 1U-6437 1U-6436 1U-6436 1U-6436 1U-6436 1U-6436 1U-6436 1U-6438 1U-6438 1U-6438 1U-6438 1U-6438 1U-6435


23

8.9 8.9 8.9 8.9 8.88 8.88 8.9 11.62 11.55 11.62 11.55 8.9 8.88 15 11.55 11.64 11.55 11.64 15 11.66 11.66 11.55 11.55 11.66 6.5 6.5 6.5 15 15 15.17 15 15 15 15.17 15.17 11.55 11.55 11.73 11.55 11.73 11.55 11.73 11.73 11.73 11.73 11.55 15

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5

CAT DUO-CONE SEALS TOOLS Seal Groups 9W-3732 137-2429 145-8032 171-5898 1C-9747 3T-9117 6T-8437 9G-5319 9G-5349 9W-4651 9W-5979 7T-2459 125-5538 174-4874 336-7869 446-1424 118-2900 130-6889 163-7368 186-3277 314-4122 373-1647 383-1597 417-7857 6Y-0857 6Y-6275 9G-5347 9W-5978 207-1571 3T-8500 6T-8434 9G-5321 9W-4652 166-8815 305-7976 255-2272 314-4120 9G-5323 6Y-0855 6Y-6273 133-0441 137-2428 149-8434 213-4737 314-4119 341-8543 6T-4316

Seal Ring Class D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D

Seal Ring Toric CrossOD (mm) Angle (mm) Section (mm) 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 292.86 310.86 328 328 328 328 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 346.46 347.5 368.75 394.1 394.1 394.1 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46 394.46

8 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 8 8 8 8 8 8 8 8 8 8 8 8 15 15 15 15 15 15 20 15.3 15.3 15.3 8 8 15 15 15 15 15 15 15

12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7

Installation Tool


1U-6435 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 1U-6434 220-5726 173-6703 173-6703 173-6703 173-6703 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5934 1U-5933 1U-5933 1U-5933 1U-5933 1U-5933 1U-5933 317-3806 8T-9206 8T-9206 8T-9206 8T-7789 8T-7789 8T-9206 8T-9206 8T-9206 8T-9206 8T-9206 8T-9206 8T-9206


24

15 11.55 11.55 11.55 11.77 11.77 11.55 11.77 11.77 11.55 11.77 11.55 11.83 11.83 11.83 11.45 15 15 15.17 15 15.17 15 15 15 15 15 15.17 15.17 11.88 11.88 11.55 11.88 11.55 11.55 11.4 12.1 12.1 12.1 15 15 11.55 11.55 11.55 11.55 11.55 11.55 11.55

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

CAT DUO-CONE SEALS TOOLS Seal Groups 6T-8433 314-4128 212-2784 205-9025 4D-8960 137-4343 195-3495 195-9706 314-4126 319-3887 365-4924 214-7880 365-4922 147-5509 297-9546 6T-6802 172-5284 365-4920 8E-6327 147-5510 314-4130 433-1348 449-7480 378-0592 314-4132 314-4134 449-7481

Seal Ring Class D D D D D D D D D D D D D D D D D D D D D D D D D L L

Seal Ring Toric CrossOD (mm) Angle (mm) Section (mm) 394.46 427.2 457.2 457.2 457.2 458.36 458.36 458.36 458.36 482.6 482.6 533.4 533.4 534 534 534 567.94 567.94 567.94 700 700 700 700 806.72 865 939.8 939.8

15 15 8 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 16 16 16

12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 16 16

Installation Tool


8T-9206 285-8787 176-1724 8T-0531 8T-0531 8T-0531 8T-0531 8T-0531 8T-0531 340-0988 340-0988 140-7642 140-7642 140-7642 140-7642 140-7642 9U-5691 9U-5691 9U-5691 4C-6582 4C-6582 4C-6582 4C-6582 264-5067 4C-4907 149-0974 149-0974


25

11.55 11.5 15 11.55 11.55 11.54 11.54 11.54 11.54 11.55 11.55 11.55 14.55 14.55 14.55 14.55 11.55 11.55 11.55 13.65 13.65 13.65 13.78 13.78 13.89 17.74 17.74

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2 2

CAT DUO-CONE SEALS INSTALLATION Cat Duo-Cone Seal Assembly Contents:

Housing Preparation

• (2) Metal Seal Rings • (2) Elastomeric Toric Rings

The housing components that contact the rubber toric rings (3 and 4) must be free from foreign material (oil, grease, dirt, metal chips, dust or lint particles, etc.) before installing the seal. This should be done using a lint-free wipe and a non-petroleum based solvent. Dry with a clean wipe.

Terminology

Remove any foreign material from the rubber torics (2), the ramps (7) and the lips (8) of both seal rings. This should also be done with a lint-free wipe and a non-petroleum based solvent. Dry with a clean wipe.

1. Seal Ring 2. Rubber Toric 3. Housing Retainer Lip 4. Housing Ramp 5. Seal Ring Housing

Place the rubber torics on the metal seal ring at the bottom of the seal ring ramp and against the retaining lip.

6. Seal Ring Face 7. Seal Ring Ramp 8. Seal Ring Retaining Lip 9. Installation Tool

Handling the Seals The idea is to protect the seal face. The more precausions taken, the more likely the seals will last in the eld.

Make sure the rubber toric is straight on the seal ring and not twisted. Be careful not to nick or cut the torics during the assembly, as this can cause leaks.

Staging When staging, have the seal package on the top shelf of the kit cart or on a atbed kit cart. (Reasoning: the seals need to be removed from the packaging from the center aps)

Put the installation tool onto the metal seal ring and rubber toric. Lightly dampen the lower half of the rubber toric with the appropriate assembly lubricant. Techniques to dampen the toric include wiping with a lint-free towel, lubricating using a clean foam brush, or dipping in a container lined with towels saturated in the assembly lubricant (as shown).

Stacking Make sure seal packages are not stacked more than 5 high to reduce the risk of tipping during transit. (No banding or wracked straps should be used)

Package Removal Do not remove the seal from the secondary packaging when transporting the seal. This will help ensure the seal does not get damaged and protects it from contamination. Remove seal from the center aps of the packaging, allowing more access to the seal and reduce the risk of the seals sliding against each other or another surface causing damage to the seal. Cut the center tape, making sure the knife point is not going to cut the toric or seal. (Use of a safety knife is the best tool for this procedure)

Seal groups with silicone torics can be assembled using a freezer to slightly contract the toric rings. Seal groups should be placed in a freezer for 5 minutes at -40oC to -18oC prior to installation. Contraction will be sufcient to allow installation. Groups should warm to room temperature prior to further assembly.

26

CAT DUO-CONE SEALS INSTALLATION Approved Assembly Lubricants

The rubber toric can twist if it is not wet all around during installation or if there are burrs or ns on the retaining lip of the housing. Twists, misalignment, and bulges of the toric (as shown) will result in seal failure. If correct installation is not obvious, remove the seal from the housing and repeat process.

• Isopropyl Alcohol* • Houghto-Grind 60 CT • Quaker ® Solvo Clean 68-RAH (*) All applicable safety and disposal guidelines for ammable liquids must be followed.

The rubber torics must never slip on the ramps of either the seal ring or the housing. To prevent slippage, allow adequate evaporation time for the lubricant before proceeding with further assembly. Once correctly in place, the rubber toric must roll on the ramp only. The following shows incorrect installations resulting in cocked seals.

Note: Do not use Stanosol or any other liquid that leaves an oil lm and/or does not evaporate quickly.

Installation Process With the lower half of the rubber toric still wet, use the installation tool to position the seal ring and the rubber toric squarely against the application housing (as shown). 9 1

2

3

For smaller diameter seals, use sudden and even pressure to push the rubber toric under the retaining lip of the housing. For larger diameter seals, which will not press in with sudden and even pressure, it is acceptable to work the toric past the retaining lip by starting one side and tapping the opposite side of the installation tool with a rubber mallet until it is engaged past the retaining lip of the housing.

Wipe the face of each seal ring using a lint-free wipe. No particles of any kind are permissible on the sealing surfaces. (Even a hair can hold the seal faces apart and cause a leak)

Check the assembled height variation (A) in a least four places, 90 o apart, use a caliper, toolmakers’ ruler or any other calibrated measuring device. A

The difference in height around the ring must not be more than 1.0 mm. If small adjustments are necessary, do not push or pull directly on the seal ring. Use the installation tool to push down and your ngers to pull up uniformly on the rubber toric and seal ring.

Apply a thin lm of oil on the entire seal face of one or both seals using a lint-free applicator. Oil must not contact surfaces other than the sealing face.

27

CAT DUO-CONE SEALS INSTALLATION Final Assembly While completing the nal assembly of the unit, make sure that both housings are in correct alignment and are concentric. Slowly bring the two housings together. High impact can scratch or break the seal components. 1

5

If the rubber toric slips at any location, it will twist, causing the seal rings to cock. Any wobbling motion of the seal is an indication of cocked seals and can cause dirt to enter by pumping mud past the torics. The following examples show the effects of a cocked seal group.

A

B

X

Y

The above depicts how the torics have slipped instead of rolling on the left hand side of the seal. The following shows the same seal after the bottom half is rotated 180 o.

A

B

Y

X

28

CAT HEAVY DUTY DUAL FACED SEALS Break Edge 0.62 (1.57) TYP

C G E

0.65 (1.85) x 45˚ TYP 0.25 (1.64) J

øB

øF

Class K Cat Heavy Duty Dual Faced Seals uses a square bore housing design and a Belleville Washer load ring to provide loads to the metal seal faces.

Part No. 132-0358 132-0362 132-0363 170-3452 192-0052 132-0365 132-0367 132-0368 132-0369 132-0371 215-6276 215-6277 215-6278 132-0377 132-0379 132-0380 132-0382 132-0383 132-0385 132-0386 132-0388 132-0389 215-6279 215-6280 265-5193 269-3358 132-0397 132-0399 132-0400 132-0402 132-0404 132-0407 132-0415 132-0416 132-0417 132-0418 192-0061

OD

Smaller Outer Dia.

Shaft Dia.

Seal Ring

61.6 61.6 61.6 61.6 65.08 65.08 65.08 65.08 65.08 65.08 65.08 65.08 65.08 73 73 86.36 86.36 86.36 86.36 86.36 86.36 86.36 86.36 86.36 90 90 92.48 92.48 92.48 92.48 92.48 92.48 92.48 92.48 92.48 92.48 92.48

46.86 46.86 46.86 46.86 50.86 50.86 50.86 50.86 50.86 50.86 50.86 50.86 50.86 58.27 58.27 67.46 67.46 67.46 67.46 67.46 67.46 67.46 67.46 67.46 76 76 73.81 73.81 73.81 73.81 73.81 73.81 73.81 73.81 73.81 73.81 73.81

42.88 42.88 42.88 42.88 46.02 46.02 46.02 46.02 46.02 46.02 46.02 46.02 46.02 53.98 53.98 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 73.92 73.92 69.85 69.85 69.85 69.85 69.85 69.85 69.85 69.85 69.85 69.85 69.85

Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6

Belleville Washer Nitrile LT-NBR LT-NBR LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR LT-NBR LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR LT-NBR LT-NBR LT-NBR LT-NBR Nitrile FKM Nitrile Nitrile Nitrile Nitrile LT-NBR LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile


29

CAT HEAVY DUTY DUAL FACED SEALS Part No. 215-6281 215-6282 132-0432 215-6284 215-6285 215-6286 215-6287 132-0410 138-4162 132-0422 132-0424 245-4631 444-1244 458-6657 253-1727 377-2188 132-0433 132-0435 132-0437 132-0438 132-0440 132-0442 215-6283 250-4366 266-3142 377-2182 439-2605 132-0447 132-0448 140-9881 215-6288 215-6289 215-6290 132-0460 132-0462 132-0463 132-0464 132-0466 132-0467 132-0469 185-8643 199-7214 132-0471 132-0473 132-0475 132-0476 132-0479 132-0480

OD

Smaller Outer Dia.

Shaft Dia.

Seal Ring

92.48 92.48 96.61 98.45 98.45 98.45 98.45 98.45 98.45 100.33 100.33 100.33 100.33 100.33 104 104 106.55 112.06 112.06 112.06 112.06 112.06 112.06 112.06 112.06 112.06 112.06 119.46 119.46 119.46 119.46 119.46 119.46 123.83 123.83 123.83 123.83 123.83 123.83 123.83 123.83 123.83 132.84 132.84 132.84 132.84 132.84 132.84

73.81 73.81 83 74.22 74.22 74.22 74.22 74.22 74.22 82.55 82.55 82.55 82.55 82.55 88 88 90.25 94.64 94.64 94.64 94.64 94.64 94.64 94.64 94.64 94.64 94.64 94.06 94.06 94.06 94.06 94.06 94.06 104.78 104.78 104.78 104.78 104.78 104.78 104.78 104.78 104.78 114.3 114.3 114.3 114.3 114.3 114.3

69.85 69.85 78 59.56 59.56 59.56 59.56 69.85 69.85 77.8 77.8 77.8 77.8 77.8 83.5 83.5 86.36 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 98.42 98.42 98.42 98.42 98.42 98.42 98.42 98.42 98.42 109.53 109.53 109.53 109.53 109.53 109.53

Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 C6 Ni-Hard Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite

Belleville Washer LT-NBR LT-NBR Ring Only LT-NBR LT-NBR LT-NBR LT-NBR Nitrile Nitrile Nitrile Nitrile FKM LT-NBR FKM FKM LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR LT-NBR FKM Nitrile FKM FKM Nitrile Nitrile FKM LT-NBR LT-NBR LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR Nitrile Nitrile Nitrile LT-NBR Nitrile LT-NBR


30


OD

Smaller Outer Dia.

Shaft Dia.

Seal Ring

132.84 132.84 138.91 138.91 142.24 142.24 142.24 144.15 144.15 144.15 144.15 144.15 144.4 155.07 155.07 155.07 155.07 155.07 155.58 155.58 155.98 162.91 165.1 165.1 167.49 167.64 167.64 167.95 168.3 168.3 168.3 168.3 168.3 168.3 168.3 168.3 179.86 179.86 179.86 180.34 180.34 184.15 184.15 195.07 195.07 195.07 195.07 195.07

114.3 114.3 117.86 117.86 114.3 114.3 114.3 123.83 123.83 123.83 124.33 124.33 126.37 133.35 133.35 133.35 133.35 133.35 134.37 134.37 124.33 144.17 142.88 142.88 147.32 142.88 142.88 145.54 149.4 149.4 149.4 149.4 149.4 149.4 149.4 149.4 154.46 154.46 154.46 154.94 154.94 162.86 162.86 168.91 168.91 168.91 168.91 168.91

109.53 109.53 114.3 114.3 109.53 109.53 109.53 117.48 117.48 117.48 117.48 117.48 117.48 128.57 128.57 128.57 128.57 128.57 128.57 130.81 117.48 140.2 137.16 137.16 144.02 139.7 139.7 142.88 142.88 142.88 142.88 142.88 142.88 142.88 142.88 142.88 149.23 149.23 149.23 157.18 157.18 158.75 158.75 161.93 161.93 161.93 161.93 161.93

Stellite C6 Stellite Stellite Stellite C6 C6 Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite

Belleville Washer Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR Nitrile Nitrile Nitrile Nitrile Nitrile FKM Nitrile Nitrile Nitrile Nitrile LT-NBR FKM Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile FKM LT-NBR Nitrile


31


OD

Smaller Outer Dia.

Shaft Dia.

Seal Ring

195.07 195.07 196.85 196.85 207.16 207.16 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 214.55 220.68 220.68 220.68 220.68 222.25 222.25 229.49 229.49 229.49 229.49 229.49 229.49 229.49 242.09 242.09 245.75 245.75 245.75 245.75 249.23 260.35 260.35 261.93 261.93 270.51 270.51 273.05 273.05

168.91 168.91 174.24 174.24 179 179 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 194.18 195.83 198.12 198.12 198.12 198.12 193.73 193.73 203.84 203.84 203.84 203.84 203.84 203.84 203.84 215 215 225.43 225.43 225.43 225.43 215.14 227.33 227.33 238.5 244.55 247.65 247.65 241.3 241.3

161.93 161.93 169.06 169.06 171.45 171.45 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 188.93 190.58 192.07 192.07 192.07 192.07 188.93 188.93 198.12 198.12 198.12 198.12 198.12 198.12 198.12 209.55 209.55 220.68 220.68 220.68 220.68 209.55 220.68 220.68 236.2 240.15 242.87 242.87 236.52 236.52

Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Ni-Hard C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Formed Stellite Stellite Stellite Stellite

Belleville Washer Nitrile FKM Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile FKM Nitrile Nitrile FKM Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile FKM Nitrile Nitrile FKM Nitrile FKM Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR Nitrile Nitrile Nitrile Nitrile LT-NBR Nitrile Nitrile Nitrile Nitrile


32

CAT HEAVY DUTY DUAL FACED SEALS Part No. 132-0599 132-0601 197-9203 344-3837 132-0609 132-0610 132-0611 132-0613 132-0617 133-0447 164-0341 422-0069 132-0615 148-9594 161-4456 132-0625 132-0626 132-0627 132-0631 132-0632 132-0633 132-0634 132-0635 203-0340 132-0636 132-0637 149-3957 132-0642 132-0643 132-0646 132-0639 139-5949 132-0649 133-0510 132-0650 205-9683 176-1164 132-0651 132-0654 132-0657 132-0652 132-0653

OD

Smaller Outer Dia.

Shaft Dia.

Seal Ring

273.05 273.05 273.05 273.05 285.75 285.75 304.8 304.8 322.58 322.58 322.58 322.58 329.31 352.43 352.43 391.16 391.16 391.16 391.16 391.16 391.16 391.16 391.16 391.16 413.46 413.46 458.22 469.9 469.9 469.9 481.33 481.33 529.5 529.5 531 531 531 651.24 651.24 651.24 782.3 782.3

241.3 241.3 241.3 241.31 257.18 257.18 283.21 283.21 283.21 283.21 283.21 283.21 301.63 320.05 321 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 355.6 379.73 379.73 429.64 441.86 441.86 441.86 438.15 441.33 491.8 491.8 492.9 492.9 497.9 620 620 620 749.4 749.4

236.52 236.52 236.52 73.92 250.82 250.83 276.23 276.23 276.23 276.23 276.23 276.23 295.28 314.96 314.96 349.25 349.25 349.25 349.25 349.25 349.25 349.25 349.25 349.25 374.65 374.65 426.72 434.98 434.98 434.98 431.16 434.98 485.78 485.78 485.78 485.78 490.78 606.43 606.43 606.43 736.6 736.6

Stellite Stellite Stellite Jinsung Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Stellite Stellite Stellite Stellite Stellite Ni-Hard Ni-Hard Stellite Stellite Stellite Stellite Stellite Stellite Stellite Stellite C6 Stellite Stellite Ni-Hard Ni-Hard Ni-Hard Stellite Stellite Stellite C6 C6

Belleville Washer Nitrile Nitrile FKM Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT-NBR Nitrile Nitrile Nitrile Nitrile FKM Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile FKM Nitrile FKM Rubber Nitrile FKM FKM Nitrile Nitrile Nitrile LT-NBR Nitrile FKM Nitrile Nitrile FKM Nitrile Nitrile FKM


33

CAT HEAVY DUTY DUAL FACED SEALS SERVICE KIT OD

Field Kit No.

Washer Matl.

Washer 1 No.

61.6 61.6 61.6 65.08 65.08 65.08 73 86.36 86.36 92.86 92.86 98.83 98.83 100.33 100.33 100.33 112.45 112.45 112.45 119.46 123.83 123.83 123.83 132.84 132.84 132.84 132.84 144.15 155.58 155.58 165.1 167.49 168.28 168.28 179.86 184.15 195.07 195.07 195.07 196.85 207.16 214.55 214.55 214.55

132-0357 170-0734 174-9900 132-0366 132-0373 132-0370 132-0378 132-0381 132-0384 132-0398 132-0401 132-0412 132-0414 132-0421 132-0423 132-0429 132-0436 132-0457 132-0439 132-0446 132-0461 132-0465 132-0468 132-0472 132-0477 132-0478 147-2281 132-0489 132-0501 132-0504 132-0511 132-0526 132-0517 132-0523 132-0530 132-0533 132-0539 132-0540 132-0541 132-0548 5E-9812 132-0556 133-0460 132-0557

Nitrile LT Nitrile Viton Nitrile LT Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile LT Nitrile Viton Nitrile Nitrile LT Nitrile Nitrile Nitrile Nitrile Viton Nitrile Nitrile Nitrile Nitrile Nitrile LT Nitrile Viton Nitrile Nitrile Nitrile Nitrile Silicone Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Viton Nitrile Nitrile Nitrile Viton Nitrile

132-0860 132-5586 132-5593 132-0824 132-5595 132-0855 132-0865 132-0822 132-0853 132-0827 132-0859 141-1088 132-5596 132-0832 132-0864 132-5589 132-0829 132-0858 132-0861 132-5594 132-0890 132-0826 132-0857 132-0891 132-0866 132-0848 141-4932 132-0856 132-0835 132-0867 132-5568 132-5601 132-0868 132-0876 132-0854 132-0886 132-0878 132-0859 132-5563 132-0887 132-0893 132-0838 132-5597 132-0872

Washer 2 No.

132-0855

132-0853 132-0859

132-0864

132-0861

132-0857

132-5587

132-0867

132-0878

132-0872 132-0872

Contact Caterpillar prior to ordering a feld service kit at [email protected]

34

CAT HEAVY DUTY DUAL FACED SEALS SERVICE KIT OD

Field Kit No.

Washer Matl.

Washer 1 No.

220.68 220.68 222.25 229.49 229.49 229.49 242.09 245.75 260.35 261.92 270.51 273.05 273.05 322.58 329.31 352.43 391.16 391.16 413.46 469.9 481.33 529.46 663.58 663.58 780.19

132-0567 132-0566 132-0562 132-0574 132-0575 132-0576 132-0583 132-0589 132-0593 171-1188 132-0606 132-0598 132-0602 133-0465 132-0618 132-0619 132-0628 132-0629 132-0638 132-0644 132-0640 133-0461 132-0655 132-0656 148-3471

Nitrile Nitrile Nitrile Viton Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Viton Viton Viton Nitrile Nitrile Nitrile Viton Nitrile

132-0888 132-0841 132-5566 132-0830 132-0831 132-0863 132-0882 132-0873 132-0897 155-4091 132-0889 132-0881 132-5562 132-5590 132-0896 132-0899 132-0877 132-0900 132-5577 132-5592 132-0871 132-0875 132-5564 132-5581 132-5567

Washer 2 No. 132-0888 132-0862 132-0863

Contact Caterpillar prior to ordering a feld service kit at [email protected]

35

CAT HEAVY DUTY DUAL FACED SEALS INSTALLATION Cat Heavy Duty Dual Face Seal Assembly Contents:

Service Kit Contents:

Remove seal from the center aps of the packaging, allowing more access to the seal and reduce the risk of the seals sliding against each other or another surface causing damage to the seal. Cut the center tape, making sure the knife point is not going to cut the toric or seal. (Use of a safety knife is the best tool for this procedure)

1. (1) Seal Group 2. Installation Instruction

Housing Preparation

1. (2) Metal Seal Rings 2. (2) Rubber Belleville Washers

The housing components that contact the Belleville Washers must be free from foreign material (oil, grease, dirt, metal chips, dust or lint particles, etc.) before installing the seal. This should be done using a lint-free wipe and a non-petroleum base solvent. Dry with a clean wipe.

Field Kit Contents: 1. (2) Rubber Belleville Washers 2. Installation Instructions

Terminology Belleville Washers

Seal rings must be handled with care. Machined seal faces must not be damaged or scratched. All parts are to be free of grease, oil, dirt and scale.

Square Bore

Seal Preparation Shaft

Belleville Washers should be installed ush against the inside shoulder of the metal sealing rings.

Metal Sealing Ring

Sealing Surface Flush

Handling the Seals The idea is to protect the seal face. The more precausions taken, the more likely the seals will last in the eld.

Installation Process Install each half seal (Belleville Washer and sealing ring) into the housing by carefully pushing on the seal half until it is fully seated. Check to be sure that the seal is not cocked and that the washer is seated evenly at the bottom of the bore. If the seal is a single barb design, the barbed half goes in the suspended housing to insure no movement of the seal half during the assembly process.

Staging When staging, have the seal package on the top shelf of the kit cart or on a atbed kit cart. (Reasoning: the seals need to be removed from the packaging from the center aps)

Stacking Make sure seal packages are not stacked more than 5 high to reduce the risk of tipping during trans-it. (No banding or wracked straps should be used)

Oil Lightly

Package Removal

Push

Do not remove the seal from the secondary packaging when transporting the seal. This will help ensure the seal does not get damaged and protects it from contamination.

36

CAT HEAVY DUTY DUAL FACED SEALS INSTALLATION After installing the seal halves into the unit, wipe both metal sealing faces clean with a lint-free wipe. Apply a thin lm of oil to the sealing faces with a lint free applicator. Oil must not contact surfaces other than the sealing faces.

Final Assembly While completing the nal assembly of the unit, make sure that both housings are in correct alignment and are concentric. Observe carefully that the rubber rings do not unseat from the bottom of the housing. Slowly bring the two housings together. (High impact can scratch or break the seal components) To set the seals, hold one-half of the assembly stationary while rotating the other member a minimum of ten complete revolutions. This is very important!

Contact Caterpillar with your seal questions at [email protected]

37

NOTES:

38

APPLICATION DATA SHEET Company Name__________________________________________________________________________ Address _____________________________________ City ______________________________________ State/Province____________________ Zip / Postal Code ____________ Country _____________________ Contact Name ___________________________________________________________________________ Telephone ____________________________________ Email ___________________________________ Description of proposed seal application ______________________________________________________ _______________________________________________________________________________________ Action Rotating

Oscillating

Normal rotating speed ________________ RPM

Angular arc ___________ degrees

Maximum rotating speed ______________ RPM

Frequency ____________ cycles / minute

Duration of maximum RPM ____________ minutes

Duration of motion ______ seconds

Time to reach maximum RPM __________ seconds Sealing System Shaft size or internal component diameter ________ mm Is seal exposed to the environment? __________ Radial tolerance stack ________________________ mm Axial tolerance stack ___________________ mm Pressure Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) ______ If pressurized, where is the pressure (inside / outside / both)? _____________________________________ Lubrication Type of lubricant to be used ________________________________________________________________ List other contacting substances to seal (e.g. grease) ____________________________________________ What is the oil level with relation to the shaft centerline? (mm) _____________________________________ Normal operating temperature _______________ °C Maximum operating temperature _______________ °C Operating Environment Prolonged muddy conditions? ____________________Description ________________________________ Prolonged abrasive conditions (e.g. quarry)? ____________ Description _____________________________ Prolonged high temperatures (above 100°C)? ________ Prolonged cold temperatures (below 0°C) _______ Other (e.g. landll) _______________________________________________________________________ Assembly Drawing To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint Gap distance between seals (U-gap) _________________________________________________________ To check design for simplicity, ease of assembly, and exposure to and protection from outside environment Anticipated Annual Volume Anticipated Annual Volume: Year 1:_______________________, Year 2:_______________________, Year 3: _____________________

39

APPLICATION DATA SHEET SEAL AREA DATA:

Send data sheet to Caterpillar at [email protected]

40

APPLICATION DATA SHEET Company Name__________________________________________________________________________ Address _____________________________________ City ______________________________________ State/Province____________________ Zip / Postal Code ____________ Country _____________________ Contact Name ___________________________________________________________________________ Telephone ____________________________________ Email ___________________________________ Description of proposed seal application ______________________________________________________ _______________________________________________________________________________________ Action Rotating

Oscillating

Normal rotating speed ________________ RPM

Angular arc ___________ degrees

Maximum rotating speed ______________ RPM

Frequency ____________ cycles / minute

Duration of maximum RPM ____________ minutes

Duration of motion ______ seconds

Time to reach maximum RPM __________ seconds Sealing System Shaft size or internal component diameter ________ mm Is seal exposed to the environment? __________ Radial tolerance stack ________________________ mm Axial tolerance stack ___________________ mm Pressure Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) ______ If pressurized, where is the pressure (inside / outside / both)? _____________________________________ Lubrication Type of lubricant to be used ________________________________________________________________ List other contacting substances to seal (e.g. grease) ____________________________________________ What is the oil level with relation to the shaft centerline? (mm) _____________________________________ Normal operating temperature _______________ °C Maximum operating temperature _______________ °C Operating Environment Prolonged muddy conditions? ____________________Description ________________________________ Prolonged abrasive conditions (e.g. quarry)? ____________ Description _____________________________ Prolonged high temperatures (above 100°C)? ________ Prolonged cold temperatures (below 0°C) _______ Other (e.g. landll) _______________________________________________________________________ Assembly Drawing To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint Gap distance between seals (U-gap) _________________________________________________________ To check design for simplicity, ease of assembly, and exposure to and protection from outside environment Anticipated Annual Volume Anticipated Annual Volume: Year 1:_______________________, Year 2:_______________________, Year 3: _____________________

41

APPLICATION DATA SHEET SEAL AREA DATA:

Send data sheet to Caterpillar at [email protected]

42

seal cat.pdf

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