Sodium silicate by atmospheric changes”.[8][9] Von Wagner distinguished soda, potash, double (soda and potash), and fixing (i.e., stabilizing) stabilizing) as types of water water glass. The fixing type was “a mixture of silica well saturated with potash water glass Sodium silicate is the common name for compounds and a sodium silicate” used to stabilize inorganic water with with the formu ormula la Na2 (SiO2 )O. )O. A well well kno known mem member ber of colo colorr pigm pigmen ents ts on ce ceme ment nt work work for outdo outdoor or sign signss and mumuthis series is sodium metasilicate, metasilicate, Na2 SiO3 . Also known rals. as waterglass or liquid glass, these materials are available able in aqueo aqueous us solu soluti tion on and in soli solid d form. orm. The pure pure comcompositi positions ons are colourl colourless ess or white, white, but comme commerci rcial al samples samples Proper erti ties es are often greenish or blue owing to the presence of iron- 2 Prop containing impurities. They are used in cements, passive fire protection, protection , tex- Sodium silicate is a white powder that is readily soluan alkaline solution. solution. It is one of tile and lumber processing, refractories processing, refractories,, and automobiles. ble in water, producing an alkaline Sodium carbonate and carbonate and silicon silicon dioxide react dioxide react when molten a number of related compounds which include sodium orthosilicate,, Na4 SiO4 , sodium pyrosilicate orthosilicate sodium pyrosilicate,, Na6 Si2 O7 , to form sodium silicate and carbon and carbon dioxide: dioxide:[1] and others. All are glassy are glassy,, colourless and soluble in water. Na2 CO3 + SiO2 → Na2 SiO3 + CO2 Sodium silicate is stable in neutral in neutral and and alkaline alkaline solutions. solutions . In acidic In acidic solutions, solutions, the silicate the silicate ion ion reacts with hydrogen Anhydrous sodium silicate contains a chain polymeric ions to form silicic form silicic acid, acid, which when heated and roasted anion anion compo composed sed of corne cornerr share shared d {SiO {SiO4 } tetra tetraheheforms silica forms silica gel, gel, a hard, glassy substance. dral, and not a discrete SiO3 2− ion.[1] In addition to the anhydr anhydrous ous form, form, there there are hydrat hydrates es with the formula mula Na2 SiO3 ·nH2 O (whe (where re n = 5, 6, 8, 9) whi which Produc ucti tion on contain contain the discrete discrete,, approxi approximat matel elyy tetrahe tetrahedral dral anion anion 3 Prod SiO2 (OH)2 2− with with water of hydrati hydration. on. For exampl example, e, the commercially available sodium silicate pentahydrate Sodium silicate is commonly manufactured using a reacNa2 SiO3 ·5H2 O is formulated as Na 2 SiO2 (OH)2 ·4H2 O tion in liquid phase or in solid phase. Both processes use and the nonahydrate Na2 SiO3 ·9H2 O is formulated as alkaline and quartz sand as raw materials. Na2 SiO2 (OH)2 ·8H2 O.[2] “E550” redirects redirects here. For the Italian locomoti locomotive, ve, see FS Class E550. E550.
In indust industry, ry, the the vari variou ouss grade gradess of sodiu sodium m sili silica cate te are charcharacterized by their SiO2 :Na2 O weight ratio (weight ratios can be converted to molar ratios by multiplication with 1.032) 1.032),, which which can vary vary betw betwee een n 2:1 and 3.75:1 3.75:1..[3] Grades with this ratio below 2.85:1 are termed 'alkaline'. Those with a higher SiO2 :Na2 O ratio are described as 'neutral'.
A mixt mixture ure of caust caustic ic soda, soda, quartz quartz sand, sand, and wate waterr are preprepared in a mixing tank, then fed into a reactor, where steam is introduced. The reaction reaction is n SiO2 + 2 NaOH → Na 2 O•nSiO2 + H2 O
1
3.2
3.1
Histor tory
Liqu Liquid id phase phase
Solid Solid phase phase (thermal (thermal proces process) s)
Sodium carbonate and sodium and sodium sulfate melt at temperaWater Glass[4] was defined in Von Wagner’s Manual of tures far below that of silica silica.. (<900 (<900 °C vs >160 >1600 0 °C) Chemical Technology (1892 translation) as any of the solEither is melted, and silica dissolved into the molten mauble alkaline uble alkaline silicates, silicates, first observed by Jean by Jean Baptist van terial, where it reacts to form sodium silicate. Helmont circa Helmont circa 1640 as a fluid substance made by melting sand with excess alkali.[5][6] Glauber Glauber made made what he Na2 CO3 + x SiO2 → (Na2 O)•(SiO2 )ₓ + CO2 termed “liquor silicum” in 1646 from potash from potash and and silica silica..[7] Johann Nepomuk von Fuchs, Fuchs, in 1818, obtained what is now known as water glass by treating silicic treating silicic acid with acid with an 2 Na2 SO4 + C + 2 SiO2 → 2 Na2 SiO3 + 2 SO2 alkali, the result being soluble soluble in water, “but not affe affected cted + CO 2 1
2
4
4
USES
Uses
sodium silicate (doubly negatively charged anion accompanied by two sodium cations) and they subsequently ag[3] In 1990, 4M tons of alkali metal silicates were produced. gregate. This process is called coagulation/flocculation. The main applications were in detergents, paper, water treatment, and construction materials. [3]
4.6
4.1
Adhesive
The largest application of sodium silicate solutions is a cement for producing cardboard.[3] When used as a paper cement, the tendency is for the sodium silicate joint eventually to crack within a few years, at which point it no longer holds the paper surfaces cemented together.
4.2
Drilling fluids
Sodium silicate is frequently used in drilling fluids to stabilize borehole wells and to avoid the collapse of bore walls. It is particularly useful when drill holes pass through argillaceous formations containing swelling clay minerals such as smectite or montmorillonite.
Refractory use
Water glass is a useful binder of solids, such as vermiculite and perlite. When blended with the aforementioned lightweight aggregates, water glass can be used to make hard, high-temperature insulation boards used for refractories, passive fire protection and high temperature insulations, such as moulded pipe insulation applications. When mixed with finely divided mineral powders, such as vermiculite dust (which is common scrap from the exfoliation process), one can produce high temperature adhesives. The intumescence disappears in the presence of finely divided mineral dust, whereby the waterglass becomes a mere matrix. Waterglass is inexpensive and abundantly available, which makes its use popular in many refractory applications.
4.7
Dye auxiliary
Sodium silicate solution is used as a fixative for hand dye4.3 Concrete and general masonry treat- ing with reactive dyes that require a high pH in order to react with the textile fiber. After the dye is applied ment to a cellulose-based fabric, such as cotton or rayon, or onto silk, it is allowed to dry, after which the sodium siliConcrete treated with a sodium silicate solution helps to cate is painted on to the dyed fabric, covered with plastic significantly reduce porosity in most masonry products to retain moisture, and left to react for an hour at room such as concrete, stucco, plasters. A chemical reaction temperature. [10] occurs with the excess Ca(OH) 2 (portlandite) present in the concrete that permanently binds the silicates with the surface making them far more durable and water repel- 4.8 Niche and hobby uses lent. It is generally advised to apply this treatment only after the initial cure has taken place (7 days or so depend- 4.8.1 Passive fire protection (PFP) ing on conditions). These coatings are known as silicate mineral paint. Sodium silicates are inherently intumescent. They come in prill (solid beads) form, as well as the liquid, water glass. The solid sheet form (Palusol) must be water4.4 Detergent auxiliaries proofed to ensure long-term passive fire protection. It is used in detergent auxiliaries like complex sodium disilicate and modified sodium disilicate. The detergent granules gain their ruggedness from a coating of silicates.[3]
4.5
Water treatment
Standard, solid, bead form sodium silicates have been used as aggregate within silicone rubber to manufacture plastic pipe firestop devices. The silicone rubber was insufficient waterproofing to preserve the intumescing function and the products had to be recalled, which is problematic for firestops that are concealed behind drywall in buildings. Pastes for caulking purposes are similarly unstable. This too has resulted in recalls and even litigation. Only 3M's “Expantrol” version, which has an external heat treatment that helps to seal the outer surface, as part of its process standard, has achieved sufficient longevity to qualify for DIBt approvals in the US for use in firestopping
Water glass is used as coagulant/flocculant agent in waste water treatment plants. Waterglass binds to colloidal molecules, creating larger aggregates that sink to the bottom of the water column. The microscopic negatively charged particles suspended in water interact with sodium silicate. Their electrical double layer collapses due to Not unlike other intumescents, sodium silicate, both in the increase of ionic strength caused by the addition of bead form and in liquid form are inherently endothermic,
4.8
3
Niche and hobby uses
prill form. The absence in the US of mandatory aging tests, whereby PFP systems are made to undergo system performance tests after the aging and humidity exposures, are at the root of the continued availability, in North America, of PFP products that can become inoperable within weeks of installation. Indiscriminate use of sodium silicates without proper waterproofing measures are contributors to the problems and risk. When sodium silicates are adequately protected, they function extremely well and reliably for long periods. Evidence of this can be seen in the many DIBt approvals for plastic pipe firestop devices using Palusol, which use waterproofed sodium silicate sheets. 4.8.2
Food preservation
Expantrol proprietary sodium silicate suspended in an about 6.5 mm thick layer of red rubber, type 3M FS195, inserted into a metal pipe, then heated, to demonstrate hard char intumescence , strong enough to shut a melting plastic pipe.
World War I poster suggesting the use of waterglass to preserve eggs (lower right).
Palusol based intumescent plastic pipe device used for commercial firestopping.
due to liquid water in the water glass and hydrates in the
Sodium silicate was also used as an egg preservation agent through the early 20th century with large success. When fresh eggs are immersed in it, bacteria which cause the eggs to spoil are kept out and water is kept in. Eggs can be kept fresh using this method for up to five months. When boiling eggs preserved this way, it is well advised to pin-prick the egg to allow steam to escape because the shell is no longer porous. [11]
4
4.8.3
4
Metal repair
Sodium silicate is used, along with magnesium silicate, in muffler repair and fitting paste. When dissolved in water, both sodium silicate and magnesium silicate form a thick paste that is easy to apply. When the exhaust system of an internal combustion engine heats up to its operating temperature, the heat drives out all of the excess water from the paste. The silicate compounds that are left over have glass-like properties, making a temporary, brittle repair.
4.8.5
Automotive repair
Homebrewing
Sodium silicate flocculant properties are also used to clarify wine and beer by precipitating colloidal particles. But as a clearing agent sodium silicate (water glass) is sometimes confused with isinglass which is prepared from collagen extracted from the dried swim bladders of sturgeon and other fishes. Eggs preserved in a bucket of waterglass gel, and their shells, are sometimes also used (baked and crushed) to clear wine.[14] 4.8.6
4.8.4
USES
Aquaculture
Sodium silicate gel is also used as a substrate for algal growth in aquaculture hatcheries.
Sodium silicate is also used currently as an exhaust system joint and crack sealer for repairing mufflers, resonators, tailpipes and other exhaust components, with and without fiberglass reinforcing tapes. In this application, the sodium silicate (60-70%) is typically mixed with kaolin (40-30%), an aluminium silicate mineral, in order to make the sodium silicate “glued” joint opaque. The sodium silicate, however, is the high temperature adhesive; the kaolin serves simply as a compatible high temperature coloring agent. Some of these repair compounds also contain glass fibres to enhance their gap-filling abilities and reduce brittleness.
4.8.7
A sodium silicate repair will last two years, sometimes longer. The repair occurs rapidly, and symptoms disappear instantly. This repair only works when the sodium silicate reaches its “conversion” temperature at 100–105 °C. Contamination of engine oil is a serious possibility in situations in which a coolant-to-oil leak is present. Sodium silicate (glass particulate) contamination of lubricants is detrimental to their function.
Sodium Silicate is used to create a crackle effect in pottery, usually wheel-thrown. A vase or bottle is thrown on the wheel, fairly narrow and with thick walls. Sodium silicate is brushed on a section of the piece. After 5 minutes, the wall of the piece is stretched outward with a rib or hand. The result is a wrinkled or cracked look.
Safe construction
A mixture of sodium silicate and sawdust has been used in between the double skin of certain safes. This not only makes them more fire resistant, but also makes cutting them open with an oxyacetylene torch extremely difficult due to the smoke emitted. 4.8.8
Crystal gardens
When crystals of a number of metallic salts are dropped into a solution of water glass, simple or branching Sodium silicate can be used to fill gaps within the head stalagmites of coloured metal silicates are formed. This gasket. Commonly used on aluminum alloy cylinder phenomenon has been used by manufacturers of toys and heads, which are sensitive to thermally induced surface chemistry sets to provide instructive enjoyment to many deflection, and can be caused by many things includ- generations of children from the early 20th century till ing head-bolt stretching, deficient coolant delivery, high the present. An early mention of crystals of metallic cylinder head pressure, over-heating, etc. salts forming a "chemical garden" in sodium silicate is “Liquid glass” (sodium silicate) is added to the system found in the 1946 Modern Mechanix magazine. [15] Metal through the radiator, and allowed to circulate. Sodium salts used included the sulfates and/or chlorides of copsilicate is suspended in the coolant until it reaches the per, cobalt, iron, nickel and manganese. cylinder head. At 100–105 °C sodium silicate loses water molecules to form a glass seal with a re-melt temperature 4.8.9 Pottery above 810 °C.
It is also the main agent in “magic water”, which is used when joining clay pieces, especially if the moisture level of the two differs.[16]
Sodium silicate solution is used to inexpensively, quickly, and permanently disable automobile engines. Running an engine with about 2 liters of a sodium silicate solution instead of motor oil causes the solution to precipi- 4.9 Sealing of leaking water containing tate, catastrophically damaging the engine’s bearings and structures [12] pistons within a few minutes. In the United States, this procedure was used to comply with requirements of the Sodium silicate with additives was injected into the Car Allowance Rebate System (CARS) program.[12][13] ground in order to harden it and thereby to prevent further
5
leakage of highly radioactive water from the Fukushima Daiichi nuclear power plant in Japan in April, 2011.[17] The residual heat carried by the water used for cooling the damaged reactors accelerated the setting of the injected mixture. On June 3, 1958, the USS Nautilus, the world’s first nuclear submarine, visited Everett and Seattle. In Seattle, crewmen dressed in civilian clothing, were sent in to secretly buy 140 quarts of an automotive product containing sodium silicate (originally identified as Stop Leak) to repair a leaking condenser system. The Nautilus was en route to the North Pole on a Top Secret mission to cross the North Pole submerged. [18]
4.9.1
[3] Gerard Lagaly, Werner Tufar, A. Minihan, A. Lovell “Silicates” in Ullmann’s Encyclopedia of Industrial Chemistry, Wiley-VCH, 2005. doi:10.1002/14356007.a23_661 [4] See also: •
lung, Eigenschaften und seine mannichfache Anwendung in den technischen Gewerben [Water-
glass: its preparation, properties, and its manifold uses in technical commerce] (Leipzig, (Germany): Quedlinburg, 1846). •
Cartridges
A historical use of the adhesive properties of sodium silicates is the production of paper cartridges for black powder revolvers produced by Colt’s Manufacturing Company during the period from 1851 until 1873, especially during the American Civil War. Sodium silicate was used to seal combustible nitrated paper together to form a conical paper cartridge to hold the black powder, as well as to cement the lead ball or conical bullet into the open end of the paper cartridge. Such sodium silicate cemented paper cartridges were inserted into the cylinders of revolvers, thereby speeding the reloading of cap and ball black powder revolvers. This use largely ended with the introduction of Colt revolvers employing brass-cased cartridges starting in 1873.[19][20] Similarly, sodium silicate was also used to cement the top wad into brass shotgun shells, thereby eliminating any need for a crimp at the top of the brass shotgun shell to hold a shotgun shell together. Reloading brass shotgun shells was widely practiced by self-reliant American farmers during the 1870s, using the same waterglass material that was also used to preserve eggs. The cementing of the top wad on a shotgun shell consisted of applying from 3 to 5 drops of waterglass on the top wad to secure it to the brass hull. Brass hulls for shotgun shells were superseded by paper hulls starting around 1877. The newer paper-hulled shotgun shells used a roll crimp in place of a waterglass cemented joint to hold the top wad in the shell. However, whereas brass shotshells with top wads cemented with waterglass could be reloaded nearly indefinitely (given powder, wad, and shot, of course), the paper hulls that replaced the brass hulls could be reloaded only a few times.
•
References
[1] Greenwood, Norman N.; Earnshaw, Alan (1997). Chemistry of the Elements (2nd ed.). Butterworth-Heinemann. ISBN 0080379419. [2] Wells A.F. (1984) Structural Inorganic Chemistry 5th edition Oxford Science Publications ISBN 0-19-855370-6
Emile Kopp (1857) “Sur la préparation et les propriétés du verre soluble ou des silicates de potasse et de soude; analyse de tous les travaux publiés jusqu'a ce jour sur ce sujet” (On the preparation and properties of water-glass or the silicates of potash and soda; analysis of all works published until today on this subject) Le Moniteur scientifique , 1 : 337-349, 366-391. Hermann Krätzer, Wasserglas und Infusorienerde, deren Natur und Bedeutung für Industrie, Technik und die Gewerbe [Water-glass and soluble earths,
their nature and significance for industry, technology, and commerce] (Vienna (Wien), Austria: Hartleben, 1887). •
Hermann Mayer, Das Wasserglas; Sein Eigenschaften, Fabrikation und Verwendung auf Grund von Erfahrungen und Mitteilungen der Firma Henkel & Cie . [Water-glass: Its properties, pro-
duction, and application on the basis of experiences and communications of the firm of Henkel & Co.] (Braunschweig, Germany: Vieweg, 1925). •
Morris Schrero, Water-glass: A Bibliography (Pittsburgh, Pennsylvania: Carnegie Library, 1922).
[5] Johannes van Helmont, Opuscula medica inaudita, (Cologne (Coloniæ Agrippinæ), (Germany): Jost Kalckhoven (Jodocum Kalcoven), 1644), part I: De Lithiasi. On page 53, van Helmont mentions that alkalis dissolve silicates: “Porro lapides, gemmae, arenae, marmora, silices, &c. adjuncto alcali, vitrificantur: sin autem plure alcali coquantur, resolvuntur in humido quidem: ac resoluta, facili negotio acidorum spirituum, separantur ab alcali, pondere pristini pulveris lapidum.” (Furthermore, stone, gems, sand, marble, silica, etc., become glassy by the addition of alkali: but if roasted with more alkali, they are dissolved in moisture: and the former weight of the stone powder is separated from the alkali and released by simply adding acid.) [6] A number of other alchemists supposedly discovered potassium silicate before van Helmont. See: •
5
Leopold Wolff, Das Wasserglas: Seine Darstel-
Giambattistadella Porta in hisbook Magia naturalis sive de miraculis rerum naturalium (1567), mentions that cream of tartar (tartari salis ) causes powdered quartz (crystallum) to melt at a lower temperature. See: Baptista Porta, Magia naturalis sive de miraculis rerum naturalium, libri iiii [Natural magic or on the miracles of nature, in four books] (Lyon (Lugdunum), France: Guillaume Rouillé (Gulielmum Rovillium), 1569), pages 290-291, “Crystallus, ut fusilis fiat” (quartz, so made molten).
6
7
•
There is some evidence that the alchemist Basil Valentine prepared potassium silicate in 1520. See: Kohn, C. (1862) “Die Erfindung des Wasserglas im Jahre 1520” (The invention of waterglass in the year 1520), Zeitschrift des Oesterreichischen IngenieurVereins (Journal of the Austrian Engineer Association), 14 : 229-230.
However, subsequently an article pointed out that the substance prepared by Basil Valentine in 1520, by Agricola in 1550, by van Helmont in ca. 1640, and by Glauber in 1648 was not the waterglass that Fuchs produced in 1818. See: •
•
•
EXTERNAL LINKS
schnelle Verbreitung des Feuers in Theatern, als Bindemittel, firnißartigen Anstrichen u.s.w.” (On a new product from silica and potassium; and its useful application as a protection against the rapid spread of fire in theaters, as a glue, varnish, etc.) Polytechnisches Journal , 17 : 465-481. [9] VonWagner, Rudolf (1892 translation of 13th edition by Willian Crookes) Manual of Chemical Technology [10] Burch, Paula (March 22, 2010). “Sodium silicate as a fixative for dyeing”. Retrieved March 22, 2010. [11] How To Store Fresh Eggs
Anon. (1863) “Die Erfindung des Wasserglases im Jahre 1520,” Kunstund Gewerbe-Blatt , 49 : 228-230.
[12] Helliker, Kevin. "The Killer App for Clunkers Breathes Fresh Life Into 'Liquid Glass’" The Wall Street Journal , 4 August 2009.
Reprinted in: Anon. (1863) “Die Erfindung des Wasserglases im Jahre 1520,” Polytechnisches Journal , 168 : 394-395.
[13] Engine Disablement Procedures for the CARS program, cars.gov
Reprinted in: Anon. (1863) “Die angebliche Erfindung des Wasserglases im Jahre 1520” (On the alleged invention of waterglass in the year 1520), Neues Repertorium für Pharmacie , 12 : 271273.
[7] Johann Rudolf Glauber, Furni Novi Philosophici [New philosophical furnace] (Amsterdam: Johan Jansson, 1646). In the 1661 German-language edition, see Chapter “LXXIX. Wie durch Hülff eines reinen Sandes oder Kißlings / auß Sale Tartari ein kräfftiger Spiritus kan erlanget werden.” (How with the help of a pure sand or silica / a powerful solution can be gotten from cream of tartar). Glauber’s recipe for liquor silicum (potassium silicate) appears on pages 164-166. The recipe is simple: Potassium hydrogen tartrate (cream of tartar, Sale tartari , Weinstein ) is heated in a furnace until it’s converted to potassium carbonate. The potassium carbonate is mixed with sand in a crucible and heated until the mixture melts. The mixture is maintained in a liquid state until it ceases to bubble (due to the release of carbon dioxide from the potassium carbonate). The mixture is allowed to cool and then pulverized to a fine powder. When the powder is exposed to moist air, it gradually forms a viscous liquid, which Glauber called “Oleum oder Liquor Silicum, Arenæ, vel Crystallorum” (i.e., oil or solution of silica, sand or [quartz] crystal).
[14] SM Tritton (1956) Amateur wine making. [15] “Magic garden”. Mechanix Illustrated : 88. April 1946. [16] http://lakesidepottery.com/HTML%20Text/Tips/ pottery-magic-mud-magic-water-paper-clay.htm [17] Daily Mail Reporter. “Liquid glass successfully plugs radioactive leak at crippled Fukushima nuclear plant”, “Mail Online News”, April 6, 2011, accessed April 7, 2010. [18] Commander William R. Anderson with Clay Blair Jr., Nautilus 90 North (Cleveland and New York: The World Publishing Co., 1959), pp. 133-137; Commander William R. Anderson with Clay Blair Jr., Nautilus 90 North (New York: The New American Library, 1959), 89-90 [19] Tom Kelley (August 1995). “Making and using combustible paper pistol cartridges”. [20] Kirst, W.J. (1983). Self consuming papercartridges for the percussion revolver . Minneapolis, Minnesota: Northwest Development Co.
6
Other reading •
Ashford’s Dictionary of Industrial Chemicals, third edition, 2011, page 8369.
[8] See: •
•
Joh. Nep. Fuchs (1825) “Ueber ein neues Produkt aus Kieselerde und Kali” (On a new product from silica and potassium), Archiv für die gesammte Naturlehre , 5 (4) : 385-412. On page 386, Fuchs states that he first prepared potassium silicate in 1818: “Ich erhielt es zuerst, vor ungefähr 7 Jahren, …" (I first obtained it about 7 years ago, … ); since the Fuchs’paper was published in 1825, 7 years earlier would be 1818. Reprinted in: Joh. Nepomuk Fuchs (1825) “Ueber ein neues Produkt aus Kieselerde und Kali; und dessen nüzliche Anwendung als Schuzmittel gegen
7
External links •
Centre Européen d'Etudes des Silicates
•
International Chemical Safety Card 1137
•
ChemSub Online : Silicic acid, sodium salt
•
ChemSub Online : Sodium metasilicate
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Text and image sources, contributors, and licenses
8.1 •
Text Sodium silicate Source: http://en.wikipedia.org/wiki/Sodium%20silicate?oldid=654760305 Contributors: Docu, Stone, Dysprosia, Bkell,
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