Solidworks 2010 Tutorials Beginner

Buyer: Olga Simiacov ([email protected]) Transaction ID: 1V0226867H4668431


Foreword The main objective of these tutorials is to give you a kick start using SolidWorks. The approach to write this tutorial is based on what is the most important knowledge you should know and what is commonly tool used. You will learn step by step by working on it. These tutorials will teach you the basic skills of using Solidworks in your daily design works. Even this tutorials didn’t have full explanations of tools that Solidworks have but don’t worry you will master it along the way, as I did. If you have any questions about these tutorials, drop your mail to [email protected]

Solidworks 2010 Tutorials: Beginner http://www.solidworkstutorials.com ©2010 solidworkstutorials.com , All rights reserved. This publication is copyright under the solidworkstutorials.com All rights reserved. Apart from any fair dealing for the purpose of private study, research, criticism, or review, as permitted under the Copyright Designs and Patents Act 1988, no part may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, electrical, chemical, mechanical, photocopying, recording or otherwise, without the prior permission of the copyright owners. Unlicensed multiple copying of this publication is illegal. Inquiries should be addressed to: [email protected] If this guide is distributed with software that includes an end-user agreement, this guide, as well as the software described in it, is furnished under license and may be used or copied only in accordance with the terms of such license. Except as permitted by any such license, no part of this guide may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without the prior written permission of solidworkstutorials.com. Please note that the content in this guide is protected under copyright law even if it is not distributed with software that includes an end-user license agreement. The content of this guide is furnished for informational use only, is subject to change without notice, and should not be construed as a commitment by solidworkstutorials.com. Solidworkstutorials.com assumes no responsibility or liability for any errors or inaccuracies that may appear in the informational content contained in this guide. Please remember that existing artwork or images that you may want to include in your project may be protected under copyright law. The unauthorized incorporation of such material into your new work could be a violation of the rights of the copyright owner. Please be sure to obtain any permission required from the copyright owner. Any references to company names in sample templates are for demonstration purposes only and are not intended to refer to any actual organization. The publishers are not responsible for any statement made in this publication. Data, discussion, and conclusions developed by the Author are for information only and are not intended for use without independent substantiating investigation on the part of the potential users. Opinions expressed are those of the Author and are not necessarily those of the Institution of Mechanical Engineers or its publishers.

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Solidworks Tutorials: Beginner Table of contents

www.solidworkstutorials.com

Table of contents Beginner Part 1: My First Solid … … … … 1 The big picture how SolidWorks works, it starts with a simple editable sketch. From this sketch a feature build the solid. From this solid it produces drawing... Beginner Part 2: Sketching … … … Sketch is the base of your part, it’s a good practice to master sketching in SolidWorks...

… 10

Beginner Part 3: Turning Parts … … … … 23 Some parts such as pins and shafts can be manufacture by turning process on lathe machine, we can create turning part by revolving it sketch on it axis... Beginner Part 4: Hole Wizard … … … … 30 Hole Wizard is used for creating predefined and standard holes such as counter bore hole, counter sunk hole, screw clearance hole and many more... Beginner Part 5: Pattern … … … … 40 Pattern (or some called array) is used to repeat features in linear arrangement or circular arrangement. It’s good to know how to optimize these tool, it help you make your part faster and easier... Beginner Part 6: Assembly Parts … … … 60 Assembly is a part of design process, it show how all designed parts work together as a single unit... Beginner Part 7: Detailing Drawing … … … 80 Once solid parts created we need to transfer it to engineering drawing so the others can understand your parts…

Solidworks Tutorials: Beginner Table of contents

ii


Beginner Part 1: My First Solid


Beginner Part 1: My First Solid The big picture how SolidWorks works, it starts with a simple editable sketch. From this sketch a feature build the solid. From this solid it produces drawing... Let’s begin your first solid...

1.

Click New

2.

Click Front Plane, insert sketch on plane by click Sketch.

In this tutorial you will make this 3. bracket, start from sketch and build features.

4.


Click Sketch

, click Part

, OK.

, click

Corner Rectangular . Start first point at origin and click another point at top right side.

Click Smart Dimension , click top edge set dimension to 3in and click right edge set dimension to 2in.

1




5.


To build features, click Extruded Boss/Base

, set D1 to

0.10in

.

and

2



www.solidworkstutorials.com 6.

Click on front face of the part, click Normal To.

7.

Click Circle

, sketch circle on face

.

Click Smart Dimension , click circle edge and set diameter to 0.6in. For circle positioning click circle edge and vertical part edge set to 0.5in. Click circle edge again and click horizontal part edge set to 0.5in.


3




8.

Click Extruded Cut

All


, change Direction 1 to Through

and

.

4




Click on front face and select Sketch

. Select Corner Rectangular top right edge to center.

10. Click Smart Dimension dimension to 2in and 1in.


sketch rectangular from

, set rectangular

5




Click Extruded Cut

and select Through All

and

.

11. Click on front face and select Sketch

. Click Corner Rectangular and sketch rectangular start form bottom left edge to right edge.


6




Click Smart Dimension and set rectangular height to 0.1in.

12. Click Extruded Boss/Base

Style and select Isometric.


set Direction 1 to 0.5in

and

. Click Display

7




13. Click Fillet

, check Full preview

add fillet to all edges


8




and

.

14. Save it?

the part as Bracket and you’re done! Simple isn’t

Go to table of contents Go to beginning of chapter tutorial Go to www.solidworkstutorials.com


9


Beginner Part 2: Sketching


Beginner Part 2: Sketching Sketch is the base of your part, it’s a good practice to master sketching in SolidWorks...

1.

Click New

2.


3.

Click Sketch

, click Part

, OK.

In this tutorial you will make this box, start from sketch and build features. You’ll learn how to use sketch tools to build this part.

, click

Corner Rectangular . Start first point at origin and click another point at top right side.

4.


Click Smart Dimension , click top edge set dimension to 2in and click right edge set dimension to 2in.

10




To build features, click Features>Extruded Boss/Base

, set D1 to 0.50in

and


.

11





Click on front face of the part, click Normal To.

7.

Click on front face and click Sketch.

12




8.

Click Offset Entities

, set to 0.1in and check

Reverse box

9.


Click Extruded Cut

and

.

, change D1 to 0.4in.

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www.solidworkstutorials.com 10. Click on side face, click Sketch.

11. While pressing Ctrl key select inner left and right edge.

Click

Convert Entities

.

12. Select Centerline from line menu , sketch a centerline midpoint to midpoint of both converted


14




edges. 13. Click sketched centerline

and click Offset Entities.


15




Set Parameter, D to 0.3in check Bi-directional and

.

14. Now click Trim Entities to remove excess line, before make any cut make sure under option Trim to

closest is selected. Trim extra line as below sketch. Answers Yes if notification appear.

15. Click View Orientation>Isometric.

16. Click Features>Extruded Boss/Base , for Direction 1, click Reverse Direction (green box) and set D1 to 0.1in.


16




and


.

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www.solidworkstutorials.com 17. Click on front face and click Normal To.

18. Click on front face and click Sketch.


18




19. Click Circle,

sketch circle at left edge.

20. Click Smart Dimension, below sketch.

21. Click on sketched circle,

Copy Entities.


dimension sketch as

click

Set delta x

19




to 0.3in

and

.

22. Click Centerline, sketch centerline across front face and make sure it starts at midpoint left edge and midpoint right edge and

.

23. While press Ctrl key, select both sketched circle and click Mirror Entities , on Mirror Option click Mirror about: box, and select centerline


20




and 24. Click Extruded Cut,

and set D1 to 0.1in

25. Click View Orientation>Back,


.

and

.

21



www.solidworkstutorials.com and click on back face and click Sketch.

26. Click Sketch>Circle,

sketch circle at lower left edge.

Click Smart

Dimension sketch below.

and dimension sketched circle as

and


.

22




27. Click on sketched circle,

and click

Linear Sketch Pattern and on Direction 1 set D1 to 1.2in and on Direction 2, change # to 2 and set D2 to 1.2in and


.

23




28. Click Features>Extruded Cut,

and set direction to

Through All Click View Orientation>Isometric.

29. Save it?

and

.

the part as Sketch and you’re done! Simple isn’t



24


Beginner Part 3: Turning Part


Beginner Part 3: Turning Part Some parts such as pins and shafts can be manufacture by turning process on lathe machine, we can create turning part by revolving it sketch on it axis...

In this tutorial you will make this pin, start from sketch and build solid body by revolve it sketch on axis. You’ll learn how to use revolved boss/base and revolved cut to build this part.

1.

Click New,

click Part,

OK.

2.


3.

Click on Line, sketch a closed loop start at origin, sketch as sketch below end back at origin.

and

4.

Click Smart Dimension sketch below.

and 5.


and dimension sketch as

.

Click Features>Revolved Boss/Base, and click on bottom line as it axis.

25




and

6.


.

Click View Orientation>Front and click Front Plane and click Sketch.

26




7.

Click Corner Rectangle, and sketch rectangle overlap on solid body as sketched below.

and

.

8.

Click Smart Dimension sketched below.

9.

To view solid body axis, click View>Temporary Axes.


10. To make second undercut, click Features>Revolved Cut and select temporary axes as it axis


27




and


.

28



www.solidworkstutorials.com 11. To hide temporary axes, click View>Temporary Axes.

12. Save

the part and you’re done! Simple isn’t it?



29


Beginner Part 4: Hole Wizard


Beginner Part 4: Hole Wizard Hole Wizard is used for creating predefined and standard holes such as counter bore hole, counter sunk hole, screw clearance hole and many more...

In this tutorial you will add counterbore, countersink and tap holes to this plate by using Hole Wizard tools.

1.

Click New,

2.

Click Top Plane, insert sketch on plane by click Sketch.

3.

Click on Corner Rectangle, origin.

and

4.


OK.

sketch a rectangle start at

.


and 5.

click Part,


.

Click Features>Extruded Boss/Base, set D1 to 1in

on Direction 1

30




6.

7.


and . Click on top face and click Normal To.

Click Features>Hole Wizard on Hole Type, select Counterbore, Standard to Ansi Inch, Type to Socket Head Cap Screw, Size to #10, Fit to Normal and End Condition to Through All.

31




For positions placement for this counterbore hole, click on Positions tab. more positions at each edge.


Now click three

32




8.

Click on Smart Dimensions, click on center point of counterbore hole and click left edge, set dimension to 0.5in.

Continue dimensioning as sketched below.

9.

and . For adding countersink at center, click on top face and click on Hole Wizard


.

33




On Hole Type, select Countersink, Standard to Ansi Inch, Type to Flat Head Screw (100), Size to #10, Fit to Normal and End Condition to Through All. 10. For positions placement for this countersink holes, click on Positions tab. more positions at center.


Now click three

34




11. Click on Smart Dimensions, click on center point of countersink hole and click left edge, set dimension to 2.5in.

Continue dimensioning as sketched below.

and . 12. For adding center tap hole, click on top face at center and click Hole Wizard.


35




On Hole Type, select Tap, Standard to Ansi Inch, Type to Tapped hole, Size to 1/2-13, End Condition to Through All. 13. For positions placement for this tap hole, click on Positions tab. There is another style to positions hole wizard is define it position by sketch, let try it.

Click on Centerline, Sketch a horizontal line start at midpoint of left edge to midpoint left


36



www.solidworkstutorials.com edge. Press Esc to end sketch centerline.

14. Click and drag tap center to midpoint of centerline.

and . 15. Click View Orientation>Isometric. Done.


37




16. Save

the part as Plate1 and you’re done! Simple isn’t it?



38


Beginner Part 5: Pattern


Beginner Part 5: Pattern Pattern (or some called array) is used to repeat features in linear arrangement or circular arrangement. It’s good to know how to optimize these tool, it help you make your part faster and easier...

1. In this tutorial you will add multiple 2. features as linear pattern and circular pattern using pattern tools.

3.

Click New,




.


and 5.

OK.

Click Top Plane, insert sketch on plane by click Sketch.

and

4.

click Part,


.


on Direction 1

39





6.

and . Click on top face and click Normal To.

7.

Click on top face and click Sketch.

40




Click on Circle

and sketch a circle on top face and

8.

Click on Smart Dimension sketched circle as sketch below.

9.

Click Features>Extruded Cut

Through All.

.

and dimension

on Direction 1 set to

and

.

10. Click Features>Hole Wizard on Hole Type, select Counterbore, Standard to Ansi Inch, Type to Socket Head Cap Screw, Size to #10, Fit to Normal and End Condition to Through All.


41




For positions placement for this counterbore hole, click on Positions tab. at lower left edge.


Click one point

42




11. Click on Smart Dimension sketched circle as sketch below.

and

and dimension

.

12. To pattern this counterbore hole, click on CBORE for #10 Socket Head Cap Screw1

and click Linear Pattern. Direction 1 pattern.


Click on bottom edge as

43




Set D1 to 2.5in and pattern # to 3. Click on highlighted arrow to switch it directions.

13. Click on left edge as Direction 2 pattern.

Set D2 to 3.4in and number of pattern # to 2. You can click


44



www.solidworkstutorials.com on arrow to switch it directions.

and

.

14. Click on top face and click Sketch.

Click on Circle,


sketch a circle with center to open hole.

45




Click Smart Dimension, 1.5in.

set circle diameter to

15. Click Line, sketch a vertical line crossing sketch circle at 12 o’clock to 6 o’clock.

Press Esc key to end Line. Exit sketch. 16. Click on Hole Wizard, on Hole Type click on Tap, Standard: Ansi Inch, Type: Tapped Hole, Hole Specifications Size:1/4-20, End Condition Through All.


46




For positions placement for this tap hole, click on Positions tab. o’clock last sketched circle.


Click one point at 12

47




and

.

17. To hide guide sketch, click Sketch4 and click Hide.

18. To pattern tap hole, click on 1/4-20 Tapped Hole1

and click Circular Pattern.

Change view to isometric by click on View Orientation>Isometric

Click on open inner hole face as it’s pattern axis, set instances # to 6 and


.

48




19. Save

the part as Block and you’re done! Simple isn’t it?



49


Beginner Part 6: Assembly Parts


Beginner Part 6: Assembly Parts Assembly is a part of design process, it show how all designed parts work together as a single unit. ...

1.

Click New,

click Part,

OK.

2.


3.


In this tutorial you will create this toy horse by assembly parts to one unit assembly.

and

4.

5.


.


and



.


on Direction 1

50




6.


and . Click on right face and click Normal To.

51




Click on right face again and click Sketch.

Click on Circle

and sketch 4 circle at each corner. Click

on Smart Dimension sketched below.

8.

Click on Features>Extruded Cut

Through All on View OrientationIsometric.



and set Direction 1 to

and

. Click

52




9.

Click on top face and click Normal To.

Click on top face again and click Sketch.


53




Click on Corner Rectangle top and bottom.

Click on Smart Dimension rectangles as sketched below.


and sketch 2 rectangles at

and dimension these

54




10. Click on Features>Extruded Cut 1.0in

and set Direction 1 to

and . Click on View Orientation>Isometric.


55




11. Save

the part as Body.

12. Click New,

click Part,

OK.

13. Click Right Plane, insert sketch on plane by click Sketch.

14. Click on Corner Rectangle, origin.

and



.

56




15. Click Smart Dimension sketch below.


16. Click Centerline and sketch vertical centerline through top edge midpoint to bottom midpoint. Press Esc to end centerline.


57




17. Click on Circle,

sketch 3 circles onto centerline and

using Smart Dimension sketched below.

dimension sketch as

18. Click Features>Extruded Boss/Base, set D1 to 0.25in

and

on Direction 1

. Click on View

Orientation>Isometric.


58




19. To change part color, right click on Part2>Appearance>Appearance

On Color select Shiny and pick white color.

and 20. Save

the part as Leg.

21. Click New,


.

click Part,

OK.

59



www.solidworkstutorials.com 22. Click Right Plane, insert sketch on plane by click Sketch.


Dimension

and sketch a circle. Click Smart

dimension this circle to 0.25in.


and

on Direction 1

.

25. Click on right face and click Normal To.

Click on this face again and click Sketch.


60





Dimension

and sketch a circle. Click Smart

dimension this circle to 1.5in.


and

on Direction 1

.

28. To change part color, right click on Part3>Appearance>Appearance


61




On Color select Standard and pick red color.

and

29. Save

.

the part as Wheel.

30. Click New,

click Part,

OK.

31. Click Right Plane, insert sketch on plane by click Sketch.


62




32. Click on Line,

and sketch a horse head.

33. Click on Smart Dimension as sketched below.

and dimension sketch


and 35. To change part color, right click on Part4>Appearance>Appearance


on Direction 1

.

63





and

36. Save

the part as Head.

37. Click New,


.

click Part,

OK.

64



www.solidworkstutorials.com 38. Click Right Plane, insert sketch on plane by click Sketch.

39. Click on Line,

and sketch a horse tail.

40. Click on Smart Dimension as sketched below.


and dimension sketch

65





and 42. To change part color, right click on Part5>Appearance>Appearance

on Direction 1

.



66




and

43. Save

.

the part as Tail.

Let’s begin assembly all this parts.

44. Click New, click Assembly, OK. 45. To add part in assembly, Click Browse…


67



www.solidworkstutorials.com Select Body.sldprt and click Open. Click on workspace.

46. To add leg part, click Insert Components Browse…


, click

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www.solidworkstutorials.com Select Leg.sldprt and click Open. Click on workspace.

47. To add wheel part, click Insert Components click Browse…


,

69



www.solidworkstutorials.com Select Wheel.sldprt and click Open. Click on workspace.

48. Each of this part need to be mate together, click Mate click on body right face

and turn the assembly around (click wheel button and turn model) click on leg inner face.


70




Coincident mate already pre selected, click 49. Turn the assembly back to previous view.


.

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www.solidworkstutorials.com 50. Click on inner hole face on body and inner hole of leg.

The Concentric mate already pre selected, click this step for bottom hole.

. Repeat

and . 51. Turn the assembly the other way.


72



www.solidworkstutorials.com 52. Click on wheel shaft face and inner leg hole.

Concentric mate already pre selected, click 53. Click on inner wheel face

.

turn the assembly to left side and click on outer leg face.

Coincident mate already pre selected, click . 54. Repeat step 46 – 53 for other set of legs and wheels.

55. To add head part, click Insert Components click Browse…


,

73




Select Head.sldprt and click Open. Click on workspace. To

add tail part, click Insert Components Browse…

, click

Select Tail.sldprt and click Open. Click on workspace.


74




56. Click Mate

, click on tail face,

turn assembly the other way, and click on back face cut.

Coincident mate already pre selected, click 57. Click on side face of body cut,

.

turn assembly to left and click on side face of tail,


75




Coincident mate already pre selected, click 58. Click on top edge of tail,

.

turn assembly to view top body and click on top face of the body.

Coincident mate already pre selected, click . 59. Turn the model to facing front of the body, click on side face of inner cut,


76




turn the assembly to left and click on head side face.

Coincident mate already pre selected, click 60. Click on inner cut face of the body,

.

turn the assembly around and click on back head face.


77




Coincident mate already pre selected, click . 61. Turn the assembly to view front side, click on head lower edge,

and click on body bottom inner cut.

Coincident mate already pre selected, click


.

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www.solidworkstutorials.com 62. Click View Orientation>Isometric

and you’re done!

63. Save isn’t it?

the assembly as Horse and you’re done! Simple



79


Beginner Part 7: Detailing Drawing


Beginner Part 7: Detailing Drawing Once solid parts created we need to transfer it to engineering drawing so the others can understand your parts…

1.

Click New,

click Drawing,

OK.

2.

On Sheet Format/Size select A – Landscape and OK.

3.

Click Browse...

In this tutorial you create drawing for this part.

locate you Block.sldprt (Part from Beginner Part 5: Pattern tutorials)


70



4.



Click Open. For Orientation select Top and for Display Style select Hidden Lines Visible,

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Beginner Part 7: Detailing Drawing 5.

www.solidworkstutorials.com Click on sheet to add this view,

click again on left side to add side view of the part,

click once more to upper right of sheet to view it’s 3D view.


72



6.

7.



Click . Repositions part 3D view to upper right corner of the sheet by dragging it to this location.

There is no centerline for holes in side view, let’s add this centerline, click on side view,

73




Click on Annotation tab,

click on Centerline,

centerline automatically added to side view, click

8.


Click Smart Dimension and pull dimension to bottom.

.

and click on bottom edge

74



9.


Zoom in, click on center hole edge,

click on counter bore hole edge

and pull dimension to bottom side.


75




10. Click on center hole edge,

click on counter bore hole edge


76





11. Repeat step 10 and continue dimension for the third counter bore hole.


77





78





click on left edge



79




13. Repeat step 12 for right edge.


80




14. Click on center hole edge and pull out it’s diameter dimension.


81




15. Click on thread diameter and pull out its radius dimension.


82





click on counterbore hole edge

and pull it’s dimension to left side.


83





click on bottom edge

and pull it’s dimension to left side.


84




18. Repeat steps 16 and 17 for top counterbore and top edge.

19. Click

to end Smart Dimension. Click on Annotation tab,

click on Hole Callout.

Click on counterbore hole

and pull out its hole callout to right side.


85




20. Click on thread

and pull out its hole callout to right side.

Click


to end hole callout annotation.

86




21. Click on Sketch tab,

Click on Centerline, sketch a centerline thru center of Block. Point (hover your cursor) to midpoint of left edge (don’t click),

move you cursor to left side,

now click on sheet and click again on right side.

Press Esc to end centerline.


87




22. Click on centerline,

click on View Layout tab,

click on Section View, check Flip Direction

on section Line option,

and click on sheet for this section view.


88




23. You can customize each view how it’s appear on drawing by changing it’s display style. Click on Section A-A view,

on Display Style click on Hidden Line Removed.

Click


. Your section view now changed.

89




24. Click on 3D view,

on Display Style click on Shaded With Edges.

To change it’s scale, under Scale click on Use custom scale, set to 1:3

and


.

90




25. Save it?

the drawing as Block and you’re done! Simple isn’t



91

Solidworks 2010 Tutorials Beginner

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