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A REPORT ON
STEAM TURBINE MAINTENANCE AT
RAMAGUNDAM SUPER THERMAL THER MAL POWER STATION Sign up to vote on this title Useful
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CERTIFICATE
THIS THIS IS TO CERTIFY CERTIFY THAT THAT Mr. M.RAJ KIRAN, M.RAJ KUM BEAR BEARIN ING G ROLL ROLL E.B .BU UCHANNA AND Mr. G.S G.SAI AI SHARA SHARAT TH 11E35A 11E35A0305 0305,, 11E35A 11E35A0301 0301,, 11E35A 11E35A0303, 0303, 10E31A03 10E31A0312 12 OF MAHAVE INSTITUTE INSTITUTE OF SCIENCE SCIENCE AND TECHNOLO TECHNOLOGY GY AFFILIATED TO JN HYDE HYDERA RABA BAD, D, MECHANICA HAV HAVE DON MECHANICAL L [B.TECH, [B.TECH, 4TH YEAR PROJ PROJEC ECT T ON “MAINTA UN R MAINTAINENC INENCE E OF STEAM STEAM TURBINE! TURBINE! UNDE DER Sign up to vote on this title GUIDENCE AND SUPERVISION AT RSTPS NTPC RAMAGUNDAM” FR Useful Not useful 1"#01#2014 TO 15#02#2014 . PERFORMANCE OF THE PROJECT TRAINE SATISFACTORY.
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CERTIFICATE
THIS THIS IS TO CERTIFY CERTIFY THAT THAT Mr. M.RAJ KIRAN, M.RAJ KUM BEAR BEARIN ING G ROLL ROLL E.B .BU UCHANNA AND Mr. G.S G.SAI AI SHARA SHARAT TH 11E35A 11E35A0305 0305,, 11E35A 11E35A0301 0301,, 11E35A 11E35A0303, 0303, 10E31A03 10E31A0312 12 OF MAHAVE INSTITUTE INSTITUTE OF SCIENCE SCIENCE AND TECHNOLO TECHNOLOGY GY AFFILIATED TO JN HYDE HYDERA RABA BAD, D, MECHANICA HAV HAVE DON MECHANICAL L [B.TECH, [B.TECH, 4TH YEAR PROJ PROJEC ECT T ON “MAINTA UN R MAINTAINENC INENCE E OF STEAM STEAM TURBINE! TURBINE! UNDE DER Sign up to vote on this title GUIDENCE AND SUPERVISION AT RSTPS NTPC RAMAGUNDAM” FR Useful Not useful 1"#01#2014 TO 15#02#2014 . PERFORMANCE OF THE PROJECT TRAINE SATISFACTORY.
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KONVERSI SATUAN
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%ROJECT GUIDE& M'. S.S S.SATYA ATYANA NARAY RAYAN AN A
M'. NAMDEV NAM DEV S U%%AR
ASST MANAGER (TMD) ,
AGM (TMD) I*C
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ACKNOWLEDGEMENT
The suess!u" #$%"e&'#( #! $) %r#*e& 's '(+ee+ %r&'"") '(#$%"e&e -'&h#u& $e(&'#('( #! "" &h#se e(#ur'( %e#%"e -h# e(u'(e") su%%#r&e+ $e &hr#uh#u& %r#*e&.
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I5 $ '(+e6&e+ $) %r#*e& u'+e Shr' S S+-++'+-++ 1ASST MANAGER2TMD -h# s%re+ h's 7"u6"e &'$e (+ e(er) u'+e $e %&'e(e !u"") (+ '(&er&'7e") &hr#uh#u& &he &r'('(.
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I e0&e(+ $) &h(/s Shr' E. N+/+' 1AGM2HR EDC4, Shr' %.M.G.V S'6 1DGM HR EDC4, S$&. A7R+89:+' 1ASST MANAGER EDC4 Sign up to vote HR on this title (+ Shr' K+69;9 1SUB OFFICER HR EDC4 "s# !#r &he'r 7"u6"e (+ u'+(e & Useful +7'es Not useful %r#*e& -#r/.
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Abstract
P#-er %"(&s re &he $'( s#ure !#r "re2s"e "re2s"e %r#+u&'#( #! e"e&r'" e(er). e(er). R$&er'"s use+ '( &her$" %#-er %"(& re #", -&er, #'" (+ 'r. Ther$" %#-er %"( uses +u" %hse )"e e(6"e &he -#r/'( !"u'+ 1-&er4 6e use+ re%e&e+"). re%e&e+"). The )"e use+ 's “M#+'!'e+ R(/'(e )"e” -h'h '("u+es su%er he&e+ s&e$, ree(er !ee+ -&er (+ rehe&e+ s&e$.
The $'( #6*e&'7e 6eh'(+ $) %r#*e& 's s&u+) 6#u& &he &her$" %"(&, h#- %#-er e(er&e+, -h& re '&s s#ures, -#r/'( #! 6#'"ers, &ur6'(es, e(errs e&.
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Contents Sl no.:
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Useful Conc(s!on 3 b!b(!o-ra&25
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NT%C R+:+=9/+: , %r& #! N&'#(" Ther$" P#-er C#r%#r&'#(, 's @ M s&&'#( s'&u&e+ & R$u(+$ '( &he s&&e #! A(+hr Pr+esh, I(+'. I& 's &he urre(& " %#-er s&&'#( '( S#u&h I(+'. I& 's &he !'rs& ISO ;; er&'!'e+ Su%er Ther$" P#-er S&&'# I(+'.
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$*#r -#r"+ %#-er s&&'#(s (+ &he s'e #! e(errs h+ '(rese+ !r#$ h's !'rs& =.>8 >,8 %'&).
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Maintainance of Steam Turbines-
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%ORTIONS OF A STEAM TURBINE& Sheet Music
A &)%'" s&e$ &ur6'(e hs ? $*#r %#r&'#(s, e0&r& $0'$u$ %#ss'6"e e(er) #! s&e$ #(7er& '& '( $eh('" e(er). Th#uh &he) re %#r&'#(s #! &ur6'(e 6u& re re!err &ur6'(e s &he %r#ess #! e0%#s'( 7(es s&e$ (+ :u'r'( r#&&'#(" e(er) 's #(e !&e #&her 6u& (#& s'$u"&(e#us"). The ? $*#r %#r&'#(s re H'h Pressure &ur6'(e 1HP4 I(&er$e+'&e Pressure &ur6'(e 1IP4 (+ L#- Pressure &ur6'(e 1LP4.
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Maintainance of Steam Turbines-
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I& trb!ne6
IP &ur6'(e 's #! +#u6"e !"#- #(s&ru&'#(. A&&he+ 0'"") s%"'& #u& s'( 's ( '((er 0'"") s%"'&, /'(e$&' "") su%%#r&e+ (+ rr)'( &he u'+e 6"+es. The h#& rehe& s&e$ e &he '((er s'( &hr#uh % (+ 6#&$ e(&er. Arr(e$e(& #! '((er s'( #(!'(es h'h s&e$ #(+'&'#( +$'ss'#( 6reh #! &he s'(. The *#'(& #! #u&er s'( 's su6*e&e+ " %ressure (+ &e$%er&ure & &he e0hus&. F#r &)%'" >M, & IPT &he &e$%er&ure #! -#u"+ 6e r#u(+ >C (+ %ressure ;=/3s:.$
LP trb!ne6
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STEAM SU%%LY AND EHAUST CONDITIONS& You're Reading a Preview
These '("u+e C#(+e(s'(, N#(2#(+e(s'(, Re2he&, E0&r&'#( (+ I(+u&'#(. Unlock full access with a free trial.
Con-ensing
&ur6'(es re $#s& #$$#(") !#u(+ '( e"e&r'" %#-er %"(&. These &ur Download With Free Trial e0hus& s&e$ '( %r&'"") #(+e(se+ s&&e, &)%'"") #! :u"'&) (er <, & %ressure 6e"#- &$#s%her' #(+e(ser.
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Re#eat &ur6'(es
re "s# use+ "$#s& e0"us'7e") '( e"e&r'" %#-er %"(&s. I( re
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Maintainance of Steam Turbines-
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RSTPS STAGE.II TURBINE CONSTRUCTIONAL
RSTPS >M &ur6'(es re #! #(+e(s'(, &(+e$ #$%#u(+ (+ rehe& &)%e. I& #(s's &hree )"'(+ers, h#r'#(&" +'s (+ +'%hr$s (+ %r#7'+e+ -'&h (#"e #7er('(. I& 's +' #u%"e+ e(err. Tur6'(e #(s's&s #! ? s&es '("u+'( HP &ur6'(e2; s&es, IP &ur6'( s&es (+ LP&ur6'(e2< +#u6"e2!"#- s&es.
MAIN COMPONENTS O< TURBINE6
$P / IP C,lin-er:
HP )"'(+er 's #! +#u6"e she"" #(s&ru&'#( (+ 's $
""#) s&ee". Ou&er she"" 's su%%#r&e+ &he !r#(& %e+es&" 1s&(+r+4 & #(e e(+ (+ e0 h##+ & &he #&her e(+. Ou&er she"" 's #$$#( !#r HP (+ IP )"'(+ers. The HP '((er 's su%%#r&e+ '( &he #u&er she"" #( !#ur %+s. The '((er she"" 's /e)e+ #u&er she u%%er (+ "#-er 7er&'" e(&er "'(es "#&e '& &r(s7erse"). The h#r'#(& 6e&-ee( )"'(+ers 's seure+You're -'&h &he he"% #!a s&u+s (+ (u&s #! ""#) s&ee". Reading Preview The HP &ur6'(e #$%r'ses #! ; s&es '("u+'( !'rs& s&e, -h'h 's Cur&'s Unlock full access with a free trial. s&e. Eh &ur6'(e s&e #(s's&s #! +'%hr$ (+ se& #! $#7'( 6"+es #((e& +'s #( &he r#r. Download With Free Trial
LP C,lin-er:
The LP )"'(+er 's #! !6r'&e+ s&ee" #(s&ru&'#(. The '((er
's /e)e+ #u&er h##+ 6) !#ur su%%#r&'( %+s !#r 0'" (+ &r(s7erse "#&'#(. I& 's e0%(+ !#r &her$" +'!!ere(es. Sign up to on this title The r#ss #7er %'%e -h'h rr'es s&e$ !r#$ IP &ur6'(e vote LP &ur6'(e 's %r#7'+e+ Not useful Useful e0%(s'#( *#'(& -h'h 6s#r6s &he &her$" e0%(s'#( #! &he%'%e -'&h#u& %u&&'( u s&resses #( &ur6'(e #$%#(e(&s. E0hus& h##+ s%r) -'"" 6e +#(e !r#$ #(+e(s #(&r#" &he e0hus& s&e$ &e$%er&ure &hr#uh (#"es. T-# e0%(s'#( +'%hr$
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4ront Pe-estal:
KONVERSI SATUAN
Maintainance of Steam Turbines-
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Fr#(& %e+es&" 's $#u(&e+ & &he !r#(& #! HP )"'(+e
h#uses &ur6'(e 6er'(2I, $'( #'" %u$% #( &ur6'(e sh!&, e(&r'!u" #7er(#r, #%er )"'(+er -'&h '&s %'"#& 7"7e, ser7# $#r !#r #(&r#" 7"7e &u&'#(, &ur6'(e #'" &es&'( $eh('s$ (+ h(+ "e7er !#r &r'%%'( #! &ur6'(e.
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Control 'al*es:
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!earings / Cou&lings:
HP Q IP r#r (+ LP r#r re su%%#r&e+ #(
6er'(s. Ber'(s N#.; 's #$6'(e+ r+'" (+ &hrus& &)%e h#use+ '( Fr#(& Pe+es&
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KONVERSI SATUAN
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$eshe+ -'&h AC $#r (+ r#&&es Tur6'(e r#r &hr#uh er &r'(. I& 's %r#7'+ 6e&-ee( BP &ur6'(e (+ e(err.
E)ergenc, !lo% -o%n 'al*e:
Th's 7"7e 's %(eu$&'"") "#se+
#%e(e+ 6) s%r'(. C#$%resse+ 'r 's use+ !#r "#s'( &he 6"#- +#-( 7"7e (+ 's +$'&&e+ &hr#uh s#"e(#'+ 7"7e. he(e7er &ur6'(e &r'%s, #(&r#" 7"7es "#se !u""). T #(&r#" #'" s)s&e$ &he( e(er'es s#"e(#'+ 'r 7"7e ( + re"ese 'r !r#$ 6"#- +#-( 7"7e (+ $/es '& #%e(e+ #(+e(ser rr).
4i2e- &oints +tur(ine e2&ansions: •
Ber'( h#us'( 6e&-ee( IP 9 LP
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Rer 6er'( h#us'( #! LP &ur6'(e
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L#('&u+'(" 6e$ #! LP &ur6'(e Thrus& 6er'(.
Fr#(&3rer h#us'( #! HPT ( s"'+e #( 6se %"&es. A() "&er" $#7e$e(&s %er%e(+'u" $h'(e 0's re %re7e(&e+ 6) !'&&e+ /e)s. Ber'( h#us'(s re #((e&e+ HP2IP s'( u'+es, -h'h e(sure e(&r" %#s'&'#( #! s'(s -h'"e 0'"") e0%(+'( (+ $#7'(. You're Reading a Preview The LPT s'( 's "#&e+ '( e(&er re #! "#('&u+'(" 6e$ 6) !'&&e+ /e)s s& ' Unlock full access with a free trial. !#u(+&'#( r#ss 6e$s. A0'" $#7e$e(&s re (#& res&r'&e+. The #u&er s'( #! LP &u e0%(+s !r#$ '&s !'0e+ %#'(&s -r+s e(err. Be""#-s e0%(s'#( #u%"'(s &/ Download With Free Trial +'!!ere(es '( e0%(s'#( 6e&-ee( &he #u&er s'( (+ !'0e+ 6er'( h#us'(. He(e HPT r# s'( e0%(+s -r+s 6er'(2I -h'"e IPT r#r e0%(+s -r+s e(err. The LPT e0%(+s -r+s e(err. The $('&u+e #! &h's e0%(s'#( 's re+ue+ 6) &he $#u(& 6) &he &hrus& 6er'( 's $#7e+ '( &he #%%#s'&e +'re&'#( +ue IPT s'( e0%(s'#(. Sign up to vote on this title
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KONVERSI SATUAN
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Tur(ine Oil Pu)& You're Reading a Preview
Unlock full with !#r a free"u6r'&'#( trial. I( &he @ M 8U &ur6'(es, s'("e #'"access 's use+ #! 6er'(, #(&r#" #' #7er('( (+ h)+ru"' &ur6'(e &ur('( er. Dur'( s&r&2u%s, u0'"'r) #'" %u$%s 1@N Download With Free Trial su%%"'es &he #(&r#" #'". O(e &he &ur6'(e s%ee+ r#sses < #! r&e+ s%ee+, &he $'( #'" % 1MOP4 &/es #7er. I& +r-s #'" !r#$ $'( #'" &(/. The "u6r'&'( #'" %sses &hr#uh #'" 1@ (#s.4 6e!#re ( 6e su%%"'e+ &he 6er'(. U(+er e$ere(e, DC #'" %u$% ( su%%" #'". Be!#re &he &ur6'(e 's &ur(e+ #r 6rre+, &he */'( O'" Pu$% 1@ (#s.4 su%%"'e+ h'h Q%re #'" */2u% &he TG sh!& %re7e(& 6#u(+r) "u6r'&'#( '( 6er'(. Re!er &he 6e"#- !'
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KONVERSI SATUAN
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The #'" s)s&e$s (+ re"&e+ su62"##% #(&r#"s 1SLCs4 ( 6e s&r&e+ #r s%%e+ u$&'" $e(s #! SGC #'" su62r#u% #! u$&' #(&r#" s)s&e$. The 7r'#us "#'s (+SLCs u Sign up to vote on this title SGC #'" e '7e( '( &he ATRS se&'#(.
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KONVERSI SATUAN
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I(*er ; (+ @ &/es #'" !r#$ M'( O'" T(/ (+ %r#7'+e su&'#( #! MOP. The MOP D'sh O'" & <.>/3$@ &hr#uh O'" C##"ers, &e$%er&ure #(&r#" 7"7es (+ !#r$ &he "u6r'&'( he+er (+ u('!#r$") !"#- &hr#uh "" &ur6'(e 6er'( -'&h &he he"% #! &hr#&&"e 7"7e. Her &he &hrus& 6er'( #'" 's #(") !'"&ere+ -'&h he"% #! +u%"e0 #! !'"&er. The #'" &e$%er&ure 's $'(&'(e+ 6) &e$%er&ure #(&r#" 7"7e, -h'h 's "#&e+ !&er #u&" #'" ##"er '( MOT R##$. The &e$%er&ure #! #'" "-)s $'(&'(e+ & > +erees.
TR!INE TRNING GEAR:
The &ur6'(e 's e:u'%%e+ -'&h h)+ru"' &ur('( er sse$6") #$%r's'( &-# r#-s #! $# 6"+es $#u(&e+ #( &he #u%"'( 6e&-ee( IP (+ LP r#rs. The #'" u(+er %ressure su%%"'e+ 6 AOP s&r'/es '(s& &he h)+ru"' &ur6'(e 6"+es (+ r#&&es &he sh!& & ;; r%$ 1@@ r%$ u !u"" 7uu$ #(+'&'#(4. I( ++'&'#(, %r#7's'#(s !#r $(u" 6rr'( '( &he e7e(& #! !'"u h)+ru"' &ur('( er h7e "s# 6ee( $+e. A er, $h'(e+ #! &he &ur('( er -hee", e( -'&h R&he&s 9 P-" rr(e$e(& #%er&e+ 6) "e7er (+ 6r &&h$e(&.
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#! "" sh!& se"s 's se(& &he "(+ s&e$ ##"er !#r ree(er&'7e !ee+ he&'(. Re!er &he 6 F'ure.
You're Reading a Preview Unlock full access with a free trial.
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KONVERSI SATUAN
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A7#'+ #7er s%ee+'( #! &ur6'(e +ur'( "#+ &hr#- #!!s. A+*us&$e(& #! +r##% '( !'(e s&e%s, e7e( +ur'( #(2"#+ #%er&'#(.
ELEMENTS OF GOVERNING SYSTEM&
The $'( e"e$e(&s #! &he #7er('( s)s&e$ (+ &he 6r'e! +esr'%&'#( #! &he'r !u(&'#(s !#""#-s • • • • • • • • • • • • • •
Re$#&e &r'% s#"e(#'+s 1RTS4. M'( &r'% 7"7es 1Tur6'(e &r'% er4. S&r&'( (+ L#+ "'$'& +e7'e. S%ee+er Ger 1H)+ru"' G#7er(#r4. Au0. !#""#-2u% %'s( 7"7es. H)+ru"' $%"'!'er. F#""#-2u% %'s( 7"7es. E"e&r#2H)+ru"' C#(7er&er 1EHC4. Se:ue(e &r'$$'( +e7'e. S#"e(#'+s !#r "#+ she++'( re"). Tes& 7"7e. E0&r&'#( 7"7e re"). O'" shu!! 7"7e. You're Reading a Preview H)+ru"' %r#&e&'7e +e7'es.
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Tur(ine Go*ernor S,ste) t,&e 6 7:
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'( &he %'"#& 7"7e, ""#-s #'" +r'( !r#$ &he 6#&$ 1J4 #! &he %#-er %'s(. Due #%er&'#(, &he s&e$ 7"7e -'"" $#7e -r+s &he "#se+ %#s'&'#(, &hus +$'&&'( "ess s&e &he $h'(e. Dur'( '(s&""&'#( (+ "s# !&er-r+s, &he #7er(#r s%r'(s re +* %er'#+'""), s# s /ee% &he r(e & -h'h &he #7er(#r #%er&es 6e&-ee( "'$'&s. L#+'( #( &he $h'(e 's +#(e3rr'e+ #u& 6) #%er&'( &he h(+ -hee" 184 &hus #%e('( s&e$ 7"7e. The h(+ -hee" 184 's (#r$"") #( re$#&e #%er&'#( !r#$ &he #(&r#" %( $e(s #! re7ers'6"e $#r /(#-( s &he “s%ee+er $#r”. Suh #7er(#rs +# (#& us e"er2h)+ru"' #7er(#rs, -h'h #(&r#" &he #%er&'#( 6) e"e&r'" '(&er!'( u('&s '.e e"e&r#2h)+ru"' #(7er&er. F#r +e&'"e+ -#r/'( #! G#7er(#r, &he +r-'( s sh#-( 6 sh#u"+ 6e re!erre+.
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Sign up to vote on this title Useful SIMPLE TURBINE GO?ERNOR S>STEM T>PE @#
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E)ergenc, go*ernors (@ '@''/ + O6' ?/ G6'')& Sheet Music
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The e$ere() #7er(#r 's &es&e+ & %er'#+s 6) +e"'6er&e") #7er2s%ee+'( &he $h'(e -he "#+ hs 6ee( &/e( #!!. Eh #! &he &-'( 6#"&s #r r'(s 's #%er&e+ '( &ur(. The #(e (#& 6 &es&e+ 's $+e '(#%er&'7e 6) se"er "e7er.
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u0'"'r) &r'% #'" !"#-s '( "#se+ "##% !#r$e+ 6) $'( &r'% 7"7es (+ &ur6'(e h)+r %r#&e&'7e +e7'es. The #(s&ru&'#( #! $'( &r'% 7"7es 's suh &h& -he( u0'"'r) &r'% #'" %ressure 's +e:u h#"+s &he 7"7e s%##"s '( #%e( #(+'&'#( '(s& &he s%r'( !#re. he(e7er #(&r#" #'" %re +r#%s #r () #! &he h)+ru"' %r#&e&'7e +e7'es re &u&e+, &he $'( &r'% 7"7es re &r'% U(+er &r'%%e+ #(+'&'#(, &r'% #'" %ressure 's +r'(e+ r%'+") &hr#uh &he $'( 7"7es, "# &ur6'(e s% (+ #(&r#" 7"7es.
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s&r&s 6u'"+'( u% &he 6#7e &he s% 7"7e ser7#$#r %'s( -h'"e &he &r'% #'" 6e(e&h e&s #((e&e+ +r'(. he( s&r&2u% #'" %ressure 's re+ue+ &he &es& 7"7e $#7es u% &r'% #'" 6#7e &he ser7#$#r %'s( (+ 6u'"+'( &he &r'% #'" %ressure 6e"#- &he +'s, #%e('( &he s% 7"7e. A h(+ -hee" 's "s# %r#7'+e+ !#r $(u" #%er&'#( #! &es& 7"7es.
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7"7e &h& ( 6e #%er&e+ e'&her $(u"") 6) $e(s #! h(+ -hee" #r 6) $e(s #! $#r re$#&e. I& hs #& %#r& #((e&'#(s -'&h &he #(&r#" #'" s&r& u% #'" (+ u0'"'r) s&r& u% 'r The s&r&'( +e7'e ( $eh('"") & u%#( &he h)+ru"' #7er(#r 6e""#-s 6) $e(s "e7er (+ "'(/ rr(e$e(&.
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uses &he &ur6# se& s"#- +#-( s# &h& &he ru(('( +#-( &'$e #! &he &ur6# se& (+ &he (ee+e+ !#r %ss'( &hr#uh r'&'" s%ee+s re sh#r&e(e+.
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!EARINGs:
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Ma!ntenance o4 Trb!nes
M'(&e((e #! &ur6'(es '("u+es &he '(s%e&'#( #! &he -#r/'( #! &ur6'(es (+ e(sur'( &h re -#r/'( -'&h &he $0'$u$ e!!''e(). Th's 's +#(e & &-# +'!!ere(& &'$es •
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Ins&ection )et#o-s Here -e use (#(2+es&ru&'7e &es&s 1NDT4.
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@. UST 1U"&r2S#(' Tes&4 Sheet Music
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AUTOMATIC TURBINE TESTING :ATT;
INTRODUCTION&
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The &es&'( s)s&e$ #r u$&' &ur6'(e &es&'( 's su62+'7'+e+ '( &-# !u(&'#(" su62r#u%
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STOP3CONTROL VALVES
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TESTING O< PROTECTI?E DE?ICES
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TURBINE STRESS E?ALUATOR :TSE; SIGNIFICANCE OF TURBINE STRESS MONITORING&
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