Technician
Training Paths Table of Contents
TABLE OF CONTENTS – AT A GLANCE TOPIC Technician Training Path FAQs Technician Training Paths Overview Technician Development Process Recommended AG Technician Training Path Recommended CAT Support Welder Career Path Recommended Crane Technician Training Path Recommended EPG Technician Training Path Recommended Lube Technician Training Path Recommended Machine Component Technician Training Path Recommended Machine Technician Training Path Recommended PSD Engine Technician Training Path Recommended PSD Gas Engine Technician Training Path
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Technician Training Path FAQs Frequently Asked Questions (FAQs) and Answers Q: What is the Technician Training Path? Q: Technician Training Path or Technician Career Development Path?
Q: How long will this Training Path take to complete?
Q: Can I get credit for past training or job experience? Q: What is a technician’s responsibility?
Q: What is a supervisor’s responsibility?
A: The Training Path is the recommended training that each technician must take for his or her technical training development. In the future, development skills training (e.g. HDSI) or safety training may be added. A: ProTech rolled out the original Machine Training Path in April 2011. We currently call the path for technician training a Training Path. In the future, Caterpillar is working to transition from calling a Technician Training Path and may begin calling a technician’s development path a Technician Career Development Path (TCDP). For now, HOLT CAT calls it a Training Path. A: Depending on the technician’s progress and supervisor’s business needs, the expected timeframe will be from 12 months to 6 years based on the experiencelevel of a technician. As Caterpillar develops new products, new training may be added to the Training Path in the future. A: ProTech will work with a technician and supervisor to provide credit for past training or appropriate job experience. A technician can take a knowledge assessment or be observed performing the “hands-on” tasks on-the-job. A: A technician’s role is to own his (or her) training. Of course a technician will work with his supervisor to prioritize training, but ultimately a technician owns his training – just like a technician owns his on-the-job performance. A technician must help his supervisor track his training using UltiPro Self-Service. A: A supervisor’s role is to work with each of his (or her) technicians to prioritize training based on job requirements. Just as a supervisor works with Human
Technician Training Paths Overview Introduction
The HOLT ProTech Technician Training Paths offer a comprehensive training road map to help guide the learning development of HOLT CAT technicians. The program includes the following:
Training Paths
Assessments Web-based courses Instructor-led Courses Structured On-the-Job Training (OJT)
The following HOLT ProTech Technician Training Paths have been developed for technicians:
AG Technician Training Path CAT Support Welder Career Path Crane Technician Training Path
Technician Development Process Introduction
The HOLT ProTech Technician Development Process offers an effective process to help guide the learning development of HOLT CAT technicians. The process is listed below.
Techn ici an Career Developm ent Process
1
Training Path Discussion
A technician and supervisor should sit down to discuss the technician’s Training Path and create an individual development plan for the technician using the Recommended Training Path documents on the following pages.
2
Training History Review
A technician and supervisor review the training history (Ultipro Self Service, CAT DPC, @my Classroom, etc.) for the technician. NOTE: Call HOLT ProTech for assistance.
Recommended AG Technician Training Path
Technician 1 and 2
Updated on 4-15-15
Priority
Electricity (TG01) 3-days
Date Scheduled
Engines (DE100) online and classroom Diesel Engines (DE101) classroom 5-days
3-days
ET (TG61) 1-day
Date Date Priority Sche Completed duled
1
Undercarriage / Suspensions (OJT)
1
Basic Wheeled HHP Tractors (SVCWZ271IE) 3-days
1
Advanced SpraCoupe Engine and Chassis (SVCAU327IE)
1
Caterpillar Electronic Unit Injector Engines (DE307) 4.5-days
2
Electronic Troubleshooting (26679)
Take one of the following instructor-led courses as needed: Diesel
Instructor-led Courses Technician 3 and 4
Date Completed
2-days
1
5-days 3-days
Advanced RoGator/TerraGator (SVCAZ304IE) 4-days
1
2
Topcon Systems 110 and 150 Installation, Theory, and Troubleshooting (SVCQZ301IE) 3-days
1
Advanced Transverse and Axial Combine Service and Operation ( SVCCZ328IE) 2-days
2
C6.6 / C4.4 Engines (DE214) 2-days Basic Transverse and Axial Combine Service and Operation (SVCCZ228IE) 4-days
2
STW (TG31BT) Half-day
1
Advanced Wheeled HHP Tractors ( SVCWZ371IE) 3-days
3
Variotronic (OJT) 2-days
2
FENDT Tractors (SVCWF309IE) 3-days
3
Forklift Training (T015) Half-day
2
MSHA New Miner / Refresher 1 or 3-day
3
Basic Wheeled Tractors (SVCWZ272IE) 5-days
2
Backhoe (TM24) 3-days
3
Compact Utility Equipment (SVCWM200IE) 4-days
2
Skid Steer Loader (TM69) 3-days
3
Track and Articulated Tractors (SVCTC401IE) 4-days
2
Track-Type Tractor (TM47) 3-days
3
2
Medium Wheeled Loaders (TM67) 4-days
3
Agri-Service Intermediate Tillage ( SLSTS255IE) Half-day
2
Telehandlers
3
Air Conditioning (TG12) 4-days
2
Priority
1
1
1
Technician 1 and 2
1
3-days
Jaguar 900 Series
Advanced Spra-Coupe (SVCAU326IE)
1
3-days
5-days
1
SIS (TM58) 1-day
5-days
CLAAS LEXION Combine Harvesters
Date Date Priority Scheduled Completed
1
Hydraulic Systems (TM28) 5-days
Power Trains (TM40)
Technician 5 and 6
Online AGCO Academy Courses and Online CAT Dealer Performance Center (DPC) Courses Date Date Date Date Technician 3 and 4 Scheduled Completed Priority Sche Completed
5-days
1
Technician 5 and 6
Priority
duled
7 Step Diagnostic Process Course (26917) on DPC Online, 20-min.
1
Basic Engines Core Course (SVCRZ103SE) on AGCO Online, 120-min.
1
Top Tech, Reading and Understand Electrical Diagrams (SVCDZ119ME) on AGCO Online, 45-min.
Electrical Schematics - ELE C02 (40114) on DPC Online, 60-min.
1
Top Tech, Systematic Electrical Diagnostics (SVCDZ120ME) on AGCO Online, 45-min.
Measuring Electrical Circuits - LE C03 (40115) on DPC Online, 60-min
1
1
Top Tech, Introduction to Precision Guidance (SVCDZ117ME) on AGCO Online, 45-min.
1
1
Viper Pro GPS Setup (SVCAZ112EE) on AGCO Online, 45-min.
1
Viper Pro Boom Setup ( SVCAZ110EE) on AGCO Online, 45-min.
Basic Hydraulic Systems - HYD C01 (33900) on DPC Online, 60-min.
1
Top Tech, Sisu ID Module (SVCDZ122ME) on AGCO Online, 45-min.
1
Basic Hydraulics Core (SVCRZ101SE) on AGCO Online , 120-min.
1
Top Tech, Track Alignment (SVCDZ116ME) on AGCO Online, 45-min.
1
Top Tech, Hydraulic System Diagnostics (SVCDZ114ME) on AGCO Online, 45min. Top Tech, Electronic Diagnostic Tool (SVCDZ112ME) on AGCO Online, 45-min.
1
Combine, Introduction to Combines (SLSCZ110EE) on AGCO Online, 60-min.
2
1
Top Tech, Basic Combine Settings (SVCDZ111ME) on AGCO Online, 45-min.
2
Caterpillar Electronic Technician (CAT ET) Overview- 40258
1
Caterpillar Electronic Technician (CAT ET)(Website)-43021
1
Basic Drive Trains Core (SVCRZ102SE) on AGCO Online, 120-min.
2
Intro. to CVT Transmission (SVCWZ150EE) on AGCO Online, 25-min.
2
Intro. to CVT Transmission (SVCGZ104EE) on AGCO Online, 25-min.
2
Seeding, Tillage, 9000 Grain Drills Overview (SLSTS110EE) on AGCO Online, 60-min. Basic Air Conditioning (21471) on DPC Online, 210-min.
2
HVAC System Electronics Course (21472) on DPC Online, 80-min.
2
Top Tech, Tractor Calibrations (SVCDZ106ME) on AGCO Online,
45 min.
Top Tech, Air Conditioning – Basic Diagnostics and Repairs (SVCDZ104ME) on AGCO Online, 45-min.
2 2 2
Asses smen ts
Asses smen ts
ProTech Air Conditioning Assessment 25-min. ProTech Electrical Assessment 25-min.
(on @my learning classroom) (on @my learning classroom)
ProTech Engine Assessment
(on @my learning classroom)
25-min.
Viper Pro Boom Maintenance (SVCAZ111EE) on AGCO Online, 45-min.
ProTech Hydraulic Systems Assessment 25-min. ProTech Powertrain Assessment 25-min.
1 1
Date Scheduled
Date Completed
Recommended CAT Support Welder Career Path Tech 1
Date Date Scheduled Completed
Tech 2
Values Based Leadership (HDSI) 1-day
Conflict Resolution (HDSI) 1-day
SLII for employees (HDSI) 1-day Winning Together with DiSC (HDSI) 2days MSHA Refresher 8-hours SIS (Service Information Systems) 1-day
Practice – Victor Card Practice – Contribution to Flat-rate variance
Updated on 4-20-15
Instructor-Taught Procedures and Training Courses Date Date Date Date Tech 3 Scheduled Completed Scheduled Completed
Practice – Weld ARMApplication Pro. Qualified Able to do the following to standard: Weld vertically effectively; no porosity Fabricate minor pieces from drawings Read Blue Prints Demonstrate weld symbols understanding
Forklift Training 1-day Online Courses DBSi for Beginners 20-min. Parts Availability Video 5-min.
SIMSi Training Guide 40-min.
Demonstrate proper amount of weld for different
Safe Jobsite Lifting with Mobile 20-min. SAF – Crane and Hoist Rigging (42189) 20-min.
Operate stud gun & install plastic wear packages
Sub-harmonic stress-relieving procedure qualified AWScertified in D1.1 Intro to Failure Analysis (Q4 2013) Die Bending (33443) Practice – Sub Harm. Stress Relieving Pro. Practice – AWSCertified in D1.1 Procedures Practice – Die Bending Procedures Practice – Weld Repair Procedure Certified Practice – General Casting Weld Repair Procedure Qualified Weld Repair Procedure certified
thicknesses of plate
Safety Basics: Blocking and Cribbing Video (2007) 20-min. Forklift Safety (40316) 30-min. SAF – Hot Work Safety – EHS (40485) 20-min. Measuring Tools Student Guide 120-min. Weld, Cut, Heat Student Guide 120-min. CAT Sealed & Lubricated Track Man. 120-min. Line Boring Procedure 120-min. Certified Welding Inspector (CWI) & American Welding Society (AWS) Certification Program Able to do the following to standard (D3): Weld flat effectively; no porosity Meet flat rates on non-complex welding Build-up, grind/polish surfaces to like-new Properly set oxygen /acetylene gauges for different plate thicknesses Select cutting tip in relation to plate thickness Cut plate with cutting tip without excess slag “Wash-out” a crack effectively w/ gouging tip “Wash-out” crack effectively w/ air arc gouger Operate band saw / chop saw safely Operate all hand tools associated with welding Operate a track torch safely and efficiently Adjust and operate all welding machines Change-out all consumables on welding machines; Tips, wire, liners, feed rolls etc. Perform maintenance on welding machines electric and gas/ diesel. Climax equip. set-up to bore locations Undercarriage
Able to do the following to standard:
Demonstrate proper pre-heat/ post heat for
Weld ALL positions effectively; no porosity
different materials. (Optional) Weld ARMapplication procedure qualified
Demonstrate types of materials; A-36, 572,
AR, T1, Hardox etc (Optional) General Casting Weld Repair procedure qualified
Tech 4 Situational Leadership II for Supervisors Workshop Advanced Blue Book (HDSI) 1-day Link Belt weld crane repair procedure Certified
Date Date Scheduled Completed
Tech 5 Failure Anal. – Mach. (TG05M) 5-days AWS-CWI certified Non-Destructive Testing Procedures Certified
Date Date Scheduled Completed
Recommended Crane Technician OJT and Career Path
Tech 1
Date Date Scheduled Completed
Tech 2
Date Date Scheduled Completed
Updated on 4-15-15
Tech 3
Instructor-taught Courses Date Date Tech 4 Scheduled Completed
Component Identification OJT
Crane PM OJT
Hydraulic Troubleshooting Training (HY205) 2-days
CAN Bus OJT
DBS / STW OJT
Remove / Replace Cylinders / Valves (Boomlift / Outrigger) OJT Diesel Engine Training (DE101) 5-days Electricity Training (TG01) 5-days Basic Welding OJT
Cummins Engine Training @ Cummins
Boom Inspection (Lattice) OJT
Isuzu Engine Training @ Isuzu Air Conditioning Training (TG12) 4-days Service Reports OJT
C6.6 / C4.4 Engine training (DE214) 2-days
Crane Safety & Rigging Training (OJT)
Basic Torch OJT
Hydraulic System Training (TM28) 5-days
Outrigger Disassembly / Assembly OJT Wire Rope OJT
Electronic Troubleshooting Training (DE205) 5-days Hydraulic Boom Disassembly / Assembly OJT Inbound / Outbound Inspection OJT Perform Complete Job by Self OJT
Forklift (T015) Crane Operation (RT) OJT Assist Load-out OJT
Date Date Scheduled Completed
Tech 5
Date Date Scheduled Completed
Link-Belt Certified Welder Certification @ Linkbelt Houston Area Safety Council Certification
Tech 6
Date Date Scheduled Completed
Technical Support OJT
Failure Analysis Engines (TG05)
LMI Troubleshooting OJT Situational Leadership II Training (HDSI) DiSC Training (HDSI) Mentor Training (ProTech) MSHA Certification OSHA 10-hour Certification
Online Courses Tech 1 Link-belt Online Courses 7 Step Diagnostic Process Course (26917) 20 min. Tier 4 Interim Systems Overview (33963) 45 min. HYD C01 - Hydraulic Systems (33900) 60-min. HYD C04 - Fixed Displacement Hydraulic Circuits (33903) 60-min.
Date Date Scheduled Completed
Tech 2 ELE C02 - Electrical Schematics (40114) 60 min ELE C03 - Measuring Electrical Cir. (40115) 60 min ELE C04 - Electrical Circuit Types (40018) 60 min. Engine Fundamentals (28937) 60 min. ELE C05 - Electrical Circuit Faults (40017) 60 min. ELE C07 - Wire Types, Term / Harn. (40015) 60 min ELE C08 - Circuit Devices (40013) 60 min. ELE C12.1 - Electrical Circuit Inputs: Switches (40019) 60 min. ELE C12.2 - Position Sensors (40029) 60 min. ELE C15 - Battery System (40026) 60 min. ELE C16 - Starting System (40041) 60 min. ELE C17 - Charging System (40062) 60 min.
Date Date Scheduled Completed
Tech 3 Basic Air Conditioning (21471) 210 – min. HVAC System Electronics Course (21472) 8 0 – min.
Date Date Scheduled Completed
Tech 4
Date Date Scheduled Completed
Tech 5
Date Date Scheduled Completed
Tech 6
Date Date Scheduled Completed
Recommended EPG Technician Training Path
Tech 1
Date Date Scheduled Completed
Tech 2
CEP I (33202) 4.5 days ET (TG61) 1-day
CEP II (26240) 4.5-days
Diesel Engines (DE100) 3-days
Electronic Troubleshooting (DE205) 4.5-days EMCP 4.2 (40002) 3days
Date Date Scheduled Completed
Tech 3
Instructor-Taught Courses Date Date Tech 4 Scheduled Completed
Date Date Sched Completed uled
CEP III (26232) 4.5-days ATS (33725) 4.5-days
EUI (DE307) 4.5-days
MUI (DE112) 2-days
Updated on 4-15-15
EMCP 4.4 (40004) 3-days
Date Date Scheduled Completed
UPS Rotor (26248) 4.5-days Switchgear I (26229) 4.5-days Analyst (26249) 10-days
C4.2/C6.6 (DE214) 2-days 3500 (DE220) 4.5-days
HEUI (DE217) 3-days
Tech 5
Tech 6
Optional as Needed
EGSA Certification
C175 (32302) 4.5-days EGSA Course Switchgear II (31280)
EPSD II (TE08-2) 5-days
Switchgear 3.S I (20650)
EPSD I (TE08-1) 5-days
Switchgear 3.S II (33578)
Tier 4 Interim Aftertreatment (33994) 5days
UPS Double (33582)
UPS 125 Field (33861) UPS 220 Field (40126) UPS 505 Field (40005)
Tech 1 SAF NFPA 70E Introduction (41191) SAF Arc Flash Safety (41000) Assembly Wiring (41309) 60-m. Elect. Schematics (40114) 60-m. CAT Electronics (40940) 60-m. Basic Gas (20227) 30-m. 7-Step Diag. (26917) 20-m.
Date Date Scheduled Completed
Tech 2 Instructor-Taught Only (see above)
Ass essm ent Electrical Generator Skills Assessment (EGSA) 120-min.
Date Date Scheduled Completed
Online Courses Tech 4
Date Date Scheduled Completed
Tech 3 Instructor-Taught Only (see above)
Date Scheduled
Instructor-Taught Only (see above)
Date Completed
Date Date Scheduled Completed
Tech 5 Instructor-Taught Only (see above)
Date Date Scheduled Completed
Tech 6 Instructor-Taught Only (see above)
Date Date Scheduled Completed
Date Date Scheduled Completed
Recommended Lube Technician Training Path
Lube Technician 1
Updated on 7-28-2016
Date Scheduled
ET (TG61) 1-day SIS (TM58) 1-day STW (TG31BT) Half-day Forklift Training (T015) 1-day Machine Operation for Service Techs (TO14) 1-day CAT Machine Maintenance (TG28) 2-days MSHA New Miner 3-days Online DPC Courses (see below)
Lube Technician 1 Caterpillar Electronic Technician (CAT ET) Overview- 40258 Tier 4 Interim Systems Overview (33963) 45 – min. Engine Fundamentals (28937) 60 – min.
Ass essm ents
Instructor-led Courses Lube Technician 2
Date Completed
Date Scheduled
Date Completed
Electricity (TG01) 4-days Power Trains (TM 40) 5-days MSHA Refresher (each year) 1-day Bucyrus Rock Drill Training – 1-day AG Tractors Maintenance Training – 1-day Link-belt Cranes Training – 1-day IMT Drills Training – 1-day Exodus Material Handler Training – 1-day CAT Hydraulic Mining Shovel – 1-day Online DPC Courses (see below)
Date Scheduled
Date Completed
Online Caterpillar Dealer Performance Center (DPC) Courses Date Lube Technician 2 Scheduled 7 Step Diagnostic Process Course – 26917 20 – min. ELE C02 - Electrical Schematics – 40114 60 – min. ELE C03 - Measuring Electrical Circuits – 40115 60 – min. ELE C04 - Electrical Circuit Types – 40018 60 – min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. ELE C08 - Circuit Devices (40013) 60-min. ELE C12.1 - Electrical Circuit Inputs: Switches – 40019 60-min. ELE C12.2 - Position Sensors 40029 60-min. ELE C15 - Battery System 40026 60-min. ELE C16 - Starting System 40041 60-min. ELE C17 - Charging System 40062 60-min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. HYD C02 – Hydraulic Schematics – 33901 AICC 60-min. Date Scheduled
Lube Technician 3
Date Scheduled
Date Completed
Date Scheduled
Date Completed
Failure Analysis –Machines – 5 days Electronics Troubleshooting (26679) – 4.5 days Tier 4 Interim Engine (33994) – 5-days Tier 4 Final Emissions Systems Diagnostics (42223) Medium Wheel Loaders (TM94) – 4.5 days Medium Series Excavators (TM73) – 4.5 days MSHA Refresher (each year) 1-day Online DPC Courses (see below)
Date Completed
ProTech Electrical Assessment 25 – min. (on @my classroom) ProTech Engine Assessment 25 – min. (on @my classroom) ProTech Hydraulic Systems Assessment 25 – min. (on @my classroom) ProTech Powertrain Assessment 25 – min. (on @my classroom)
9
Date Completed
Lube Technician 3 Tier 4 Interim Aftertreatment – Service (33979) 60 – min. Tier 4 Interim Air Systems – Service (33980) 75 – min. Tier 4 Interim Regeneration Strategy – Service (33983) 60 – min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60 – min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60 – min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60 – min.
Recommended Machine Component Technician Training Path Date Scheduled
Technicians 1 and 2 Diesel Engines (DE100) 3-days Electricity (TG01) 3.5-days Hydraulic Systems (TM28) 5-days Power Trains (TM40) 5-days SIS (TM58) 1-day STW (TG31BT) Half-day Forklift Training (T015) 1-day Mobile Crane Operations (T014) 1-day Re-use Guidelines (OJT) 1-day Introduction to Failure Analysis (OJT) Measuring Tools (TG25) 3-days Online DPC Courses (see below)
Instructor-led Courses Technicians 3 and 4
Date Completed
Failure Analysis – Machine (TG05M) 5-days Electronics Troubleshooting (DE205) 5-days Transmission Overhaul Course (OJT) 3-days Wheel Loader / Truck Torque Converter Lock-up Clutches (OJT) 3-days Die-Checking (OJT) 2-days ET (TG61) 1-day Online DPC Courses (see below)
Date Scheduled
Date Completed
Technicians 5 and 6
Online Courses in Caterpillar Dealer Performance Center (DPC) and AGCO Academy Date Date Date Technicians 3 and 4 Completed Scheduled Completed
7 Step Diagnostic Process Course – 26917 20 – min. ELE C02 - Electrical Schematics – ( 40114) 60 – min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. HYD C04 - Fixed Displacement Hydraulic Circuits - 33903 AICC 60-min. HYD C12 – L.S.P.C. Hydraulic Circuits - 34004 AICC 60-min. HYD C15 – P.P.P.C. Hydraulic Circuits - 34006 AICC 60-min. Manual Transmission (28097) Countershaft Transmission (28437) 300 – min. Torque Converter – 27737 150 – min. Assembly – Contamination and Parts Handling – 08C0904 30 – min. Assembly – Bearings (Installation) 30 – min. Windows Office (Coming Soon) 120 – min. DBS (Coming Soon) 120 – min. Machine Pro Product Line 60 – min.
ProTech Ass essments (on @my learning classroom) (on @my learning classroom)
Planetary Transmission (27977) 195 – min. Steering Clutch & Brake (28438) 120 – min. Undercarriage (28439) 60 – min. HYD C16 - Electrohydraulic System Circuits - 34007 AICC 60 – min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 Caterpillar Electronic Technician (CAT ET) (Website) - 43021
Date Scheduled
Date Completed
Date Completed
Technicians 5 and 6
Date Scheduled
Date Completed
Petroleum Transmissions (AICC) ECPC Petro. Trans.: Troubleshooting Torque Conv. – 41608 60 min. ICM Petro. Trans.: Troubleshooting Torque Conv. – 41608 60 min. AGCO Academy - Basic Drivetrains SVCRZ102SE – 120 min. Epsilon Web SYSOZ180EE – 60 min.
Certification Assessm ents using online Caterpillar Dealer Performance Center (DPC) Hydraulic Systems Certification Assessment (28740) 90-min. Powertrain Certification Assessment (27557) 60-min. Brake Certification Assessment (28738) 60-min.
10
Date Scheduled
Hydraulic Troubleshooting (TM53) 2-days Valve Building and Testing (OJT) 2-days Test Bench Operation and Troubleshooting (OJT) 2-days Troubleshooting Transmissions (TM52) 4-days Select two of the following four courses: Challenger AG Transmission (700/800/900) (OJT) 1-day Petroleum Transmissions (TM81) 2-days M-Series Transmissions (OJT) 2-days Wheeled Loader Transmissions (OJT) 2-days Online DPC Courses (see below)
Date Scheduled
Technicians 1 and 2
ProTech Hydraulic Systems Assessment 25-min. ProTech Powertrain Assessment 25-min.
Updated on 4-14-15
Date Scheduled
Date Completed
Recommended Machine Technician Training Path
Date Scheduled
Technician 1 and 2
Updated on 4-15-15
Instructor-led Courses Technician 3 and 4
Date Completed
Diesel Engines (DE100) 3-days Electricity (TG01) 3.5-days Hydraulic Systems (TM28) 5-days Power Trains (TM40) 5-days ET (TG61) 1-day SIS (TM58) 1-day STW (TG31BT) Half-day Forklift Training (T015) 1-day Mobile Crane Operations (TO14) 1-day Air Conditioning (TG12) 4-days Introduction to Failure Analysis (OJT) 1-day Online DPC Courses (see below)
Date Scheduled
Technician 1 and 2 7 Step Diagnostic Process Course – 26917 20 – min. ELE C02 - Electrical Schematics – 40114 60 – min. ELE C03 - Measuring Electrical Circuits – 40115 60 – min. ELE C04 - Electrical Circuit Types – 40018 60 – min. Engine Fundamentals (28937) 60 – min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. ELE C08 - Circuit Devices (40013) 60-min. ELE C12.1 - Electrical Circuit Inputs: Switches – 40019 60-min. ELE C12.2 - Position Sensors 40029 60-min. ELE C15 - Battery System 40026 60-min. ELE C16 - Starting System 40041 60-min. ELE C17 - Charging System 40062 60-min. Tier 4 Interim Systems Overview (33963) 45 – min. Tier 4 Interim Aftertreatment – Service (33979) 60 – min. Manual Transmission (28097) 105-min. Countershaft Transmission (28437) 300-min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. HYD C04 - Fixed Displacement Hydraulic Circuits - 33903 AICC 60-min. HYD C12 – L.S.P.C. Hydraulic Circuits - 34004 AICC 60-min. HYD C15 – P.P.P.C. Hydraulic Circuits - 34006 AICC 60-min. Basic Air Conditioning (21471) 210 – min. HVAC System Electronics Course (21472) 80 – min.
Date Completed
Date Completed
Mechanically Activated & Hydraulic Boosted Brake System (27761) 150 – min. Air Over Hydraulic Brake System (28440) 60 – min. Hydraulic Accumulator Brake System (27997) 105 – min. Air Brake System (28441) 165-min. Cat 3406 and 3054 Engine Performance Course (26949) 360 – min. Cat 3116 Engine Performance Course (26848) 85 – min. C15 ACERT Engine Performance Course (26915) 100 – min. C-9 Engine Perf. Course (26916) 120 – min. Air Management Systems (20187) 135 – min. HYD C14 - Negative Flow Control Hydraulic Circuits - 34005 AICC 60 – min. HYD C16 - Electrohydraulic System Circuits - 34007 AICC 60 – min. HYD C17.1 - Hydrostatic Hydraulic Circuits, Part 1 - 34008 AICC 60 – min. HYD C17.2 - Hydrostatic Hydraulic Circuits, Part 2 - 34009 AICC 60 – min. HYD C17.3 - Hydrostatic Hydraulic Circuits, Part 3 - 34011 AICC 60 – min. Torque Converter (27737) 150 – min. Planetary Transmission (27977) 195 – min. Steering Clutch & Brake (28438) 120 – min. Undercarriage (28439) 60 – min.
Date Scheduled
(on @my learning classroom) (on @my learning classroom) (on @my learning classroom) (on @my learning classroom) (on @my learning classroom)
Date Completed
Technician 5 and 6
Date Scheduled
Date Completed
Date Scheduled
Date Completed
Failure Analysis-Engines (TG05E) 5-days M-Series Troubleshooting 2.5-days 3500 Engines (DE220) 4-days Large Wheel Loaders (TM98) 3-days Large Series Excavators (TM64) 3-days Transmission Troubleshooting (TM81) 3-days Online DPC Courses (see below)
Online Caterpillar Dealer Performance Center (DPC) Courses Date Technician 3 and 4 Scheduled
ProTech Ass essments ProTech Air Conditioning Assessment 25-min. ProTech Electrical Assessment 25-min. ProTech Engine Assessment 25-min. ProTech Hydraulic Systems Assessment 25-min. ProTech Powertrain Assessment 25-min.
Date Scheduled
Failure Analysis – Machine (TG05M) 5-days Electronics Troubleshooting (DE205) 4.5-days Tier 4 Interim Engine (33994) 5-days Medium Series Excavators (TM73) 4.5-days M-Series Motor Graders (TM72) 4.5-days Hydraulic Troubleshooting (TM53) 2-days C6.6 / C4.4 Engines (DE214) 2-days Track-Type-Tractor (TM47) 4.5-days Medium Wheel Loaders (TM94) 4.5-days Backhoes (TM24) 3-days Online DPC Courses (see below)
Date Completed
Technician 5 and 6 Tier 4 Interim Air Systems – Service (33980) 75 – min. Tier 4 Interim Regeneration Strategy – Service (33983) 60 – min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60 – min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60 – min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60 – min.
Certification Assessm ents using online Caterpillar Dealer Performance Center (DPC) Air Conditioning Certification Assessment (28737) 60-min. Brake Certification Assessment (28738) 60-min. Electrical/Electronics Certification Assessment (28739) 120-min. Engine Performance Certification Assessment (28742) 60-min. Engine Repair Certification Assessment (28741) 60-min. Hydraulic Systems Certification Assessment (28740) 90-min. Powertrain Certification Assessment (27557) 60-min.
11
Date Scheduled
Date Completed
Recommended PSD Engine Technician Training Path Technician 1 and 2
Date Scheduled
Updated on 4-15-15
Electronic Technician (TG61) 1-day SIS (TM58) 1-day STW (TG31BT) Half-day Forklift Operator Training (T015) 1-day Medium-Duty Electronic Engines (DE306) 4-days Electricity (TG01) 3.5-days Intro to Failure Analysis (OJT) 1-day Take one of the following instructor-led courses as needed: Diesel Engines (DE100) online and classroom 3-days Diesel Engines (DE101) classroom 5-days Online DPC Courses (see below)
Technician 1 and 2
Instructor-led Courses Technician 3 and 4
Date Completed
Date Scheduled
Date Completed
Electronics Troubleshooting (26679) 5-days C6.6 / C4.4 Engines (DE214) 2-days Electronic Unit Injector Engines (DE307) 4.5-days HEUI Engines (DE217) 3-days 3500 Engines (DE220) 4-days C27/C32 engines (40006) 3-days The following three courses are optional as needed: Gas Engines I 4.5-days Gas Engines Electronics 4.5-days Gas Engines II 4.5-days Online DPC Courses (see below)
Date Scheduled
Date Completed
7 Step Diagnostic Process Course – (26917) 20 – min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 Caterpillar Electronic Technician (CAT ET) (Website)- 43021 Electrical Fundamentals (41148) 60-min. ELE C02 - Electrical Schematics – (40114) 60 – min. ELE C03 - Measuring Electrical Circuits – (40115) 60 – min. ELE C04 - Electrical Circuit Types – (40018) 60 – min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. ELE C15 - Battery System (40026) 60-min. ELE C16 - Starting System (40041) 60-min.
Online Caterpillar Dealer Performance Center (DPC) Courses Date Technician 3 and 4 Scheduled Cat 3406 and 3054 Engine Performance Course (26949) 360 – min. C9 Engine Performance Course (26916) 120-min. C15 ACERT Engine Performance Course (26915) 100-min. Air Management Systems (20187) 135 – min.
ELE C17 - Charging System (40062) 60-min. Engine Fundamentals (28937) 60-min. Industrial Power CAT C7 and C9 (32457) 60-min. Tier 4 Interim Systems Overview (33963) 45-min.
ProTech Ass essments ProTech Diesel Engine Knowledge Test 25-min. (on @my learning classroom) ProTech Diesel Engines, Electronics, Fuel Systems, and Diagnostics Knowledge Test 25-min. ProTech Fuel Systems (including Spark Ignited) Knowledge Test 25-min. ProTech Electricity Knowledge Test 25-min. (on @my learning classroom)
Date Scheduled
Date Completed
Technician 5 and 6
Date Completed
Date Scheduled
Date Completed
Online DPC Courses (see below)
Date Completed
Technician 5 and 6 Tier 4 Interim Aftertreatment – Service (33979) 60-min. Tier 4 Interim Air Systems – Service (33980) 75-min. Tier 4 Interim Regeneration Strategy – Service (33983) 60-min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60-min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60-min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60-min. C175 Air Intake and Exhaust System WebEx (33329) 38-min. C175 ET Screen Shots WebEx (33397) 35-min. C175 Fuel System WebEx (33374) 52-min. Petroleum Transmissions (20266) 60-min. Petroleum Transmissions (20295) 60-min. Petroleum Transmissions (20307) 60-min. G3600 Application and Installation Tips (40249) 60-min.
Certification Assessm ents using online Caterpillar Dealer Performance Center (DPC) Electrical/Electronics Certification Assessment (28739) 120-min. Engine Performance Certification Assessment (28742) 60-min. Engine Repair Certification Assessment (28741) 60-min.
12
Date Scheduled
Failure Analysis - Engines (TG05E) 5-days Tier 4 Interim Aftertreatment (33994) 5-days The followingfive courses are optional as needed: 3600 Testing & Adjusting 3-days Petroleum Transmissions (TM81) 3-days Blended Fuel 2–days 3500B 3-days C175 Engines (32302) 4.5-days
Date Scheduled
Date Completed
Recommended PSD Gas Engine Technician Training Path Technician 1 and 2
Date Scheduled
7 Step Diagnostic Process Course (26917) 20-min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 Caterpillar Electronic Technician (CAT ET) (Website)- 43021 Electrical Fundamentals (41148) 60-min. Engine Fundamentals (28937) 60-min. The following ten courses are optional as needed:
Instructor-led Courses Technician 3 and 4
Date Completed
Electricity (TG01) 3.5-days Electronic Technician (TG61) 1-day Forklift Operator Training (T015) 1-day Intro to Failure Analysis – (OJT) 1-day Medium-Duty Electronic Engines (DE306) 4-days SIS (TM58) 1-day STW (TG31BT) Half-day Take one of the following instructor-led courses as needed: Diesel Engines (DE100) online and classroom 3-days Diesel Engines (DE101) classroom 5-days Online DPC Courses (see below)
Technician 1 and 2
Updated on 4-15-15
Date Scheduled
Date Completed
Electronics Troubleshooting (26679) 5-days Gas Engines I 4.5-days Gas Engines Electronics 4-days Gas Engines II 4.5-days The following five courses are optional as needed: 3500 Engines (DE220) 4-days C6.6 / C4.4 Engines (DE214) 2-days C27/C32 engines (40006) 3-days Electronic Unit Injector Engines (DE307) 4.5 -days HEUI Engines (DE217) 3-days Online DPC Courses (see below)
Date Scheduled
Date Completed
Online Caterpillar Dealer Performance Center (DPC) Courses Date Technician 3 and 4 Scheduled Air Management Systems (20187) 135-min. The following three courses are optional as needed: C9 Engine Performance Course (26916) 120-min. C15 ACERT Engine Performance Course (26915) 100-min. CAT 3406 and 3054 Engine Performance Course (26949) 360-min.
ELE C02 - Electrical Schematics (40114) 60-min. ELE C03 - Measuring Electrical Circuits (40115) 60-min. ELE C04 - Electrical Circuit Types (40018) 60-min. ELE C05 - Electrical Circuit Faults - (40017) 60-min. ELE C07 - Wire Types, Terminals and Harnesses (40015) 60-min. ELE C15 - Battery System (40026) 60-min. ELE C16 - Starting System (40041) 60-min. ELE C17 - Charging System (40062) 60 -min. Industrial Power CAT C7 and C9 (32457) 60-min. Tier 4 Interim Systems Overview (33963) 45-min.
ProTech Assessments ProTech Diesel Engine Knowledge Post Test 30-min. (on @my learning classroom) ProTech Electricity Knowledge Test 30-min. (on @my learning classroom) ProTech Electronics, Fuel Systems, & Diagnostics Knowledge Test 30-min. ProTech Fuel Systems (including Spark Ignited) Knowledge Test 30-min.
Date Scheduled
Date Completed
Technician 5 and 6
Date Completed
Date Completed
Technician 5 and 6
Date Scheduled
Date Completed
C175 Air Intake and Exhaust System WebEx (33329) 38-min. C175 ET Screen Shots WebEx (33397) 35-min. C175 Fuel System WebEx (33374) 52-min. G3600 Application and Installation Tips (40249) 60-min. The following nine courses are optional as needed: Introduction to Tier 3 ACERT Technology Part 1 (33810) 60min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60-min. Petroleum Transmissions (20266) 60-min. Petroleum Transmissions (20295) 60-min. Petroleum Transmissions (20307) 60-min. Tier 4 Interim Aftertreatment - Service (33979) 60-min. Tier 4 Interim Air Systems- Service (33980) 75-min. Tier 4 Interim Regeneration Strategy - Service (33983) 60-min. Tier 4 Interim Regen.Operator Interface -Service (33984) 60-min.
Certification Assessm ents using online Caterpillar Dealer Performance Center (DPC) Electrical/Electronics Certification Assessment (28739) 120-min. Engine Performance Certification Assessment (28742) 60-min. Engine Repair Certification Assessment (28741) 60-min.
13
Date Scheduled
Alignment Training (OJT) 3-days Blended Fuel 2-days G3500 ULB 3-days G3600 Testing & Adjusting 3-days C175 Engines (32302) 4.5-days Failure Analysis - Gas Engines (TG05G) 5-days PL1000E/T 3-days The following two courses are optional as needed: Petroleum Transmissions (TM81) 3-days Tier 4 Interim Aftertreatment (33994) 5 -days CM Engines 5-days Online DPC Courses (see below)
Date Scheduled
Date Completed
Recommended On-highway Technici an Training Path Technician 1
Date Date Scheduled Completed
Technician 2
T1- MediumHeavyDutyTruck (GasolineEngines)
T6- MediumHeavyDutyTruck (Electrical / Electronic Systems)
T4- MediumHeavyDutyTruck (Brakes)
T2- MediumHeavyDutyTruck (Diesel Engines)
Updated on 4-15-15
Date Date Scheduled Completed
ASE Cert if icat ion s Technician 3
Date Date Scheduled Completed
T7- MediumHeavyDutyTruck (HeatingVentilation andAir conditioning) T5- MediumHeavyDutyTruck (Steeringand Suspension)
Master Technician
Date Date Scheduled Completed
3- MediumHeavy Duty Truck (Drive Train)
Shop Lead
Date Date Scheduled Completed
DiSC Training (HDSI)
8 - MediumHeavy Duty Truck (P.M.) 2- MediumHeavyDutyTruck ElectronicDieselEngineDiagnosis)
Technician 1 VocationalTruckPartsCatalogTraining (41243) 60-min. CatCT11andCT13 EngineTraining (40497) 60-min. QSeriesand QPlusBrakesComponentIdentification (40890) 60-min. QPlus LX500andMX500Cam BrakeComponent andPM (41071) 60-min. CamBrakeand AutoSlackAdjusterComponent Identification(40889)60-min. CamBrakeand AutoSlackAdjusterComponent Identification(40899)60-min. CamBrakeand AutoSlack AdjusterSystemOperation (40895) 60-min. CamBrakeand AutoSlack Adjuster Preventative Maintenance(41033) 60-min. Automatic Slack Adjuster ComponentIdentification (40888) 60-min. Automatic Slack Adjuster SystemOperation (40896) 60-min. Automatic Slack Adjuster PreventativeMaintenance (41032) 60-min. ABSfor TrucksTractorsandBuses Component Identification(40891)60-min. ABSfor TrucksTractorsandBuses -SystemOperation (41031) 60-min. ABSfor Trucks, Tractors andBuses Preventive Maintenance(41034) 60-min. SystemSaver Singleand TwinAir Dryer Component I.D. (40892) 60-min. SystemSaver SingleAndTwin Air Dryers Preventive Maintenance(41020) 60-min.
Date Date Scheduled Completed
Technician 2
Date Date Scheduled Completed
On Line Training Courses Technician 3
VehicleElectrical SystemDiagnosticFundamentals(41142) 60-min. Electrical Fundamentals (41148) 60-min.
BasicAirConditioningA/CCourse(21471) 210-min.
Digital Multimeter Fundamentals (41139) 60-min.
Air ConditioningDiagnostic Exercise(26849) 20-min.
Electrical Circuits Components Course (21464) 180-min. ELEC01- Key Features of Electricity (40113) 60-min. ELEC02- Electrical Schematics (40114) 60-min. ELEC03- MeasuringElectrical Circuits (40115) 60-min. ELEC04- Electrical Circuit Types (40018) 60-min. ELEC05- Electrical Circuit Faults (40017) 30-min. ELEC06- Wire Connectors (40016) 30-min. ELEC07- WireTypes, Terminals andHarnesses (40015) 60-min. ELEC08- Circuit Devices (40013) 60-min.
HVACSystemElectronics(21472) 80-min.
FrontNon-Drive,SteerAxleComponentIdentification (40887) 60-min. Front Non-Drive, Steer Axle SystemOperation (40894) 60-min. Front NonDrive, SteerAxel Diagnostic(41026) 60-min. FrontNon-DriveSteerAxle PreventiveMaintenance (41028) 60-min. SingleReductionTandemRear Drive AxleComponent I.D. (41072) 60-min. SingleReductionRear DriveAxle SystemOperation (40893) 60-min. SingleReductionRear DriveAxle Will Not Move(41023) 60-min. SingleReductionRear DriveTandemAxle Will Not Move Diag. (41024) 60-min. SingleReductionRear DriveAxlePreventative Maintenance( 41029) 60-min.
ELEC09- Circuit ProtectionDevices (40014) 60-min. ELEC10- Electrical Motors (40028) 60-min. ELEC11- Semi-Conductors (40012) 60-min. ELEC12.1- Electrical Circuit Inputs: Switches (40019) 60-min. ELEC12.2- PositionSensors (40029) 60-min. ELEC12.3- ElectricalCircuitInputs:Temp./PressureSensors (40042) 60-min. ELEC12.4- Electrical Circuit Inputs: Speed/TimingSensors (40030) 60-min. ELEC13- Circuit Processors (40031) 60-min. ELEC14- Circuit Outputs: Components (40027) 60-min. ELEC15- Battery System(40026) 60-min. ELEC16- StartingSystem(40041) 60-min. ELEC17- ChargingSystem(40062) 60-min. Electrical SystemRepair (41140) 60-min.
14
Date Date Scheduled Completed
Master Technician InvestigativeApproachtoDiagnostics (41146) 60-min.
Date Date Scheduled Completed
Shop Lead Disc Training
DrivelineComponentIdentification(40889) 60-min.
Situational Leadership
DrivelineSystemOperation (41030) 60-min.
BeyondManagement
On-HighwayTruck Transmission- TorqueConverterOperation. (40372) 60-min. On-HighwayTruckTransmission- Transmission (40373) 60-min. On-Highway TruckTransmission- Electrical (40552) 45-min. Disc Training Situational Leadership Beyond Management
Date Date Scheduled Completed
