MODEL A100S / A200S /FA2100 SSCVR LESSON PLAN
OUTLINE: SSCVR TRAINING COURSE
Rev 07/26/01
I.
SYSTEM DESCRIPTION A. Purpose B. Part Numbers C. Physical Characteristics D. Environmental Characteristics E. Electrical Characteristics F. Location in Aircraft G. Associated System Equipment 1. Control Units 2. Preamplifiers 3. Remote Microphone Assemblies H. Underwater Locator Beacon (ULB)
II.
GROUND SUPPORT EQUIPMENT A. CVR Test Panel, p/n: 9300A860 B. Audio Monitoring Adapter, 17TES0200 C. Digital Audio Playback Unit, 17TES0250 D. Portable Interface Unit, 17TES0043
III.
SSCVR FEATURES A. Internal BITE (Preflight Check) B. Maintenance C. Reliability D. Warranty E. Product Support 1. World-wide Authorized Repair Facilities 2. Factory Training 3. Website
IV.
OPERATION A. Purpose of each board B. Operation of Test Equipment 1. CVR Test Panel, p/n: 9300A860 2. Audio Monitoring Adapter, 17TES0200 3. Digital Audio Playback Unit, 17TES0250 4. Portable Interface Unit, 17TES0043 C. Return-to-Service Test and Repair Lab
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MODEL A100S / A200S /FA2100 SSCVR LESSON PLAN
Objective I.
Notes
System Description A.
Define the Purpose of SSCVR
Show Slide #1 Purpose:
Note:
Accident Readouts are only done by certif ied accident investigators, such as the NTSB in the U.S.A.
B.
Identify the various CVR part numbers
Show Slide #2
Matrix of CVR Model Part Numbers
C.
Discuss Physical Characteristics of SSCVRs
Show Slide #3
Matrix of CVR Physical Characteristics
D.
Discuss Environmental Characteristics of SSCVRs
Show Slide #4
Matrix of CVR Environmental Characteristics
E.
Discuss Electrical Characteristics of SSCVRs
Show Slide #5
Matrix of CVR Electrical Characteristics
F.
Determine Location of recorder in Aircraft
Note:
For long term reliability it is recommended that recorders be mounted within the vibration mount in an upright position (vertical as viewed from the front) in a heated, pressurized area in a fuselage location, as far aft as practicable.
Show Slide #6
Show slide of aircraft with CVR location identified
Reference:
Installation & Operations Manuals: A100S - FAR04611238 A200S - FAR08044116 FA2100CVR - 165E1845-00 FA2100GACVR - 165E1848-00 (Optional) Component Maintenance Manual: ED-56A CU, Preamps & Mics - 165E-1747-00 There are several different accessories of which include Control Units and Microphones
G.
Identify Optional Equipment and Accessories 1. Control Units 2. Microphone Assemblies 3. Mounting Trays
State: H. II.
An end item crash protected device used to store 30 minutes or 120 minutes of audio sound information for the purpose of determining the cause of incident or accident.
Underwater Locator Beacon (ULB)
Show Slide #7
Show slide of Dukane & Benthos ULB - with warranty period & TSO.
Show Slide #8
Show slide of CVR Test Panel including test cables.
Ground Support Equipm ent A.
Rev 07/26/01
CVR Test Panel p/n: 9300A860
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MODEL A100S / A200S /FA2100 SSCVR LESSON PLAN
III.
B.
Audio Monitor Adapter p/n: 17TES0200
Show Slide #9
Show slide of AMA and connection to A100S. Note: Used only with the A100S SSCVR.
C.
Digital Audio Playback Unit, 17TES0250
Show Slide #10
Show slide of DAP and connection to A200S. Note: Used only with the A200S SSCVR.
D.
Portable Interface Unit, 17TES0043
Show Slide #11
Show slide of PI and connection to FA2100CVR. Note: Used only with the FA2100CVR.
Recorder Features A.
B.
Internal BITE (Pre-f light Check) 1.
Test Tone
2.
Bulk Erase
3.
CVR Fault Indicator
Maintenance
State & Discuss:
A Pre-flight Functional C heck procedure is accomplished prior to each flight to assure the mission readiness of the CVR. Show Show matrix comparing Test Tone, Bulk Erase & Slide #12 CVR Fault Indicator
State:
The CVR maintenance philosophy is as follows: (a)
(b)
A100S - costly traditional component-level (test point analysis) troubleshooting & repair. A200S - replacement board-level troubleshooting & repair.
(c)
State:
C.
Reliability
State:
FA2100CVR - economical fault code analysis board-level troubleshooting & repair. The FA2100CVR maintenance program was designed so that if the recorder should fail, the repair can be accomplished with: (a) Minimal Equipment (b) Minimal Technical Expertise (c) Minimal Down Time (d) Minimal Cost To The User (e) Minimal Spare Stock – Parts (f) Minimal Paperwork – Warranty The reliability figures for each succeeding CVR has improved: (a)
A100S - good - exceeded old electromechanical tape-based A100/A100A CVRs
(b)
A200S - better - close to plug-in & forget
(c)
D.
Review Warranty Agreement
Show Slide #13 Notes:
Rev 07/26/01
FA2100CVR - superior - plug-in & forget: MTBF calculated at > 25,000 hrs. MTBUR field reported at > 40,000 hrs. Slide Warranty Example All parts and maintenance is war ranted for 5 years from date of shipment. In the case of OEMs, for example, Boeing Aircraft, the warranty begins on the date of delivery, not to exceed six years. Page 3 of 4
MODEL A100S / A200S /FA2100 SSCVR LESSON PLAN E.
IV.
Product Support
Show Slide #14
Product Support Team
Reference:
Product Support Directory
State:
Product Support's goal is to satisfy our customer needs and expectations through continuous improvement. Product Support Directory
1.
World-wide Authorized Repair Facilities
Reference:
2.
Factor y Training
State:
3.
Website
Reference:
Factory training is a perquisite which must be accomplished by the operator to perform warranty repair. This training course constitutes this requirement for the A100S, A200S & FA2100CVR. www.l-3ar.com - tour of site, specific attention to Repair Tracking & Help Desk
Operation A.
B.
Purpose of each board
1.
A100S
Show Slide #15
A100S Configuration Matrix
2.
A200S
Show Slide #16
A200S Configuration Matrix
3.
FA2100CVR
Show Slide #17
FA2100CVR Configuration Matrix
Demo:
Operation & Use with all CVRs
Demo:
Operation & Use with A100S SSCVR, including readout method
Demo:
Operation & Use with A200S SSCVR, including readout method Operation & Use with FA2100CVR, including readout method Student participation in the Return-To-Service testing and repair of the A100S, A200S & FA2100CVR.
Operation of Test Equipment 1.
C.
Rev 07/26/01
CVR Test Panel, p/n: 9300A860 2. Audio Monitor ing Adapter, p/n: 17TES0200 3. Digital Audio Playback Unit, p/n: 17TES0250 4. Portable Interface Unit, p/n: 17TES0043 Return-to-Service Test & Repair Lab
Demo: Lab:
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