Wear Parts Material

SYMONS CONE

WEAR MATERIALS SALES MANUAL

REVISION DATE: 4-14-2009

SYMONS CONE LINER TERMIN TERMINOLOGY OLOGY ....................................................................... ............................................................................................ ..................... 3D-2 METALLURGY METALL URGY CHOICES.............................. ....................................................... ................................................... .................................. ........ 3D-4 SYMONS CONES LINER ALLOYS AND APPLICATIONS ....................................... 3D-5 BASIC LINER SELECTIO SELECTION N....................... ................................................ .................................................... ....................................... ............ 3D-6 STANDARD STAND ARD CAVITY COMPAR COMPARISION ISION ............................................................. ...................................................................... ......... 3D-7 SHORT HEAD CAVITY COMPARISION .................................................................. .................................................................. 3D-8 4', 4 ¼' AND 5 ½' SHORTHEADS WITH STANDARD MAIN SHAFTS ..................... 3D-9 2 FOOT STAND STANDARD ARD AND SHORT SHORTHEAD HEAD........................ ................................................... ....................................... ............ 3D-10 3 FOOT STAND STANDARD ARD AND SHORT SHORTHEAD HEAD........................ ................................................... ....................................... ............ 3D-11 4 FOOT STAND STANDARD ARD AND SHORT SHORTHEAD HEAD........................ ................................................... ....................................... ............ 3D-12 4 ¼ FOOT STAND STANDARD ARD AND SHORT SHORTHEAD HEAD........................ ................................................... ................................... ........ 3D-13 5 ½ FOOT STAND STANDARD ARD AND SHORT SHORTHEAD HEAD........................ ................................................... ................................... ........ 3D-14 7 FOOT HEAVY AND EXTRA HEAVY HE AVY DUTY STANDARD AND SHORTHEAD .... 3D-15 7 FOOT SUPER HEAVY DUTY STANDARD AND SHORTHEAD.......................... 3D-16 BACKING BACKIN G REQUI REQUIREMENT REMENT STAND STANDARD ARD .................................................... ................................................................ ............ 3D-17 BACKING REQUIREMENT SHORT HEAD ............................................................ 3D-20 INSTALLING INSTALLIN G "U" BOLTS ................................................................. ........................................................................................ ....................... 3D-22 INSTALLING INSTALLIN G HEAD W EAR RINGS ................................................ ........................................................................ ........................ 3D-23 FILLER PIECES ....................................... .................................................................. .................................................. .................................... ............. 3D-24 TAKING WEAR W EAR PROFI PROFILES LES ....................... ............................................... .................................................. ..................................... ........... 3D-26 LINER UTILIZATION - SYMONS ® .......................... .................................................. ................................................ ........................ 3D-27 WEAR PROFI PROFILE LE ANALY ANALYSIS SIS FORM .............................................. ....................................................................... ......................... 3D-28 CRUSHER CRUS HER CHAMBE CHAMBER R PROFILING ............................................................ ....................................................................... ........... 3D-29

SECTION 3D

1

SYMONS CONE



LINER TERMINOLOGY Bottle Neck - The dimension between the inside diameter diameter of the bowl liner and outside diameter of the main main shaft sleeve on a Standard crusher. This dimension can be a restricting area when compared to the feed opening on the open side. Bowl Liner - Secured inside of the bowl to protect it from wear. Feed Opening Closed Side - The dimension representing the maximum feed opening when the mantle is closest to the bowl liner. Feed Opening Open Side – Side – The dimen dimension sion represent representing ing the maxim maximum um feed opening when the mantle is farthest away from the bowl liner. Filler Pieces – Cast stee steell segmen segments ts that are welded to the inside of the bowls on Standard crushers to reduce the quantity of backing when installing a fine or medium bowl liner in a coarse bowl. Head Wear Ring – Ring – A conical rolled steel steel part that is usually usually supplied supplied in segments segments that is welded to the head below the mantle when using short liners in a SHORT HEAD ® crusher. The head head wear ring prevents erosion to the head from the discharge of crushed material in a short crushing chamber. The head wear ring is changed once for two to three mantle changes. Locking Collar – Collar – A thread threaded ed com component ponent which is bolted to the top of the SHORT ® HEAD onto which the locking nut is attached. The threads of the locking collar are left hand. Locking Nut – Nut – A threade threaded d compon component ent that is turned onto the locking collar to exert a clamping force on the mantle. mantle. The threads of the the locking nut are left hand. The locking nut is changed once for two to three mantle changes. Locking Nut Cover – Cover – A component which is threade threaded d into the upper portion of the ® locking nut SHORT HEAD to keep material from damaging the upper portion of the head. The threads of the locking nut cover are left hand. Lower Mantle Mantle – On 5 ½ and 7 foot crushers, the mantles are in two pieces, upper mantle and lower mantle. The two piece configuration reduces the mantle change out cost because most of the wear wear is done to the lower mantle. The upper mantle mantle is changed once for two to three lower mantle changes.

SECTION 3D

2

SYMONS CONE


REVISION DATE: 4-14-2009 Main Shaft Nut – The locking mechanism on Standard crushers and 4 foot, 4 ¼ foot and 5 ½ foot SHORT HEAD ® with standard main shafts. The threads in the main main shaft nut are right hand threads. Main Shaft Sleeve – Used on standard crush crushers ers and 4 foot, 4 ¼ foot and 5 ½ foot ® SHORT HEAD with with standard main shafts. The main shaft sleeve protects the portion that extends above the head. The main shaft sleeve is changed once for two to three mantle changes. Mantle – Covers the head of the crusher to protect it from wear. The 4 ¼ foot and smaller crushers have a one piece mantle. The 5 ½ foot and 7 foot crushers have two piece mantles, upper and lower mantle. Minimum Closed Side Setting Setting – Theoretically the tightest that a specific set of liners can be set at. Due to fines in the feed, hardness hardness of the rock, rock, moisture, feed distribut distribution ion and feed segregation it may not be possible to achieve the minimum closed side setting. The minimum operating closed side for any set of liners is when there is no adjustment ring movement, no excessive lube oil drain line temperatures or crusher stalling. Maximum Closed Side – Side – A setting where the bowl is engaged into 1 ½ to 2 threads of the adjustment ring. Nip Angle - The angle that is developed between the surfaces of the bowl liner and mantle when when the mantle is at its closest relationship to the bowl bowl liner. Nip angles should should not exceed 23 degrees for best material flow through a crushing chamber. Thru Bolt – Bolt – A means of retaining the bowl liner in the bowl with a straight bolt through lugs on the bowl liner and into the bowl. "U" Bolt Bolt – The means of retaining the bowl liner in the bowl with a "U" shaped bolt inserted under the hooks of the bowl liner and into the bowl. Upper Mantle – Mantle – On 5 ½ and 7 foot crushers, the mantle is in two pieces, upper mantle and lower mantle. The two piece configuration reduces the mantle change out cost because most of the wear wear is done to the lower mantle. mantle. The upper mantle mantle is changed once for two to three lower mantle changes. Torch Ring – Ring – A sacrificial piece piece that is located located between the main main shaft sleeve and and main shaft nut which is burnt out with a torch to relieve the pressure on the mantle and allow the main shaft nut to be loosened.

SECTION 3D

3

SYMONS CONE



METALLURGY MET ALLURGY CHOICES C HOICES There are different alloys that are commonly used for the Symons ®: XT510 – This XT510 – This is an 11% to 14% Hadfield manganese. XT510 replaces the Metso alloy alloy designation 0861-500. XT510 is used as an all-purpose liner in all secondary and fine crushing applications for the Symons crushers. XT710 – This is an 18% ma mangan nganese ese chrome chrome allo alloy y and will typically typically provide provide long longer er life than the XT510 or XT610 manganese manganese alloys. The XT710 replaces replaces the old Metso Metso 0861 512, XT500 and MNK material designations. XT710 is used for abrasive applications in the Symons 7’ crusher. XT720 – This is a 22% manganese chrome alloy that will typically provide longer life XT720 than the XT710 manganese. This material can only be applied in 5 ½ foot crushers and smaller and in applications where there is no tramp iron in the circuit. The XT720 replaces the old Metso MNS material designation. For typical applications refer to the table SYMONS CONE LINER ALLOYS AND APPLICATIONS APPL ICATIONS..

SECTION 3D

4

SYMONS CONE



SYMONS CONE LINER ALLOYS AND AND APPLICATIONS Crushed mineral properties Very difficult Difficult

Medi um

Easy

Very easy

-12

12-17

17-22

22-27

27-

LosAngeles

>16

13.5-16

12-13.5

11-12

<11

Bond WI

>43,500

32,000-43,500

22,000-32,000

13,000-22,000

<13, 000

Secondary crushing

X

X

X

X

Fine crushing

X

X

X

X

XT510/XT610

XT710 Secondary crushing

X

X

X

X

X

Fine crushing

X

X

X

X

X

Secondary crushing

X

X

X

Fine crushing

X

X

X

XT720

SECTION 3D

5

PSI

SYMONS CONE



BASIC LINER SELECTION FEED SIZE IS KNOWN To chose a liner combination when the top size of the feed is known, divide the thickness of the largest feed by 0.8 to get the required feed opening on the open side. For example if the you are selecting a liner combination for a 5 ½' Standard crusher and the thickest piece is 8", divide 8" by 0.8 to get the required feed opening on the open side. (8" / 0.8 = 10"). Refer to the 5 ½' Standard cavity tables and select a liner combination that that has a feed opening on the open open side that is close to 10". In this case a 4830 6771 bowl liner and a 5013 6801 upper mantle with a 5013 7001 lower mantle would be selected. selected. Use the shaded liner combinati combinations ons where ever possible as these are the most common. KNOWING THE FEED OPENING There are cases when the customer may want to know what the maximum size feed a given feed opening can accept. To determine the maximum maximum size piece that will fit fit in a given feed opening on the open side, multiply the feed opening by 0.8. For example if the liner combination for a 4 ¼' Standard coarse has a feed opening on the open side of 9 5/8" (9.63") the thickest piece that could be fed to it would be about 7 ¾". Multiply the feed opening o the open side by 0.8, (9.63 (9.63 X 0.8 = 7.7").

SECTION 3D

6

SYMONS CONE



STANDARD CAVITY COMPARISION The cavities shown below illustrate the typical differences in the chamber cross sections between the Standard fine, medium, coarse and extra coarse liners.

MEDIUM

FINE

EXTRA COARSE

COARSE

SECTION 3D

7

SYMONS CONE



SHORT HEAD CAVITY COMPARISION The cavities shown below illustrate the typical differences in the chamber cross sections between the SHORT HEAD ® fine, medium, coarse and extra coarse liners.

MEDIUM

FINE

EXTRA COARSE

COARSE

SECTION 3D

8

SYMONS CONE



4', 4 ¼' AND 5 ½' SHORT HEADS WITH WIT H STANDARD MAIN SHAFTS The 4' The 4',, 4 ¼' an and d 5 ½' SHOR SHORT T HEA EAD D ® main shaft assemblies were designed to use Standard main shafts in order to provide the customer with a torch ring for easier removal of the mantle. mantle. By using the Standard main shafts, common parts between between the ® Standard crusher and the SHORT HEAD was also accomplished. The main shaft, torch ring, main shaft nut, feed plate and countershaft rotation are common between the two machines. The effective year of manufacture for the respective crushers are as follows; 4' crushers built in 1974 and after. 4 ¼' crushers built in 1979 and after. 5 ½' crushers built in 1981 and after. The following illustration shows the comparison between the old and new design.

LOCKING COLLAR TORCH RING MAIN SHAFT SLEEVE

LOCKING NUT COVER LOCKING NUT

MANTLE HEAD WEAR RING

STANDARD MAIN SHAFT

SECTION 3D

SHORT HEAD MAIN SHAFT

9

SYMONS CONE



2 FOOT STANDARD AND SHORT HEAD

BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUMBER MAT'L LBS. SIDE SIDE CSS Bolt T ype

St d. Fine for Coa rse & X-Coarse Bowl St d. Fine for Coa rse & X-Coarse Bowl St d. Coarse f or Coarse & X-Coarse Bowl St d. Coarse for Coarse & X-Coarse Bowl St d. X-Coarse for Coarse & X- Coarse Bowl St d. X-Coarse for Coarse & X- Coarse Bowl

4829 1921 6666 5613 4829 3541 6666 5614 4829 3001 6666 5615

XT510 XT720 XT510 XT720 XT510 XT720

SHD. Fine for Coa rse Bowl SHD. Fine for Coa rse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl

4829 4081 6666 5616 4829 4351 6666 5617

XT510 XT720 XT510 XT720

SECTION 3D

230

2 7/8"

2 1/4"

1/4"

Thru Bolt

200

3 3/4"

3 1/4"

3/8"

Thru Bolt

225

4 1/2"

4"

1/2"

Thru Bolt

325

1 3/8"

3/4"

1/8"

Thru Bolt

290

2"

1 1/2"

3/1 6"

Thru Bolt

10

MANTLE PART NUMBER

M AT'L

5013 1001 6666 5515 5013 1001 6666 5515 5013 1001 6666 5515

XT510 XT720 XT510 XT720 XT510 XT720

5013 1401 6666 5516 5013 1401 6666 5516

XT510 XT720 XT510 XT720

WEIGHT LBS. 200 200 200

265 265

SYMONS CONE



3 FOOT STANDARD AND SHORT HEAD

BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUM BER M AT 'L LBS. SIDE SIDE CSS

Std. Fine for Fine & Coarse Bowl Std. Fine for Fine & Coarse Bowl Std. Fine for X-Coarse Bowl Std. Fine for X-Coarse Bowl Std. Fine for X-Coarse Bowl Std. Fine for X-Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. X-Coarse for X-Coarse Bowl Std. X-Coarse for X-Coarse Bowl

4829 6646 6666 5618 4829 6544 6666 5619 4829 6544 6666 5619 4829 5026 6666 5621 4829 6576 6666 5622 4829 6576 6666 5622 4829 6530 6666 5624 4829 6530 6666 5624

XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

SHD. Fine for Fine Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Fine Bowl SHD. Medium for Fine Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl

4829 5431 4829 5701 6666 5626 4829 5296 6666 5627 4829 5701 6666 5626 4829 6951 6666 5629 4829 5161 6666 5630 4829 5163 6666 5631 4829 7591 6666 5632 4829 8131 6666 5633

XT510 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

730

4 5/8"

4"

3/8"

Thru Bolt

1001

4 1/8"

3 3/8"

3/8"

U-Bolt

1001

4 1/16"

3 5/16"

3/8"

U-Bolt

685

6"

5 1/4"

1/2"

Thru Bolt

862

5 5/8"

4 7/8"

1/2"

U-Bolt

862

5 1/2"

4 3/4"

1/2"

U-Bolt

1047

7"

6 3/8"

1/2"

U-Bolt

1047

7 1/8"

6 1/2"

1/2"

U-Bolt

600

2 7/8"

1 3/4"

1/8"

U-Bolt

588

2 7/8"

1 3/4"

1/8"

U-Bolt

590

1 5/8"

1/2"

1/8"

U-Bolt

588

3 3/8"

2 3/8"

1/8"

U-Bolt

830

2 1/2"

1 3/8"

1/8"

U-Bolt

620

2 3/8"

1 5/16"

1/8"

U-Bolt

650

2 3/8"

1 5/16"

1/8"

U-Bolt

765

3"

2"

1/4"

U-Bolt

765

3 7/8"

3"

1/4"

U-Bolt

(1) Requires Head Wear Ring p/n 7292 5601

SECTION 3D

BOLT TYPE

11

MANTLE PART NUM BER

M AT'L

5013 2201 6666 5517 5013 2501 6666 5518 5013 2201 6666 5517 5013 2201 6666 5517 5013 2501 6666 5518 5013 2201 6666 5517 5013 2201 6666 5517 5013 2501 6666 5518


5013 2801 (1) 5013 2801 (1) 6666 5519 5013 2801 (1) 6666 5519 5013 3001 (1) 6666 5520 5013 3401 6666 5521 5013 3801 (1) 6666 5522 5013 3801 (1) 6666 5522 5013 3401 6666 5521 5013 3401 6666 5521

XT510 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

WEIGHT LBS. 631 719 631 631 719 631 631 719 529 529 529 590 660 635 635 660 660

SYMONS CONE



4 FOOT STANDARD AND SHORT HEAD 4 Foot Symons Standard & Short Head Liners

BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NU MB MBE R MAT'L LBS. SIDE SIDE CSS

Std . F i ne for Fi ne & Coar se B owl Std . F i ne for Fi ne & Coar se B owl Std . F i ne for Fi ne & Coar se B owl Std . F i ne for Fi ne & Coar se B owl Std . M edi um f or Coars e B owl Std . M edi um f or Coars e B owl Std . Coa rse f or Co ar se B owl Std . Coa rse f or Co ar se B owl Std . Coa rse f or Co ar se B owl Std . Coa rse f or Co ar se B owl Std . X-Co arse f or X -C oar se Bo wl Std . X-Co arse f or X -C oar se Bo wl

483 0 11 01 666 6 56 35 483 0 32 61 666 6 56 36 483 0 03 50 666 6 56 37 483 0 02 91 666 6 56 11 483 0 35 33 666 6 56 38 483 0 11 51 666 6 56 39

XT 51 0 XT 72 0 XT 51 0 XT 72 0 XT 51 0 XT 72 0 XT 51 0 XT 72 0 XT 51 0 XT 72 0 XT 51 0 XT 72 0

SHD. SHD. SHD. SHD. SHD. SHD. SHD. SHD. SHD. SHD. SHD. SHD.

482 9 86 03 666 6 56 40 482 9 85 45 666 6 56 41 482 9 86 71 666 6 56 42 482 9 85 40 666 6 56 43 483 0 00 23 666 6 56 44 483 0 01 58 666 6 56 66

XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0

Fi ne (l ong ) for C oarse Bowl Fi ne (l ong ) for C oarse Bowl Me di um (short) for Co arse Bowl Me di um (short) for Co arse Bowl Me di um (lon g) f or Coar s e B owl Me di um (lon g) f or Coar s e B owl Coar s e ( sh or t) fo r Coars e B owl Coar s e ( sh or t) fo r Coars e B owl Coar s e ( l ong) f or Co arse B owl Coar s e ( l ong) f or Co arse B owl X- Coa rs e ( l ong) for Co arse Bowl X- Coa rs e ( l ong) for Co arse Bowl

(1) Requires Head Wear Ring p/n 7292 5650 (2) Requires Head Wear Ring p/n 7292 6101

SECTION 3D

12

BOLT TYPE

193 0

5 5 /8"

5"

3/8 "

U- Bo lt

180 0

5 1/2"

4 7/8"

3/8 "

T hru B ol t

167 0

6 7/8"

6 1/8"

1/2 "

U-Bolt

159 2

8 1/8"

7 1/8"

3/4'

U- Bo lt

175 0

8 7/8"

7 7/8"

3/4'

T hru B ol t

182 0

10"

9 1/4"

1"

U- Bo lt

143 0

3 3/4"

2 3/4"

3/16 "

U-Bolt

140 0

3 3/8"

2 1/4"

5/16 "

U-Bolt

147 4

2 7/8"

1 3/4"

5/16 "

U-Bolt

123 5

4 3/8"

3 1/4"

1/2 "

U-Bolt

139 0

3 1/2"

2 3/16 "

1/2 "

U- Bo lt

163 0

4 5/8"

3 1/2"

5/8 "

U- Bo lt

MANTLE PART NU MBE R

MAT' L

501 3 42 01 666 6 55 13 501 3 42 01 666 6 55 13 501 3 42 01 666 6 55 13 501 3 42 01 666 6 55 13 501 3 42 01 666 6 55 13 501 3 41 01 666 6 55 37

XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0 XT51 0 XT72 0

50 13 4 801 (2) 66 66 5 538 (2) 50 13 4 300 (1) 66 66 5 539 (1) 50 13 4 801 (2) 66 66 5 538 (2) 50 13 4 300 (1) 66 66 5 539 (1) 50 13 4 801 (2) 66 66 5 538 (2) 50 13 4 801 (2) 66 66 5 538 (2)

XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

WEIGHT LBS. 150 0 150 0 1500 150 0 150 0 132 2

1270 1050 1270 1050 1270 127 0

SYMONS CONE



4 ¼ FOOT STANDARD AND SHORTHEAD BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUMBER MAT' T'L L LBS. SIDE SIDE CSS CS S

Std. Fine for Coarse Bowl Std. Fine for Coarse Bowl Std. Medium for Coarse Bowl Std. Medium for Coarse Bowl Std. Medium for Coarse Bowl Std. Medium for Coarse Bowl Std. Medium for Medium Bowl

4830 4612 6666 5646 4830 4341 6666 5647 4830 2800 6666 5648 4830 4071

XT510 XT720 XT510 XT720 XT510 XT720 XT510

Std. Medium for Coarse Bowl Std. Medium for Coarse Bowl Std. Medium for X-Coarse Bowl Std. Medium for X-Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for Coarse Bowl Std. Coarse for Coarse Bowl Std. X-Coarse for X-Coarse Bowl Std. X-Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl Std. Coarse for X-Coarse Bowl

4830 4699 6666 5650 4830 4344 6666 5651 4830 2957 6666 5652 4830 2958 6666 5653 4830 2957 6666 5652 4830 4881 6666 5655 4830 1826 6666 5656 4830 2958 6666 5653


SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Fine Bowl SHD. Fine for Fine Bowl SHD. Fine for Fine Bowl SHD. Fine for Fine Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Fine Bowl SHD. Medium for Fine Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. X-Coarse for X-Coarse Bowl SHD. X-Coarse for X-Coarse Bowl SHD. X-Coarse for X-Coarse Bowl SHD. X-Coarse for X-Coarse Bowl (1) Requires Head Wear Ring p/n 7292 6101

4829 8603 6666 5640 4829 9211 6666 5669 4829 9751 6666 5660 4829 8941 6666 5661 4830 0023 6666 5644 4830 0024 6666 5663 4830 2451 6666 5664 4829 8671 6666 5642 4830 0158 6666 5666 4830 1288 6666 5612 4829 9481 6666 5668 4830 0200 6666 5667 4830 1371 6666 5669 4830 1371 6666 5669

XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

SECTION 3D

BOLT TYPE

1920

5 3/8"

4 3/8"

1/2"

U-Bolt

1800

8 1/4"

7 1/2"

5/8"

U-Bolt

2290

7 3/4"

7"

5/8"

U-Bolt

1850

8 1/4"

7 1/2"

5/8"

U-Bolt

2550

9 1/2"

8 5/8"

5/8"

U-Bolt

1875

8 1/4"

7 1/2"

5/8"

U-Bolt

2000

9 5/8"

8 5/8"

3/4"

U-Bolt

1750

9 5/8"

8 5/8"

3/4"

U-Bolt

2000

10"

9"

3/4"

U-Bolt

1900

10 1/8"

9 1/8"

3/4"

U-Bolt

1900

10 3/8"

9 1/2"

1"

U-Bolt

1750

10"

9"

3/4"

U-Bolt

1335

3 3/4"

2 5/8"

1/8"

U-Bolt

1400

3 3/4"

2 5/8"

1/8"

U-Bolt

1700

2 1/2"

1 1/8"

1/8"

U-Bolt

1380

2 1/2"

1 1/8"

1/8"

U-Bolt

1280

3 1/2"

2 1/8"

1/4"

U-Bolt

1295

3 1/2"

2 1/8"

1/4"

U-Bolt

2130

3 5/8"

2 1/4"

1/4"

U-Bolt

1385

3"

1 5/8"

1/4"

U-Bolt

1600

4 1/2"

3 5/16"

5/16"

U-Bolt

1655

4 1/16"

2 13/16"

5/16"

U-Bolt

1700

4 1/16"

2 13/16"

5/16"

U-Bolt

1890

5"

3 1/2"

5/16"

U-Bolt

1435

5 1/4"

3 7/8"

5/8"

U-Bolt

1435

5 1/4"

3 7/8"

5/8"

U-Bolt

13

MANTLE PART NUMBER

MAT'L

5013 6001 6666 5544 5013 6001 6666 5544 5013 6001 6666 5544 5013 6001

XT510 XT720 XT510 XT720 XT510 XT720 XT510

5013 6001 6666 5544 5013 6001 6666 5544 5013 6001 6666 5544 5013 6001 6666 5544 5013 4451 6666 5545 5013 6001 6666 5544 5013 4451 6666 5545 5013 4451 6666 5545


5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 5601 6666 5548 5013 4801 (1) 6666 5538 5013 4801 (1) 6666 5538 5013 4726 6666 5514 5013 5401 6666 5549 5013 4803 (1) 6666 5550 5013 5801 6666 5551 5013 5401 6666 5549

XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

WEIGHT LBS. 1980 1980 1980 1980 1980 1980 1980 1980 1600 1980 1600 1600 1270 1270 1270 1270 1270 1270 1990 1270 1270 1500 1500 1350 1410 1500

SYMONS CONE



5 ½ FOOT STANDARD AND SHORTHEAD BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUM BER MAT'L LBS. SIDE SIDE CSS

Std. Fine for Coarse Bowl

4830 6638

XT510


6666 5671

XT720

Std td.. Me Medi diu um fo for Me Medium & Coars rse e Bo Bow wl

4830 6501

XT5 XT 510

Std td.. Me Medi diu um fo for Me Medium & Coars rse e Bo Bow wl

6666 5673

XT7 XT 720

St d. Coarse for Coarse Bowl

4830 6771

XT510

St d. Coarse for Coarse Bowl

6666 5675

XT720

St d. Coarse for X-Coarse Bowl

4830 6772

XT510

St d. Coarse for X-Coarse Bowl

6666 5676

XT720

St d. X-Coar se for X-Coarse Bowl

4830 6871

XT510

St d. X-Coar se for X-Coarse Bowl

66665677

XT720

St d. X-Coarse for X-Coarse Bowl St d. X-Coarse for X-Coarse Bowl

4830 6871 66665677

XT510 XT720

SHD. F ine for Coarse Bowl SHD. F ine for Coarse Bowl SHD. F ine for Fine Bowl SHD. F ine for Fine Bowl SHD. F ine for Coarse Bowl SHD. F ine for Coarse Bowl SHD. F ine for Coarse Bowl SHD. F ine for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Fine Bowl SHD. Medium for Fine Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. Coarse f or Coarse Bowl SHD. X -Coarse for Coarse Bowl SHD. X -Coarse for Coarse Bowl

4830 5556 6666 5679 4830 5963 6666 5680 4830 6048 6666 5681 4830 5556 6666 5679 4830 5421 6666 5683 4830 5961 6666 5684 4830 5557 6666 5685 4830 5415 6666 5686 4830 6231 6666 5687 4830 6430 6666 5688 4830 6331 6666 5689

XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

4800

8 3/ 8"

7 1/2"

5/8"

U-Bolt

4130

9 5/ 8"

8 1/2"

7/ 8"

U-Bolt

4400

10 3/4"

9 5/8"

1"

U-Bolt

4400

10 3/4"

9 5/8"

1"

U-Bolt

4100

14 1/4"

13 1/4"

1 1/2"

U-Bolt

4100

14 1/4"

13 1/ 4"

1 1/ 2"

U- Bolt

2745

4 7/8"

3 1/2"

3/16"

U-Bolt

2850

4 7/8"

3 1/2"

3/16"

U- Bolt

3660

2 3/4"

1 3/8"

3/16"

U- Bolt

2745

4 3/4"

3 1/2"

3/16"

U- Bolt

3000

3 1/2"

2 1/8"

1/4"

U- Bolt

3090

3 1/2"

2 1/8"

1/4"

U- Bolt

2600

4 3/4"

3 1/2"

1/4"

U- Bolt

3900

5 1/2"

4 1/4"

3/8"

U- Bolt

3930

5 1/4"

3 7/8"

3/8"

U- Bolt

3425

5 1/4"

4"

3/8"

U- Bolt

3370

6"

4 5/8"

1/2"

U- Bolt

(1) Requires Head Wear Ring p/n 72926601

SECTION 3D

BOLT TY PE

14

MANTLE PART NUMBER U - 5013 6801 L - 5013 7001 U - 6666 5576 L - 6666 5569 U - 5013 6801 L - 5013 7001 U - 6666 5576 L - 6666 5569 U - 5013 6801 L - 5013 7001 U - 6666 5576 L - 6666 5569 U - 5013 6801 L - 5013 7001 U - 6666 5576 L - 6666 5569 U - 5013 6801 L - 5013 7001 U - 6666 5576 L - 6666 5569 5013 6851 6666 5570 5013 7401 (1) 6666 5571 5013 7401 (1) 6666 5571 5013 7401 (1) 6666 5571 5013 7203 (1) 6666 5572 5013 7401 (1) 6666 5571 5013 7401 (1) 6666 5571 5013 7401 (1) 6666 5571 5013 7401 (1) 6666 5571 5013 7601 5013 7606 5013 7610 6666 5574 5013 7601 5013 7606

MAT'L XT510 XT510 XT72 0 XT720 XT510 XT510 XT72 0 XT720 XT510 XT510 XT72 0 XT720 XT510 XT510 XT720 XT720 XT510 XT510 XT72 0 XT720 XT510 XT720 XT510 XT720 XT510 X T720 XT XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720 XT510 XT720

WEIGHT LBS. 560 3710 560 3710 560 3710 560 3710 560 3710 560 3710 560 3710 560 3710 560 3710 560 3710 4300

2990 2990 2990 2800 2990 2990 2990 2990 3700 3170 3700

SYMONS CONE



7 FOOT HEAVY AND EXTRA HEAVY DUTY STANDARD ST ANDARD AND SHORTHEAD SHORT HEAD BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUMBER MAT'L LBS. SIDE SIDE CSS


4830 9472

XT510


6666 5691

XT710

Std. Fine for Fine & Medium Bowl

4830 9471

XT510

Std. Fine for Fine & Medium Bowl

6666 5692

XT710

Std. Medium for Coarse Bowl

4830 8608

XT510

Std. Medium for Coarse Bowl

4830 8612

XT710

Std. Me Mediu m for Me Medium & Co Coarse Bo Bowl

4830 97 9741

X T5 T510

Std. Me Mediu m for Me Medium & Co Coarse Bo Bowl

6666 56 5609

X T7 T710

Std. St d. Co Coar arse se fo forr Co Coar arse se & X-C X-Co oar arse se Bo Bowl wl

4830 48 30 85 855 56

XT51 XT 510 0

Std. St d. Co Coar arse se fo forr Co Coar arse se & X-C X-Co oar arse se Bo Bowl wl

6666 66 66 56 569 93

XT71 XT 710 0

Std. X-Coarse for X-Coarse Bowl

4830 8846

XT510

Std. X-Coarse for X-Coarse Bowl

6666 5694

XT710

SHD. Fine for Fine Bowl SHD. Fine for Fine Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl SHD. Fine for Fine Bowl SHD. Medium for Fine Bowl SHD. Medium for Fine Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Medium for Fine Bowl SHD. Medium for Fine Bowl SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. Coarse for Coarse Bowl SHD. X-Coarse for Coarse Bowl SHD. X-Coarse for Coarse Bowl

4830 7581 6666 5607 4830 7583 4830 7592 4830 7491 4830 7499 4830 7490 4830 7378 6666 5695 4830 7379 6666 5696 4830 7385 6666 5697 4830 7386 6666 5698 4830 8400 6666 5699 4830 8494 6666 5690

XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710

8200

11 1/2"

10 5/8"

3/4"

U-Bolt

8200

11 1/2"

10 5/8"

3/4"

U-Bolt

7260

13 3/8"

12 1/8"

1"

U-Bolt

8050

12 5/8"

11 3/8"

1"

U-Bolt

7000

14 3/4"

13 3/8"

1 1/4"

U-Bolt

7700

18 1/8"

16 3/4"

1 1/2"

U-Bolt

7300

4 5/8"

2 1/2"

3/16"

U-Bolt

7200

4 5/8"

2 1/2"

3/16"

U-Bolt

6030

6 7/8"

4 7/8"

3/16"

U-Bolt

6230

6 7/8"

4 7/8"

3/16"

U-Bolt

5600

5 1/4"

3 3/4"

3/8"

U-Bolt

5400

5 1/4"

3 3/4"

3/8"

U-Bolt

7550

6 3/4"

4 3/4"

3/8"

U-Bolt

7400

6 3/4"

4 3/4"

3/8"

U-Bolt

6900

7"

5"

1/2"

U-Bolt

6570

8"

6"

5/8"

U-Bolt

(1) Requires Head Wear Ring p/n 7292 7601

SECTION 3D

BOLT TYPE

15

MANTLE PART NUMBER U - 5013 8201 L - 5013 8801 U - 6666 5510 L - 6666 5508 U - 5013 8201 L - 5013 8801 U - 6666 5510 L - 6666 5508 U - 5013 8201 L - 5013 8401 U - 6666 5510 L - 5013 8405 U - 5013 8201 L - 5013 8801 U - 6666 5510 L - 6666 5508 U - 5013 8201 L - 5013 8601 U - 6666 5510 L - 6666 5597 U - 5013 8201 L - 5013 8901 U - 66 6666 66 55 5510 10 L - 6666 5598 5013 9001 (1) 5013 9007 (1) 5013 9001 (1) 5013 9007 (1) 5013 9204 (1) 5013 9210 (1) 5013 9204 (1) 5013 9268 (1) 5013 9277 (1) 5013 9268 (1) 5013 9277 (1) 5013 9268 (1) 5013 9277 (1) 5013 9268 (1) 5013 9277 (1) 5013 9203 6666 5591 5013 9276 6666 5592

MAT' L

WEIGHT LBS.

XT510 XT510 XT710 XT710 XT510 XT510 XT 710 XT 710 XT510 XT510 XT710 XT710 XT510 XT510 XT710 XT710 XT510 XT510 XT710 XT710 XT510 XT510 XT 710 XT 710

1200 5720 1200 5720 1200 5720 1200 5720 1200 5320 1200 5320 1200 5720 1200 5720 1200 5320 1200 5320 1200 5640 1200 5640

XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710 XT510 XT710

4850 4850 5520 5520 5900 5900 5900 5900 6200 5240

SYMONS CONE



7 FOOT SUPER HEAVY DUTY STANDARD ST ANDARD AND SHORTHEAD SHORT HEAD

BOWL LINER

FEED FEED BOWL LINER OPENING OPENING PART WEIGHT OPEN CLOSED MINIMUM NUMBER MAT'L LBS. SIDE SIDE CSS


4830 8501

XT 510


4830 8512

XT 71 710

SHD. Medium for Coarse Bowl SHD. Medium for Coarse Bowl SHD. Coars e for Coarse Bowl SHD. Coars e for Coarse Bowl

4830 8509 6666 5620 4830 8510 6666 5623

XT 510 XT 710 XT 510 XT 710

SHD. Fine for Fine Bowl SHD. Fine for Fine Bowl SHD. Fine for Coarse Bowl SHD. Fine for Coarse Bowl

4830 7494 6666 5625 4830 7496 6666 5628

XT 510 XT 710 XT 510 XT 710

SECTION 3D

BOLT T YPE

8775

8 7/8"

8 1/8"

5/8"

U-Bolt

7535

11 5/8"

10 7/8"

3/4"

U-Bolt

8720

13 7/8"

13 5/16"

1 1/4"

U-Bolt

6450

5 1/2"

3 1/2"

3/16"

U-Bolt

6405

5 1/2"

3 1/2"

3/16"

U-Bolt

16

MANTLE PART NUMBER U - 5013 8082 L - 5013 8856 U - 5013 8081 L - 5013 8857 5013 8373 6666 5593 5013 8373 6666 5593 5013 8374 6666 5595 5013 8377 -

WEIGHT M AT'L LBS. XT510 XT510 XT 710 XT 710 XT 510 XT 710 XT 510 XT 710 XT 510 XT 710 XT 510 -

1300 6065 1300 6065 7100 7100

7100 7905

SYMONS CONE



BACKING REQUIREMENTS STANDARD

SECTION 3D

17

SYMONS CONE



SECTION 3D

18

SYMONS CONE



SECTION 3D

19

SYMONS CONE



BACKING REQUIREMENTS SHORT HEAD

SECTION 3D

20

SYMONS CONE



SECTION 3D

21

SYMONS CONE



INSTALLING "U" BOLTS In order to avoid hook breakage and or loosening of the bowl liner it is important to install the "U" bolts and washers properly. 

Stack the washers as shown in the illustration; "U" Bolt and Washers.



Use a fabric ply material for the rubber washers.



Make sure that the washers are positioned so that the wider wider dimension from the centerline is toward the outside of the bowl. The centerline of the "U" bolt holes are not on the centerline of the washers. Refer to illustration; "U" Bolt Bolt Centerline.

HEX. NUT

CENTERLINE OF BOLT HOLES

LOCK PLATE

CENTERLINE OF WASHER

THIN STEEL WASHER

L W O B F O E D I S T U O O T E G D E S I H T

RUBBER WASHERS

THICK STEEL WASHER

U BOLT

"U" BOLT AND WASHERS "U" BOLT CENTERLINE

SECTION 3D

22

SYMONS CONE



INSTALLING HEAD WEAR RINGS The head wear ring prevents erosion to the head from the discharge of crushed material in a short crushing chamber. The head wear ring is changed once for two to three mantle changes. In order for the head wear ring to perform correctly correctly and remain on the head through out its life, it must be installed correctly. Follow the installati installation on as shown shown in the illustration; Installing Head Wear Ring.

MANTLE

.5

1- 7

HEAD WEAR RING

GAP

ALIGN HERE HEAD

WELD HEAD WEAR RING TO HEAD USING AN E7018 ELECTRODE.

INSTALLING HEAD WEAR RING

SECTION 3D

23

SYMONS CONE



FILLER PIECES Are cast steel steel segments segments that are welded welded to the inside inside of the bowls bowls on Standard Standard crushers crushers to reduce the quantity of backing when installing a fine or medium bowl liner in a coarse bowl. By reducing the quantity of backing material to be poured, the chances of shrinkage will be reduced. Shrinkage occurs in large cross section pours because the backing cures from the inside and will pull away from the bowl and bowl liner. If shrinkage does take place, the gaps as a result of the shrinkage should be topped off with additional backing. The following table will show the filler piece part number and quantity for each crusher size and bowl and bowl liner combination.

SECTION 3D

Bowl Liner 3 Foot Fine

Bowl

Filler Piece

Qty.

Extra Coarse

Coarse

Extra Coarse

1808 0019 1808 0024 1808 0019

6 6 6

4 Foot Extra Fine Fine Medium

Coarse Coarse Coarse

1808 0017 1808 0017 1808 0030

6 6 6

4 ¼ Foot Fine Fine

Medium Coarse

Medium Medium Coarse

Coarse Extra Coarse Extra Coarse

1808 0007 1808 0007 1808 0008 1808 0008 1808 0042 1808 0042

6 6 6 6 6 6

5 ½ Foot Fine Fine

Medium Coarse

Medium Coarse

Coarse Extra Coarse

1808 0034 1808 0015 1808 0034 1808 0015 1808 0027

8 8 8 8 8

24

SYMONS CONE


REVISION DATE: 4-14-2009 Bowl Liner 7 Foot Fine Fine Medium Medium

Bowl

Filler Piece

Qty.

Medium Coarse Coarse Extra Coarse

Coarse

Extra Coarse

1808 0018 1808 0038 1808 0012 1808 0012 1808 0014 1808 0016 1808 0014 1808 0016

8 8 8 8 8 8 8 8

FILLER BLOCKS

B O W L L I N E R

SECTION 3D

25

SYMONS CONE



TAKING WEAR PROFILES In order to properly answer any inquiry, it is important that the following information be included. Use the Wear Profile Analysis Form to record your information. 1. Feed gradation. 2. Type of feed (i.e. granite). granite). 3. Product gradatio gradation. n. 4. Circuit diagram complete complete with screen cloth cloth openings and all crusher settings. 5. Part numbers of current mantle and bowl liner. 6. Crusher power draw. 7. Crusher capacity. To operate continuously with liners having a crushing cavity unsuited to the operation, results in uneconomical wear of the liners, poor crushing efficiency and, in some instances, abuse to the Crusher. To obtain a wear profile of the bowl liner and mantle proceed as follows; 1. Torch Cut Through Mantle or Bowl Bowl Liner 2. Trace Worn Contour on on Cardboard or Heavy Paper Inserted in Cut 3. Original Contour Refer to the illustration; Obtaining Wear Contour.

2

3

1

OBTAINING WEAR CONTOUR

SECTION 3D

26

SYMONS CONE



®

LINER UTILIZATION - SYMONS

The target amount of liner utilization on a Symons ® Cone Cone is 60% to to 65%. Wearing liners more than that can cause damage to the seats on the bowl and head as a result of the liners flexing because of thin cross sections. To determine the amount of utilization proceed as follows; Weigh the bowl liner and mantle prior to installation, record the weight. After removal removal of the set of liners remove remove backing materia materiall and weigh weigh each piece. piece. Subtract the worn weight from the new weight and divide the difference by the new weight to get the worn percentage. EXAMPLE: 7 Foot SHORT HEAD ® New Weights Bowl Liner 4830 7581 Mantle 5013 9001 Total W eight

7,300 Lbs. 4,850 Lbs. 12,150 Lbs.

Worn Weights Bowl Liner 48307581 Mantle 5013 9001 Total W eight

2,525 Lbs. 1,940 Lbs. 4,465 Lbs.

Liner Utilization Bowl Liner (7,300 – 2,525) / 7,300 = 65.4% Mantle (4,850 – 1,940) / 4,850 = 60.0% Total (12,150 – 4,465) / 12,150 = 63.3% Records should be kept and averaged over three or more sets of liners.

SECTION 3D

27

SYMONS CONE



WEAR PROFILE ANALYSIS FORM

SECTION 3D

28

SYMONS CONE



CRUSHER CHAMBER PROFILING Now it is possible to model the shape of the chamber without dismantling the crusher. By using NORDBERG-FOAM KIT it's easy to see how the mantle and bowl wear during the life of the liners. This process can can be used on all cone type crushers. It also helps to solve the problem cases. The spare part number of the Nordberg-Foam Kit is 803582. Instructions: 1.)

Set the plastic sheath into the chamber.

2.)

Move the sheath to the closed side position in the chamber.

3.)

Mix 0.35 kg A-component and 0.5 kg B-component (half tin A&B).

4.)

Pour out mixed A+B components into the sheath.

5.)

After expansion of the foam move down the main shaft and remove the sheath.

6.) Draw worn contour by using the expanded foam sheath or send the filled sheath (or drawing) to Metso

NORDBERG-FOAM KIT contains: - A-component 0.7 kg/tin - B-component 1.0 kg/tin - plastic sheath 2.0 m

SECTION 3D

29

SYMONS CONE



SECTION 3D

30

Wear Parts Material

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