Asset Integrity Management

Setting the Stage Process Safety and Asset Integrity

Guidelines for

Risk Based Process Safety

CCPS

Condition

Inspection

Monitoring

Mitigation

Implementation of AIM Global Upstream & Gas

Corporate Reliabili ty Expectations

Corporate Asset Integrit y Requirements Supplemental Asset Integrity Requirements

AI Corporate Standard AI Corporate Guidelines AI Gap Assessment

CGUG Implementation

CGUG Implementation

SERIP AIM Procedure SERIP Asset Integrity Subprocess

Equipment Specific Requirements

What is Asset Integrity & Asset Integrity Management? Asset Integrity  –  The ability of an asset to perform its planned function effectively and efficiently for its intended application throughout its service life.

Asset Integrity Management builds on existing Reliability & Integrity Efforts  –  Focused on high consequence areas - consequences of failure are unacceptable.  –  Applies a layer of rigor and governance to ensure the integrity program is being executed as planned and that variations are appropriately resolved.

Focus on Layers of Protection Not just the Fixed Equipment

Setting the Appropriate Scope

Critical Structures Machinery

Safety Systems

Fixed Equipment

Asset Integrity Management Process 4 Basic Steps

Identifi cation of Important  Assets

Develop Inspection, Test, and

High Consequence

Use Indust ry practices

Maintenance Plans

Execut e Inspecti on, Test, and

Execut e the Plan

Maintenance Plans

Monitoring and Managing

Right information, right person, right decisio n

Identifying “Critical” Assets/Equipment What does “Critical” really mean?

High Likelihood

High Risk

Low Risk

High Consequence

    d    o    o     h    i     l    e     k    i    L

Consequence

Criticality Assessment

Integrity Hazards Examples • Hydrocarbon Gas

Determine Top Event • Riser Rupture and spill

 Ass ess men t Process

Determine Causes • Corrosion

Determine Consequences • Health, Safety, Environment, and Asset

Identify Safeguards • Emergency Shutdown Valve, Evacuation  Alarm, Inspection Program

High Consequence?

Yes

Develop Integrity Plans 

An AIM Inspection, Test, and Preventive Maintenance (ITPM) Template is a documented reliability and integrity strategy for a particular equipment type.

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The ITPM plans include the scope, failure modes, recommended ITPM tasks, and a task selection matrix.

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Templates feed into local RBI / RCM / and FMEA reliability processes based on local considerations

Variation Management Nonconformances Focus on Variation Management

Nonconformances 

Discrepant Material

Levels of Governance

Levels of Governance

Condition - affects the ability to perform integrity critical functions 

Levels of Governance

Overdue Integrity Tasks – a task is planned to exceed the required completion

Variation s must be addressed with the appropri ate level of management involvement.

Manage Nonconformances

“The right people, make the right decision,

Do you still have the same opinion? • AIM program is a fixed equipment inspection program…. • Asset Integrity Management will apply to all equipment…

• Asset Integrity Management is a risk-based process for determining priorities of tasks…

• AIM program will double my maintenance & inspection workload….

• Integrity is the same thing as Reliability…

Questions???