SLN TANK REPAIR AND REPLACEMENT CONTRACT NO. C.1036806
SCAFFOLDING PROCEDURE
A
5 Oct 13
Issued for Comment
Oni S
REV.
DATE
DESCRIPTION
BY
CHECK
APPROVED
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
DOCUMENT NO: 011-TMS-STRR--!013
APPROVED
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ ! %& 16
TABULATION TABULATION OF REVISED PAGES PAGES REVISIONS
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TABLE OF CONTENTS
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 3 %& 16
1.
OB'ECTI(ES......................................................................................4
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SCOPE............................................................................................4
3.
REFERENCE.......................................................................................4
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RESPONSIBILIT*..................................................................................5
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PROCEDURE......................................................................................5 5 .1 . SCAFFOLDING MATERIAL.......................................................................................5 ................................ ..................... ..................... .........................6 ..............6 5 .2 . TRAINING AND COMPETENCY REQUIREMENT..................... 5.2. 5.2.1. 1. Mand Mandat ator oryy Scaf Scaffo fold ldin ingg T Trrain aining ing..................... ................................ ..................... ..................... ..............................6 ...................6 ............................... ..................... ...................... ..................... .................................... .......................... 6 5 .3 . TYPICAL SCAFFOLDING..................... 5.3.1. Bracket Sc Scaffolding..................... ............................... ..................... ..................... ..................... ................................. ...................... 7 5.3.2. Rolling Scaffold..................... ........... ..................... ..................... ..................... ............................................. .................................. 10 5.3. 5.3.44 Pipe Pipe tube tube !"# !"##$ #$%& %&i' i'() ())) )))) )))) )))) )))) )))) )))) )))) )))) )))) )))) )))) )))) )))) )))) )).. 13 5.3.4 all Prevention / Protection Training.................. Error! Bookmark not defned.
............................... ..................... ..................... ..................... ..................... .......................... ...............14 14 5 .4 . SCAFFOLDING SAFETY.................... Appendi 1 ! "etail #ngineering "e$ign % &alc'lation........ Error! Bookmark not defned.
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ ) %& 16
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ + %& 16
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
+.!. +.!.
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 6 %& 16
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 9 %& 16
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
b@
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 8 %& 16
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
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CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ ; %& 16
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II. II.
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A%% A%% !"# !"##$ #$%& %&i' i'(( ,ut ,ut be be bui% bui%tt it it** e&(e e&(e p+$ p+$te te!t !ti$ i$'. '.
II.
Gu"+&+ Gu"+&+"i% "i% "'& ,i& +"i% +"i% ,ut ,ut be upp$+ upp$+te& te& "t "t i'te+0 i'te+0"% "% '$t '$t e!e e!ee&i' e&i'(( 1. ,ete+ ,ete+ p"+"% p"+"%%e% %e% it* t*e p%"t#$+, "'& '$t ,$+e t*"' 1,, $uti&e t*e p%"t#$+, e&(e. T*e (u"+&+"i% *$u%& be "pp+$i,"te% "pp+$i,"te% $'e ?1@ ,ete+ "b$0e t*e p%"t#$+, it* t*e ,i& +"i% p$iti$'e& p$iti$'e& ,i&" betee' t*e (u"+&+"i% "'& t*e t$e b$"+&.
III. III.
T$e b$"+ b$"+& & "'& "'& /i!/ /i!/ p%"te p%"te *$u%& *$u%& be be "t %e" %e"tt " t+$' t+$'(( "'& " +i( +i(i& i& " ti,b ti,be+ e+ !"# !"##$ #$%& %& p%"'/ "'& be e!u+e% #ie&. T*e *$u%& ete'& '$t %e t*"' 15,, "b$0e t*e p%"t#$+, u+#"!e. T*e ("p betee' t*e p%"t#$+, "'& t*e t$e b$"+& *$u%& '$t e!ee& 1,,.
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 10 %& 16
+.3.!. R%# S,"&&% R$%%i'( !"##$%& "+e upp$+te& $' "'& +$%% "+$u'& t*e *e%%. T*e ,$t !$,,$' $# t*e +$%%i'( !"##$%& ue& #$+ t"'/ *e%% e+e!ti$' "+e &i!ue& be%$. A%" ue " "#et be%t *$$/e& $## t$ t*e +$%%i'( !"##$%& *i%e !%i,bi'( $0e+ t*e *e%% i't$ " +$%%i'( !"##$%&. <*e'e0e+ $u "+e $+/i'( ,$+e t*"' 4 #t. "b$0e t*e b$tt$, $# t*e bu(( $u ,ut be eit*e+ ?1@ b$"+&e& i' u!* t*"t t*e+e "+e '$ $pe' p"!e i&e+ t*"' 12 $+ ?2@ *$$/e& $##. Rolling Scaffold (Std. 2L11) 2L11) T*i i t*e ,$t !$,,$' *e%% bu(( ue& i' *e%% e+e!ti$'. It !"' be ue& " " p$+t"b%e !"##$%& eit*e+ i'i&e $+ $uti&e ?$pp$ite i&e #+$, t*e #ie& !"##$%&@ #$+ e%&i'( 0e+ti!"% +$u'& e", "'& #itti'(e%&i'( ti##e'e+ "'& i'& (i+&e+ ?ee Fi(. 5.4.1@. Lightweight Rolling Scaffold (Std. 2L20) T*i bu(( i i,i%"+ t$ t*e 2L11 +$%%i'( !"##$%& "'& i ue& " " p$+t"b%e !"##$%& ?$' t*e $pp$ite i&e #+$, t*e #ie& !"##$%&@. T*e ,"i' &i##e+e'!e i t*"t t*i bu(( i '"++$e+ "'& &$e '$t *"0e " +e,$0"b%e e!ti$' $ it !"''$t #it "+$u'& " i'&(i+&e+. It i ue& #$+ e%&i'( 0e+t "'& +$u'& e",. It i ue& #$+ e%&i'( 0e+t "'& +$u'& e", ?ee Fi(. 5.4.2@. Rolling Cage (Std. 2L22) T*i i " *$+t bu(( t*"t i ue& $' t*e ",e i&e " t*e #ie& !"##$%& t$ e%& t*e uppe+ p$+ti$' $# t*e 0e+ti!"% ?ee Fi(. 5.4.3@.
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 11 %& 16
Folding Vert Buggy (Std. 2L22A) T*i bu(( i i,i%"+ i,i%"+ i' i8e t$ t*e 2L2 bu((. bu((. It *" pi''e& !$''e!ti$' !$''e!ti$' "'& #$%& #%"t #$+ t$+"(e "'& t+"'p$+t. U'%i/e t*e 2L11 "'& L2 bu((ie t*e Je+t u(( &$e '$t *"0e " !*"i' &+i0e "'& ,ut be pu*e& +$u'& t*e *e%%. It i ue& t$ e%& 0e+ti!"% $' t*e $pp$ite i&e #+$, t*e #ie& !"##$%& ?ee Fi(. 5.4.4@. lugging Buggy (Std. 2L2!) " T*i bu(( p+$0i&e " p$+t"b%e !"##$%& be%$ t*e #ie& !"##$%&. It i ue& #$+ +e,$0i'( b+"!/et t+"p "#te+ t*e !"##$%& *" bee' +"ie& ?ee Fi(. 5.4.5@.
Fig. 5.4.1
Fig. 5.4.3
Fig. 5.4.2
Fig. 5.4.4
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
Fig. 5.4.5
P"#$ 1! %& 16
Fig. 5.4.6
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 13 %& 16
5.3.3 Pipe tube !"##$%&i'( I !"##$%&i'( e+e!te& it* t"'&"+& ,et*$&. Ti," i%% &ei(' 5%<"=$ >,"&&%# #+$, ,"te+i"% pipe tube t$ i't"%% &i,"'t%e t"'/ "!!e$+ie. 7
App+$ App+$i," i,"te te M"i,u M"i,u, , T$t" T$t"%% L$"& #$+ #$+ Pe+$' Pe+$' "'& M"te+ M"te+i"% i"% ( pe+ pe+ p%"t#$+ p%"t#$+, , pe+ b"> b"> Li(*t &ut 225/( • •
Me&iu, &ut
•
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SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 1) %& 16
.
+.). +.).
S,"& S,"&&% &% # # S"&$ S"&$7 7 S!"##$%&i'( $pe+"ti$' i' Ti," P+$:e!t *"%% #u%% !$,p% it* t*e #$%%$i'( +e-ui+e,e't> 5.4.1. 5.4 .1.
HSA ,u ,utt be !$,p%ete !$,p%ete&& "'& +e0iee& +e0iee& it* it* "%% pe+$' pe+$''e% 'e% i'0$%0 i'0$%0e& e& it* " $+/ $+/ "!ti0it "!ti0it i' e+e!ti$' &i,"'t%i'( $+ uti%ii'( t*e !"##$%&.
5.4. 5. 4.2. 2.
P+i$++ t$ e+ P+i$ e+e! e!titi$' $' "' "' 'e 'e!e !e "+ "+ $ $+/ +/ pe pe+, +,itit * *"% "%%% be $b $bt" t"i' i'e& e&.. T* T*ee $p $pe+ e+"t "ti$ i$'" '"%% "' "'&& (e$(+"p*i!"% p"+",ete+ pe!i#ie& i' t*e pe+,it *"%% be #u%% !$,p%ie& it*.
5.4.3.
P+i$+ t$ i't"%%"ti$ i't"%%"ti$'' !$,,e'!i'( !$,,e'!i'( " S!"##$% S!"##$%&& I'pe!t$+ I'pe!t$+ Ae Ae$+ $+ Supe+0i Supe+0i$+ $+ *"%% *"%% i'pe!t> i'pe!t> ". T*e (+$u'& (+$u'& "+e" up$' up$' *i!* *i!* t*e !"##$%& !"##$%& i t$ be be p$iti$'e&. p$iti$'e&. b. A%% e-uip,e't e-uip,e't *i!* *i!* *"%% #$+, #$+, "' p"+t $# t*e t*e !"##$%& !"##$%& t"(i'( t"(i'( ,e"' $# "!!e "!!e $+/ $+/ p%"t#$+, "'& %i#ti'( #"!i%itie. !. I# t*e i'pe!ti$' i'pe!ti$' p+$0e "ti#"!t$+ "ti#"!t$+ "pp+$0"% *"%% be (i0e' #$+ !"##$%&i'( !"##$%&i'( i't"%%"ti$ i't"%%"ti$'. '. Su!* "pp+$0"% *"%% be +e!$+&e& i' t*e ite !"##$%& t"(i'( i'pe!ti$' %$( b$$/.
5.4. 5. 4.4. 4.
F$+ !" F$+ !"## ##$% $%& & "# "#te te++ e+ e+e! e!titi$' $' "' "'&& be be#$ #$+e +e $ $+/ +/ !$ !$,, ,,e' e'!e !e up up$' $' t* t*ee ! !"# "##$ #$%& %& S! S!"# "##$ #$%& %& i'pe!t$+"e$+ *"%% i'pe!t "'& "pp+$0e t*e !"##$%& "'& *"%% +e!$+& t*i i'pe!ti$' i' t*e ite !"##$%& t"(i'( i'pe!ti$' %$( b$$/.
5.4. 5. 4.5. 5.
P+i$++ t$ $ P+i$ $+/ +/ e" e"!* !* &" &" " S! S!"# "##$ #$%& %& I' I'p pe! e!t$ t$+ + Ae Ae$ $+ + Su Supe pe+0 +0i i$+ $+ * *"% "%%% i' i'p pe! e!tt "% "%%% !"##$%&i'( !"## $%&i'( t"(i' t"(i'(( "'& pe+ip* pe+ip*e+"% e+"% e-uip,e't. e-uip,e't. <*e+e "' !"##$%& $# t"(i' t"(i'(( i "%te+e& $+ "&:ute& "&:ut e& i' "' " it *"%% be i'pe! i'pe!te& te& b t*e S!"##$%& I'pe!t$+ I'pe!t$+ Ae$+ Ae$+ Supe+0i$+ Supe+0i$+ p+i$+ t$ $+/ up$' it +e7!$,,e'!i'(
5.4..
P+e#"b+i!"te& P+e#"b+i!"t e& !"##$%& !"##$%&i'( i'( "'& "' "$!i"t "$!i"te& e& !$,p$'e't !$,p$'e't *"%% be !$'t+u!t !$'t+u!te& e& "'& uti%i8e uti%i8e&& i' t+i!t "!!$+&"'!e it* ,"'u#"!tu+e+; i't+u!ti$'.
5.4.B. 5.4 .B.
S!"##$%& S!"## $%& *" *"%%%% be !$' !$'t+ t+u!t u!te& e& "'& &i,"'t%e &i,"'t%e&& u'&e+ -u"%i#i -u"%i#ie& e& upe+0i upe+0ii$' i$'. . T*e *$u%& *$u%& *$%& "pp+$p+i"te !e+ti#i!"te.
5.4.. 5.4 ..
<*e+e "' !"## <*e+e !"##$%& $%& $+ t"(i' t"(i'(( i "%te+e& "%te+e& $+ "&:ute "&:ute&& i' "' " it *"%% *"%% be i'pe!te i'pe!te&& "'& "pp+$0 "pp +$0e& e& b t*e S!" S!"##$ ##$%& %& I' I'pe! pe!t$+ t$+ A Ae e$+ $+ Sup Supe+0 e+0i$ i$++ p+i p+i$+ $+ t$ $+ $+// up$ up$'' it +e7 !$,,e'!i'(.
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
5.4.. 5.4 ..
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 1+ %& 16
I# u'"ut*$ u'"ut*$+i8 +i8e& e& ,$&i#i!" ,$&i#i!"ti$ ti$' ' "+e $be+0e $be+0e& & t*e *"%% *"%% be +ep$+te& +ep$+te& t$ t*e upe+0i upe+0i$+ $+ "'& " KDO NOT USE "+'i'( *"%% be &ip%"e&
MEANS: Ready Scafoldin g Sae Scafoldin •
•
MEANS: Not Sae Scafolding Unde !on"t#ction $Re%ai &o Not U"e •
•
•
5.4.1.. P+e%i,i'"+ 5.4.1 P+e%i,i'"+ tu& tu& $# e+e!ti$' e+e!ti$' ,et*$& *"%% *"%% be !$'&u!te& !$'&u!te& b S!"##$%&i'( S!"##$%&i'( Supe+0i$ Supe+0i$++ p+i$+ t$e+e!ti$'. T*i i t$ +e&u!e e+e!ti$' ti,e ube-ue't ue $# ,"i'te'"'!e pu+p$e $# t*e #"!i%itie et up #$+ e+e!ti$' "'& +e&u!e *"8"+& t$ $+/e+ 5.4.11. 5.4.1 1. T*e tu&ie tu&ie *"%% !$0e+ "t %e"t %e"t $0e+"%% $0e+"%% e+e!ti$' "'& "e,b% "e,b% &ei(' &ei(' &et"i% e'(i'ee+ e'(i'ee+i'( i'( "'&$+/i'( "'&$ +/i'( ,et*$& #$+ i't"% i't"%%"ti$' %"ti$' "'& +e,$0 +e,$0"% "% $# !$'t+u!ti$' !$'t+u!ti$' "i& "'& "#et #e"tu+e. #e"tu+e. ?S!"##$%&i'( e!ee&i'( 4 ,ete+ "'& "b$0e i' *ei(*t "'& $0e+*"'( et!. ,ut *"0e " P+$#ei$'"% e'(i'ee+ &+"i'( "'& "pp+$0"% be#$+e t*e !$,,e'!e,e't $# $+/@. 5.4.12.. A !"##$%&i' 5.4.12 !"##$%&i'(( %$( b$$/ *"%% be !$,p%ete& "'& ,"i't"i'e& ,"i't"i'e& b S!"##$%&i' S!"##$%&i'(( Supe+0i$+ Supe+0i$+.. 5.4.13 5.4 .13.. T*e S!"##$% S!"##$%&i' &i'(( Sup Supe+0 e+0i$+ i$+ *$u%& *$u%& !$'&u!t !$'&u!t +$u +$uti' ti'ee !*e !*e!/ !/ $# t*e !$'te't !$'te't "'& -u" -u"%it %it $# i'#$+,"ti$' i' t*e %$( b$$/. 5.4.14 5.4 .14.. T*e #$$ti' #$$ti'(( $+ "'!*$+" "'!*$+"(e (e #$+ !"##$%& !"##$%& *"%% *"%% be %e0e% %e0e% +i( +i(i& i& "'& !"p"b%e !"p"b%e $# !"++i'( !"++i'( t*e ,"i,u, i'te'&e& %$"& it*$ut ett%i'( $+ &ip%"!e,e't ?i'!%u&e b"e p%"te upp$+t et!@. U't"b%e U't"b%e $b:e!t u!* " b"++e% b$e %$$e b+i!/ $+ !$'!+ !$'!+ete ete b%$!/ *"%% '$t be ue& " p%"t#$+, $+ t$ upp$+t !"##$%& $+ p%"'/. 5.4.15.. A' !"##$%& 5.4.15 !"##$%& i'!%u&i'( i'!%u&i'( "!!e$+ie "!!e$+ie u!* " b+"!e b+"!e b+"!/et b+"!/et t+ue t+ue !+e %e( %e( %"&&e+ et! t*"t "+e &","(e& $+ e"/e'e& *"%% be i,,e&i"te% +ep%"!e&. S!"##$%& p%"'/ *"%% be #+eee $# !+" #+e !+"!/ !/ p%it p%it e! e!e ei0e i0e /'$ /'$t t $+ '$t '$t"b% "b%ee &", &","(e "(e.. D", D","(e "(e&& p%" p%"'/ '/ *" *"%%%% be &et+$e&.
SLN TANK REPAIR AND REPLACEMENT CONTRACT NO: C.1036806
CONTRACTOR: PT. TIMAS SUPLINDO
P"#$ 16 %& 16
5.4.1.. A%% $+/i'( 5.4.1 $+/i'( p%"t#$+, p%"t#$+, ie. !"##$ !"##$%&i'( %&i'( p%"'/ p%"'/ *"%% be e!u+e& e!u+e& t$ t*e !"##$%& !"##$%& #+",e #+",e be#$+e "!!e i (+"'te& t$ t*e $+/e+. S!"##$%&i' S!"##$%&i'(( i e!u+e& ui'( tee% i+e $# !"##$%& p%"'/ !%ip?Tie b"!/@ 5.4.1B.. S!"##$%&i' 5.4.1B S!"##$%&i'(( "!ti0it *$u%& be &i!$'ti'ue& &i!$'ti'ue& &u+i'( "&0e+e "&0e+e e"t*e+ e"t*e+ !$'&iti$' ?i.e. ?i.e. t*u'&e+ t*u'&e+ %i(*t'i'( *e"0 +"i' "'& t+$'( i'&@. 5.4.1.. L"&&e+ "!!e 5.4.1 "!!e *"%% *"%% be p+$0i&e& p+$0i&e& "'& ,"&e e!u+e e!u+e "t e0e+ $+/i'( $+/i'( p%"t#$+, p%"t#$+, %e0e%. %e0e%. 5.4.1.. S!"# 5.4.1 S!"##$%& #$%& tube tube "'& #itti'( #itti'( $+ t*e i'te(+"% i'te(+"% p"+t t*e+e t*e+e $# *"%% '$t be !$'i&e+e !$'i&e+e&& " "!!e. 5.4.2 5.4 .2.. A%% "!!e "!!e " "'& "+e" "+e" t$ !"##$% !"##$%&& *" *"%%%% be /ep /eptt #+ee $# "%% &eb+i &eb+i "'& !$'t+u!t !$'t+u!ti$' i$' ,"te+i"% i' $+&e+ t$ p+$0i&e "#e e't+ eit. 5.4.21.. M"te+i"% 5.4.21 M"te+i"% t$$% t$$% e-uip,e't e-uip,e't et! *"%% '$t '$t be t*+$' up t$ " *i(*e+ *i(*e+ %e0e% '$+ &$' &$' t$ " %$e+ %e0e% "'& *"%% '$t be !"++i !"++ie& e& b " pe+$' i# it "##e!t t*e "#et $# *i $' ,$0e,e ,$0e,e't 't t$ " *i(*e+ $+ %$e+ %e0e%. Fibe+ +$pe *$u%& be ue& t$ +"ie "'& %$e+ ,"te+i"%. 5.4.22.. Met"% %"&&e+ 5.4.22 %"&&e+ $+ !"##$%&i' !"##$%&i'(( *"%% '$t be ue& i' t*e 0i!i'it 0i!i'it $# "' e%e!t+i#ie e%e!t+i#ie&& !$'&u!t$+ !$'&u!t$+ $+ e-uip,e't *e+e t*e+e i " p$ibi%it $# " pe+$' +e!ei0i'( "' e%e!t+i! *$!/ u'%e t*e e-uip,e't *" bee' "&e-u"te% i$%"te& $+ i'u%"te&. 5.4.23 5.4 .23.. L"& L"&&e+ &e+ *"%% *"%% be e!u e!u+e& +e&..
