GE Oil & Gas
Apollo
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Intelligent Control System
GE O il & G as
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Table of Contents..................................................................................................2 System Overview...................................................................................................4 Apollo HMI (Human Machine Interface)........... .............. .............. .............. ....4 Apollo I/O Board Assembly.................. ............. .............. .............. ............. .......5 ESP Downhole Sensor Interface (DSI) Assembly.................. .............. ...........6 Block Diagram Diagram – Apollo System in a Switchboard Application............... Application............... ..7 Block Diagram – Apollo System in a Vector VII VSD Application..............8 Hardware Installation..........................................................................................9 Mechanical Installation – Non-Vector VII Applications................. ...........10 Electrical Installation .......... ........... ........... ............ ........... ........... ........... ........14 Apollo I/O Board Assembly Layout..... ............. .............. .............. ............15 Apollo I/O Board Assembly Conguration............. .............. .............. .....16 ESP Downhole Sensor Interface Layout..... .............. .............. .............. ...18 ESP Downhole Sensor Interface (DSI) Conguration.............. .............. .19 Apollo HMI Layout...... .............. .............. ............. .............. .............. ............20 Apollo HMI Conguration.............. ............. .............. .............. .............. ......21 Quick Start Guides / Application Templates...................................................22 Selecting An Application Template................... .............. .............. .............. .22 Switchboard Application Template................... .............. .............. .............. .24 Equipment Needed .......... ........... ........... ............ ........... ........... ........... ........24 Electrical Wiring.............. .............. ............. .............. .............. .............. .......24 Power Up................ ............. .............. ............. .............. .............. .............. .....25 Selecting The Switchboard Template..................... .............. ............. ......25 System Setup and Operation – Switchboard Template..................... ...26 Vector VII ESP Basic Application Template..................... .............. ............. .31 Equipment Needed .......... ........... ........... ............ ........... ........... ........... ........31 Electrical Wiring.............. .............. ............. .............. .............. .............. .......31 Power Up................ ............. .............. ............. .............. .............. .............. .....32 Selecting The Vector VII ESP Basic Template.................... .............. ........32 System Setup and Operation – Basic ESP Template................... ...........33 Vector VII ESP Advanced Application Template................... .............. ........39 Equipment Needed .......... ........... ........... ............ ........... ........... ........... ........39 Electrical Wiring.............. .............. ............. .............. .............. .............. .......39 Power Up................ ............. .............. ............. .............. .............. .............. .....40 Selecting The Vector VII Advanced ESP Template..................... .............4 0 System Setup and Operation – Advanced ESP Template.................... .41 Appendix A – Basic Software Procedures........................................................47 Setup Motor Overload Protection................ .............. .............. ............. ........47 Setup Password Protection................ ............. .............. .............. .............. .....53 Export Data to a USB Flash Drive................ .............. .............. .............. ........56 Locate Software and Template Version............... .............. .............. ............60 Control how Data Data is Displayed on a Graph............. .............. .............. ........62 Interpret the Event Log............ .............. .............. ............. .............. .............. .65 Appendix B – Advanced Software Procedures................................................67 Disable a Trigger....................... .............. ............ .............. .............. .............. ...67 Congure an Analog Option Channel............. .............. .............. .............. ...69 Congure a Digital Option Channel.............. .............. ............. .............. ......74 Add a Digital Output to a Trigger....................... .............. .............. ............. .77 Customize a Data Display Screen ............ ........... ............ ........... ............ ......80 Appendix C – Full Installation of Apollo Software..........................................84 Install Apollo and Select Template.................... .............. .............. .............. .84 Reset Drive To Defaults................. ............. .............. .............. .............. ..........86 Set Apollo for Vector VII Multi-Inverter Drive................. ............. .............. .87 Appendix D – Triggers.........................................................................................89 Appendix E – SCADA...........................................................................................98
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Apollo
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Intelligent Control System
General Precautions DANGER: This equipment is used in conjunction with components that operate at potentially lethal voltage levels and control heavy machinery. Failure to comply with the following following precautions may lead to equipment damage, serious personal injury and/or death! •
• • •
•
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cautions, notes and Read and understand this manual in it’s entirety before installing, operating, or servicing this unit. All warnings, cautions, instructions must be followed. Equipment must be installed, commissioned, operated, operated, and serviced by qualied personnel only. To avoid the risk of potentially lethal electrical shock, remove and lock-out all incoming power before installing or servicing this equipment. Verify that the rated voltage of all connected equipment matches the voltage of the incoming power supply before applying power. Replace any protective covers or shields that may have been removed during installation or servicing including protective covers and shields on machinery that is controlled by this equipment before operating the system. This unit and all equipment controlled by this unit may start unexpectedly. Before applying power to this unit or any equipment controlled controlled by this unit, clear all personnel and secure and/or remove any mechanical hazard that may be present should the equipment start unexpectedly. This unit contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions precautions are required when installing, testing, or servicing this unit. The selection and application of GE Oil & Gas, Inc products products are the responsibility of the end user. user. GE Oil & Gas ESP Inc. is not responsible for any personal injury, property damage, losses, or claims arising form misuse of its products. The examples and diagrams in this document are provided for information purposes only. Due to the variety of applications where this equipment can be employed, GE Oil & Gas does not make any claim or suggestion regarding the suitability of this equipment for any specic application nor do we assume responsibility or liability for its actual use based on these examples and diagrams.
Arc Flash Warning: There is a potential for Arc Flash Hazard with this equipment. It is strongly recommended recommended that an analysis of incident energy levels and determination of appropriate Personal Protective Equipment be conducted prior to energizing this equipment.
Danger Warning: DANGER”. A Danger warning symbol indicates a hazardous A Danger warning symbol is an exclamation mark enclosed in a triangle that precedes the word ”DANGER situation which, if not avoided, will result in Death or serious injury. Danger warnings in this manual appear in the following manner. manner.
DANGER Special instructions and descriptions of the associated hazard will be explained in the text following the Danger warning.
Electrical Warning: The electrical warning symbol is a lightning bolt mark enclosed in a triangle. The electrical warning symbol is used to indicate locations where where hazardous voltage levels are present and conditions may cause serious injury if proper precautions are not followed.
Caution Warning: A Caution warning symbol is an exclamation mark enclosed in a triangle that precedes the word ”CAUTION”. A Caution warning symbol indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.
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System Overview The Apollo™ Intelligent Control System consists of up to 3 dierent electronic assemblies that can be used to control a Variable Speed Drive (VSD), a Switchboard / Full Voltage Motor Starter (SWB), or a Solid State Reduced Voltage Motor Starter (Soft Start). Apollo was designed for use in a variety of dierent applications including Electrical Submersible Submer sible Pumps (ESP) and Surface Pumping Systems (SPS). Apollo can monitor process sensors and switches including Downhole sensors. Apollo uses the information it gathers from the well or process to provide increased protection for pumps and other equipment. equipment . It can also be programmed to control specic process variables such as pressure, tank level, or ow. The information that Apollo gathers is logged and stored locally or the information can be communicated to a remote monitoring site. The 3 electronic assemblies that make up the Apollo Intelligent Controls System are the Apollo HMI (Human Machine Interface), the Apollo I/O Board Assembly, and the ESP Downhole Sensor Interface (DSI) Assembly.
Apollo HMI (Human Machine Interface) The Apollo HMI functions as both a graphical user interface and as the system master controller. It also functions as a motor drive interface, a ash le-based database, and as an interface to the other control boards that comprise the Apollo system. Features include: • • • • • • • •
Full Color Graphical Display with Operator Keypad Run/Stop/Fault Lights (LEDs) USB Port ModBus Communications Port (SCADA Interface) Ethernet Port (Supports Wireless Router or Cell Modem) Drive Communications Port Apollo Sub-System RS485 Interface (Apollo I/O Board, ESP Downhole Sensor Interface) Built In 85-265VAC Input Power Supply
Apollo HMI Part Number is application Specic. See Equipment Needed in the Quick Start Guides.
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Intelligent Control System
Apollo I/O Board Assembly Assembly
The Apollo I/O Board Assembly provides an I/O interface for the Apollo system. It communicates the information it gathers to the CPU Board via the Apollo Sub-System RS485 Communication Communication port. Feature Featuress include: Quantity 8 – 12 bit Analog Inputs (0-5V, 0-10V, 4-20mA) Quantity 12 – Digital I/O (can be programmed as either inputs or outputs) Quantity 2 – 12 bit Analog Outputs (0-10V) Backspin inputs Voltage and Current Inputs (3 Phase) • • • • •
Note: The Apollo I/O Board Assembly is not required in all applications. The Vector VII drive has enough I/O for most ESP applications and the Apollo I/O Board Assembly is typically not needed.
Apollo I/O Board Assembly Part Number 197148
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ESP Downhole Sensor Interface (DSI) Assembly The ESP Downhole Sensor Interface (DSI) Assembly works in conjunction with a GE Oil & Gas supplied SmartGuard Downhole Tool to acquire well information and communicate that information to the Apollo HMI via the Apollo Sub-System RS485 Communication Communicat ion port. port . Note: The ESP Downhole Sensor Interface (DSI) Assembly is only required for ESP applications that employ a GE Oil & Gas SmartGuard Downhole Sensor Senso r. It is not required in applications that do not employ a Downhole Sensor and it cannot be used as an interface to Downhole Sensors manufactured by others.
GE Oil & Gas GE Oil & Gas ESP
ESP Downhole Sensor Interface (DSI) Assembly Part Number 197146
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Block Diagram – Apollo System in a Switchboard Application
Intelligent Control System
Notes: •
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The ESP Downhole Sensor Interface (DSI) is only required for ESP applications that employ a GE Oil & Gas SmartGuard Downhole Sensor. SW2 on DSI should be set to position 6 for typical Apollo applications.
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Block Diagram – Apollo System in a Vector VII VSD Application
Notes: • •
•
The Apollo I/O Board is not required in applications where the drive provides sucient I/O. The ESP Downhole Sensor Interface (DSI) is only required for ESP applications that employ a GE Oil & Gas SmartGuard Downhole Sensor. The voltage sensing PTs and current sensing CTs are seldom used in drive applications.
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Hardware Installation
Intelligent Control System
The Apollo Intelligent Control System can be installed in new GE Oil & Gas manufactured Vector VII Variable Speed Drives. It can also be provided in component form suitable for installation in existing GE Oil and Gas legacy drives. New Vector VII Variable Speed Drives equipped with the Apollo Intelligent Control System will have the Apollo HMI installed at the factory. For new Vector VII drive applications that require additional I/O or a GE Oil & Gas Downhole sensor, the Apollo I/O Board Assembly and ESP DSI Assembly will usually also be installed at the factory. The Apollo Intelligent Control System can be added to an existing Vector VII drive if that Vector VII drive is equipped with the new style Vector VII Operator Control Panel. Note: The Apollo Intelligent Control System cannot be added to a Vector VII drive equipped with a “Blue Box” type Operator Panel. Retrot Kits (Part Numbers 810283, 810286, 810215) are available to convert existing Vector VII drives with “Blue Box” type Operator Panels to the new style Vector VII Operator Control Panel. The Apollo Intelligent Control System can only be added to an existing Vector VII drive with a “Blue Box” type Operator Panel after the existing drive has been converted to a Vector VII drive with the new style Operator Control Panel. - Part Number 810283 – Vector VII “Blue Box” Retrot Kit (Includes new style Operator Control Panel, Memory Stick with Firmware Upgrade Files, and all cables required to upgrade rmware in both the Drive Module and the Operator Control Panel. - Part Number 810286 – Same as 810283 except it is Stainless Steel. - Part Number 810215 – Vector VII Operator Panel Replacement Kit (Includes new style Operator Control Panel only – this is for use by those who already have a copy of the needed rmware les and all the cables required to upgrade rmware in both the Drive Module and the Operator Control Panel.
Adding the Apollo Intelligent Control System to an existing Vector VII drive (one equipped with the new style Operator Control Panel) requires a “full install” of the Apollo Operating System. For additional information on how to perform a “full install” see User Manual Appendix C entitled Full Installation of Apollo software.
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Mechanical Installation – Non-Vector VII Applications Apollo HMI Installation
The Apollo HMI can be easily mounted into an existing Variable Speed Drive, Switchboard, or other panel that has an existing cutout for an Amp Chart Recorder (13 9/16” High x 10 5/16” Wide). For these applications select Part Number 197144 which is the Apollo HMI suitable for mounting in an Amp Chart Opening. 1.
Remove Amp Chart and clean surface of the Amp Chart cut-out opening.
2.
Insert Apollo HMI (Part Number 197144) into Amp Chart opening.
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3.
Use fender washer and nut to tighten center studs from panel onto the door.
4.
Place side brackets on studs and tighten down.
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Attach clear safety shield to outside of brackets with supplied hex head hardware
6.
Install Window Kit on the outside of the enclosure.
For applications where an Apollo HMI will be mounted into an existing Vector VII drive with the old “Blue Box” HMI, use Part Numbers 810283, 810215, or 810286 (depending on existing mounting arrangement) and follow the mounting instructions provided with those items. See “Hardware Installation” to determine the appropriate part number.
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Apollo I/O Board / ESP DSI Panel Assembly
Intelligent Control System
Part Number 197207 is the Apollo I/O Board / ESP DSI Panel Assembly. It consists of a Mounting Panel that includes both the Apollo I/O Board Assembly (Part Number 197148) and the ESP DSI Assembly (Part Number 197146). The panel dimensions are 14” x 20” with the mounting holes lined up on 12” vertical and 18” horizontal centers. This Mounting Panel is designed to mount on the inside of the door of a Vector VII drive in the area reserved for options mounting. It can also be used as a convenient mounting panel for use in applications where an Apollo Intelligent Control System is being added to an existing Variable Speed Drive, Switchboard, or Soft Start product. When using this assembly with a product other than the Vector VII, always make sure that adequate space is available to mount this panel. See the diagram below for mounting dimensions.
Apollo I/O Board / ESP DSI Panel Assembly Part Number 197207
Two other versions of this Mounting Panel Assembly are available for applications that may not require both the Apollo I/O Board and the ESP Downhole Sensor Interface. Part Number 197209 consists of the Mounting Panel with the Apollo I/O Board Assembly only. Part Number 197208 consists of the Mounting Panel with the ESP DSI Assembly only.
The Apollo I/O Board Assembly and the ESP DSI Assembly are also available as stand alone items. Each item is provided with its own compact mounting plate. Part Number 197148 is the Apollo I/O Board Assembly only (See Page 5 for illustration). Part Number 197146 is the ESP DSI Assembly only (See Page 6 for illustration).
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Electrical Installation For specic connections refer to the Wiring Schematics and/or General Wiring Tables in the Quick Start Guide provided for each specic application. Terminal and connector locations for the various dierent Inputs and Outputs on the Apollo I/O Board Assembly, ESP Downhole Sensor Interface Assembly, and Apollo HMI are provided on the following page.
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Intelligent Control System
Apollo I/O Board Assembly Layout
Apollo I/O Board Assembly Terminal Locations
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Apollo I/O Board Assembly Conguration The DIP switches on the Apollo I/O Board are as follows: Designator
SW2
SW13
AN1 – AN8
Description
Default
Board Address Leave at default unless multiple I/O boards are being used.
1 O 2 O
Diagnostics / Programming Leave at default
1 O 2 O 3 O 4 O
Analog Function Select
Use the table below to set the appropriate input ranges. Switch 1 Switch 2 Range O O 0–5V On O 0 – 10V O On 4 – 20mA
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Digital Input and Output Modules for the I/O board are available as follows:
Intelligent Control System
DC Input Module DC Output Module
Part Number 129130 129131
AC/DC Input Module
129132
90 to 140 VAC/VDC
28 K Ohms
Yellow
AC/DC Input Module
801632
180 to 280 VAC/VDC
75 K Ohms
Yellow
AC Output Module
800864
24 to 280 VAC
1.5 Amperes
Black
Relay (Dry Contact) Output Module
801633
120VAC / 100 VDC
1.5 Amperes
Red
Description
3.3 to 32 VDC 3 to 60 VDC
Max Output Current Input Impedance 1000 Ohms 1.5 Amperes
White Red
Voltage Range
Color
These modules are installed in the I/O 1 – I/O 12 sockets on the I/O board. The picture below shows how a DC Input Relay module would be installed.
The Digital I/O is congured as inputs or outputs in the Apollo System. By default, Digital I/O are congured in the Apollo system as inputs 1. Set an I/O as an output by connecting it to the desired Trigger using the “Connect this TRIGGER to a DIGITAL OUTPUT” selection on the Trigger Info screen. There is an exception to the “input by default” rule. In the switchboard template, Digital I/O 7 is set by default as an output and connected to the Contactor On trigger used to start and stop the motor. 1
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ESP Downhole Sensor Interface Layout
ESP Downhole Sensor Interface Assembly Terminal Locations GE Oil & Gas ESP
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ESP Downhole Sensor Interface (DSI) Conguration
Intelligent Control System
The switches on the DSI are as follows: Designator
Description
Default
SW2
Operating Mode (16 position rotary switch) Note: the board must be powered o and back on after the Operating Mode has been changed.
Should be set based on application. 0 Stand Alone Vector VII (non-Apollo) or CTI RTU 6 Apollo
Diagnostics / Programming Leave at default
1 O 2 O 3 O 4 O
SW3
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Apollo HMI Layout
Apollo HMI Terminal Locations (Rear View)
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Apollo HMI Conguration The DIP switches on the controller are as follows: Designator
Description
Default
SW1
Boot Select Leave at default
SW2
Isolated RS-485 Termination
1 O 2 On 3 On 4 O 1 On 2 O 3 On 4 On
The Expansion Port (COM2) can be congured as RS-232 or RS-485 by installing the appropriate Expansion Port Module. Module part numbers are: Module Expansion Port Module RS-232 Expansion Port Module RS-485
Part Number 129112 800638
Note that the Apollo system comes with the RS-232 port module pre-installed.
The following USB devices have been tested with the Apollo HMI and have been given a part number. Device Part Number 4GByte USB Flash Drive 810280 USB to WIFI Adapter 197350 USB to 2 Port RS-232 Serial Adapter 197349 Right Angle USB Adapter 197351 (allows use of the USB to WIFI Adapter inside plastic door)
Other USB devices that can be used with the Apollo HMI include: Device Other ash drives USB Keyboard / Mouse
Most USB Flash drives will work with the Apollo HMI. Most standard USB Keyboards and mice will work with the Apollo HMI.
Users are strongly discouraged from using any USB device not listed above. Such devices may not work – and could impair system functionality.
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Quick Start Guides / Application Templates The Apollo Intelligent Control System includes a number of dierent Application Templates which will help you to set up and congure the Apollo Intelligent Control System for your specic application. This User’s Manual includes Quick Start Guides for the following dierent Application Templates: Switchboard Template (Use For Fixed Speed Motor Controllers and Soft Starts) Vector VII ESP Basic Template (For Vector VII Variable Speed Drives without Apollo I/O Board) Vector VII ESP Advanced Template (For Vector VII Variable Speed Drives with Apollo I/O Board) • • •
Selecting An Application Template On initial power up the Run Status Screen will appear.
If an Application Template has not been loaded, or if an incorrect or outdated Application Template is loaded, the user will need to select the appropriate Application Template and initialize the Apollo Intelligent Control system prior to start-up. Note that you can view the currently installed template’s name and revision using the procedure below. 1) From the Run Status screen press MENU (F3). This will take you to the Main Menu 2) From the Main Menu screen press PageDN (F4). Note: You can view the installed template’s name and revision from this screen. 3) Use Next (F5) to highlight System Restoration and press SELECT (F3). 4) From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3). 5) From the Select Template menu use Next (F5) to highlight the desired Application Template and press SELECT (F3). a. For Switchboard (Fixed Speed Motor Control) Applications – Select SWB.sbc b. For Vector VII Drive Applications: Without an Apollo I/O Board Assembly Included – Select V7basicESP.sbc With an Apollo I/O Board Assembly Included – Select V7ESP.sbc 6) Select YES to Overwrite Conguration. 7) Select YES to Clear the existing Event Log and Data Archives. The LEDs will ash for about 1 minute and the Apollo system will reboot. • •
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Intelligent Control System
Quick Start Guides
Application Template Information
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Switchboard Application Template Equipment Needed (when your application includes a GE Downhole Sensor) Part Apollo HMI Apollo I/O Board & ESP Downhole Sensor Interface
Part Number 197144 197207 or 197148 and 197146
Equipment Needed (when your application does not include a GE Downhole Sensor) Part Apollo HMI Apollo I/O Board & ESP Downhole Sensor Interface
Part Number 197144 197209 or 197148
Electrical Wiring For Switchboard Applications with a GE Downhole Sensor refer to Drawing 810624. For Switchboard Applications without a GE Downhole Sensor refer to Drawing 810625. Note: Not all connections will be made in every application. Digital I/O Modules are not included in the Apollo I/O Board listed above. Order I/O Modules as required. See page 17 for I/O Module ordering information.
General Wiring Table Apollo HMI From Power Supply Line (85-265 VAC) Power Supply Line Neutral (85-265 VAC) Ground Apollo I/O Board J106-6 (+24VDC) Apollo I/O Board J106-5 (GND) Cable Shield Apollo I/O Board J106-3 (B) Apollo I/O Board J106-2 (A)
Apollo I/O Board From Apollo HMI J25-6 (+24VDC) Apollo HMI J25-5 (GND) Apollo HMI J25-3 (B) Apollo HMI J25-2 (A) Backspin Probe A+ Backspin Probe B+ Backspin Probe C+ Backspin Probe ABackspin Probe BBackspin Probe CBackspin Probe A Shield Backspin Probe B Shield Backspin Probe C Shield Current Transformer CT A+ Current Transformer CT ACurrent Transformer CT B+ Current Transformer CT BCurrent Transformer CT C+ Current Transformer CT C PT AC Line PT AB Line PT AC/AB Neutral PT AC/AB Neutral
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To Apollo HMI J21-3 Apollo HMI J21-2 Apollo HMI J21-1 Apollo HMI J25-6 (+24VDC) Apollo HMI J25-5 (GND) Apollo HMI J25-4 (SHIELD) Apollo HMI J25-3 (B) Apollo HMI J25-2 (A)
To Apollo I/O Board J106-6 (+24VDC) Apollo I/O Board J106-5 (GND) Apollo I/O Board J106-3 (B) Apollo I/O Board J106-2 (A) Apollo I/O Board (1) PRB A+ Apollo I/O Board (2) PRB B+ Apollo I/O Board (3) PRB C+ Apollo I/O Board (4) PRB AApollo I/O Board (5) PRB BApollo I/O Board (6) PRB CApollo I/O Board (7) SHIELD - Jumper (7) to (8) Apollo I/O Board (8) SHIELD - Jumper (7) to (8) Apollo I/O Board (8) SHIELD - Jumper (7) to (8) Apollo I/O Board (9) CT A+ Apollo I/O Board (10) CT AApollo I/O Board (11) CT B+ Apollo I/O Board (12) CT BApollo I/O Board 13) CT C+ Apollo I/O Board (14) CT C Apollo I/O Board (15) PTAC H Apollo I/O Board (16) PTAB H (Jumper to (15) for single PT) Apollo I/O Board (17) PTAC N Apollo I/O Board (18) PTAC N
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Intelligent Control System ESP DSI J204-6 (+24VDC) ESP DSI J204-5 (GND) ESP Cable Shield ESP DSI J204-3 (B) ESP DSI J204-2 (A) Motor Contactor Relay Motor Contactor Relay Neutral (Optional) Run Pilot Light [Green] (Optional) Run Pilot Light Neutral [Green] (Optional) Fault Pilot Light [Red] (Optional) Fault Pilot Light Neutral [Red] (Optional) Underload Pilot Light [Amber] (Optional) Underload Pilot Light Neutral [Amber] (Optional) Hand Switch (Optional) Hand Switch Neutral (Optional) Auto Switch (Optional) Auto Switch Neutral (Optional) Start Switch (Optional) Start Switch Neutral
ESP DSI Board From
Apollo I/O Board J108-6 (+24VDC) Apollo I/O Board J108-5 (GND) Apollo I/O Board J108-3 (B) Apollo I/O Board J108-2 (A) Downhole Sensor Choke Panel (Ve+) Downhole Sensor Choke Panel (Ve-)
Apollo I/O Board J108-6 (+24VDC) Apollo I/O Board J108-5 (GND) Apollo I/O Board J108-4 (SHIELD) Apollo I/O Board J108-3 (B) Apollo I/O Board J108-2 (A) Apollo I/O Board (32) Digital I/O 7 (RUN OUTPUT) Apollo I/O Board (31) Digital I/O 7 (RUN OUTPUT) Apollo I/O Board (32) Digital I/O 7 (RUN OUTPUT) Apollo I/O Board (31) Digital I/O 7 (RUN OUTPUT) Apollo I/O Board (34) Digital I/O 8 (FAULT OUTPUT) Apollo I/O Board (33) Digital I/O 8 (FAULT OUTPUT) Apollo I/O Board (36) Digital I/O 9 (UNDERLOAD OUTPUT) Apollo I/O Board (35) Digital I/O 9 (UNDERLOAD OUTPUT) Apollo I/O Board (20) Digital I/O 1 (HAND INPUT) Apollo I/O Board (19) Digital I/O 1 Common Apollo I/O Board (22) Digital I/O 2 (AUTO INPUT) Apollo I/O Board (21) Digital I/O 2 Common Apollo I/O Board (24) Digital I/O 3 (START INPUT) Apollo I/O Board (23) Digital I/O 3 Common
To
ESP DSI J204-6 (+24VDC) ESP DSI J204-5 (GND) ESP DSI J204-3 (B) ESP DSI J204-2 (A) ESP DSI J206-1 (VE+) ESP DSI J206-2 (VE-)
Power Up On initial power up the Run Status Screen will appear.
Selecting The Switchboard Template 1) 2) 3) 4) 5) 6)
From the Run Status screen press MENU (F3). This will take you to the Main Menu From the Main Menu screen press PageDN (F4). Use Next (F5) to highlight System Restoration and press SELECT (F3). From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3). From the Select Template menu use Next (F5) to highlight SWB.SBC and press SELECT (F3). Select YES to Overwrite Conguration.
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System Setup and Operation – Switchboard Template The following describes the typical steps required to set up the Apollo Intelligent Control System for most Switchboard (Fixed Speed Motor Control) applications 1.
Activate the Main Menu The Run Status screen is shown. Note that the Avg Input Volts, Avg Motor Amps, and O-Load Bucket are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required.. Press the MENU (F3) softkey to activate the Main Menu.
• •
•
2.
Activate Log In Screen The Main Menu has most entries “grayed out” or disabled because you are not logged in. Press the SELECT (F3) softkey to enter the Log In or Log Out screen.
•
•
3.
Enter the Password Use the Up and Down arrow button to enter the password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time). Press the OK softkey.
•
•
4.
Activate the Quick Start menu • The Main Menu is shown. • Use the NEXT and PREV softkeys to highlight the Quick Start menu. • SELECT the Quick Start menu.
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Intelligent Control System 5.
Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the Quick Start menu. • Use the NEXT and PREV softkeys to highlight Well Name. • SELECT Well Name.
6.
Set the Well Name • Use the Right Arrow to add a letter onto the well name. • Use the Up and Down arrows to set the name as desired. • Use the Up Arrow to access letters. Use the Down Arrow to access symbols and numbers • SAVE the changes when you are done. • Press YES at the Save Change prompt. • Note that it is easier to change names using a USB keyboard or the Remote User Interface.
7.
Set the Site Name • Use the NEXT and PREV softkeys to highlight Site Name. • SELECT Site Name. • Set and save the Site Name as described for the Well Name. • The resulting Quick Start menu is shown. • Use the NEXT and PREV softkeys to highlight Set CT/PT/Xform Ratios. • SELECT CT/PT/Xform Ratios. • Note that the Site Name and Well Name determine where historical data are saved on a USB ash drive. Data are saved in the folder \Site Name\Well Name\ on the USB ash drive.
8.
Set the CT Ratio • SELECT CT Ratio.
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Edit the CT Ratio • Use the left arrow as necessary to get the proper number of digits. • Select a digit by moving the cursor to the left of it . • Change a digit using the Up and Down Arrows. • SAVE the changes when you are done. • Press YES at the Save Change prompt.
10. Set the PT Ratio • SELECT PT Ratio. • Set and Save the PT Ratio as described above for the CT Ratio. • The resulting Set Ratios menu is shown. • Press the EXIT softkey to return to the Quick Start Menu.
11. Congure Overload • SELECT Motor Overload. • SELECT any of the overload parameters you wish to change. Set and Save the parameters as before. • When nished, press the EXIT softkey to return to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The Motor Overload and Motor OverCurrent values must be set before the switchboard can be started. 12. Congure Underload • SELECT Motor Underload. • SELECT any of the underload parameters you wish to change. Set and Save the parameters as before. • When nished, press the EXIT softkey to return to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The Motor Underload value must be set before the switchboard can be started.
imagination at work
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Intelligent Control System 13. Other Trigger Parameters Description The Motor Underload is the underload detection threshold. The Enable Delay is the time after motor startup for which the limit is not checked. The Trip Delay is the time an out of limit condition is tolerated before the trigger is activated. Restarts / Allowed indicates the number of restarts that have occurred on this trigger and the total restarts allowed. • The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults. • The restart delay is the time delay before attempting a restart. •
•
•
•
14. Congure Input Voltage/Current/Power • SELECT Input Voltage/Current/Power. • SELECT any of the Limits you wish to change. Set and Save the parameters as before. • Press the PageDn softkey to modify limits on the 2nd page of this menu. • When nished, press the PageUp (if needed) and EXIT softkeys to return to the Quick Start menu. • To change other trigger parameters (enable delay, trip delay, …), SELECT the trigger name (i.e. Input Over Volt).
15. Congure Downhole Limit • SELECT Downhole Limits. • SELECT any of the Limits you wish to change. Set and Save the parameters as before. • Press the PageDn softkey to modify limits on the 2nd page of this menu. • When nished, press the PageUp (if needed) and EXIT softkeys to return to the Quick Start menu. • To change other trigger parameters (enable delay, trip delay, …), SELECT the trigger name (i.e. IntakePressHigh).
16. Enable AutoStart • AutoStart is disabled (inhibited) by default for safety. It will need to be enabled for most systems. • SELECT InhibitAutoStart. • Use the Up and Down Arrows to set the value of InhibitAutoStart to False. SAVE and acknowledge the change.
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•
18. Quick Start Complete The Quick Start setup is now complete. Press the EXIT softkey as needed to return to the Run Status screen. • •
19. Notes • The Avg Input Volts, Avg Motor Amps, and O-Load Bucket now read values instead of “???”. The algorithms needed to calculate these values depended on the CT and PT ratios entered in the Quick Start Setup. • Other Apollo documents are available on the Apollo website.
20. Other Common Functions • All digital inputs are congured as Normally Open stop switches by default. One or more of these may need to be changed to Normally Closed. • Analog Option Inputs (on the I/O board) are congured with default names and have their limits disabled by default. One or more of these may need to be congured with a high or low limit.
imagination at work
See Appendix B to learn how to: • Congure a Digital Option
•
Congure an Analog Option
Apollo
TM
Intelligent Control System
Vector VII ESP Basic Application Template
Equipment Needed (when your application includes a GE Downhole Sensor) Part
Part Number
Apollo / Vector VII HMI (only if upgrading from old “Blue Box” HMI)
810283 (810286 if Stainless Steel)
GE Downhole Sensor Interface (only if adding a GE Downhole Sensor
197208 or 197146
Vector VII to Apollo Firmware Upgrade Kit
810643
Equipment Needed (when your application does not include a GE Downhole Sensor) Part
Part Number
Apollo / Vector VII HMI (only if upgrading from old “Blue Box” HMI)
810283 (810286 if Stainless Steel)
Vector VII to Apollo Firmware Upgrade Kit
810643
Electrical Wiring For Vector VII ESP Basic Applications with a GE Downhole Sensor refer to Drawing 810781. For Vector VII ESP Basic Applications without a GE Downhole Sensor refer to Drawing 196984. Note: Not all connections will be made in every application. General Wiring Table Apollo HMI From
To
Power Supply Line (85-265 VAC)
Apollo HMI J21-3
Power Supply Line Neutral (85-265 VAC)
Apollo HMI J21-2
Ground
Apollo HMI J21-1
ESP DSI J204-6 (+24VDC)
Apollo HMI J25-6 (+24VDC)
ESP DSI J204-5 (GND)
Apollo HMI J25-5 (GND)
Cable Shield
Apollo HMI J25-4 (SHIELD)
ESP DSI J204-3 (B)
Apollo HMI J25-3 (B)
ESP DSI J204-2 (A)
Apollo HMI J25-2 (A)
ESP DSI From
To
Apollo HMI J25-6 (+24VDC)
ESP DSI J204-6 (+24VDC)
Apollo HMI J25-5 (GND)
ESP DSI J204-5 (GND)
Apollo HMI J25-4 (SHIELD)
ESP DSI J204-4 (SHIELD)
Apollo HMI J25-3 (B)
ESP DSI J204-3 (B)
Apollo HMI J25-2 (A)
ESP DSI J204-2 (A)
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Power Up On initial power up the Run Status Screen will appear.
Selecting The Vector VII ESP Basic Template 1) 2) 3) 4) 5) 6)
From the Run Status screen press MENU (F3). This will take you to the Main Menu From the Main Menu screen press PageDN (F4). Use Next (F5) to highlight System Restoration and press SELECT (F3). From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3). From the Select Template menu use Next (F5) to highlight V7basicESP.sbc (if there is no Apollo I/O board included in the system) and press SELECT (F3). Select YES to Overwrite Conguration.
Note: If an Apollo I/O Board Assembly is included you should select the Vector VII Advanced ESP Template (V7 ESP.sbc) and use the Vector VII Advanced ESP Quick Start Guide (see appropriate Section in User Manual).
imagination at work
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Intelligent Control System
System Setup and Operation – Basic ESP Template The following describes the typical steps required to set up the Apollo Intelligent Control System for the Vector VII Basic application (an application where the Vector VII drive has sucient I/O and the Apollo I/O Board Assembly is not required). 1.
Activate the Main menu The Run Status screen is shown. Note that the Downhole Amps and Downhole Volts are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required. Use the MENU (F3) softkey to activate the Main Menu.
• •
•
2.
Activate Log In Screen The Main Menu has most entries “grayed out” or disabled because you are not logged in. Press the SELECT (F3) softkey to enter the Log In or Log Out screen.
•
•
3.
Enter the Password Use the Up and Down arrow button to enter the password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time). Press the OK softkey.
•
•
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Activate the Quick Start menu • The Main Menu is shown. • Use the NEXT and PREV softkeys to highlight the Quick Start menu. • SELECT the Quick Start menu.
5.
Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the Quick Start menu. • Use the NEXT and PREV softkeys to highlight Well Name. • SELECT Well Name.
6.
Set the Well Name • Use the Right Arrow to add a letter onto the well name. • Use the Up and Down arrows to set the name as desired. • Use the Up Arrow to access letters. Use the Down Arrow to access symbols and numbers • SAVE the changes when you are done. • Press YES at the Save Change prompt. • Note that it is easier to change names using a USB keyboard or the Remote User Interface.
7.
Set the Site Name • Use the NEXT and PREV softkeys to highlight Site Name. • SELECT Site Name. • Set and save the Site Name as described for the Well Name. • The resulting Quick Start menu is shown. • Use the NEXT and PREV softkeys to highlight Set Drive Mode. • SELECT Set Drive Mode. • Note that the Site Name and Well Name determine where historical data are saved on a USB ash drive. Data are saved in the folder \Site Name\Well Name\ on the USB ash drive.
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8.
Set the Manual Frequency Control Mode settings • The Quick Start assumes the use of Manual Frequency mode, which is the default. • SELECT Manual Frequency Control Mode.
9.
Select the Frequency Setpoint • SELECT Freq Setpoint.
Intelligent Control System
10. Edit the Frequency Setpoint • Use the left arrow as necessary to get the proper number of digits. • Select a digit by moving the cursor to the left of it . • Change a digit using the Up and Down Arrows. • SAVE the changes when you are done. • Press YES at the Save Change prompt.
11. Congure Drive Settings • Press EXIT twice to return to the Quick Start menu. • SELECT Cong Drive Settings • SELECT any of the drive parameters you wish to change. Set and Save the parameters as before. • When nished, press the EXIT softkey to return to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The PageDn softkey can be used to access more parameters.
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13. Congure Drive Overload • SELECT Congure Drive Overload. • SELECT any of the overload parameters you wish to change. Set and Save the parameters as before. • When nished, EXIT to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The Motor Overload and Motor OverCurrent values must be set before the switchboard can be started. 14. Congure Drive Underload • SELECT Congure Drive Underload. • SELECT any of the underload parameters you wish to change. Set and Save the parameters as before. • When nished, EXIT to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The Motor Underload value must be set before the switchboard can be started. 15. Congure Downhole Limits • SELECT Downhole Limits. • SELECT any of the Limits you wish to change. Set and Save the parameters as before. • Press the PageDn softkey to modify limits on the 2nd page of this menu. • SELECT IntakePressHigh to see the other trigger parameters that can be modied. • Note that each trigger has its own parameters (Enable Delay, Restarts Allowed, …). Edit each trigger as needed by SELECTing the trigger.
imagination at work
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Intelligent Control System 16. Other Trigger Parameters Modify as needed. The Enable Delay is the time after motor startup for which the limit is not checked. The Trip Delay is the time an out of limit condition is tolerated before the trigger is activated. Restarts / Allowed indicates the number of restarts that have occurred on this trigger and the total restarts allowed. • The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults. • The Restart delay is the time delay before attempting a restart. • When nished, EXIT to the Quick Start menu. • •
•
•
17. Enable AutoStart • AutoStart is disabled (inhibited) by default for safety. It will need to be enabled for most systems. • SELECT InhibitAutoStart. • Use the Up and Down Arrows to set the value of InhibitAutoStart to False. SAVE and acknowledge the change.
18. Change the Default Password to increase Security (Optional). SELECT Setup Password Protection SELECT User Password 1 and edit the password as desired. SAVE and acknowledge the change. Notes: o You’ll need the password to log in later… don’t lose it! o Log Out of the Apollo system using the Log In or Log Out screen. o The Apollo system will automatically log out when the screen goes dark. • •
•
19. Quick Start Complete The Quick Start setup is now complete. Press the EXIT softkey as needed to return to the Run Status screen. • •
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21. Other Common Functions • The Vector 7 digital inputs are congured as Normally Open stop switches by default. One or more of these may need to be changed to Normally Closed. • The Vector 7 Analog Inputs are congured with default names and have their limits disabled by default. One or more of these may need to be congured with a high or low limit.
imagination at work
See Appendix B to learn how to • Congure a Digital Option
•
Congure an Analog Option
Apollo
TM
Intelligent Control System
Vector VII ESP Advanced Application Template
Equipment Needed (when your application includes a GE Downhole Sensor) Part
Part Number
Apollo HMI (only if upgrading from old “Blue Box” HMI)
810283 (810286 if Stainless Steel)
Apollo I/O Board & GE Downhole Sensor Interface
197207 or 197148 and 197146
Vector VII to Apollo Firmware Upgrade Kit
810643
Equipment Needed (when your application does not include a GE Downhole Sensor) Part
Part Number
Apollo HMI (only if upgrading from old “Blue Box” HMI)
810283 (810286 if Stainless Steel)
Apollo I/O Board
197209 or 197148
Vector VII to Apollo Firmware Upgrade Kit
810643
Electrical Wiring For Vector VII ESP Advanced Applications with a GE Downhole Sensor refer to Drawing 810619. For Vector VII ESP Advanced Applications without a GE Downhole Sensor refer to Drawing 810622. Note: Not all connections will be made in every application. Digital I/O Modules are not included in the Apollo I/O Board listed above. Order I/O Modules as required. See page 17 for I/O Module ordering information. General Wiring Table Apollo HMI From
Power Supply Line (85-265 VAC) Power Supply Line Neutral (85-265 VAC) Ground Apollo I/O Board J106-6 (+24VDC) Apollo I/O Board J106-5 (GND) Cable Shield Apollo I/O Board J106-3 (B) Apollo I/O Board J106-2 (A)
Apollo I/O Board From
Apollo HMI J25-6 (+24VDC) Apollo HMI J25-5 (GND) Apollo HMI J25-3 (B) Apollo HMI J25-2 (A) Backspin Probe A+ Backspin Probe B+ Backspin Probe C+ Backspin Probe ABackspin Probe BBackspin Probe CBackspin Probe A Shield Backspin Probe B Shield Backspin Probe C Shield Current Transformer CT A+ Current Transformer CT ACurrent Transformer CT B+ Current Transformer CT BCurrent Transformer CT C+ Current Transformer CT C PT AC Line PT AB Line
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Apollo HMI J21-3 Apollo HMI J21-2 Apollo HMI J21-1 Apollo HMI J25-6 (+24VDC) Apollo HMI J25-5 (GND) Apollo HMI J25-4 (SHIELD) Apollo HMI J25-3 (B) Apollo HMI J25-2 (A)
To
Apollo I/O Board J106-6 (+24VDC) Apollo I/O Board J106-5 (GND) Apollo I/O Board J106-3 (B) Apollo I/O Board J106-2 (A) Apollo I/O Board (1) PRB A+ Apollo I/O Board (2) PRB B+ Apollo I/O Board (3) PRB C+ Apollo I/O Board (4) PRB AApollo I/O Board (5) PRB BApollo I/O Board (6) PRB CApollo I/O Board (7) SHIELD - Jumper (7) to (8) Apollo I/O Board (8) SHIELD - Jumper (7) to (8) Apollo I/O Board (8) SHIELD - Jumper (7) to (8) Apollo I/O Board (9) CT A+ Apollo I/O Board (10) CT AApollo I/O Board (11) CT B+ Apollo I/O Board (12) CT BApollo I/O Board 13) CT C+ Apollo I/O Board (14) CT C Apollo I/O Board (15) PTAC H Apollo I/O Board (16) PTAB H (Jumper to (15) for single PT)
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PT AC/AB Neutral PT AC/AB Neutral ESP DSI J204-6 (+24VDC) ESP DSI J204-5 (GND) ESP Cable Shield ESP DSI J204-3 (B) ESP DSI J204-2 (A)
ESP DSI From
Apollo I/O Board J108-6 (+24VDC) Apollo I/O Board J108-5 (GND) Apollo I/O Board J108-3 (B) Apollo I/O Board J108-2 (A) Downhole Sensor Choke Panel (Ve+) Downhole Sensor Choke Panel (Ve-)
Apollo I/O Board (17) PTAC N Apollo I/O Board (18) PTAC N Apollo I/O Board J108-6 (+24VDC) Apollo I/O Board J108-5 (GND) Apollo I/O Board J108-4 (SHIELD) Apollo I/O Board J108-3 (B) Apollo I/O Board J108-2 (A)
To
ESP DSI J204-6 (+24VDC) ESP DSI J204-5 (GND) ESP DSI J204-3 (B) ESP DSI J204-2 (A) ESP DSI J206-1 (VE+) ESP DSI J206-2 (VE-)
Power Up On initial power up the Run Status Screen will appear.
Selecting The Vector VII Advanced ESP Template 1) 2) 3) 4) 5) 6)
From the Run Status screen press MENU (F3). This will take you to the Main Menu From the Main Menu screen press PageDN (F4). Use Next (F5) to highlight System Restoration and press SELECT (F3). From the System Restore menu use Next (F5) and highlight Load a New Template and press SELECT (F3). From the Select Template menu use Next (F5) to highlight V7 ESP.sbc (if there is an Apollo I/O board present in the system) and press SELECT (F3). Select YES to Overwrite Conguration.
Note: If an Apollo I/O Board Assembly is not included you should select the Vector VII Basic ESP Template (V7basicESP.sbc) and use the Vector VII Basic ESP Quick Start Guide (see appropriate Section in User Manual).
imagination at work
Apollo
TM
System Setup and Operation – Advanced ESP Template
Intelligent Control System
The following steps describe the typical steps to set up the Apollo Intelligent Control System for ESP applications that require the Apollo I/O board. 1.
Activate the Main menu The Run Status screen is shown. Note that the Downhole Amps and Downhole Volts are showing “???”. This indicates that these values cannot be initialized – some sort of setup is required. Use the MENU (F3) softkey to activate the Main Menu.
• •
•
2.
Activate Log In Screen The Main Menu has most entries “grayed out” or disabled because you are not logged in. Press the SELECT (F3) softkey to enter the Log In or Log Out screen.
•
•
3.
Enter the Password Use the Up and Down arrow button to enter the password. The Apollo default password is 9 (and can be reached by pressing the down arrow button 1 time). Press the OK softkey.
•
•
4.
Activate the Quick Start menu • The Main Menu is shown. • Use the NEXT and PREV softkeys to highlight the Quick Start menu. • SELECT the Quick Start menu.
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5.
Set up the items in the Quick Start menu • Basic setup is done by setting up the items in the Quick Start menu. • Use the NEXT and PREV softkeys to highlight Well Name. • SELECT Well Name.
6.
Set the Well Name • Use the Right Arrow to add a letter onto the well name. • Use the Up and Down arrows to set the name as desired. • Use the Up Arrow to access letters. Use the Down Arrow to access symbols and numbers • SAVE the changes when you are done. • Press YES at the Save Change prompt. • Note that it is easier to change names using a USB keyboard or the Remote User Interface.
7.
Set the Site Name • Use the NEXT and PREV softkeys to highlight Site Name. • SELECT Site Name. • Set and save the Site Name as described for the Well Name. • The resulting Quick Start menu is shown. • Use the NEXT and PREV softkeys to highlight Set Drive Mode. • SELECT Set Drive Mode. • Note that the Site Name and Well Name determine where historical data are saved on a USB ash drive. Data are saved in the folder \Site Name\Well Name\ on the USB ash drive. Set the Manual Frequency Control Mode settings • The Quick Start assumes the use of Manual Frequency mode, which is the default. • SELECT Manual Frequency Control Mode
8.
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Apollo
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Intelligent Control System 9.
Select the Frequency Setpoint • SELECT Freq Setpoint1.
10. Edit the Frequency Setpoint • Use the left arrow as necessary to get the proper number of digits. • Select a digit by moving the cursor to the left of it . • Change a digit using the Up and Down Arrows. • SAVE the changes when you are done. • Press YES at the Save Change prompt.
11. Congure Drive Settings • Press EXIT twice to return to the Quick Start menu. • SELECT Cong Drive Settings • SELECT any of the drive parameters you wish to change. Set and Save the parameters as before. • When nished, press the EXIT softkey to return to the Quick Start menu. • Notes: • The edit screens include a short description of the parameter being changed. • The PageDn softkey can be used to access more parameters. 12. Select the CT / PT / DHX Ratios • SELECT Set CT/PT/XForm Ratios to display the Set Ratios menu. • SELECT any of the ratios you wish to change. Set and Save the parameters as before. • When nished, press the EXIT softkey to return to the Quick Start menu.
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13. Congure Drive Overload • SELECT Congure Drive Overload. • SELECT any of the overload parameters you wish to change. Set and Save the parameters as before. • When nished, EXIT to the Quick Start menu. • Notes: • Motor Overload and Motor OverCurrent values must be set before the system can be started.
14. Congure Drive Underload • SELECT Congure Drive Underload. • SELECT any of the underload parameters you wish to change. Set and Save the parameters as before. • When nished, EXIT to the Quick Start menu. • Notes: • Motor Underload must be set before the system can be started.
15. Congure Input Power Limits SELECT Input Voltage/Current/Power. SELECT any of the Limits you wish to change. Set and Save the limits as before. Press the PageDn softkey to modify limits on the 2nd page of this menu. SELECT Input Over Volt to see the other trigger parameters that can be modied. Note that each trigger has its own parameters (Enable Delay, Restarts Allowed, …). Edit each trigger as needed by SELECTing the trigger. • •
•
•
•
16. Other Trigger Parameters Modify as needed. The Enable Delay is the time after motor startup for which the limit is not checked. The Trip Delay is the time an out of limit condition is tolerated before the trigger is activated. Restarts / Allowed indicates the number of restarts that have occurred on this trigger and the total restarts allowed. • The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults. • The restart delay is the time delay before attempting a restart. • When nished, EXIT to the Quick Start menu. • •
•
•
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Intelligent Control System 17. Congure Analog and Digital Options SELECT Cong Analog/Digital Options. SELECT any of the submenus as needed to congure the I/O needed on the system. When nished, EXIT to the Quick Start menu. Note: I/O will vary from system to system. Therefore, this general quick start guide will not provide detailed instructions on how to perform this task. Please see the Other Common Functions to nd where further information can be found. • •
• •
•
18. Congure Downhole Limits • SELECT Downhole Limits. • SELECT any of the Limits you wish to change. Set and Save the parameters as before. • Press the PageDn softkey to modify limits on the 2nd page of this menu. • When nished, press the PageUp (if needed) and EXIT softkeys to return to the Quick Start menu. • To change other trigger parameters (enable delay, trip delay, …), SELECT the trigger name (i.e. IntakePressHigh).
19. Enable AutoStart • AutoStart is disabled (inhibited) by default for safety. It will need to be enabled for most systems. • SELECT InhibitAutoStart. • Use the Up and Down Arrows to set the value of InhibitAutoStart to False. SAVE and acknowledge the change.
20. Change the Default Password to increase Security (Optional). SELECT Setup Password Protection SELECT User Password 1 and edit the password as desired. SAVE and acknowledge the change. Notes: o You’ll need the password to log in later… don’t lose it! o Log Out of the Apollo system using the Log In or Log Out screen. o The Apollo system will automatically log out when the screen goes dark. • •
•
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21. Quick Start Complete The Quick Start setup is now complete. Press the EXIT softkey as needed to return to the Run Status screen. • •
22. Notes • The Downhole Volts and Amps now read values instead of “???”. The algorithms needed to calculate these values depended on the downhole transformer ratio entered in the Quick Start Setup. • Other Apollo documents are available on the Apollo website.
23. Other Common Functions • All digital inputs are congured as Normally Open stop switches be default. One or more of these may need to be changed to Normally Closed. • Analog inputs may need to be congured and have limits applied.
imagination at work
See Appendix B to learn how to: • Congure a Digital Option
•
Congure an Analog Option
Apollo
TM
Intelligent Control System
Appendix A – Basic Software Procedures Setup Motor Overload Protection The Apollo Intelligent Control System provides 2 types of motor overload protection. •
•
I2T Motor Overload The I2T overload algorithm protects the motor from heat damage by modeling the heat buildup in the motor. The parameters for setting up the I2T overload are shown on the top half of the Motor Overload setup screen. Fixed Threshold / Time Delay Overload The xed threshold overload algorithm is referred to as Motor OverCurrent in the Apollo system and protects the motor from heat damage by monitoring motor current using a simple thresholding algorithm. The parameters for setting up the overcurrent protection are shown on the bottom half of the Motor Overload setup screen.
Apollo Overload Setup Screen This document will describe the I2T overload algorithm and provide recommendations for setting up the motor overload protection on the Apollo system.
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I2T Motor Overload Algorithm
The purpose of the motor overload algorithm is to protect the motor from heat damage. The I2T algorithm protects the motor by modeling the heat buildup in the motor.
The graph above shows the time it takes for the system to progress from normal running to an overload as a function of 2 factors: • •
Amount of overload: The higher the overload, the faster the system will shut down. Overload Time Constant: The longer the time constant, the slower the overload will respond.
For example, a system running at 150% of overload threshold with a 120 second overload delay will trip in 70 seconds while a system running a 250% will trip in about 20 seconds. Changing the OL Delay will change the trip time proportionally. For example, doubling the OL Delay will double the trip time at any overload level. Advantages of the I2T Motor Overload Algorithm
An I2T overload algorithm is superior to a xed threshold / time delay algorithm in several respects. Advantages include: I2T will tolerate light overloads for quite a while. A well tends to pull more current at startup than at steady state. When using a xed threshold / time delay algorithm, users tend to articially raise the overload limit to accommodate this (for example, by always setting overload to 15% above nameplate) - making the overload less sensitive in steady state conditions. The I2T algorithm can handle the starting current without compromising protection after the current has stabilized. See screenshot below. I2T will trip faster on heavy overloads. For example, assume we have a xed threshold overload with a delay of 30 seconds. The I2T algorithm will trip faster than the xed threshold algorithm for loads greater than about 210%. See screenshots below. •
•
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Intelligent Control System •
I2T will not forget about the heat buildup just because the load occasionally drops below the overload threshold. In a xed threshold / time delay algorithm, the timer is reset each time the load drops below the overload value. This could allow a system to run in overload indenitely and damage the motor. See screenshots below.
Overload = 101% Overload = 104%
Overload = 95% Overload = 98% Overload = 107% Overload = 110%
The screenshot above simulates a motor that starts at 110% of the motor overload threshold and then the load linearly decreases to 95% of the overload threshold in 5 minutes.
Overload Occurs
Overload Occurs
Screenshots of Apollo Overload Simulator showing how overload aects time to overload. Left image illustrates loading at 125% of overload threshold. Right illustrates 250%.
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Load at 100% Overload Occurs Load at 100% System OverloadRestarted Occurs Overload Restart OccursOccurs
Overload Occurs
The screenshot above illustrates how the overload bucket drains o slowly when the current drops below overload. In this simulation the motor is started at 125% of the overload threshold. The system detects overload in 2 minutes and stops. The system is restarted 2 minutes later with load still at 125%. The system shuts down almost immediately (as the heat in the motor has not had time to dissipate). The system is restarted a 2 nd time 2 minutes later with loading at 100% of overload. As you can see, at 100% overload the motor temperature is stable.
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Intelligent Control System
Parameter Descriptions
I2T Parameters Parameter
Description Current above which the motor is not able to dissipate the heat. The motor must not be run above this value continuously. Time at motor startup for which the motor current is not monitored for overload.
Motor Overload OloadStartDelay Oload Delay @25%
Time at which the motor is allowed to run at current that is 125% of the Motor Overload value. Note that the actual delay for an overload depends on this value and the extent of the overload.
Restarts / Allowed
Number of of re restarts allowed fo for th the motor ov overload fault .
Restart Delay
Delay between an overload fault and a restart .
Fixed Threshold Parameters Parameter
Description
Motor OverCurrent
Current above which the motor should not be allowed to run for a time longer than the trip delay.
Enable Delay
Time at motor startup for which the motor current is not monitored for overcurrent.
Trip Delay
Time the motor is allowed to run at a current above the Motor OverCurrent before an overcurrent fault is detected.
Restarts / Allowed
Number of restart rtss allowed for the motor overcurrent fault.
Restart Delay
Delay between an overcurrent fault and a restart .
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Recommendationss for Setting Motor Overload Protection Recommendation
To change a parameter, parameter, use the NEXT and PREVious softkeys softkey s to highlight the parameter and press the SELECT softkey. Note that the edit screens provide a description of the parameter being edited. Recommendations are “in work” and will be included in the next release of the manual.
Other Resources
See the eLearning module “Apollo Overload Settings” on the Apollo Website.
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Intelligent Control System
Setup Password Protection It is advisable to setup password protection to decrease the risk of unauthorized changes to the Apollo system. By default, default , password protection is enabled with a password of 9. In situations where more security is desired, one should set the password to a dierent value. In this scenario, we’ll increase the security by changing the password to 147. 1.
Activate the Main Menu Press the MENU softkey to activate the Main Menu.
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Select the Setup Password Protection Menu • Use the NEXT and PREV softkeys to highlight Setup Password Protection. • SELECT Setup Password Protection to activate the login screen. • Note that the grayed out items in the Main Menu indicate that you are note logged in. You will have to log in before changing the password. • If you are already logged in, the screen shown in step 4 will be displayed.
3.
Log in with the Default Password • Press the Down Arrow button 1 time to enter the default password (9). • Press the OK softkey.
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4.
Select User Password 1 • Use the NEXT and PREV softkeys to highlight User Password 1. • Press the SELECT softkey.
5.
Change User Password 1 • Use the Up, Down, Left, and Right Arrow buttons to change the password to the desired value, in this case 147. • Don’t forget the value you program into User Password 1. You’ll need this value to log in later. • Press the SAVE softkey. • Press the YES when prompted with “Save Change?”.
6.
Log Out to Activate Protection The password has been changed. However, you are still logged in. To activate protection immediately, you need to log out. Note that log out will occur automatically when the screen timer turns o the screen. If you don’t need to activate the protection immediately, you’re done. Skip on to step 10. •
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Log Out (Optional) • Use the NEXT and PREV softkeys to highlight Log In or Log Out. Press the SELECT softkey. •
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Intelligent Control System 8.
Log Out Press the Log Out softkey to log out. Press the OK softkey to acknowledge that you are now logged out.
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Verify Log Out The Main Menu will be shown. You will know that you are logged out because most of the options are grayed out (disabled).
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10. Navigate Back to Run Status Navigate back to the Run Status screen by pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Run Status screen pretty soon. •
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Export Data to a USB Flash Drive When the Apollo System detects a USB Flash Drive, the following screen is displayed:
Option Get Archive Files
File 1 Site\Well\Archive\*.arc
Site\Well\Event.Log 3
Site\Well\stamp Well.sbc
Site\Well\stamp Well.s01
Description Archive les are binary les that contain the history data for all channels that are being archived. This function will create the archive les on the USB Flash drive if they do not exist there. If the archive les already exist on the USB Flash drive, the les will be updated to include the new archive data. This is the most ecient method for collecting history data – and the preferred method when using the Archive Viewer to view the les.
Archive les can be viewed using the Apollo Amp Chart program or using the Apollo Archive Viewer program. Contact Apollo Support for additional information. Note that this function also saves the Event Log and Conguration les, making it the only function typically needed to collect Apollo data. If you need to send les to OKC for problem solving, ZIP all of the les and folders in the Site\Well folder on your ash drive. Send the ZIP le to OKC.
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Intelligent Control System Get Event File
Site\Well\Event.Log
The Event le is a binary le that contains the Apollo system event data. Event data includes all data as seen in the Event Log. This function will create the Event.Log le on the USB Flash drive if it does not exist there already. If the Event.Log le already exists on the USB Flash drive, it will be updated to include the new Event data. Event log les can be viewed using the Apollo Archive Viewer program.
4
Get Historical Text File
2
Site\Well\date and time stamp.csv
The Historical Text le is a text le containing the archived data for all archived channels for a specied period of time at a specied sample rate. See details below on how to specify the historical date and sample rate. The Historical Data Text le can be viewed in Excel.
4
Get Event Text File
Site\Well\Event date and time stamp.txt
Get Conguration Files
3
Load Conguration
WCS\CFG\date stamp Well. sbc
The Event Log Text le is a text le containing all event data for a specied time period. See details below on how to specify the time period. The Event Text le can be viewed using any text editor (like Notepad or Word). The conguration les are binary les that dene the conguration of the system. They cannot be viewed. They can, however, be loaded back into any Apollo system to make it a clone of this system. The Load Conguration function allows the user to select a conguration le and load it into the Apollo system. The conguration les should be placed in the \WCS\CFG\ folder on the USB ash drive.
Get Default Modbus Map
Site\Well\MBDefaultMap.txt
Get Digital IO Report
Site\Well\IO Conguration Report.txt
100ms Trace Files
Site\Well\date and time stamp.csv
WCS\CFG\date stamp Well. sbc and WCS\CFG\date stamp Well.s01
The Default Modbus Map le is a text le that shows the default modbus mapping for the system. The default modbus map does not apply if another modbus map has been installed or selected. The Modbus Map le can be viewed using any text editor (like Notepad or Word). The Digital IO Report le is a text le that contains all of the digital I/O available in the system. The report includes the I/O name, direction (input or output), and the channel to which the I/O is connected. The Digital IO Report le can be viewed using any text editor (like Notepad or Word). 100ms trace les are les that contain data on 100ms intervals for about 3.5 minutes before to 3.5 minutes after a trigger is activated. Triggers that activate 100ms trace les to be captured are dened in the Assign Trace Channels menu. This function allows the user to select and save the 100ms trace les to their USB Flash drive. 100ms Trace les can be viewed in Excel.
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Second Screen – Accessed by pressing the Page Dn softkey. Get Old Cong Files
Site\Well\date stamp.sbc
Backup les are created once each day if a change has been made to the Apollo conguration. These allow the user to revert the system to a previous conguration using the System Restore menu. This function allows the user to save a backup le onto the USB Flash drive. The Backup le is a binary le and can not be viewed. Modbus remapping les allow the Apollo to mimic other systems when queried by a SCADA host. The Apollo system includes remap les for the Vector 7 and the CTI RTU Standard map. The Install Modbus Map function allows a user to install a new Modbus remapping le onto an Apollo system when one is needed. Modbus remapping les are binary and can not be viewed.
Install Modbus Map
*.map (root level of the USB Flash drive)
Install Pump File
*.pmp (root level of the USB Flash drive)
The Apollo system contains a database containing the characterization information for the current pumps. As new pumps are created, the Install Pump File function allows them to be added to the system. Pump les are created using the CustomPump Excel spreadsheet. Contact Apollo Support for additional information.
Update Pump Database
Event.lg1, PumpManfact.txt (root level of the USB Flash drive)
The database containing the data for pumps is occasionally updated. This function allows the new database to be loaded into the Apollo system in the eld. After updating the pump database, please re-select the pump you are using to ensure the latest pump data is being used.
Notes: 1. Site\Well indicate the Site Name\Well Name. This is the path on the USB Flash Disk. These names are dened during the quick start procedure. 2. date and time stamp indicate the start time of the historical log. For example, if the data begins on November 28, 2010 at 4:46PM, the le name will be 28Nov2010-16h46m.csv. 3. date stamp is just the date the le was created. For example, 2010-11-30.sbc. 4. Use the Get Historical Text File and Get Event File export routines if you (or a customer) wish to review the data in standard oce format (Excel, Word). Note that both of these functions require the user to provide additional data as shown on the following page.
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Intelligent Control System Historical Data Text File Setup Screen
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Use the PREV and NEXT softkeys to navigate to the various elds on the screen. Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export . Set the data interval as desired. Set any other elds if necessary. Press the OK softkey to export the data.
Event Log Text File Setup Screen
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Use the PREV and NEXT softkeys to navigate to the various elds on the screen. Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export. Set any other elds if necessary. Press the OK softkey to export the data.
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Locate Software and Template Version There are several revisions and ratings in the Apollo system that can be viewed from the user interface. These include: Apollo Software (CPU SoftwareRev) Template Drive Chassis Firmware (V7 templates only) Drive Rating (V7 templates only – drive rated amps) • • • •
Apollo Software and Template
Press the MENU softkey to activate the Main Menu. Press PageDn to advance to the next page. The Apollo software revision and Template name (with embedded revision) are shown.
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Intelligent Control System Drive Chassis Firmware and Drive Rating
Highlight the Cong Drive Settings option in the Main menu and press the SELECT softkey. Press the PageDn softkey in the Drive Settings menu. The Drive Model (drive rated amps) and drive rmware revision are shown.
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Control how Data is Displayed on a Graph 1.
On a screen with a graph (we’ll use the Run Status screen in this example), select the graph by pressing the NEXT softkey until the graph is displayed with a box around it.
2.
Graph a dierent Parameter Use the NextChn button to graph a dierent parameter. The parameter name above the graph is the parameter currently graphed. The 2 parameters below the graph can be selected using the NextChn button. Note that changing the parameter to be graphed moves its name above the graph. Pressing NextChn 1 time selects the tank level for graphing.
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Intelligent Control System 3.
View Historical or Real-Time Data The images below show a 36 minute graph. To view historical data, press the Left Arrow button (see left picture below). Navigate forward in time by pressing the Right Arrow button. Once you have moved back to the present time, the graph with change to real-time mode (see right picture below). In real-time mode, the graph is updated as new data is collected.
4.
Change the Time Scale of the Graph Press the Down Arrow button to make the time scale greater. Press the Up Arrow button to make the time scale smaller. The time scale can vary between 3 minutes and 7 days.
5.
Change the Graph Y-Axis Scale Automatic Y axis scaling can be enabled or disabled using the AutoScale softkey. More precise scaling can be achieved by pressing the Graph softkey to access the Graph dialog. This dialog will rarely need to be used but can be used to specify the scaling if the AutoScale function is not providing good results. Use the NEXT and PREV softkeys to select the Scaling elds and use the Arrow buttons to change values as needed. Press the OK softkey to activate the changes you made.
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6.
Deselect the Graph The SCREEN and MENU navigation softkeys are not available while the graph is selected. Press the PREV softkey to deselect the graph and restore the SCREEN and MENU softkeys.
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Intelligent Control System
Interpret the Event Log The Apollo Event Log is a time-ordered list of trigger changes that have occurred in the system. The Event Log is useful when reviewing the performance of the system.
Event Log Details Basic Information The current system state is shown in the upper left corner of the screen. Newest events are at the top of the log. The Event Log stores the newest 4095 trigger transitions. Log-Only Trigger changes are shown in white. System State changes are logged in white (they are log-only triggers) with square brackets around the state. When STOP triggers are set (become active), they are shown in red. When STOP triggers are cleared (become inactive), they are shown in green. Navigate to older or newer events using the Page Down and Page Up softkeys. The Page Up softkey will be displayed when there newer events than those shown on the screen. What’s happening here? Read the history of what has occurred from the bottom up. Let’s begin at the Manual Start at 10:30:31. Someone pushed the Start button at 10:30:31. The system started the drive. At 10:30:33, the system entered [Run Mode 1]. At 10:33:17, the Casing Pressure Hi trigger activated and caused the system to stop. The value of the casing pressure was 1409.6 and the limit was 1400 (PSI, in this case). At 10:33:18, the casing pressure trigger cleared – it became disabled when the drive transitioned to the [Stopping] state. At the same time (10:33:18), the system entered the [Stopping] state. The drive ramped down and stopped at about 10:33:27. Since the Casing Pressure Hi trigger had restarts assigned, the system transitioned to the [Wait4Restart] state. If no restarts were allowed or if all restarts for this trigger had been used, then the system would go to [Locked Out] instead. Note that the system state in the upper left corner of the screen shows both the state (Restart) and the restart countdown timer. •
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What’s happening here? This screen shot was taken just after the system restarted. Note that the current system state is shown in the upper left corner of the screen. At 11:04:11, a log only trigger called RstTimerStart activated to tell the system that the restart countdown had expired. The system started and transitioned to the [Run Mode 1] state at 11:04:12. •
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Drilling Into a Trigger
Another important feature of the Event Log screen is the ability to directly access the Trigger Info screen for any of the displayed triggers. In this example, we’ll “drill down” into the Casing Pressure Hi trigger to learn more about what happened in this event. Accessing the Trigger Info screen. Use the PREV and NEXT softkeys to highlight the trigger you wish to review. SELECT the trigger. •
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Trigger Info screen. The Trigger Info screen appears. From this screen you can review or even edit any of the parameters associated with the trigger. So why is this useful? Suppose the Event Log is showing that the system is going down on Underload quite a lot. And further suppose you determine you should lower the Underload limit a bit. Instead of navigating back through the menus to nd the Underload menu, just SELECT the Underload trigger in the Event Log. Note that you can also open the Edit Trigger screen for the trigger by pressing the EDIT softkey. •
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Intelligent Control System
Appendix B – Advanced Software Procedures Disable a Trigger In this example, we will disable the Input Voltage Unbalance trigger that has caused the system to Fault. 1.
Press the Triggers softkey to activate the relevant triggers screen.
2.
Use the NEXT softkey to highlight the InputVoltUnbal trigger.
3.
Press the SELECT softkey to activate the Trigger Info screen. Press the On/O Softkey to disable this trigger.
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4.
Acknowledge the change by pressing the YES softkey.
5.
Note that the trigger is now Clr (Clear) and Not In Use anymore. Press the EXIT softkey.
6.
The Input Voltage Unbalanced trigger is no longer in use (and not relevant), so it has been removed from the Relevant Triggers screen.
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Intelligent Control System
Confgure an Analog Option Channel It is necessary to congure Analog options in many systems. This procedure will show you how to congure an analog option and set a limit for it in the Apollo Intelligent Control System. In this scenario, we’ll congure the system for a 4-20 mA pressure sensor capable of measuring 0 – 2000 PSI. The sensor will be used to monitor Casing Pressure and connected to the Apollo I/O board Analog Input 1. The system should shutdown if the Casing Pressure exceeds 1400 PSI. 1.
Activate the Main menu The Run Status screen is shown. Use the MENU (F3) softkey to activate the Main Menu.
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2.
Activate the Analog / Digital Options menu • The Main Menu is shown. • Use the NEXT (F5) and PREV (F1) softkeys to highlight Cong Analog/Digital Options. • SELECT (F3) Cong Analog/Digital Options. • Note: If you are not logged on, you will be asked for the password when you press the SELECT softkey.
3.
Activate the Congure Analog Inputs menu • Use the NEXT and PREV softkeys to highlight Congure Analog Inputs. • SELECT Congure Analog Inputs.
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4.
Select the Analog Channel • The pressure sensor is being connected to Analog Option Channel 1. Use the NEXT and PREV sofkeys to select Analog Opt 1. • SELECT Analog Opt 1. • Notes • The analog inputs on the drive chassis (V7 Analog 1 and 2) are congured in the same way as the analogs on the I/O board. • Not all templates have all the Analog inputs shown. For example, the V7BasicESP template only has the 2 V7 analogs.
5.
Activate the Channel Editor • The Channel Info screen for Analog Opt 1 is shown. • Note that you can change the scaling for the channel from here. However, you must go to the Edit Channel screen to change the name. Let’s make our changes from the Channel Editor screen. • Press the EDIT softkey.
6.
Edit the Channel as Needed • Use the NEXT and PREV softkeys to select elds and change them. Change the following: • Change name to Casing Pressure. • Set Units to PSI • Change Span from 1000 to 2000. • Ensure that the 4-20 mA checkbox is checked. • Press the SAVE softkey and acknowledge the changes by pressing the YES softkey. • Note that the precision indicates the number of digits to the right of the decimal point when the channel is displayed. A precision of 1 signies that the channel will be displayed with a resolution of .1 PSI.
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Intelligent Control System 7.
Allow Auto-Renaming of the Triggers • The Apollo system detects that you are changing the channel name of a channel that has triggers connected. The system asks if you wish to change the trigger names to match the channel name. You usually want to do this. • Press YES to allow the trigger name to be changed. • Press YES again when the system prompts for a change to the Low Limit trigger. • Note that the trigger name will be the channel name with Hi or Lo appended (but limited to 15 characters). Limiting channel names to 13 characters ensures that the entire channel name is part of the trigger name.
8.
Calibrate the Channel (Optional) If the value of the channel can be independently measured, the channel can be calibrated to more accurately reect the value. Assume we know that the actual Casing Pressure is 453PSI. Press the Calibrate softkey to begin calibration. If you don’t have an independent value, or if you choose to skip calibration, jump to step 11.
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Enter the User Measured Value Use the Up, Down, Left, and Right arrows to enter the User Measured Value. Press the Calibrate softkey. Note that the F4 label (Calibrate) does not appear until after you change the User Measured value.
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10. Notice what’s going on The channel value now reects the measured value. The channel is now calibrated. Press the OK softkey. •
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11. Edit the Casing Pressure Hi Limit • The resulting Channel Info screen is shown. At this point, the channel is properly congured. All we need to do now is to edit the Casing Pressure Hi Limit. • Use the NEXT and PREV softkeys to highlight CasingPressuHi. • SELECT CasingPressuHi. .
12. Notice what’s going on • The Trigger Info screen for the Casing Pressure Hi trigger is shown. • Note that the trigger is shown as “Not In Use”. The Apollo system is not using the trigger at this point. The system will automatically turn it on when we congure it.
13. Edit the Casing Pressure Hi Limt • Use the NEXT and PREV softkeys to highlight Limit. • SELECT Limit.
14. Change the Limit • Change the limit to the specied 1400 PSI. • Press the SAVE softkey and then press the YES softkey to acknowledge the change. • The system will prompt as shown in the picture to the right. Press the YES softkey to let the system to enable the trigger (set it to IN USE).
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Intelligent Control System 15. Change the Other Trigger Settings SELECT any other trigger settings you need to change. In this example, the Enable Delay, Trip Delay, and Restarts Allowed were also changed. The Enable Delay is the time after motor startup for which the limit is not checked. The Trip Delay is the time an out of limit condition is tolerated before the trigger is activated. Restarts / Allowed indicates the number of restarts that have occurred on this trigger and the total restarts allowed. The restarts count is cleared when the system runs for the StrtCounterRst time (default: 60 min) with no faults. •
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16. Navigate Back to Run Status You’re pretty deep in the menus at this point, so I better make sure you can get back out. Navigate back to the Run Status screen by pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Main Menu and Run Status screen pretty soon. •
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Confgure a Digital Option Channel It is often necessary to use digital inputs at the well site. This procedure will show you how to congure an input as Normally Closed and to rename it. In this scenario, we’ll congure a switch connected to the Apollo I/O board Digital I/O 2 to be a Normally Closed switch named “Safety Stop”. 1.
Activate the Main menu The Run Status screen is shown. Use the MENU softkey to activate the Main Menu.
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Activate the Analog / Digital Options menu • The Main Menu is shown. • Use the NEXT and PREV softkeys to highlight Cong Analog/Digital Options. • SELECT the Cong Analog/Digital Options.
3.
Activate the Congure Digital I/O menu • Use the NEXT and PREV softkeys to highlight Congure Digital I/O. • SELECT Congure Digital I/O.
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Intelligent Control System 4.
Select the Digital I/O • The Safety Switch is connected to the Digital Option 2. Use the NEXT and PREV sofkeys to select EIO Dig.2-Digital Opt 2. • SELECT EIO Dig.2-Digital Opt 2.
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Activate the Digital I/O Editor • The Digital IO Info screen for Digital Opt 2 is shown. • Note that you can change the I/O to a Normally Closed (NC) input from here. However, you must go to the Edit Dig. I/O screen to change the name. Let’s make our changes from the Digital I/O Editor screen. • Press the EDIT softkey.
6.
Edit the I/O Name as Needed • Use the NEXT and PREV softkeys to select the Name eld. • Use the arrow keys to change the name as desired. Note that it is much easier to change names using an external USB keyboard or the Remote User Interface. • Press the SAVE softkey and acknowledge the changes by pressing the YES softkey.
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Allow Auto-Renaming of the Trigger • The Apollo system detects that you are changing the channel name of a channel that has 1 or more triggers (limits) on it. The system asks if you wish to change the trigger names to match the channel name. You usually want to do this. • Press YES to allow the trigger name to be changed.
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8.
Press Exit to return to the Digital IO Info screen.
9.
Notice what’s going on • The Digital Input name has been changed to Safety Stop. • Use the NEXT and PREV softkeys to highlight N.O./N.C.. • SELECT N.O./N.C.
10. Set the I/O for Normally Closed. Use the Check Mark (F4) softkey to set check the Norm. Closed checkbox. Press the SAVE softkey and then press the YES softkey to acknowledge the change. •
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11. Navigate Back to Run Status Notice that the I/O now has the appropriate name and is Normally Closed. You’re pretty deep in the menus at this point, so I better make sure you can get back out. Navigate back to the Run Status screen by pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Main Menu and Run Status screen pretty soon. •
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Intelligent Control System
Add a Digital Output to a Trigger Occasionally, it is necessary for the Apollo system to communicate information to the outside world. One way to do that is through a digital output. This document will show you how to connect a digital output to an Apollo trigger. In this scenario, we’ll congure an output to turn on a beacon when the system is Locked Out. The output will be normally open and should close when the system is in a Locked Out state. 1.
Find the Trigger This may be the hardest part of the task – nd the trigger we want to connect to. We want the digital output to be active when the system is in the Locked Out state – that is, when the trigger named Locked Out is active. A good place to nd “state” triggers like Locked Out is in the Event Log. Use the EventLog softkey to activate the Event Log screen. See Note 1 at end of document for hints on nding a trigger.
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Select the “Locked Out” Trigger • The Event Log screen is shown. • Use the NEXT and PREV softkeys to highlight [Locked Out], the locked out state trigger. • SELECT the Locked Out trigger to activate the Trigger Info screen.
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Select the Connect to a Digital Output function. • Use the NEXT and PREV softkeys to highlight Connect this TRIGGER to a DIGITAL OUTPUT. • SELECT Connect this TRIGGER to a DIGITAL OUTPUT.
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4.
Select the Digital I/O • The beacon is being connected to Digital Output 8. Use the PREV and NEXT softkeys to highlight Digital Option 8. • Oops! Digital Option 8 is dened as an input! Don’t worry with that. Apollo knows we’re hooking it to a trigger, so it’ll change it into an output automatically! (But you’ll still need to put an output relay module in the I/O board.) • SELECT EIO Dig.8-Digital Opt 8.
5.
Choose the Output Type • Apollo has converted Digital Option 8 into an output and connected it to the Locked Out trigger. We need to select the type of output it is. • Normally Closed – the relay is normally closed and then opens when the trigger is activated. • Normally Open – the relay is normally open and then closes when the trigger is activated. • Since we need a normally open relay, press the NO softkey.
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Verify the Conguration • OK, so we’re really done at this point. But note that you can easily verify that that the Output is connected correctly. • Note that 2 lines below the highlighted line you can see that Digital Output 8 is tied to the Locked Out trigger. The state of the output is 1 (closed), which is correct since the Apollo is in the Locked Out state.
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Let’s look a little more • Use the NEXT and PREV softkeys to highlight the Digital Output line as shown in the picture at right. • Press the SELECT softkey.
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Intelligent Control System 8.
Review the Digital IO Info Screen. From the Digital IO Info screen we can review the state and conguration of the output. The output is tied to the Locked Out trigger. The state of the trigger it Set. The Digital Output is a Normally Open (N.O.) type. •
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Navigate Back to Run Status Navigate back to the Run Status screen by pressing the HOME or EXIT softkey (whichever is showing). Rinse and repeat. This should get you back to the Run Status screen pretty soon.
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Note 1: Finding a specic trigger can be pretty challenging. Here are some places to look for a trigger: Event Log Relevant Triggers screen Channel Info screens for channels that aect the trigger. (i.e. if you are looking for the downhole motor temperature high trigger, you could click on the Motor Temp channel label anywhere it can be found.) In Use Triggers screen (Use the Next Type button in the Triggers to look at dierent kinds of triggers.) Special triggers are at xed locations and can be located in the Advanced Trigger Cong menu (Main Menu -> Page Down -> Advanced Trigger Cong). A list of the special triggers is included in Appendix D of this manual. Feel free to contact the Apollo Engineering team if you need assistance. • • •
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Customize a Data Display Screen The Apollo screens are set up based on the standard templates. Actual eld congurations, however, may change the optimal data to be displayed on the screen. The information displayed on Apollo data display screens may be customized to better match the need in the eld. In this example, we will be changing the Run Status screen so that an analog option (Tank Pressure on I/O input 1) is displayed instead of the SmartGuard Intake Pressure. 1.
Highlight the Screen Name Use the NEXT and PREV softkeys to highlight the screen name.
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Enter Screen Edit Mode • Press the SELECT softkey.
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Log In if Necessary • If prompted, enter the password and log in. • Now the Run Status screen is in Edit mode.
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Intelligent Control System 4.
Select the Field to be Changed • We are changing the Intake Pressure display to be Tank Pressure. • Use the PREV and NEXT softkeys to highlight Intake Pressure. • Press the SELECT softkey.
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Choose the Object you wish to Display • Use the left drop-down box to the object type you wish to display. Options include Channel, Trigger, Manual Parameter, Digital IO, … Most of the time you will choose Channel. • Since we are displaying a Channel (Tank Pressure), just leave the left drop-down box alone. • Use the List softkey to view the list of channels. • Use the Up and Down arrows to select the Tank Pressure channel.
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Save the Selection • Press the SAVE softkey to save the change you made.
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Review the Change You can see that Tank Pressure is now displayed on the screen. •
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8.
Turn O Screen Edit Mode • Use the PREV and NEXT softkeys to highlight the screen name. Press the End Edit softkey. •
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Move Highlight back to Home Press the Home softkey.
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10. Operation Complete However, you may want to have the Tank Pressure graphed. We’ll walk on through that procedure. Use the PREV and NEXT softkeys to highlight the graph area. •
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11. Select a Dierent Channel to Graph Press the NextChn softkey as needed until the Tank Pressure graph is displayed. Note that the channel being graphed is displayed above the graph. As you press the NextChn softkey, the 3 channels that can be graphed (those above and below the graph) are rotated through the top position. •
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Intelligent Control System 12. Exit the Graph Use the PREV softkey to move the highlight o of the graph. •
13. Operation Complete The nal Run Status screen is shown. The SmartGuard Intake Pressure has been replaced by the Analog Option 1 Tank Pressure. The graph has been adjusted such that the Tank Pressure is being graphed. • •
•
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Appendix C – Full Installation of Apollo Software Use the following procedures to do a full installation of the Apollo Intelligent Control System – over an existing Apollo system or a Vector VII HMI system. A full installation is comprised of the following steps: 1. Install Apollo and Select Template 2. Set Apollo for Vector VII Multi-Inverter Drive (only for Multi-Inverter “double door” drives) 3. Reset Drive to Defaults 4. System Setup and Operation
Install Apollo and Select Template This procedure describes how to install the Apollo software and select an application template. You will need the Apollo software installed on a USB ash drive to complete this procedure. 1. 2. 3. 4.
Power the system o. Insert the USB ash drive containing the Apollo software. Power on the system. When the 3 LEDs on the front of the OCP begin to ash, press and hold the F1 button. Release the F1 key when a white window appears showing that les are being copied.
Note: Early versions of the Operator Control Panels installed on Vector VII drives may not recognize the F1 key in step 4. If the window showing les being copied does not appear and the Vector VII control program executes, do the following before continuing with step 5. Navigate to the Maintenance Menu and execute the Upgrade Firmware function. • Press Menu. • Select Log In and press OK. • Enter password (default is 3333) and press OK. • Select Maintenance and press OK. • Select Upgrade Firmware and press OK. • Press OK when prompted. 5.
6.
When the operation is complete, power o the system. Wait until the screen goes down and then wait an additional 10 seconds. Power on the system.
The screen at right will appear.
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Intelligent Control System 7.
Use the NEXT softkey to highlight Select Application Template. Press the SELECT softkey.
8.
Highlight the desired Template and press the SELECT softkey. In this example, the V7basicESP template is selected.
9.
Press the YES softkey to conrm the operation.
10. Clearing the Event Log and Data Archives is recommended after loading a new template. Press the YES softkey to conrm the operation. The LEDs will ash while the operation is in progress. The operation will take about 1 minute. Do not power o the system. The system will automatically reboot when the operation is complete.
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Reset Drive To Defaults When the Apollo software is rst loaded onto a Vector VII drive, the drive should be set to defaults. This procedure will show you how to set the drive to default. Note: Communications between the Apollo software and the drive chasis must be established before this procedure is run. Ensure that the drive state in the upper left corner of the Run Status screen is NOT “No Drive Comm”. •
1.
Navigate to the 2nd page of the Drive Settings screen using the following selections: MENU à Cong Drive Settings à PageDn
2.
Highlight the UseDriveDefault option.
3.
Press the SELECT softkey to edit the UseDriveDefault value. Change the value from False to True. Press the SAVE softkey and Conrm the changes.
Wait at least 30 seconds. Then power the drive o and wait until the screen goes dark. Wait an additional 10 seconds and turn the drive power back on. The procedure is successful if no errors are displayed during the 30 second wait.
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Intelligent Control System
Set Apollo for Vector VII Multi-Inverter Drive The Apollo Vector VII templates are set up to work with the Single Inverter drives by default. To set up the Apollo system with the Multi-Inverter Vector VII drives, follow this procedure. After loading a Vector VII template (SPS, ESP, Basic ESP) into a Multi-Inverter drive, the drive status will show “No Drive Comm”.
1.
Navigate to the 2nd page of the Drive Settings screen using the following selections: MENU à Cong Drive Settings à PageDn
2.
Navigate to the Setup Drive Port screen by highlighting Setup Drive Port and pressing the SELECT softkey.
3.
Highlight Drive Port # and press the SELECT softkey. Change the comm. port to 2.
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4.
Press the SAVE softkey and Conrm the changes. Use the NEXT softkey to highlight the Cong Serial Ports.
5.
Press the SELECT softkey to display the Port Cong screen.
6.
Press the NEXT softkey to highlight “Use this port to connect to a Modbus MASTER or SCADA”. Use the Up arrow to change the selection to “Use this port to poll SLAVE DEVICES”.
7.
Press the SAVE softkey and Conrm the changes.
Power the drive o and wait until the screen goes dark. Wait an additional 10 seconds and turn the drive power back on. The procedure is successful if the drive status eld does not say “No Drive Comm”. Note that it may take 5 – 10 seconds before the drive transitions from “No Drive Comms” to another state (probably “Locked Out”).
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Intelligent Control System
Appendix D – Triggers The trigger is the heart of the Apollo Intelligent Control System. It is also the most complex of the system elements. The purpose of this document is to provide you with an understanding of trigger theory and operation, as well as provide a Cheat Sheet that you can hold on to for reference in the future. Trigger Denition
Triggers are used to make decisions that aect the state of the motor controller (MC). For example, a High Limit trigger tests the value of a channel against a limit. If the limit is exceeded the trigger is activated (set) and the system state is aected. Examples of Triggers: •
•
Tank Level High Trigger - Starts motor if a tank level exceeds the trigger limit (sometimes referred to as setpoint or threshold). Intake Pressure Low Trigger - Stops the motor if the downhole pump intake pressure is less than the trigger limit.
Trigger Logic Flowchart: Trigger Logic ? Is Trigger Enabled in Current MC State ?
? Enable Delay Satisfied ?
Yes
Yes
? Current Value Exceeds Threshold ?
? Is Trigger Currently Set ?
Yes
No
No
Clear the Trigger
Yes No
No
? Trip Delay Satisfied ?
Yes
Set the Trigger Perform Trigger Action (Stop, Hold, etc.) Start Restart Timer Check for Lock Out
? Reset Delay Satisfied ?
No No Change
Yes
No
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Basic Structure of a Trigger Item Name
Description Name of the trigger.
Trigger Type
The type of trigger. The Trigger Type determines the condition that causes the trigger to be activated (SET). The Trigger Types are described below.
Trigger State
The current state of the trigger. Basically, a trigger is either clear (all conditions specied in the trigger description have not been met) or set (all of the conditions specied in the trigger description have been met). The Trigger States are described below.
Limit
The allowed limit that the current value of the trigger’s input channel is being compared to. Sometimes referred to as the trigger setpoint or trigger threshold.
Action Enable States Enable Delay Trip Delay (Set) Trip Delay (Clear) Restarts / Allowed Restart Delay Restart Delay Start
The action that is performed when the trigger transitions to the set state. See a list of the Trigger Actions below. Motor Control states in which the trigger is enabled. See Enable States below. The time for which the trigger is not checked (and will not be activated) after the motor control state transitions from a not enabled state to an enabled state. Time to tolerate the trigger’s input channel exceeding the limit before the trigger transitions to the set state. The time the trigger conditions must remain unmet before a set trigger will transition to clear. This eld holds 2 numbers. The number of restarts that have been attempted on this trigger (automatically generated) and the number of allowed restarts. Set the number of allowed restarts to 0 to disable restarts for this trigger. Delay before attempting to restart the well. Determines the time from which the Restart Delay begins. Options are Starts when Set (the restart countdown begins when the trigger transitions to the set state) and Starts when Clear (the restart countdown begins when the trigger transitions to the clear state).
Trigger Types (basic)
“Basic” Trigger Types are appropriate for at least 90% of the triggers that will need to be eld congured. These types are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. See Addendum 1 for a full list of Trigger Types. Action (User Level) Is ON or SET (Basic)
Description
Activates when the Source 1 digital channel is ON. This type of trigger is added when the user Adds a Trigger to a digital channel from the Channel Info screen.
Is LESS THAN (Basic)
Activates when the Source 1value is less than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.
Is GREATER THAN (Basic)
Activates when the Source 1 value is greater than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen.
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Intelligent Control System Trigger States Color Scheme (text color)
Description
Gray
The trigger is not in use in this template (or has been disabled by a user). This trigger will never aect the motor control state machine.
Gray
The trigger has not been initialized. This indicates that it depends upon a channel or another trigger that has not been initialized. Navigate to the Trigger Info screen to trace back to the channel or trigger that is not yet initialized.
Clr-Not Enabled
Gray
The trigger is not enabled in the current motor control state. Triggers that are not enabled are always considered clear (not activated). For example, many triggers associated with a drive running are not enabled in the Stopped states.
Clr-Locked Out
Red
This trigger is now clear – but it was active and is the trigger that caused the motor control state to be locked out .
Trigger State
Clr-Not In Use
Clr-No Init.
The trigger is now clear but the set condition has been met. The trigger will be activated (set) when the trip delay has been satised. The trigger is now clear and is counting down to attempt a restart. If several of these triggers are active at the same time, the well will not start until all of them have completed their restart times.
Clr – TrpDly min:sec
Yellow
Clr-Rstrt: min:sec
Yellow
Clear
Purple
The trigger is enabled (the motor control is in a state that has been checked in the “Enable States” and the conditions have not been met to activate (set) the trigger.
Set
Yellow
All conditions have been met and the trigger is active (set).
Trigger Actions (basic)
“Basic” Trigger Actions are appropriate for at least 90% of the triggers that will need to be eld congured. See Addendum 2 for a full list of Trigger Actions. Action (User Level)
Color Scheme (background)
Description
Logic Only (Basic)
Brown
The trigger has no eect on the motor control state machine and is not logged. The Logic Only trigger can be used as an input to other (derived) triggers.
Log Only (Basic)
Dark Purple
The trigger has no eect on the motor control state machine but is logged in the Even Log.
Red
The trigger will cause the motor to stop. On drives, the motor will stop according to the normal acceleration / deceleration times. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out.
STOP->FAULT (Basic)
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Enable States Enable State
Description
STOPPED States
Check if you wish the trigger to be enabled when the drive is stopped. Stopped motor control states include Initializing, Locked Out, Fault, No Restart, Hold, and Restart. See Note 1.
Prepare2Start
Check if you wish the trigger to be enabled during the startup sequence. The motor control state associated with this is Prep to Start (non ESP templates) or Wait Backspin (ESP templates).
STARTING State RUN MODE 1 RUN MODE 2 RUN MODE 3
Check if you wish the trigger to be enabled during the STARTING state. Check if you wish the trigger to be enabled when the drive is in RUN MODE 1. Note that you can use the dierent run modes to have dierent active triggers… i.e. you can create multiple underload triggers and have them enabled in dierent run states to better protect your system. Check if you wish the trigger to be enabled when the drive is in RUN MODE 2. Check if you wish the trigger to be enabled when the drive is in RUN MODE 3.
Note 1: If a trigger has been enabled in all states AND has an enable delay set, then it will be disabled in the STOPPED States.
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Intelligent Control System Trigger Screens Trigger Info Screen Trigger parameters that can be edited from this screen are: Trigger Limit Trigger Action Enable Delay Trip Delay Restarts Allowed Restart Delay The trigger can also be disabled (Not In Use) or reenabled using the On/O softkey. • • • • • • •
Edit Trigger Screen All trigger parameters can be edited from this screen. Trigger Name In Use (trigger enabled / disabled) Trigger Limit Enabled States Enable Delay Trigger Action Restarts Allowed No Log on Clear – check this box if you don’t wish for the trigger to be logged when it transitions from Set to Clear. Restart Delay Restart Delay Start Trip Delay (Set) Trip Delay (Clear) Notes: The grayed out areas of the Edit Trigger screen (where the channel and trigger type are set) are only access from user level 3 or higher for most triggers. Some of these elds are available on the digital and analog option triggers – allowing the installer level user the ability to congure advanced trigger types. One way to read the Edit Trigger screen is to follow it like a narrative. The Motor Temp High trigger will be set (activated) if the Motor Temp is greater than 240 degF. The trigger is enabled in all states and will stop the system when activated. • • • • • • • •
• • • •
•
•
Note that some triggers are predened in the Apollo system and cannot be modied. See Addendum 3 for a list of these Special Triggers.
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Addendum 1 – Trigger Types (full list)
“Basic” Trigger Types are appropriate for at least 90% of the triggers that will need to be eld congured. These types are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. “Advanced” Trigger Types should not be used without direction from engineering or until advanced training courses are completed. Action (User Level) SET Whenever ENABLED (Advanced)
Is ON or SET (Basic) Is LESS THAN (Basic) Is GREATER THAN (Basic) Is EQUAL TO (Advanced) LESS THAN or = TO (Advanced) GREATER or = TO (Advanced) AND (Advanced) OR (Advanced) AND (block from 1 to 2) (Advanced) OR (block from 1 to 2) (Advanced) Internal Trigger (Advanced) External Trigger (Advanced) Is SET, Cleared on (Advanced) Is SET or Counting (Advanced)
Description
Activates whenever the motor control is in a state that has been enabled (has a check mark by it ). Activates when the Source 1 digital channel is ON. This type of trigger is added when the user Adds a Trigger to a digital channel from the Channel Info screen. Activates when the Source 1value is less than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen. Activates when the Source 1 value is greater than the limit. This type of trigger can be selected when the user Adds a Trigger to an analog channel from the Channel Info screen. Activates when the Source 1 value is equal to the limit . Activates when the Source 1 value is less than or equal to the limit. Activates when the Source 1 value is greater than or equal to the limit. Activates when the logical and of Source 1 and Source 2 is TRUE. (i.e. both inputs are TRUE) Activates if the logical or of Source 1 and Source 2 is TRUE. (i.e. either of the inputs are TRUE) Activates when the logical and of all the triggers between Source 1 and Source 2 is TRUE. Only use advanced trigger types under direction from engineering! Activates when the logical or of all the triggers between Source 1 and Source 2 is TRUE. Only use advanced trigger types under direction from engineering! Only use advanced trigger types under direction from engineering! Only use advanced trigger types under direction from engineering! Activates when Source 1 is SET. Clears when Source 2 is SET. Only use advanced trigger types under direction from engineering! Activates if Source 1 is SET or is counting down for a restart. Only use advanced trigger types under direction from engineering!
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Intelligent Control System Addendum 2 – Trigger Actions (full list)
“Basic” Trigger Actions are appropriate for at least 90% of the triggers that will need to be eld congured. These actions are automatically selected when the user executes the “Add a Trigger ” function from the Channel Info screen. “Standard” Trigger Actions may be necessary in a small number of situations – like implementing tank level control from an ESP template. “Advanced” Trigger Actions will rarely be used by the eld engineer. Action (User Level)
Color Scheme (background)
Description
Logic Only (Basic)
Brown
The trigger has no eect on the motor control state machine and is not logged. The Logic Only trigger can be used as an input to other (derived) triggers.
Log Only (Basic)
Dark Purple
The trigger has no eect on the motor control state machine but is logged in the Even Log.
STOP->FAULT (Basic)
Red
STOP->HOLD (Standard)
Red
STOP->Timer Block (Advanced)
Red
The trigger will cause the motor to stop. On drives, the motor will stop according to the normal acceleration / deceleration times. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out. The trigger causes the motor control to stop the motor without issuing a fault or a lockout. In the hold state, a trigger with the START Motor action can cause the motor to start. The trigger causes the motor control to stop the motor AND will restart only on that trigger’s restart timer. The system will not allow manual starts to override the timer.
HOLD in Prestart (Standard)
Blue
The trigger will cause the motor control to wait in the Prestart state. The motor control will remain in the Prestart state until the trigger is cleared (and then the motor will be started) or until another trigger causes a transition to the fault or lockout state. The HOLD in Prestart trigger is usually used as a permissive for running the system.
START Motor (Standard)
Green
The trigger will cause the motor to start IF the motor control is in the HOLD state.
Go to Run State 1 (Advanced) Go to Run State 2 (Advanced) Go to Run State 3 (Advanced) Clear LockOut (Advanced)
Save 100ms Trace (Advanced)
Latched Logic (Advanced)
Dark Green Dark Green Dark Green
The trigger will cause the motor control to transition to Run Mode 1. The trigger will cause the motor control to transition to Run Mode 2. The trigger will cause the motor control to transition to Run Mode 3.
Dark Green
The trigger will clear any lockout and allow the motor control to begin counting down for a restart (if any trigger have any restarts remaining).
Dark Green
The trigger will activate the 100ms trace function. This function saves all channels dened on the Trace Channels screen at 100 ms intervals from approximately 3 minutes before the trigger enters the set state to 3 minutes after the trigger enters the set state.
Brown
The trigger when set will stay set until a “Clear Latches” trigger is set. Note that the Latched Logic trigger has no eect on the motor control – but can be very used as an input when creating derived trigger.
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Clear Latches (Advanced)
E-STOP->FAULT (Advanced)
Dark Green
The trigger when set will clear all “Latched Logic” triggers. Note that the Clear Latches trigger has no eect on the motor control.
Red
Only for drives. The trigger will cause control of the motor to immediately cease, allowing the motor to coast to a stop. A fault will be declared. If no restarts remain on the trigger, the system will Lock Out.
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Intelligent Control System Addendum 3 – Special Triggers Internal Triggers These triggers are set or cleared by logic built in to the software.
201 202 203 204 219 220 221 222 223 224 225 226 228 229 244 245 246 247 248 249 255
EIO 1 Comm Fail SG Comm Fail Drive Comm Fail EIO 2 Comm Fail Self-Stop Self-Start Remote Start Manual Start Rst Timer Start Triggered Start Start Failed Stop Failed Remote Stop Group Shutdown PwrFail SysStop Warm Start Cold Start Any Fault Remote Lockout Local Lockout Watchdog Reset
Com Failure with IO board Com Failure with DH Tool Surface System Com Failure with Drive Chasis Com Failure with IO board #2 The drive (or motor) has stopped without being commanded to do so. The drive (or motor) has started without being commanded to do so. Motor was started by SCADA or Remote User. Motor was started manually. Motor was started by auto-restart timer. Motor was started by a trigger. The drive (or motor) failed to start after being commanded to do so. The drive (or motor) failed to stop after being commanded to do so. Motor was stopped by SCADA or Remote User. Motor was stopped by SCADA Group Shutdown Command. The System was shut down by power failure. The System was restarted with memory retained. The System was restarted with Event Logs and History erased. A fault caused the motor to be stopped. Latched until cleared. The System has been Locked-Out by SCADA or Remote User. The System has been Locked-Out locally. The System had to be restarted due to a hardware or software failure.
Motor Control State Triggers At any given time, only one of the following triggers will be set to indicate the current state of the system.
230 231 232 233 234 235 236 237 238 239 240 241
[No IO Comm] [ Locked Out ] [Stopped-FAULT] [No Auto Start] [Stopped--Hold] [Wait4Restart ] 1 [Pre-start Hold] [ Starting ] [ Run Mode 1 ] [ Run Mode 2 ] [ Run Mode 3 ] [ Stopping ]
Initial State—Cannot communicate with motor-controlling device. System is locked out and will not restart automatically. Motor is stopped and will not restart because a fault is active. Motor is stopped, no fault is active but auto-restarts are not enabled. Motor is stopped, holding for a start request. Motor is stopped, counting down to automatically restart. Checking for any “Pre-start hold” triggers. Motor has been commanded to start. Running in Mode 1. Running in Mode 2. Running in Mode 3. Motor has been commanded to stop.
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Appendix E – SCADA The Apollo Intelligent Control System supports Supervisory Control and Data Acquisition (SCADA) over both serial (RS-232 / RS-485) and Ethernet connections. A comprehensive mapping of control, conguration, and data acquisition registers is provided. This map is referred to as the Apollo Default map. The Apollo system also supports re-mapping allowing custom maps to be created. Currently, there are 2 Custom maps preinstalled on the Apollo system. Communication conguration is done using the Communication Parameters menu. This menu is accessed from the Run Status screen as follows: MENU à System Setup Parameters à Communication Parameters The Communication Parameters menu is shown below:
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Intelligent Control System Serial SCADA
The Apollo Intelligent Control System supports SCADA over RS-232 and RS-485 communications channels using the Modbus RTU communication protocol. All serial ports not used for polling the variable speed drive chassis, the Apollo I/O board, or the Apollo ESP Downhole Sensor board are congured as SCADA ports by default. These ports include COM2, COM5 (on a USB to Serial Adapter) and COM6 (on a USB to Serial Adapter). To modify the conguration of a serial SCADA port, select Cong Serial Ports and then the desired port. COM2 will be the serial port most often used for SCADA. The Port Cong screen for COM2 is shown below.
The port type is “Use this port to connect a Modbus MASTER or SCADA” designates this port as a SCADA port. It can be changed to “Use this port to poll SLAVE DEVICES” if it is needed for polling a device. For example, in multi-inverter Vector VII drives, COM2 is used to poll the drive. See “Set Apollo for Vector VII Multi-Inverter Drive” for details. Note that the system must be powered o and back on after the port type is changed. Congure the Modbus Address, and communication parameters as needed. Typically, a user may need to adjust the modbus address and baud rate values. Stop bits and parity will very seldom require adjustment. RTS AUTO RS485 is the default value for the RTS conguration and should be left at that setting. Note that COM2 is an RS-232 serial port by default. It can be changed to an RS-485 port using the RS-485 Expansion Port Module. The Monitor checkbox allows a user to monitor SCADA communications with the Apollo Remote User Interface.
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Network SCADA
The Apollo Intelligent Control System supports SCADA over a network connection using the Modbus/TCP and Modbus RTU over TCP protocols. A network communication channel to the internet must be provided. Adjust the IP Address and DHCP Enable parameters as needed to establish communication with the provided network.
Two network ports are provided. The Modbus/TCP protocol is accessed on TCP/IP port 502. The Modbus RTU over TCP protocol is accessed on TCP/IP port 10001. • •
Note that the Modbus slave address is not used in the Network SCADA protocols.
Default Map
The Apollo Default map includes a full complement of registers for controlling, conguring, and monitoring the Apollo Intelligent Control System. The Default map is template dependent. Note that users may elect to change the names of various data parameters during conguration (i.e. Analog Option 1 may be changed to a system specic name – like Casing Pressure). The Default map can be exported from any Apollo system using a USB ash drive (see Export Data to a USB Flash Drive in this manual). Note: Although the maps are template dependent, they are as compatible as possible with each other. In other words, if a parameter exists in multiple templates, it will be at the same address in all of those templates. The default map for the Vector VII ESP template is included at the end of this Appendix. The Apollo Default map is recommended for all new installations. A custom map may be desired in situations where an Apollo system is replacing another system in which SCADA monitoring is already present.
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Intelligent Control System Preinstalled Custom Maps
The Apollo Intelligent Control System comes with 2 custom SCADA maps pre-installed. These include: • •
Vector VII Map – this map mimics the Vector VII SCADA map as shown in the Vector VII User’s Manual. CTI VSS Map – this map mimics the VCS-1800 VSS rmware Standard Modbus map.
Notes: • •
Utilization of a custom map disables the default map. Only the registers dened in the custom map are available. The Apollo Default map is recommended for all new installations. A custom map may be desired in situations where an Apollo system is replacing a Vector VII or CTI in which SCADA monitoring is already present.
Activate a custom map by selecting the Install Modbus Map entry in the Communication Parameters menu. De-activate a custom map by selecting the Uninstall Modbus Map entry in the Communication Parameters menu. To determine if a custom map is activated, select the Uninstall Modbus Map entry in the Communication Parameters. If a custom map is active, it will appear in the list. If not custom map is active, a dialog will appear that states “No items in the requested list”.
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Default Map for Vector VII ESP Event Log A null-terminated text string describing the most recent EVENT can be obtained by requesting 21 Registers starting at REGISTER 39000. The next most recent EVENT can be requested using REGISTER 39001, continuing up through REGISTER 39255 Miscellaneous Registers 34900 StartsToday 34901 Starts Yesterday 34902 Starts This Month 34903 Starts Last Month 34904 Starts This Year 34905 Starts Last Year 34906 Total Starts (32 bits) 34908 Last Event Time(gmt-32 bits) 34910 System Time(gmt-32 bits) TRIGGER STATUS # --001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043
Trigger Name --------------MotorIsRunning Start Switch AutoRestartMode Manual Stop ManStartInhibit RemStartInhibit Clear Lockout ManualLockout No Motor Status Trig 010 No DHX Ratio No Overload Set Trig 013 Trig 014 Clear Latches Trig 016 StartingRunning Starting Soon Stopped LockOutOnFault Underload Input Over Volt Input UnderVolt Input Freq High Input Freq Low Pwr Factor Low Input Cur.Unbal Input VoltUnbal Mtr OverCurrent Short Circuit Ground Fault Backspin Hold Mtr Overload DriveFreqLow U-Load PreTrig Trig 036 Trig 037 Trig 038 Trig 039 UpThrust Fault UpThrust Alarm DownThrustFault DownThrustAlarm
Current Status Reg/Bit Reg -------------- 35064/ 1 1 35064/ 2 2 35064/ 3 3 35064/ 4 4 35064/ 5 5 35064/ 6 6 35064/ 7 7 35064/ 8 8 35064/ 9 9 35064/10 10 35064/11 11 35064/12 12 35064/13 13 35064/14 14 35064/15 15 35065/ 0 16 35065/ 1 17 35065/ 2 18 35065/ 3 19 35065/ 4 20 35065/ 5 21 35065/ 6 22 35065/ 7 23 35065/ 8 24 35065/ 9 25 35065/ 10 26 35065/11 27 35065/12 28 35065/13 29 35065/14 30 35065/15 31 35066/ 0 32 35066/ 1 33 35066/ 2 34 35066/ 3 35 35066/ 4 36 35066/ 5 37 35066/ 6 38 35066/ 7 39 35066/ 8 40 35066/ 9 41 35066/10 42 35066/11 43
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At Last Shutdown Reg/Bit Reg ----------- -----35016/ 1 301 35016/ 2 302 35016/ 3 303 35016/ 4 304 35016/ 5 305 35016/ 6 306 35016/ 7 307 35016/ 8 308 35016/ 9 309 35016/10 310 35016/11 311 35016/12 312 35016/13 313 35016/14 314 35016/15 315 35017/ 0 316 35017/ 1 317 35017/ 2 318 35017/ 3 319 35017/ 4 320 35017/ 5 321 35017/ 6 322 35017/ 7 323 35017/ 8 324 35017/ 9 325 35017/10 3 26 35017/11 327 35017/12 328 35017/13 329 35017/14 330 35017/15 331 35018/ 0 332 35018/ 1 333 35018/ 2 334 35018/ 3 335 35018/ 4 336 35018/ 5 337 35018/ 6 338 35018/ 7 339 35018/ 8 340 35018/ 9 341 35018/10 342 35018/11 343
| Latched Since Start | Reg/Bit Reg | --------------| 35032/ 1 601 | 35032/ 2 602 | 35032/ 3 603 | 35032/ 4 604 | 35032/ 5 605 | 35032/ 6 606 | 35032/ 7 607 | 35032/ 8 608 | 35032/ 9 609 | 35032/10 610 | 35032/11 611 | 35032/12 612 | 35032/13 613 | 35032/14 614 | 35032/15 615 | 35033/ 0 616 | 35033/ 1 617 | 35033/ 2 618 | 35033/ 3 619 | 35033/ 4 620 | 35033/ 5 621 | 35033/ 6 622 | 35033/ 7 623 | 35033/ 8 624 | 35033/ 9 625 | 35 033/10 626 | 35033/11 627 | 35033/12 628 | 35033/13 629 | 35033/14 630 | 35033/15 631 | 35034/ 0 632 | 35034/ 1 633 | 35034/ 2 634 | 35034/ 3 635 | 35034/ 4 636 | 35034/ 5 637 | 35034/ 6 638 | 35034/ 7 639 | 35034/ 8 640 | 35034/ 9 641 | 35034/10 642 | 35034/11 643
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TM
Intelligent Control System 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108 109
Trig 044 Trig 045 Trig 046 Trig 047 Trig 048 Trig 049 Trig 050 Trig 051 BackSpinHoldNot Trig 053 Trig 054 Trig 055 Trig 056 Trig 057 Trig 058 Trig 059 Trig 060 A1 High Limit A1 Low Limit A2 High Limit A2 Low Limit A3 High Limit A3 Low Limit A4 High Limit A4 Low Limit A5 High Limit A5 Low Limit A6 High Limit A6 Low Limit A7 High Limit A7 Low Limit A8 High Limit A8 Low Limit Trig 077 Trig 078 Trig 079 Trig 080 Trig 081 Trig 082 Trig 083 Trig 084 Trig 085 Trig 086 Trig 087 Trig 088 Trig 089 Trig 090 Trig 091 Trig 092 Trig 093 Trig 094 Trig 095 Trig 096 Trig 097 Trig 098 Trig 099 Trig 100 Dig In 1 Dig In 2 Dig In 3 Dig In 4 Dig In 5 Dig In 6 Dig In 7 Dig In 8 Dig In 9
35066/12 35066/13 35066/14 35066/15 35067/ 0 35067/ 1 35067/ 2 35067/ 3 35067/ 4 35067/ 5 35067/ 6 35067/ 7 35067/ 8 35067/ 9 35067/10 35067/11 35067/12 35067/13 35067/14 35067/15 35068/ 0 35068/ 1 35068/ 2 35068/ 3 35068/ 4 35068/ 5 35068/ 6 35068/ 7 35068/ 8 35068/ 9 35068/10 35068/11 35068/12 35068/13 35068/14 35068/15 35069/ 0 35069/ 1 35069/ 2 35069/ 3 35069/ 4 35069/ 5 35069/ 6 35069/ 7 35069/ 8 35069/ 9 35069/10 35069/11 35069/12 35069/13 35069/14 35069/15 35070/ 0 35070/ 1 35070/ 2 35070/ 3 35070/ 4 35070/ 5 35070/ 6 35070/ 7 35070/ 8 35070/ 9 35070/10 35070/11 35070/12 35070/13
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109
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35018/12 35018/13 35018/14 35018/15 35019/ 0 35019/ 1 35019/ 2 35019/ 3 35019/ 4 35019/ 5 35019/ 6 35019/ 7 35019/ 8 35019/ 9 35019/10 35019/11 35019/12 35019/13 35019/14 35019/15 35020/ 0 35020/ 1 35020/ 2 35020/ 3 35020/ 4 35020/ 5 35020/ 6 35020/ 7 35020/ 8 35020/ 9 35020/10 35020/11 35020/12 35020/13 35020/14 35020/15 35021/ 0 35021/ 1 35021/ 2 35021/ 3 35021/ 4 35021/ 5 35021/ 6 35021/ 7 35021/ 8 35021/ 9 35021/10 35021/11 35021/12 35021/13 35021/14 35021/15 35022/ 0 35022/ 1 35022/ 2 35022/ 3 35022/ 4 35022/ 5 35022/ 6 35022/ 7 35022/ 8 35022/ 9 35022/10 35022/11 35022/12 35022/13
PN: 129376 Revision: 3
344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409
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35034/12 35034/13 35034/14 35034/15 35035/ 0 35035/ 1 35035/ 2 35035/ 3 35035/ 4 35035/ 5 35035/ 6 35035/ 7 35035/ 8 35035/ 9 35035/10 35035/11 35035/12 35035/13 35035/14 35035/15 35036/ 0 35036/ 1 35036/ 2 35036/ 3 35036/ 4 35036/ 5 35036/ 6 35036/ 7 35036/ 8 35036/ 9 35036/10 35036/11 35036/12 35036/13 35036/14 35036/15 35037/ 0 35037/ 1 35037/ 2 35037/ 3 35037/ 4 35037/ 5 35037/ 6 35037/ 7 35037/ 8 35037/ 9 35037/10 35037/11 35037/12 35037/13 35037/14 35037/15 35038/ 0 35038/ 1 35038/ 2 35038/ 3 35038/ 4 3503 8/ 5 3503 8/ 6 3503 8/ 7 3503 8/ 8 3503 8/ 9 35038/10 35038/11 35038/12 35038/13
644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709
103
GE Oil & Gas
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175
Dig In 10 Dig In 11 Dig In 12 CPU Dig In 1 CPU Dig In 2 CPU Dig In 3 CPU Dig In 4 V7 Dig In 1 V7 Dig In 2 V7 Dig In 3 V7 Dig In 4 V7 Dig In 5 V7 Dig In 6 Breaker 2 Fault Filter Overheat 100msTrace Trig 126 Trig 127 Trig 128 Trig 129 IntakePressHigh IntakePressLow IntakeTemp High IntakeTemp Low Motor Temp High Discharge High Discharge Low D/H VibrationHi Leakage High DeltaPressHigh DeltaPress Low DH Data Invalid SG Output Open SG Output Short Trig 144 Trig 145 Trig 146 Trig 147 Trig 148 Trig 149 Trig 150 Trig 151 Trig 152 Trig 153 Trig 154 Trig 155 Trig 156 Trig 157 Trig 158 MtrCtrl PID Run ValvePIDPresetA ValvePIDPresetB Valve PID Run V7 Fault FU V7 Fault UV V7 Fault UV2 V7 Fault UV3 V7 Fault GF V7 Fault OC V7 Fault OV V7 Fault OH V7 Fault OH1 V7 Fault OL1 V7 Fault OL2 V7Fault OL3-OL4 V7 Fault PL
35070/14 35070/15 35071/ 0 35071/ 1 35071/ 2 35071/ 3 35071/ 4 35071/ 5 35071/ 6 35071/ 7 35071/ 8 35071/ 9 35071/10 35071/11 3 5071/12 35071/13 35071/14 35071/15 35072/ 0 35072/ 1 35072/ 2 35072/ 3 35072/ 4 35072/ 5 35072/ 6 35072/ 7 35072/ 8 35072/ 9 35072/10 35072/11 35072/12 35072/13 35072/14 35072/15 35073/ 0 35073/ 1 35073/ 2 35073/ 3 35073/ 4 35073/ 5 35073/ 6 35073/ 7 35073/ 8 35073/ 9 35073/10 35073/11 35073/12 35073/13 35073/14 35073/15 35074/ 0 35074/ 1 35074/ 2 35074/ 3 35074/ 4 35074/ 5 35074/ 6 35074/ 7 35074/ 8 35074/ 9 35074/10 35074/11 35074/12 35074/13 350 74/14 35074/15
imagination at work
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175
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35022/14 35022/15 35023/ 0 35023/ 1 35023/ 2 35023/ 3 35023/ 4 35023/ 5 35023/ 6 35023/ 7 35023/ 8 35023/ 9 35023/10 35023/11 35023/12 35023/13 35023/14 35023/15 35024/ 0 35024/ 1 35024/ 2 35024/ 3 35024/ 4 35024/ 5 35024/ 6 35024/ 7 35024/ 8 35024/ 9 35024/10 35024/11 35024/12 35024/13 35024/14 35024/15 35025/ 0 35025/ 1 35025/ 2 35025/ 3 35025/ 4 35025/ 5 35025/ 6 35025/ 7 35025/ 8 35025/ 9 35025/10 35025/11 35025/12 35025/13 35025/14 35025/15 35026/ 0 35026/ 1 35026/ 2 35026/ 3 35026/ 4 35026/ 5 35026/ 6 35026/ 7 35026/ 8 35026/ 9 35026/10 35026/11 35026/12 35026/13 35026/14 35026/15
410 411 412 413 414 415 416 417 418 419 420 421 4 22 423 4 24 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 4 74 475
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35038/14 35038/15 35039/ 0 35039/ 1 35039/ 2 35039/ 3 35039/ 4 35039/ 5 35039/ 6 35039/ 7 35039/ 8 35039/ 9 35 039/10 35039/11 35 039/12 35039/13 35039/14 35039/15 35040/ 0 35040/ 1 35040/ 2 35040/ 3 35040/ 4 35040/ 5 35040/ 6 35040/ 7 35040/ 8 35040/ 9 35040/10 35040/11 35040/12 35040/13 35040/14 35040/15 35041/ 0 35041/ 1 35041/ 2 35041/ 3 35041/ 4 35041/ 5 35041/ 6 35041/ 7 35041/ 8 35041/ 9 35041/10 35041/11 35041/12 35041/13 35041/14 35041/15 35042/ 0 35042/ 1 35042/ 2 35042/ 3 35042/ 4 35042/ 5 35042/ 6 35042/ 7 35042/ 8 35042/ 9 35042/10 35042/11 35042/12 35042/13 35 042/14 35042/15
710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775
Apollo
TM
Intelligent Control System 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241
V7 Fault LF V7 Fault ERR V7 Fault CE V7 Fault UL V7 Fault OVL Trig 181 V7 Alarm UV V7w OverVolt V7w HsOverTemp V7w DrvOverHeat V7w OverTorque V7w CoolingFan V7w Mtr O-load V7w Drv O-load Trig 190 Trig 191 Trig 192 Trig 193 Trig 194 Trig 195 Trig 196 Trig 197 Trig 198 Trig 199 Slave0 CommFail EIO 1 Comm Fail DHTool CommFail Drive Comm Fail LIO 2 Comm Fail CPU Fail Slave6ComFail Slave7ComFail Slave8ComFail Slave9ComFail Slave10ComFail Slave11ComFail Slave12ComFail Slave13ComFail Slave14ComFail Trig 215 Trig 216 Trig 217 DigitalOutFault Self-Stop Self-Start Remote Start Manual Start Rst Timer Start Triggered Start Start Failed Stop Failed Trig 227 Remote Stop Group Shutdown [No Drive Comm] [ Locked Out ] [Stopped-FAULT] [No Auto Start] [Stopped--Hold] [Wait4Restart ] [Prepare2Start] [ Starting ] [ Run Mode 1 ] [ Run Mode 2 ] [ Run Mode 3 ] [ Stopping ]
35075/ 0 35075/ 1 35075/ 2 35075/ 3 35075/ 4 35075/ 5 35075/ 6 35075/ 7 35075/ 8 35075/ 9 35075/10 35075/11 35075/12 35075/13 35075/14 35075/15 35076/ 0 35076/ 1 35076/ 2 35076/ 3 35076/ 4 35076/ 5 35076/ 6 35076/ 7 35076/ 8 35076/ 9 35 076/10 35076/11 35076/12 35076/13 35076/14 35076/15 35077/ 0 35077/ 1 35077/ 2 35077/ 3 35077/ 4 35077/ 5 35077/ 6 35077/ 7 35077/ 8 35077/ 9 35077/10 35077/11 35077/12 35077/13 35077/14 35077/15 35078/ 0 35078/ 1 35078/ 2 35078/ 3 35078/ 4 35078/ 5 35078/ 6 35078/ 7 35078/ 8 35078/ 9 35078/10 35078/11 35078/12 35078/13 35078/14 35078/15 35079/ 0 35079/ 1
176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241
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35027/ 0 35027/ 1 35027/ 2 35027/ 3 35027/ 4 35027/ 5 35027/ 6 35027/ 7 35027/ 8 35027/ 9 35027/10 35027/11 35027/12 35027/13 35027/14 35027/15 35028/ 0 35028/ 1 35028/ 2 35028/ 3 35028/ 4 35028/ 5 35028/ 6 35028/ 7 35028/ 8 35028/ 9 35028/10 35028/11 35028/12 35028/13 35028/14 35028/15 35029/ 0 35029/ 1 35029/ 2 35029/ 3 35029/ 4 35029/ 5 35029/ 6 35029/ 7 35029/ 8 35029/ 9 35029/10 35029/11 35029/12 35029/13 35029/14 35029/15 35030/ 0 35030/ 1 35030/ 2 35030/ 3 35030/ 4 35030/ 5 35030/ 6 35030/ 7 35030/ 8 35030/ 9 35030/10 35030/11 35030/12 35030/13 35030/14 35030/15 35031/ 0 35031/ 1
PN: 129376 Revision: 3
476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541
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35043/ 0 35043/ 1 35043/ 2 35043/ 3 35043/ 4 35043/ 5 35043/ 6 35043/ 7 35043/ 8 35043/ 9 35043/10 35043/11 35043/12 35043/13 35043/14 35043/15 35044/ 0 35044/ 1 35044/ 2 35044/ 3 35044/ 4 35044/ 5 35044/ 6 35044/ 7 35044/ 8 35044/ 9 3 5044/10 35044/11 35044/12 35044/13 35044/14 35044/15 35045/ 0 35045/ 1 35045/ 2 35045/ 3 35045/ 4 35045/ 5 35045/ 6 35045/ 7 35045/ 8 35045/ 9 35045/10 35045/11 35045/12 35045/13 35045/14 35045/15 35046/ 0 35046/ 1 35046/ 2 35046/ 3 35046/ 4 35046/ 5 35046/ 6 35046/ 7 35046/ 8 35046/ 9 35046/10 3 5046/11 35046/12 35046/13 35046/14 35046/15 35047/ 0 35047/ 1
776 777 778 779 780 781 782 783 784 785 786 787 788 789 790 791 792 793 794 795 796 797 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841
105
GE Oil & Gas
242 243 244 245 246 247 248 249 250 251 252 253 254 255
Trig 242 Trig 243 PwrFail SysStop Warm Start Cold Start Any Fault Remote Lockout Local Lockout Trig 250 Trig 251 Trig 252 Trig 253 Autostart Hold Watchdog Reset
35079/ 2 35079/ 3 35079/ 4 35079/ 5 35079/ 6 350 79/ 7 35079/ 8 35079/ 9 35079/10 35079/11 35079/12 35079/13 35079/14 35079/15
242 243 244 245 246 247 248 249 250 251 252 253 254 255
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35031/ 2 35031/ 3 35031/ 4 35031/ 5 35031/ 6 35031/ 7 35031/ 8 35031/ 9 35031/10 35031/11 35031/12 35031/13 35031/14 35031/15
542 543 544 545 546 547 548 549 550 551 552 553 554 555
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35047/ 2 35047/ 3 35047/ 4 35047/ 5 35047/ 6 35047/ 7 35047/ 8 35047/ 9 35047/10 35047/11 35047/12 35047/13 35047/14 35047/15
842 843 844 845 846 847 848 849 850 851 852 853 854 855
CHANNEL VALUES # --001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
Channel Name -----------Input Amps A Input Amps B Input Amps C Input Volts AB Input Volts BC Input Volts CA Input Freq. Groundfault % Avg Input Amps Avg Input Volts Current Unbal Voltage Unbal Input StartAmps Input Power InputPwrFactor Apparent Power Kilowatt Hours Raw Power AB-iB Raw Power AC-iC Power AB-iB Power AC-iC Backspin Freq. Last Backspin Backspin Timer Backspin Backspin Rot. Backspin Volts Motor Rotation Downhole Volts Downhole Amps Chn 031 Chn 032 O-Load Bucket Chn 034 Chn 035 Drive Freq Drive Amps Drive Volts Drive Fault Drive Status Motor Status Drive Power Motor Torque Bus Voltage
ALL CHANNELS Integers Floats ------------35080 10x(s) 35329 35081 10x(s) 35331 35082 10x(s) 35333 35083 10x(s) 35335 35084 10x(s) 35337 35085 10x(s) 35339 35086 10x(s) 35341 35087 100x(s) 35343 35088 10x(s) 35345 35089 1x(s) 35347 35090 10x(s) 35349 35091 10x(s) 35351 35092 1x(s) 35353 35093 10x(s) 35355 35094 1x(s) 35357 35095 1x(s) 35359 35096 10x(s) 35361 3 5097 100x(s) 35363 3 5098 100x(s) 35365 35099 10x(s) 35367 35100 10x(s) 35369 35101 10x(s) 35371 35102 10x(s) 35373 35103 10x(s) 35375 35104 10x(s) 35377 35105 10x(s) 35379 35106 10x(s) 35381 35107 1x(s) 35383 35108 1x(s) 35385 35109 10x(s) 35387 35110 1x(s) 35389 35111 1x(s) 35391 35112 100x(s) 35393 35113 1x(s) 35395 35114 10x(s) 35397 35115 10x(s) 35399 35116 10x(s) 35401 35117 1x(s) 35403 35118 1x(s) 35405 35119 1x(s) 35407 35120 1x(s) 35409 35121 10x(s) 35411 35122 10x(s) 35413 35123 1x(s) 35415
imagination at work
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SELECTED CHANNELS Integers Floats ------------35827 10x(s) 35919 35828 10x(s) 35921 35829 10x(s) 35923 35830 10x(s) 35925 35831 10x(s) 35927 35832 10x(s) 35929 35833 10x(s) 35931 35834 100x(s) 35933 35835 10x(s) 35935 35836 1x(s) 35937 35837 10x(s) 35939 35838 10x(s) 35941 35839 1x(s) 35943 35840 10x(s) 35945 35841 1x(s) 35947 35842 1x(s) 35949 35843 10x(s) 35951 ----- ---- ----------- ---- ----------- ---- ----------- ---- ------35844 10x(s) 35953 35845 10x(s) 35955 35846 10x(s) 35957 35847 10x(s) 35959 35848 10x(s) 35961 ----- ---- ------35849 1x(s) 35963 35850 1x(s) 35965 35851 10x(s) 35967 ----- ---- ----------- ---- ------35852 100x(s) 35969 ----- ---- ------35853 10x(s) 35971 35854 10x(s) 35973 35855 10x(s) 35975 35856 1x(s) 35977 35857 1x(s) 35979 35858 1x(s) 35981 35859 1x(s) 35983 35860 10x(s) 35985 35861 10x(s) 35987 35862 1x(s) 35989
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ACTIVE CHANNELS Integers Floats ------------36103 10x(s) 36272 36104 10x(s) 36274 36105 10x(s) 36276 36106 10x(s) 36278 36107 10x(s) 36280 36108 10x(s) 36282 36109 10x(s) 36284 36110 100x(s) 36286 36111 10x(s) 36288 36112 1x(s) 36290 36113 10x(s) 36292 36114 10x(s) 36294 36115 1x(s) 36296 36116 10x(s) 36298 36117 1x(s) 36300 36118 1x(s) 36302 36119 10x(s) 36304 36120 100x(s) 36306 36121 100x(s) 36308 36122 10x(s) 36310 36123 10x(s) 36312 36124 10x(s) 36314 36125 10x(s) 36316 36126 10x(s) 36318 36127 10x(s) 36320 36128 10x(s) 36322 36129 10x(s) 36324 36130 1x(s) 36326 36131 1x(s) 36328 36132 10x(s) 36330 --------------------------36133 100x(s) 36332 -------------36134 10x(s) 36334 36135 10x(s) 36336 36136 10x(s) 36338 36137 1x(s) 36340 36138 1x(s) 36342 36139 1x(s) 36344 36140 1x(s) 36346 36141 10x(s) 36348 36142 10x(s) 36350 36143 1x(s) 36352
Apollo
TM
Intelligent Control System 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108
HeatSink V7 Power Factor Freq Setpoint1 Pump Curve Motor Running Motor Control Last Run Time Total Run Hours Reset Run Time Total Downtime Last Down Time Restart Last Shutdown Start Hold Chn 059 Chn 060 Analog Opt 1 Analog Opt 2 Analog Opt 3 Analog Opt 4 Analog Opt 5 Analog Opt 6 Analog Opt 7 Analog Opt 8 V7 Analog 1 V7 Analog 2 Diff. Press. Chn 072 Target Press. Calc Flow Valve PID Mtr.Ctrl PID UpThrstFltLimi t UpThrstAlmLimi t DnThrstFltLimi t DnThrstAlmLimi t L2 Analog Opt 1 L2 Analog Opt 2 L2 Analog Opt 3 L2 Analog Opt 4 L2 Analog Opt 5 L2 Analog Opt 6 L2 Analog Opt 7 L2 Analog Opt 8 Chn 089 Chn 090 V7 Dig In 1 V7 Dig In 2 V7 Dig In 3 V7 Dig In 4 V7 Dig In 5 V7 Dig In 6 Breaker 2 Fault Filter Overheat Keypad Start Keypad Stop Digital Opt 1 Digital Opt 2 Digital Opt 3 Digital Opt 4 Digital Opt 5 Digital Opt 6 Digital Opt 7 Digital Opt 8
35124 10x(s) 35417 35125 1000x(s) 35419 35126 10x(s) 35421 35127 1x(s) 35423 35128 1x(s) 35425 35129 1x(s) 35427 35130 1x(u) 35429 35131 1x(u) 35431 35132 1x(u) 35433 35133 1x(u) 35435 35134 1x(u) 35437 35135 1000x(u) 35439 35136 1x(s) 35441 35137 1x(s) 35443 35138 1x(s) 35445 35139 1x(s) 35447 35140 10x(s) 35449 35141 10x(s) 35451 35142 10x(s) 35453 35143 10x(s) 35455 35144 10x(s) 35457 35145 10x(s) 35459 35146 10x(s) 35461 35147 10x(s) 35463 35148 10x(s) 35465 35149 10x(s) 35467 35150 1x(s) 35469 35151 1x(s) 35471 35152 1x(s) 35473 35153 1x(s) 35475 35154 10x(s) 35477 35155 10x(s) 35479 35156 1x(s) 35481 35157 1x(s) 35483 35158 1x(s) 35485 35159 1x(s) 35487 35160 10x(s) 35489 35161 10x(s) 35491 35162 10x(s) 35493 35163 10x(s) 35495 35164 10x(s) 35497 35165 10x(s) 35499 35166 10x(s) 35501 35167 10x(s) 35503 35168 1x(s) 35505 35169 1x(s) 35507 35170 1x(s) 35509 35171 1x(s) 35511 35172 1x(s) 35513 35173 1x(s) 35515 35174 1x(s) 35517 35175 1x(s) 35519 35176 1x(s) 35521 35177 1x(s) 35523 35178 1x(s) 35525 35179 1x(s) 35527 35180 1x(s) 35529 35181 1x(s) 35531 35182 1x(s) 35533 35183 1x(s) 35535 35184 1x(s) 35537 35185 1x(s) 35539 35186 1x(s) 35541 35187 1x(s) 35543
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PN: 129376 Revision: 3
35863 35864 --------35865 35866 35867 35868 35869 35870 35871 35872 35873 ------------35874 35875 35876 35877 35878 35879 35880 35881 35882 35883 35884 35885 35886 35887 35888 35889 35890 35891 35892 35893 35894 35895 35896 35897 35898 35899 35900 35901 35902 35903 -------------------------------------------------------------------------
10x(s) 1000x(s) ---- ------ --1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1000x(s) 1x(s) ---- ------ ------ --10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 1x(s) 1x(s) 1x(s) 1x(s) 10x(s) 10x(s) 1x(s) 1x(s) 1x(s) 1x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 1x(s) 1x(s) ---- ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ---
35991 35993 --------35995 35997 35999 36001 36003 36005 36007 36009 36011 ------------36013 36015 36017 36019 36021 36023 36025 36027 36029 36031 36033 36035 36037 36039 36041 36043 36045 36047 36049 36051 36053 36055 36057 36059 36061 36063 36065 36067 36069 36071 -------------------------------------------------------------------------
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36144 10x(s) 36145 1000x(s) 36146 10x(s) 36147 1x(s) 36148 1x(s) 36149 1x(s) 36150 1x(s) 36151 1x(s) 36152 1x(s) 36153 1x(s) 36154 1x(s) 36155 1000x(s) 36156 1x(s) 36157 1x(s) ----- ----------- ------36158 10x(s) 36159 10x(s) 36160 10x(s) 36161 10x(s) 36162 10x(s) 36163 10x(s) 36164 10x(s) 36165 10x(s) 36166 10x(s) 36167 10x(s) 36168 1x(s) 36169 1x(s) 36170 1x(s) 36171 1x(s) 36172 10x(s) 36173 10x(s) 36174 1x(s) 36175 1x(s) 36176 1x(s) 36177 1x(s) ----- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ------36178 1x(s) 36179 1x(s) 36180 1x(s) 36181 1x(s) 36182 1x(s) 36183 1x(s) 36184 1x(s) 36185 1x(s) 36186 1x(s) 36187 1x(s) 36188 1x(s) 36189 1x(s) 36190 1x(s) 36191 1x(s) 36192 1x(s) 36193 1x(s) 36194 1x(s) 36195 1x(s)
36354 36356 36358 36360 36362 36364 36366 36368 36370 36372 36374 36376 36378 36380 --------36382 36384 36386 36388 36390 36392 36394 36396 36398 36400 36402 36404 36406 36408 36410 36412 36414 36416 36418 36420 ----------------------------------------36422 36424 36426 36428 36430 36432 36434 36436 36438 36440 36442 36444 36446 36448 36450 36452 36454 36456
107
GE Oil & Gas
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173
Digital Opt 9 Digital Opt 10 Digital Opt 11 Digital Opt 12 CPU Dig In 1 CPU Dig In 2 CPU Dig In 3 CPU Dig In 4 L2 Dig Opt 1 L2 Dig Opt 2 L2 Dig Opt 3 L2 Dig Opt 4 L2 Dig Opt 5 L2 Dig Opt 6 L2 Dig Opt 7 L2 Dig Opt 8 L2 Dig Opt 9 L2 Dig Opt10 L2 Dig Opt11 L2 Dig Opt12 SG Output Open Intake Pressure Intake Temp. Motor Temp. Discharge Press D/H Vibration Leakage Current Uphole Volts Duty Cycle Delta Press DH Data Invalid Output Shorted V7FuseBlown(FU) V7Bus UnderVolt V7CtrlUndervolt V7 Answerback V7 Gnd Fault V7 OverCurrent V7 OverVoltage V7 HS OverTemp V7 Drv Overheat V7 Mtr Overload V7 Drv Overload V7 OverTorque V7InpPhaseLoss V7OutPhaseLoss V7 EEPROM Fault V7 Modbus Fault V7 Underload V7 Overload Chn 159 V7w Undervolt V7w OverVolt V7w HsOverTemp V7w DrvOverHeat V7w OverTorque V7w CoolingFan V7w Mtr O-load V7w Drv O-load V7FaultStatus1 V7FaultStatus2 V7FaultStatus3 Drv Fault Code Chn 172 Chn 173
35188 1x(s) 35189 1x(s) 35190 1x(s) 35191 1x(s) 35192 1x(s) 35193 1x(s) 35194 1x(s) 35195 1x(s) 35196 1x(s) 35197 1x(s) 35198 1x(s) 35199 1x(s) 35200 1x(s) 35201 1x(s) 35202 1x(s) 35203 1x(s) 35204 1x(s) 35205 1x(s) 35206 1x(s) 35207 1x(s) 35208 1x(s) 35209 10x(u) 35210 10x(s) 35211 10x(s) 35212 1x(s) 35213 100x(s) 35214 1000x(s) 35215 10x(s) 35216 10x(s) 35217 10x(s) 35218 1x(s) 35219 1x(s) 35220 1x(s) 35221 1x(s) 35222 1x(s) 35223 1x(s) 35224 1x(s) 35225 1x(s) 35226 1x(s) 35227 1x(s) 35228 1x(s) 35229 1x(s) 35230 1x(s) 35231 1x(s) 35232 1x(s) 35233 1x(s) 35234 1x(s) 35235 1x(s) 35236 1x(s) 35237 1x(s) 35238 1x(s) 35239 1x(s) 35240 1x(s) 35241 1x(s) 35242 1x(s) 35243 1x(s) 35244 1x(s) 35245 1x(s) 35246 1x(s) 35247 1x(s) 35248 1x(s) 35249 1x(s) 35250 1x(s) 35251 1x(s) 35252 1x(s)
imagination at work
35545 35547 35549 35551 35553 35555 35557 35559 35561 35563 35565 35567 35569 35571 35573 35575 35577 35579 35581 35583 35585 35587 35589 35591 35593 35595 35597 35599 35601 35603 35605 35607 35609 35611 35613 35615 35617 35619 35621 35623 35625 35627 35629 35631 35633 35635 35637 35639 35641 35643 35645 35647 35649 35651 35653 35655 35657 35659 35661 35663 35665 35667 35669 35671 35673
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
------------------------------------------------------------------------------------35904 35905 35906 35907 35908 35909 35910 35911 35912 35913 -----------------------------------------------------------------------------------------------------------------------------------------
---- ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --10x(s) 10x(s) 10x(s) 1x(s) 100x(s) 1000x(s) 10x(s) 10x(s) 10x(s) 1x(s) ---- ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ---
------------------------------------------------------------------------------------36073 36075 36077 36079 36081 36083 36085 36087 36089 36091 -----------------------------------------------------------------------------------------------------------------------------------------
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36196 1x(s) 36197 1x(s) 36198 1x(s) 36199 1x(s) 36200 1x(s) 36201 1x(s) 36202 1x(s) 36203 1x(s) ----- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ------36204 1x(s) 36205 10x(s) 36206 10x(s) 36207 10x(s) 36208 1x(s) 36209 100x(s) 36210 1000x(s) 36211 10x(s) 36212 10x(s) 36213 10x(s) 36214 1x(s) 36215 1x(s) 36216 1x(s) 36217 1x(s) 36218 1x(s) 36219 1x(s) 36220 1x(s) 36221 1x(s) 36222 1x(s) 36223 1x(s) 36224 1x(s) 36225 1x(s) 36226 1x(s) 36227 1x(s) 36228 1x(s) 36229 1x(s) 36230 1x(s) 36231 1x(s) 36232 1x(s) 36233 1x(s) ---------36234 1x(s) 36235 1x(s) 36236 1x(s) 36237 1x(s) 36238 1x(s) 36239 1x(s) 36240 1x(s) 36241 1x(s) 36242 1x(s) 36243 1x(s) 36244 1x(s) 36245 1x(s) -------------------
36458 36460 36462 36464 36466 36468 36470 36472 ------------------------------------------------36474 36476 36478 36480 36482 36484 36486 36488 36490 36492 36494 36496 36498 36500 36502 36504 36506 36508 36510 36512 36514 36516 36518 36520 36522 36524 36526 36528 36530 36532 ----36534 36536 36538 36540 36542 36544 36546 36548 36550 36552 36554 36556 ---------
Apollo
TM
Intelligent Control System 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238
Chn 174 Chn 175 Chn 176 Chn 177 Chn 178 Chn 179 Chn 180 Chn 181 Chn 182 Chn 183 Chn 184 Chn 185 Chn 186 Chn 187 Chn 188 Chn 189 Chn 190 Chn 191 Chn 192 Chn 193 Chn 194 Chn 195 Chn 196 Chn 197 Chn 198 Chn 199 Chn 200 Chn 201 Chn 202 Chn 203 Chn 204 Chn 205 Chn 206 Chn 207 Chn 208 Chn 209 Chn 210 Chn 211 Chn 212 Chn 213 Chn 214 Chn 215 Chn 216 Chn 217 Chn 218 Chn 219 Chn 220 Chn 221 Chn 222 Chn 223 Drv Model(Amps) Drv Firmware Drv Comm Fails SS Hardware SS Firmware SS Comm Fails EIO Hardware EIO Firmware EIO Comm Fails CPU HardwareRev CPU SoftwareRev CPU Temp f CPU Temp c BkSpin Probe AB BkSpin Probe BC
35253 1x(s) 35254 1x(s) 35255 1x(s) 35256 1x(s) 35257 1x(s) 35258 1x(s) 35259 1x(s) 35260 1x(s) 35261 1x(s) 35262 1x(s) 35263 1x(s) 35264 1x(s) 35265 1x(s) 35266 1x(s) 35267 1x(s) 35268 1x(s) 35269 1x(s) 35270 1x(s) 35271 1x(s) 35272 1x(s) 35273 1x(s) 35274 1x(s) 35275 1x(s) 35276 1x(s) 35277 1x(s) 35278 1x(s) 35279 1x(s) 35280 1x(s) 35281 1x(s) 35282 1x(s) 35283 1x(s) 35284 1x(s) 35285 1x(s) 35286 1x(s) 35287 1x(s) 35288 1x(s) 35289 1x(s) 35290 1x(s) 35291 1x(s) 35292 1x(s) 35293 1x(s) 35294 1x(s) 35295 1x(s) 35296 1x(s) 35297 1x(s) 35298 1x(s) 35299 1x(s) 35300 1x(s) 35301 1x(s) 35302 1x(s) 35303 10x(u) 35304 1x(u) 35305 1x(s) 35306 1x(s) 35307 1x(s) 35308 1x(s) 35309 1x(s) 35310 1x(s) 35311 1x(s) 35312 1x(s) 35 313 100x(s) 35314 10x(s) 35315 10x(s) 35316 100x(u) 35317 100x(u)
35675 35677 35679 35681 35683 35685 35687 35689 35691 35693 35695 35697 35699 35701 35703 35705 35707 35709 35711 35713 35715 35717 35719 35721 35723 35725 35727 35729 35731 35733 35735 35737 35739 35741 35743 35745 35747 35749 35751 35753 35755 35757 35759 35761 35763 35765 35767 35769 35771 35773 35775 35777 35779 35781 35783 35785 35787 35789 35791 35793 35795 35797 35799 35801 35803
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PN: 129376 Revision: 3
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------35914 --------35915 --------35916 --------35917 -------- ---- -
---- ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ --1x(s) ---- ------ --1x(s) ---- ------ --1x(s) ---- ------ --10x(s) ---- ------ ------ ---
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------36093 --------36095 --------36097 --------36099 -------------
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----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------36246 10x(s) 36247 1x(s) 36248 1x(s) 36249 1x(s) 36250 1x(s) 36251 1x(s) 36252 1x(s) 36253 1x(s) 36254 1x(s) 36255 1x(s) 3625 6 100x(s) 36257 10x(s) 36258 10x(s) 3625 9 100x(s) 3626 0 100x(s)
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------36558 36560 36562 36564 36566 36568 36570 36572 36574 36576 36578 36580 36582 36584 36586
109
GE Oil & Gas
239 240 241 242 243 244 245 246 247 248 249
BkSpin Probe CA Gnd Fault Raw PT Angle CA-AB V to A Phase Pr Phase CA-AB 1 Hour Sawtooth 2 Hr Sawtooth 4 Hr Sawtooth 8 Hr Sawtooth Available Mem CT Gain
353 18 100x(u) 35319 1x(u) 35320 100x(u) 35321 100x(u) 35322 10x(s) 35323 10x(u) 35324 10x(u) 35325 10x(u) 35326 10x(u) 35327 1x(u) 35328 1x(s)
SYSTEM PARAMETERS (Manual # Parameter Name ---------------001 CT Ratio 002 PT Ratio 003 WaitRestrtTimer 004 Bkspin Max Freq 005 Bkspin MinVolts 006 Pre-Start Delay 007 DHXFormer Ratio 008 ProgRstDelay 009 Max Start Time 010 Start Frequency 011 StartAmpsTime 012 LocalLokOutClr 013 StrtCounterRst 014 InhbitAutoStart 015 Press. Setpoint 016 RemoteLokoutClr 017 DH Tool Address 018 DH Tool Port 019 DHTool PollRate 020 SmartGuard Cmd 021
022
OrifceDiameter
Pipe Diameter
023
SpecifcGravity
024 025 026 027 028 029 030 031 032 033 034
DiffPres Cutoff Drive Port # Drive Address Drive Poll Rate Freq Setpoint1 Freq Setpoint2 Freq Setpoint3 Stop Time ValvePIDPresetA ValvePIDPresetB Valve Man.SetPt
035
SimRefllRate
036 037
SimPumpRate Pump Stages
038
SpecifcGravity
039 040 041 042 043 044 045 046 047 048 050 051
OLoadStartDelay Motor Overload OLoad Delay@25% CompressionPump OLoad @MinFreq Upthrust Fault% Upthrust Alarm% DnThrust Fault% DnThrust Alarm% TargetPSIAdjust O-Load Flag Mtr OverCurrent
35805 35807 35809 35811 35813 35815 35817 35819 35821 35823 35825
Values) Integers -----------40002 10x 40003 10x 40004 1x 40005 1x 40006 1x 40007 1x 40008 1000x 40009 1x 40010 1x 40011 1x 40012 1x 40013 1x 40014 1x 40015 1x 40016 10x 40017 1x 40018 1x 40019 1x 40020 1x 40021 1x
40022
40023 40024
1000x
1000x 1000x
40025 40026 40027 40028 40029 40030 40031 40032 40033 40034 40035
10x 1x 1x 1x 10x 10x 10x 1x 10x 1x 1x
40036
10x
40037 40038 40039
1x 1x 1000x
40040 40041 40042 40043 40044 40045 40046 40047 40048 40049 40051 40052
imagination at work
10x 1x 1x 1x 1x 1x 1x 1x 1x 10x 1x 1x
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------------------------------------35918 -----
---- ------ ------ ------ ------ ------ ------ ------ ------ --1x(s) ---- ---
Floats -----40203 40205 40207 40209 40211 40213 40215 40217 40219 40221 40223 40225 40227 40229 40231 40233 40235 40237 40239 40241 40243
40245 40247
40249 40251 40253 40255 40257 40259 40261 40263 40265 40267 40269 40271
40273 40275 40277
40279 40281 40283 40285 40287 40289 40291 40293 40295 40297 40301 40303
(Not used)
(Not used) (Not used)
(Not used)
------------------------------------36101 -----
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36261 100x(s) 36262 1x(s) 36263 100x(s) 36264 100x(s) 36265 10x(s) 36266 10x(s) 36267 10x(s) 36268 10x(s) 36269 10x(s) 36270 1x(s) 36271 1x(s)
36588 36590 36592 36594 36596 36598 36600 36602 36604 36606 36608
Apollo
TM
Intelligent Control System 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 148 149
Motor Underload Oload obsolete O-Load obsolete DriveModeSelec t V/F Curve Selec VF CurveVBias Min Frequency Max Frequency Accel Seconds Decel Seconds LockoutFreq1 LockoutFreq2 LockoutFreq3 Lockout Band Max PIFreq iMode Prop. iMode Integral iMode Setpoint V7PI Rev Acting V7PI Prop. V7PI Integral V7PI Setpoint Forward/Revers e OLoad t Const. iLimit (Clamp) ULoad Obsolete ULoad Obsolete ULoad Obsolete ULoad Obsolete RstDrv2Default s DriveMaxVolts OLoad Drain MtrCtrl PID ‘P’ MtrCtrl PID ‘I’ MtrCtrl PID ‘D’ MtrCtrl PID ROC MC PID Rev Act MC PID Update Valve PID ‘P’ Valve PID ‘I’ Valve PID ‘D’ Valve PID ROC Valve Rev.Act ValveUpdateRat e Legacy 1 Port Legacy 1 Addr Leg1 Poll Rate Legacy 2 Port Legacy 2 Addr Leg2 Poll Rate CPU Serial # Template
40053 40054 40055 40056 40057 40058 40059 40060 40061 40062 40063 40064 40065 40066 40067 40068 40069 40070 40071 40072 40073 40074 40075 40076 40077 40078 40079 40080 40081 40082 40083 40084 40109 40110 40111 40112 40113 40114 40115 40116 40117 40118 40119 40120 40121 40122 40123 40124 40125 40126 40149 40150
1x 1x 10x 1x 1x 10x 10x 10x 10x 10x 10x 10x 10x 10x 10x 100x 10x 10x 1x 100x 10x 10x 1x 10x 10x 10x 1x 1x 10x 1x 10x 1x 10000x 10000x 10000x 1x 1x 10x 10000x 1000x 10000x 10x 1x 10x 1x 1x 1x 1x 1x 1x 1x 1x
40305 40307 40309 40311 40313 40315 40317 40319 40321 40323 40325 40327 40329 40331 40333 40335 40337 40339 40341 40343 40345 40347 40349 40351 40353 40355 40357 40359 40361 40363 40365 40367 40417 40419 40421 40423 40425 40427 40429 40431 40433 40435 40437 40439 40441 40443 40445 40447 40449 40451 40497 40499
PN: 129376 Revision: 3
(Not used) (Not used)
(Not (Not (Not (Not
used) used) used) used)
(Not (Not (Not (Not (Not
used) used) used) used) used)
111
GE Oil & Gas
TRIGGER CONFIGURATION Trigger Actions: 0 = Logic Only 1 = Log Only 2 = STOP->FAULT 3 = STOP->HOLD 4 = STOP->Timer Block 5 = HOLD in Prestart 6 = START Motor 7 = Go to Run State 1 8 = Go to Run State 2 9 = Go to Run State 3 10 = Clear LockOut 11 = Save 100ms Trace 12 = Latched Logic 13 = Clear Latches 14 = E-STOP->FAULT
# --001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043
Trigger Name
TRIGGER LIMITS Integers Floats
-----------MotorIsRunning Start Switch AutoRestartMode Manual Stop ManStartInhibit RemStartInhibit Clear Lockout ManualLockout No Motor Status Trig 010 No DHX Ratio No Overload Set Trig 013 Trig 014 Clear Latches Trig 016 StartingRunning Starting Soon Stopped LockOutOnFault Underload Input Over Volt Input UnderVolt Input Freq High Input Freq Low Pwr Factor Low Input Cur.Unbal Input VoltUnbal Mtr OverCurrent Short Circuit Ground Fault Backspin Hold Mtr Overload DriveFreqLow U-Load PreTrig Trig 036 Trig 037 Trig 038 Trig 039 UpThrust Fault UpThrust Alarm DownThrustFault DownThrustAlarm
------------------------------------------------------------------------------------40610 1x(s) 40874 ----------------40613 1x(s) 40880 40614 1x(s) 40882 ------------------------40618 1000x(u) 40890 ------------------------40622 1x(s) 40898 40623 1x(s) 40900 40624 10x(s) 40902 40625 10x(s) 40904 40626 1x(s) 40906 40627 10x(s) 40908 40628 10x(s) 40910 --------40630 10x(s) 40914 40631 100x(s) 40916 --------40633 100x(s) 40920 ----------------40636 1x(s) 40926 40637 1x(s) 40928 40638 1x(s) 40930 40639 1x(s) 40932 ---------------------------------
imagination at work
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TRIGGER| ACTION | | ------ | 41366 | 41367 | 41368 | 41369 | 41370 | 41371 | 41372 | 41373 | 41374 | 41375 | 41376 | 41377 | 41378 | 41379 | 41380 | 41381 | 41382 | 41383 | 41384 | 41385 | 41386 | 41387 | 41388 | 41389 | 41390 | 41391 | 41392 | 41393 | 41394 | 41395 | 41396 | 41397 | 41398 | 41399 | 41400 | 41401 | 41402 | 41403 | 41404 | 41405 | 41406 | 41407 | 41408 |
ENABLE| DELAY | x10 | ----- | 41621 | 41622 | 41623 | 41624 | 41625 | 41626 | 41627 | 41628 | 41629 | 41630 | 41631 | 41632 | 41633 | 41634 | 41635 | 41636 | 41637 | 41638 | 41639 | 41640 | 41641 | 41642 | 41643 | 41644 | 41645 | 41646 | 41647 | 41648 | 41649 | 41650 | 41651 | 41652 | 41653 | 41654 | 41655 | 41656 | 41657 | 41658 | 41659 | 41660 | 41661 | 41662 | 41663 |
TRIP DELAY x10 -----41876 41877 41878 41879 41880 41881 41882 41883 41884 41885 41886 41887 41888 41889 41890 41891 41892 41893 41894 41895 41896 41897 41898 41899 41900 41901 41902 41903 41904 41905 41906 41907 41908 41909 41910 41911 41912 41913 41914 41915 41916 41917 41918
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RESTARTS| ALLOWED | | ------ | 42131 | 42132 | 42133 | 42134 | 42135 | 42136 | 42137 | 42138 | 42139 | 42140 | 42141 | 42142 | 42143 | 42144 | 42145 | 42146 | 42147 | 42148 | 42149 | 42150 | 42151 | 42152 | 42153 | 42154 | 42155 | 42156 | 42157 | 42158 | 42159 | 42160 | 42161 | 42162 | 42163 | 42164 | 42165 | 42166 | 42167 | 42168 | 42169 | 42170 | 42171 | 42172 | 42173 |
RESTART| DELAY | x10 | ------ | 42386 | 42387 | 42388 | 42389 | 42390 | 42391 | 42392 | 42393 | 42394 | 42395 | 42396 | 42397 | 42398 | 42399 | 42400 | 42401 | 42402 | 42403 | 42404 | 42405 | 42406 | 42407 | 42408 | 42409 | 42410 | 42411 | 42412 | 42413 | 42414 | 42415 | 42416 | 42417 | 42418 | 42419 | 42420 | 42421 | 42422 | 42423 | 42424 | 42425 | 42426 | 42427 | 42428 |
CLEAR DELAY x10 ----42641 42642 42643 42644 42645 42646 42647 42648 42649 42650 42651 42652 42653 42654 42655 42656 42657 42658 42659 42660 42661 42662 42663 42664 42665 42666 42667 42668 42669 42670 42671 42672 42673 42674 42675 42676 42677 42678 42679 42680 42681 42682 42683
Apollo
TM
Intelligent Control System 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108 109
Trig 044 Trig 045 Trig 046 Trig 047 Trig 048 Trig 049 Trig 050 Trig 051 BackSpinHoldNot Trig 053 Trig 054 Trig 055 Trig 056 Trig 057 Trig 058 Trig 059 Trig 060 A1 High Limit A1 Low Limit A2 High Limit A2 Low Limit A3 High Limit A3 Low Limit A4 High Limit A4 Low Limit A5 High Limit A5 Low Limit A6 High Limit A6 Low Limit A7 High Limit A7 Low Limit A8 High Limit A8 Low Limit Trig 077 Trig 078 Trig 079 Trig 080 Trig 081 Trig 082 Trig 083 Trig 084 Trig 085 Trig 086 Trig 087 Trig 088 Trig 089 Trig 090 Trig 091 Trig 092 Trig 093 Trig 094 Trig 095 Trig 096 Trig 097 Trig 098 Trig 099 Trig 100 Dig In 1 Dig In 2 Dig In 3 Dig In 4 Dig In 5 Dig In 6 Dig In 7 Dig In 8 Dig In 9
40644 40645 40646 40647 40648 40649 40650 40651 ----40653 40654 40655 40656 40657 40658 40659 40660 40661 40662 40663 40664 40665 40666 40667 40668 40669 40670 40671 40672 40673 40674 40675 40676 -------------------------------------------------------------------------------------------------------------------------------------
1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s) 10x(s)
40942 40944 40946 40948 40950 40952 40954 40956 ----40960 40962 40964 40966 40968 40970 40972 40974 40976 40978 40980 0982 40984 40986 40988 40990 40992 40994 40996 40998 41000 41002 41004 41006 -------------------------------------------------------------------------------------------------------------------------------------
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PN: 129376 Revision: 3
41409 41410 41411 41412 41413 41414 41415 41416 41417 41418 41419 41420 41421 41422 41423 41424 41425 41426 41427 1428 4429 41430 41431 41432 41433 41434 41435 41436 41437 41438 41439 41440 41441 41442 41443 41444 41445 41446 41447 41448 41449 41450 41451 41452 41453 41454 41455 41456 41457 41458 41459 41460 41461 41462 41463 41464 41465 41466 41467 41468 41469 41470 41471 41472 41473 41474
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41664 41665 41666 41667 41668 41669 41670 41671 41672 41673 41674 41675 41676 41677 41678 41679 41680 41681 41682 41683 41684 41685 41686 41687 41688 41689 41690 41691 41692 41693 41694 41695 41696 41697 41698 41699 41700 41701 41702 41703 41704 41705 41706 41707 41708 41709 41710 41711 41712 41713 41714 41715 41716 41717 41718 41719 41720 41721 41722 41723 41724 41725 41726 41727 41728 41729
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41919 41920 41921 41922 41923 41924 41925 41926 41927 41928 41929 41930 41931 41932 41933 41934 41935 41936 41937 41938 41939 41940 41941 41942 41943 41944 41945 41946 41947 41948 41949 41950 41951 41952 41953 41954 41955 41956 41957 41958 41959 41960 41961 41962 41963 41964 41965 41966 41967 41968 41969 41970 41971 41972 41973 41974 41975 41976 41977 41978 41979 41980 41981 41982 41983 41984
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42174 42175 42176 42177 42178 42179 42180 42181 42182 42183 42184 42185 42186 42187 42188 42189 42190 42191 42192 42193 42194 42195 42196 42197 42198 42199 42200 42201 42202 42203 42204 42205 42206 42207 42208 42209 42210 42211 42212 42213 42214 42215 42216 42217 42218 42219 42220 42221 42222 42223 42224 42225 42226 42227 42228 42229 42230 42231 42232 42233 42234 42235 42236 42237 42238 42239
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42429 42430 42431 42432 42433 42434 42435 42436 42437 42438 42439 42440 42441 42442 42443 42444 42445 42446 42447 42448 42449 42450 42451 42452 42453 42454 42455 42456 42457 42458 42459 42460 42461 42462 42463 42464 42465 42466 42467 42468 42469 42470 42471 42472 42473 42474 42475 42476 42477 42478 42479 42480 42481 42482 42483 42484 42485 42486 42487 42488 42489 42490 42491 42492 42493 42494
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42684 42685 42686 42687 42688 42689 42690 42691 42692 42693 42694 42695 42696 42697 42698 42699 42700 42701 42702 42703 42704 42705 42706 42707 42708 42709 42710 42711 42712 42713 42714 42715 42716 42717 42718 42719 42720 42721 42722 42723 42724 42725 42726 42727 42728 42729 42730 42731 42732 42733 42734 42735 42736 42737 42738 42739 42740 42741 42742 42743 42744 42745 42746 42747 42748 42749
113
GE Oil & Gas
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174
Dig In 10 Dig In 11 Dig In 12 CPU Dig In 1 CPU Dig In 2 CPU Dig In 3 CPU Dig In 4 V7 Dig In 1 V7 Dig In 2 V7 Dig In 3 V7 Dig In 4 V7 Dig In 5 V7 Dig In 6 Breaker 2 Fault Filter Overheat 100msTrace Trig 126 Trig 127 Trig 128 Trig 129 IntakePressHigh IntakePressLow IntakeTemp High IntakeTemp Low Motor Temp High Discharge High Discharge Low D/H VibrationHi Leakage High DeltaPressHigh DeltaPress Low DH Data Invalid SG Output Open SG Output Short Trig 144 Trig 145 Trig 146 Trig 147 Trig 148 Trig 149 Trig 150 Trig 151 Trig 152 Trig 153 Trig 154 Trig 155 Trig 156 Trig 157 Trig 158 MtrCtrl PID Run ValvePIDPresetA ValvePIDPresetB Valve PID Run V7 Fault FU V7 Fault UV V7 Fault UV2 V7 Fault UV3 V7 Fault GF V7 Fault OC V7 Fault OV V7 Fault OH V7 Fault OH1 V7 Fault OL1 V7 Fault OL2 V7Fault OL3-OL4
----------------------------------------------------------------40726 1x(s) 40727 1x(s) 40728 1x(s) 40729 1x(s) 40730 10x(u) 40731 10x(u) 40732 10x(s) 40733 10x(s) 40734 10x(s) 40735 1x(s) 40736 1x(s) 40737 100x(s) 40738 1000x(s) 40739 10x(s) 40740 10x(s) ------------40744 1x(s) 40745 1x(s) 40746 1x(s) 40747 1x(s) 40748 1x(s) 40749 1x(s) 40750 1x(s) 40751 1x(s) 40752 1x(s) 40753 1x(s) 40754 1x(s) 40755 1x(s) 40756 1x(s) 40757 1x(s) 40758 1x(s) -----------------------------------------------------------------
imagination at work
----------------------------------------------------------------41106 41108 41110 41112 41114 41116 41118 41120 41122 41124 41126 41128 41130 41132 41134 ------------41142 41144 41146 41148 41150 41152 41154 41156 41158 41160 41162 41164 41166 41168 41170 -----------------------------------------------------------------
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41475 41476 41477 41478 41479 41480 41481 41482 41483 41484 41485 41486 41487 41488 41489 41490 41491 41492 41493 41494 41495 41496 41497 41498 41499 41500 41501 41502 41503 41504 41505 41506 41507 41508 41509 41510 41511 41512 41513 41514 41515 41516 41517 41518 41519 41520 41521 41522 41523 41524 41525 41526 41527 41528 41529 41530 41531 41532 41533 41534 41535 41536 41537 41538 41539
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41730 41731 41732 41733 41734 41735 41736 41737 41738 41739 41740 41741 41742 41743 41744 41745 41746 41747 41748 41749 41750 41751 41752 41753 41754 41755 41756 41757 41758 41759 41760 41761 41762 41763 41764 41765 41766 41767 41768 41769 41770 41771 41772 41773 41774 41775 41776 41777 41778 41779 41780 41781 41782 41783 41784 41785 41786 41787 41788 41789 41790 41791 41792 41793 41794
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41985 41986 41987 41988 41989 41990 41991 41992 41993 41994 41995 41996 41997 41998 41999 42000 42001 42002 42003 42004 42005 42006 42007 42008 42009 42010 42011 42012 42013 42014 42015 42016 42017 42018 42019 42020 42021 42022 42023 42024 42025 42026 42027 42028 42029 42030 42031 42032 42033 42034 42035 42036 42037 42038 42039 42040 42041 42042 42043 42044 42045 42046 42047 42048 42049
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42240 42241 42242 42243 42244 42245 42246 42247 42248 42249 42250 42251 42252 42253 42254 42255 42256 42257 42258 42259 42260 42261 42262 42263 42264 42265 42266 42267 42268 42269 42270 42271 42272 42273 42274 42275 42276 42277 42278 42279 42280 42281 42282 42283 42284 42285 42286 42287 42288 42289 42290 42291 42292 42293 42294 42295 42296 42297 42298 42299 42300 42301 42302 42303 42304
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42495 42496 42497 42498 42499 42500 42501 42502 42503 42504 42505 42506 42507 42508 42509 42510 42511 42512 42513 42514 42515 42516 42517 42518 42519 42520 42521 42522 42523 42524 42525 42526 42527 42528 42529 42530 42531 42532 42533 42534 42535 42536 42537 42538 42539 42540 42541 42542 42543 42544 42545 42546 42547 42548 42549 42550 42551 42552 42553 42554 42555 42556 42557 42558 42559
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42750 42751 42752 42753 42754 42755 42756 42757 42758 42759 42760 42761 42762 42763 42764 42765 42766 42767 42768 42769 42770 42771 42772 42773 42774 42775 42776 42777 42778 42779 42780 42781 42782 42783 42784 42785 42786 42787 42788 42789 42790 42791 42792 42793 42794 42795 42796 42797 42798 42799 42800 42801 42802 42803 42804 42805 42806 42807 42808 42809 42810 42811 42812 42813 42814
Apollo
TM
Intelligent Control System 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239
V7 Fault PL V7 Fault LF V7 Fault ERR V7 Fault CE V7 Fault UL V7 Fault OVL Trig 181 V7 Alarm UV V7w OverVolt V7w HsOverTemp V7w DrvOverHeat V7w OverTorque V7w CoolingFan V7w Mtr O-load V7w Drv O-load Trig 190 Trig 191 Trig 192 Trig 193 Trig 194 Trig 195 Trig 196 Trig 197 Trig 198 Trig 199 Slave0 CommFail EIO 1 Comm Fail DHTool CommFail Drive Comm Fail LIO 2 Comm Fail CPU Fail Slave6ComFail Slave7ComFail Slave8ComFail Slave9ComFail Slave10ComFail Slave11ComFail Slave12ComFail Slave13ComFail Slave14ComFail Trig 215 Trig 216 Trig 217 DigitalOutFault Self-Stop Self-Start Remote Start Manual Start Rst Timer Start Triggered Start Start Failed Stop Failed Trig 227 Remote Stop Group Shutdown [No Drive Comm] [ Locked Out ] [Stopped-FAULT] [No Auto Start] [Stopped--Hold] [Wait4Restart ] [Prepare2Start] [ Starting ] [ Run Mode 1 ] [ Run Mode 2 ]
------------------------40781 --------------------------------40790 40791 40792 40793 40794 40795 40796 40797 40798 40799 -----------------------------------------------------------------------------------------------------------------------------------------------------------------
1x(s)
1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s) 1x(s)
------------------------41216 --------------------------------41234 41236 41238 41240 41242 41244 41246 41248 41250 41252 -----------------------------------------------------------------------------------------------------------------------------------------------------------------
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PN: 129376 Revision: 3
41540 41541 41542 41543 41544 41545 41546 41547 41548 41549 41550 41551 41552 41553 41554 41555 41556 41557 41558 41559 41560 41561 41562 41563 41564 41565 41566 41567 41568 41569 41570 41571 41572 41573 41574 41575 41576 41577 41578 41579 41580 41581 41582 41583 41584 41585 41586 41587 41588 41589 41590 41591 41592 41593 41594 41595 41596 41597 41598 41599 41600 41601 41602 41603 41604
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41795 41796 41797 41798 41799 41800 41801 41802 41803 41804 41805 41806 41807 41808 41809 41810 41811 41812 41813 41814 41815 41816 41817 41818 41819 41820 41821 41822 41823 41824 41825 41826 41827 41828 41829 41830 41831 41832 41833 41834 41835 41836 41837 41838 41839 41840 41841 41842 41843 41844 41845 41846 41847 41848 41849 41850 41851 41852 41853 41854 41855 41856 41857 41858 41859
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
42050 42051 42052 42053 42054 42055 42056 42057 42058 42059 42060 42061 42062 42063 42064 42065 42066 42067 42068 42069 42070 42071 42072 42073 42074 42075 42076 42077 42078 42079 42080 42081 42082 42083 42084 42085 42086 42087 42088 42089 42090 42091 42092 42093 42094 42095 42096 42097 42098 42099 42100 42101 42102 42103 42104 42105 42106 42107 42108 42109 42110 42111 42112 42113 42114
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
42305 42306 42307 42308 42309 42310 42311 42312 42313 42314 42315 42316 42317 42318 42319 42320 42321 42322 42323 42324 42325 42326 42327 42328 42329 42330 42331 42332 42333 42334 42335 42336 42337 42338 42339 42340 42341 42342 42343 42344 42345 42346 42347 42348 42349 42350 42351 42352 42353 42354 42355 42356 42357 42358 42359 42360 42361 42362 42363 42364 42365 42366 42367 42368 42369
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42560 42561 42562 42563 42564 42565 42566 42567 42568 42569 42570 42571 42572 42573 42574 42575 42576 42577 42578 42579 42580 42581 42582 42583 42584 42585 42586 42587 42588 42589 42590 42591 42592 42593 42594 42595 42596 42597 42598 42599 42600 42601 42602 42603 42604 42605 42606 42607 42608 42609 42610 42611 42612 42613 42614 42615 42616 42617 42618 42619 42620 42621 42622 42623 42624
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42815 42816 42817 42818 42819 42820 42821 42822 42823 42824 42825 42826 42827 42828 42829 42830 42831 42832 42833 42834 42835 42836 42837 42838 42839 42840 42841 42842 42843 42844 42845 42846 42847 42848 42849 42850 42851 42852 42853 42854 42855 42856 42857 42858 42859 42860 42861 42862 42863 42864 42865 42866 42867 42868 42869 42870 42871 42872 42873 42874 42875 42876 42877 42878 42879
115
GE Oil & Gas
240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255
[ Run Mode 3 ] [ Stopping ] Trig 242 Trig 243 PwrFail SysStop Warm Start Cold Start Any Fault Remote Lockout Local Lockout Trig 250 Trig 251 Trig 252 Trig 253 Autostart Hold Watchdog Reset
-----------------------------------------------------------------
imagination at work
-----------------------------------------------------------------
| | | | | | | | | | | | | | | |
41605 41606 41607 41608 41609 41610 41611 41612 41613 41614 41615 41616 41617 41618 41619 41620
| | | | | | | | | | | | | | | |
41860 41861 41862 41863 41864 41865 41866 41867 41868 41869 41870 41871 41872 41873 41874 41875
| | | | | | | | | | | | | | | |
42115 42116 42117 42118 42119 42120 42121 42122 42123 42124 42125 42126 42127 42128 42129 42130
| | | | | | | | | | | | | | | |
42370 42371 42372 42373 42374 42375 42376 42377 42378 42379 42380 42381 42382 42383 42384 42385
| | | | | | | | | | | | | | | |
42625 42626 42627 42628 42629 42630 42631 42632 42633 42634 42635 42636 42637 42638 42639 42640
| | | | | | | | | | | | | | | |
42880 42881 42882 42883 42884 42885 42886 42887 42888 42889 42890 42891 42892 42893 42894 42895