Bobbi Dillow ABB Transformers NA
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ABB Transformers Overview
Transformers
ABB Transformers: The History
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The combined experience of 700 years of transformer manufacturing
Asea
Ansa Ansald ldo o / Ita Itall Tra Trafo fo / IEL IEL / OEL / OTE
BBC
GE, USA
National Industri
Strömberg
Westinghouse
And more ....
Transformers
ABB Transformers: The History
2 s r e m r o f s n a r T U B B B A ©
The combined experience of 700 years of transformer manufacturing
Asea
Ansa Ansald ldo o / Ita Itall Tra Trafo fo / IEL IEL / OEL / OTE
BBC
GE, USA
National Industri
Strömberg
Westinghouse
And more ....
Transformers
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ABB Transformers Facts
3 BUSD Sales
14,000 employees
Global Global Manufacturi Manufacturing ng Capability Capability:: 57 plants plants
Global Presence: Revenues in more than 100 countries
One Stop Supplier: Complete Supplier: Complete Range Of Distribution And Power Transformers, Associated Products And Services
Voltages up to 800 kV
World Map ABB Transformer Factories 2006 Sweden – Ludvika
Norway – Steinkjer
Sweden – Pitea
Norway – Drammen
Finland – Vaasa Ireland – Waterford
Canada – Varennes
Russia – Khotkovo Sweden – Mjolby
Germany – Brilon
Canada – Quebec City
Sweden – Figeholm
Germany – Bad Honnef
Poland – Lodz
Germany – Roigheim Germany – Halle
USA – South Boston
Italy– Legnano
Switzerland – Geneve
USA – Bland USA - Jefferson City
Spain – Bilbao
Turkey– Istanbu
Spain – Zaragosa
China– Hefei
Italy– Monselice
China– Chongquing
South Korea – Chonan-si
Switzerland – Zurich
USA – St Louis Spain – Cordoba
USA – Alamo
China– Shanghai Egypt – 10th of Ramadan
China– Zhongshan Saudi Arabia – Riyadh
Vietnam – Hanoi India – Baroda
Thailand – Bangkok
Singapore – Singapore Tanzania – Arusha Columbia – Pereira
Peru – Lima
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Australia – Darra
Brazil – Guarulhos South Africa – Pretoria
Brazil – Blumenau
South Africa – Booysens Australia – Perth
South Africa – Cape Town Australia – Moorebank
New Zealand – New Plymouth
Transformers
Leader in Transformers Business The largest Transformer manufacturer worldwide ABB
21,0%
SIEMENS-VATECH
9,0%
AREVA SCHNEIDER HOWARD WAUKESHA CGL-PAUWELS 5 s r e m r o f s n a r T U B B B A ©
5,0% 4,0% 2,8% 2,5% 2,0%
Each year ABB delivers :
2,000 Power Transformers
500,000 Distribution Transformers
Transformers
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Ex: ABB Jefferson City, MO Material Usage
Weekly Usage at ABB Jeff City
175,000 gals. of transformer oil
900,000 lbs. of core steel
800,000 lbs. of carbon steel sheet & parts
190,000 lbs. of copper and aluminum products
75,000 lbs. of insulation products
5,000 lbs. of welding wire
1,600 gals. of paint
ABB Customers Benefit From Economies of Scale
ABB PRODUCTS
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Transformers
A complete Portfolio
Distribution Transformers
Liquid filled Transformers
Dry type Transformers
Power Transformers
Industrial and Specialty Transformers
Traction Transformers
Insulation & Components
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Generator step-up, network coupling, shunt reactors, phase shifting and HVDC converter transformers
Bushings, Tap Changers and Mechanical Components
Service, Retrofit And Engineering Support
What Types of Distribution Transformers are Used?
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IEC & ANSI Standards
Liquid Filled Transformers - Padmounted
Liquid filled transformers
Single phase and three phase units
Through 20 mVA – 46 kV
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Weather resistant high and low voltage compartments
Tamper-resistant
Insulation liquids
Mineral oil
Environmentally friendly fluid
Silicone fluid (>3000 kVA)
Three Phase Padmount – Designed for Installation Ease
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Three Phase Padmount – Designed for Installation Ease Features:
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4 Degree sloped cover
Close tolerance fit
One-hand operation
Flip-top cover and locking support arm
90+º rotation of cover
Tamper-resistant
Unit Substation Transformers
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Liquid-filled & Dry Types
112.5 through 25,000kVA
Through 69kV Primary
Through 36kV Secondary
Liquid Unit Substation
Dry Type Unit Substation
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Distribution Unit Sub Features
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112.5 – 3000 kVA
Up to 34.5 kV Primary
Wound Core Design
Wall Mounted Bushings
Designed to Fit Existing 3Phase Production Line
Robotically Welded Tank
Unique 3 Phase Cabinet Based Air Terminal Chamber Design
Geared Toward Commercial & Light Industrial Users
CSA C2 Design
Small Power Unit Substations
750-20,000 Kva
Up To 69 Kv Primary
Up To 34.5 Kv Secondary
Stacked Core Design
Wall Or Cover Mounted Bushings
Robust Design
Heavy Industrial Focus
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CSA C88 Design
Can Be Custom Designed To Meet Special Dimensions
Liquid Filled Transformers
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Substations
750-20,000 Kva
Up To 69 Kv Primary
Up To 34.5 Kv Secondary
Cover Mounted Bushings
Load Tap Changer Available
Liquid Filled Transformer Selection Options
Mineral Oil
High Temp Hydrocarbons
Seed Oils
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ABB BIOTEMP ®
Cooper FR3
Silicone Fluid
BIOTEMP ® Biodegradability
% Biodegradability 21 Day Test (CEC L-33-A-94)
100%
97%
80% 60% 40%
30% 20%
20%
5%
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B IOTEMP
Mine ral Oil
H.T.H
Silicone
Typical Properties of Insulating Fluids Property
Mineral Oil
Flash Point 0C Fire Point 0C Viscosity (cSt.)
145 160 1000 C 400 C 00 C
Pour Point 0C Dielectric Strength, kV
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Coefficient of Expansion
HTH
Silicone
BIOTEMP ®
285 308
300 330
343 360
3 12 76
11.5 110 2200
16 38 90
10 45 300
-40
-24
-55
-15 to -25
30
40
43
49
7.55 x 10-4
7.3 x 10-4
1.04 x 10-3
6.88 x 10-4
Dry Type Transformers
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Open Wound
RESIBLOC ®
Vacuum Cast
Dry Type Transformers
Open Wound:
RESIBLOC ®
112.5 - 25000 kVA
36 kV Primary Primary BIL - 200 kV 15 kV Secondary
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112.5 - 15000 kVA 36 kV Primary Primary BIL - 150 kV 15 kV Secondary
Limited to 80 C Rise Copper HV Windings °
Vacuum Cast Coil:
112.5 - 15000 kVA 46 kV Primary Primary BIL - 250 kV 15 kV Secondary
Transformer Technology Summary Liquid Filled Benefits
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Lowest Purchase Cost Lowest Loss Per Purchase Dollar Ability To Operate In Adverse Conditions Excellent Dielectric Properties Environmentally Friendly Options Available
Dry Type Benefits
Environmentally Safe
No Leakage
Non-flammable
Minimal Maintenance
Coordination Flexibility
Small Power Transformers Comparison of Small Power Transformer Costs
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Mineral Oil
1.0
VPI:
1.15
Seed Oil
1.30
Silicone Fluid
1.35
VPE
1.38
RESIBLOC
1.45
Cast Coil
1.55
Power Transformers Generator StepUp transformers
System transformers
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Power Transformers
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Power transformers
TrafoStar Core type
Shell type
Special transformers
Generator Step-Up transformers (GSU)
Substation transformers
Shunt reactors
Phase shifting transformers
HVDC converters
Industrial transformers
Railway Feeding Transformers
Insulation and Components
Transformers
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Experience Beyond Standard Applications
Generator Step up
Excitation
Substation Transmission & Distribution
Phase Shifters
HVDC Converters
Reactors
Step down
Arc Furnaces
Rectifiers
Boosters
Marine
Offshore Distribution
Traction
Variable Speed Drives
Windmills
Service Portfolio Born Healthy s d e e n s’ r e s u d n E
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s n oti ul o S B B A
Live Healthy
New lease of life
Safe + Environment conscious
Safe + Environment conscious
Reduced outage program
Asset at performance level
Trouble free operation
Get more out of aged assets
On time delivery
Maximized asset availability
Smooth take-over
Low operation cost (LCC)
Long term established
Planned & optimized investment
Extend life expectancy Optimized capital expenditure
Transport/Hauling
Diagnosis
Spare Parts
Erection
Control/Monitoring
Condition Enhancement
Commissioning
Condition/Risk/Life assessment
Refurbishment
Training
Engineering support Financial package Service contract
Repair & Retrofit End of Life Management
Transformers
ABB Transformers
World’s leading manufacturer
One Stop Supplier: Complete Range Of Distribution And Power Transformers, Associated Products And Services
Competitive lead time
Highest quality: Born Healthy-Live Healthy-New Lease of Life
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We are your partner for the future!
