Diag Elect 416 e

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UENR0235-01 July 2011

416E Backhoe Loader Electrical System MFG1-UP LMS1-UP

Volume 1 of 2: Cab Volume 2 of 2: Engine And Chassis © 2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION Volume 1 of 1 - CAB Schematic Location

Machine Location

Accessory Power Port

D-12

1

Alarm, Backup

H-15

2

Alarm, Grade Control

A-15

3

Flasher

G-2

4

Fuse Block

E-2

5

Ground, Control

D-5

6

Ground, Lower Cab

C-5

7

Ground, Upper Cab

G-15

8

Motor, Front Wiper

G-13

9

Motor, Rear Wiper

G-15

10

Motor, Seat

I-5

11

Relay, AWD Brake

C-1

12

Relay, Backup Alarm

G-1

13

Relay, Fuel Lift Pump

H-2

14

Relay, Horn

F-1

15

Relay, HVAC Power

I-1

16

Relay, Position Lamp

F-1

17

Relay, Power #1

I-2

18

Relay, Power #2

I-2

19

Relay, Ride Control

C-1

20

Relay, Start

H-2

21

Relay, Start Aid

H-2

22

Resistor, Terminal

D-12

23

Solenoid, Return To Dig Loader

E-4

24

Solenoid, Ride Control #1

G-4

25

Solenoid, Ride Control #2

G-4

26

Suppressor, Arc

B-2

27

Suppressor, Front Work

F-8

28

Suppressor, Rear Work

F-8

29

Suppressor, Ride Control Arc

G-4

30

Switch, AWD

I-9

31

C-14

32

Switch, Brake (LH)

E-9

33

Switch, Brake (RH)

E-9

34

Switch, Differential Lock

F-8

35

Switch, Front Work Lamp

C-14

36

Switch, Hazard

C-8

37

Switch, Horn

B-14

38

Switch, Horn (Front Console)

H-9

39

Switch, Key

A-15

40

Switch, Loader Handle Neutralizer

D-5

41

Switch, Parking Brake

E-12

42

Switch, Rear Wiper

A-14

43

Switch, Rear Work Lamp

B-14

44

Switch, Return To Dig

E-4

45

Switch, Ride Control

G-9

46

Switch, Ride Control Pressure

G-4

47

Switch, Stalk

B-9

48

Switch, Start Aid

A-14

49

Switch, Steer Column Horn

C-8

50

Switch, Xmsn Handle Nuetralizer

I-5

51

Switch, XMSN Lock

H-9

52

Handle, FNR Shift

D-9

116

Meter, Service

I-9

117

Component

Switch, Beacon

COMPONENT LOCATION Volume 2 of 2 - ENGINE AND CHASSIS Schematic Location

Machine Location

Alarm, Accugrade

A-7

53

Alternator

C-1

54

Assembly, Thermostat Wire

D-5

55

Battery (Heavy Duty)

D-2

56

Battery (Standard)

D-2

57

Capacitor, Accugrade

A-7

58

Control, Machine

C-8

59

Display, Advisory

B-2

60

Glow Plugs

C-1

61

Ground, Accugrade

A-2

62

Ground, Cab

D-3

63

Ground, Engine

D-3

64

Ground, Frame

D-3

65

Ground, Upper Cab

E-7

66

Ground, XMSN

F-2

67

Horn, Forward

E-2

68

Inclinometer

A-5

69

Mast, Laser

A-1

70

Module, Accugrade Power

B-1

71

Motor, Blower

E-5

72

Motor, Front Washer

F-2

73

Motor, Fuel Lift Pump

C-1

74

Motor, Rear Washer

F-2

75

Motor, Starter

C-2

76

Receiver, Laser

A-1

77

Relay, A/C Shutoff

C-5

78

Relay, High Speed

E-4

79

Relay, Power Module

B-1

80

Resistor, Accugrade

A-7

81

Resistor, Excitation

C-1

82

Resistor, Grade Control Terminal

B-1

83

Resistor, Motor Speed

D-5

84

Sender, Coolant Temperature

E-2

85

Sender, Fuel Level

E-2

86

Sender, Torque Converter Temperature

E-2

87

Sensor, Boom Cylinder Position

B-6

88

Sensor, Bucket Cylinder Position

B-6

89

Sensor, Estick Cylinder Position

B-6

90

Sensor, Fuel Water Separator

F-2

91

Sensor, Stick Cylinder Position

B-6

92

Sensor, Swing Position

B-5

93

Solenoid, A/C Compressor Clutch

F-1

94

Solenoid, AWD

D-1

95

Solenoid, Differential Lock

D-1

96

Solenoid, Forward

F-2

97

Solenoid, Fuel Shutoff

D-1

98

Solenoid, Fuel Shutoff Turbo

D-1

99

Solenoid, Reverse

F-2

100

Suppressor, AWD

D-1

101

Suppressor, Differential Lock

D-1

102

Suppressor, Fuel Lift Pump

C-1

103

Suppressor, HVAC

F-1

104

Switch, A/C Refrigerant Pressure

F-1

105

Switch, A/C Vent

E-4

106

Switch, Air Filter

E-2

107

Switch, Battery Disconnect

D-3

108

Switch, Blower Speed

E-5

109

Switch, Brake Fluid Level

D-2

110

Switch, Cold Start Temperature

D-2

111

Switch, Coolant Temperature

E-2

112

Switch, Engine Oil Pressure

E-2

113

Switch, Heater A/C

E-5

114

Switch, Thermostat

D-5

115

Radio, Product Link

D-7

118

Component

CONNECTOR LOCATION Volume 1 of 2 - CAB

Connector Number

Schematic Location

CONN 1

A-12

CONN 2

B-12

CONN 3

B-12

CONN 4

C-12

CONN 5

D-12

CONN 6

D-12

CONN 7

F-13

CONN 8

F-13

CONN 9

H-14

CONN 10

I-14

CONN 11

I-14

CONN 12

F-9

CONN 13

E-5

CONN 14

E-4

CONN 15

E-5

CONN 16

F-5

CONN 17

F-5

CONN 18

G-5

CONN 19

H-5

CONN 20

I-5

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONNECTOR LOCATION Volume 2 of 2 - ENGINE AND CHASSIS

Connector Number

Schematic Location

CONN 4

E-7

CONN 5

E-7

CONN 6

E-4

CONN 10

B-7

CONN 11

B-7

CONN 15

E-3

CONN 16

E-3

CONN 17

F-3

CONN 20

D-7

CONN 21

C-5, E-4

CONN 22

A-6

CONN 23

A-6

CONN 24

B-6

CONN 25

B-6

CONN 26

A-5

CONN 27

B-5

CONN 28

B-5

CONN 29

A-3

CONN 30

B-3

CONN 31

A-1

CONN 32

B-1

CONN 33

B-1

CONN 34

D-2

CONN 35

F-1

CONN 36

B-6

CONN 37

F-3

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CID / MID / FMI Volume 2 of 2 - ENGINE AND CHASSIS Component Identifiers (CID¹) Module Identifier (MID²) Engine ECM (MID No. 036) CID 0001

Event Codes Engine Control

Component Cylinder #1 Injector erratic, intermittent, or incorrect

0002

Cylinder #2 Injector erratic, intermittent, or incorrect

0003

Cylinder #3 Injector erratic, intermittent, or incorrect

0004

Cylinder #4 Injector erratic, intermittent, or incorrect

E172-1

High Air Filter Restriction - Warning

0041

8 Volt DC Supply voltage above normal

0091

Throttle Position Sensor erratic, intermittent or incorrect

E172-2

High Air Filter Restriction - Derate

0100

Engine Oil Pressure Sensor voltage above normal

0110

Engine Coolant Temperature Sensor voltage above normal

0168

Electrical System Voltage high

0172

Intake Manifold Air Temperature Sensor voltage above normal Engine Speed Sensor abnormal frequency, pulse width, or period

0190 0247

SAE J1939 Data Link abnormal update rate

0253

Personality Module erratic, intermittent, or incorrect

0261

Engine Timing Offset fault

0262

5 Volt Sensor DC Power Supply voltage above normal

0268

Programmed Parameter Fault erratic, intermittent, or incorrect

0342

Secondary Engine Speed Sensor abnormal frequency

0444

Starter Motor Relay current below normal

0526

Turbo Wastegate Drive current below normal

1639

Machine Security System Module erratic, intermittent, or incorrect

1779

Fuel Rail #1 Pressure Valve Solenoid current below normal

1785

Intake Manifold Pressure Sensor voltage above normal

1797

Fuel Rail Pressure Sensor voltage above normal

1834

Ignition Keyswitch loss of signal

2246

Glow Plug Start Aid Relay current above normal

Machine ECM (MID No. 039) 0041

8 VDC Supply

0168

Electrical System Voltage

0191

Transmission Output Speed Sensor

0247

SAE J1939 Data Link

0262

5 VDC Supply

0367

Ride Control Switch

0368

Transmission Auto/Manual Switch

0434

Hydraulic Pilot Oil Pressure Sensor

0490

Implement Lockout Switch

0590

Engine Control Module

0600

Hydraulic Oil Temperature Sensor

0626

Steering / Transmission Lock Switch

0629

Neutralizer Switch

0668

Transmission Shift Lever

0702

"FNR" Lever Diagnostics

0871

"Accugrade" Inclination

1009

Front Facing Position Seat Switch

1037

Display Module

1251

Alternator R-Terminal Signal

1326

Application Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

1406

Transmission Solenoid 6

1482

10 Volt Sensor DC Power Supply

1529

Implement Front Auxiliary Quick Coupler Flow Switch

1834

Ignition Key Switch

1956

Implement Hoe Bucket Position Sensor

1957

Implement Hoe Stick Position Sensor

1958

Implement Hoe Estick Position Sensor

1959

Boom Cylinder Position

1960

MSS_trm Communication Diag

2108

Dev -- Hoe Swing Sensor

2236

Hoe Auxiliary Valve #1 Port A Solenoid

2237

Hoe Auxiliary Valve #1 Port B Solenoid

2242

Loader Auxiliary Valve Port A Solenoid

2243

Loader Auxiliary Valve Port B Solenoid

2244

Hoe Auxiliary Valve #2 Port A Solenoid

2245

Hoe Auxiliary Valve #2 Port B Solenoid

2529

Loader Joystick Thumbwheel Position Sensor

2530

Hoe Left Joystick Thumbwheel Position Sensor

2531

Hoe Right Joystick Thumbwheel Position Sensor

2735

Implement Front Auxiliary Continous flow Switch

2736

Hoe Auxiliary Continuous Flow Switch

2977

Low Idle Switch

2997

Implement Valve Load Sense Pressure Sensor

3084

AESC Enable Selection Switch

¹ The CID is a diagnostic code that indicates which circuit is faulty.

Event Code

Condition

E194-1

High Exhaust Temperature

E360-1

Low Oil Pressure - Warning

E360-2

Low Oil Pressure - Derate

E360-3

Low Oil Pressure - Shutdown

E361-1

High Engine Coolant Temperature - Warning

E361-2

High Engine Coolant Temperature - Derate

E361-3

High Engine Coolant Temperature - Shutdown

E362-1

Engine Overspeed

E396-2

High Fuel Rail Pressure - Derate

E398-2

Low Fuel Rail Pressure - Derate

E539-1

High Intake Manifold Air Temperature - Warning

E539-2

High Intake Manifold Air Temperature - Derate

E1044-1

High Intake Manifold Pressure - Warning

E1044-2

High Intake Manifold Pressure - Derate

E1045-1

Low Intake Manifold Pressure - Warning

E1045-2

Low Intake Manifold Pressure - Derate

WIRE DESCRIPTION Volume 1 of 2 - CAB Wire Number

Wire Color

Description

Wire Number

Power Circuits

Wire Color

Description

Accessory Circuits (Continued)

101

RD

Unswitched Battery (+)

518

OR

Switch To Hazard Flasher

103

RD

Unswitched Battery (+)

521

YL

Fan Speed Switch To A/C Pressure Switch

104

RD

Starter Motor

522

WH

A/C Clutch To Thermostat Switch

105

RD

Key Switch

537

GN

Turn Signal Switch To Flasher All Wheel Drive Solenoid

110

RD

Flasher

552

WH

111

RD

Forward Horn

564

GY

Rear Wiper Interrupt Switch To Wiper Switch

112

PU

Main Power Relay Output

568

GN

Warning Buzzer To Diodes

113

OR

Operator Panel

569

PK

115

RD

Accessory Power Port

A/C Switch Jumper #2 Lighting Circuits

116

BR

Power Rear Lamp

603

PK

Rotary Beacon Lamp #1

117

YL

Power Rear Lamp - ATCH

604

OR

Stop Lamps

118

GY

Power Front Wiper

605

YL

Turn Lamps - Left

119

PK

Power Rear Wiper

606

GY

Turn Lamps - Right

122

BU

Power HVAC

607

PK

Flood Lamps - Front #1

123

WH

Fuel Lift Pump Relay

608

GN

Flood Lamps - Rear #1

124

GN

A/C Clutch

614

PU

Tail / Position / Dash Lamps

125

OR

Product Link Radio

617

BR

Tail / Position Lamp - Left

126

RD

Grade Check ECM

618

YL

Tail / Position Lamp - Right

127

OR

Laser Grade Check

620

WH

Flood Lamps - Engine

133

OR

Inclinometer

630

GY

Flood Lamps - Rear Attachment #1

668

BU

136

GN

Supplemental Steering Control

143

BR

Differential Lock Solenoid

Switch To Tail / Position Lamps Relay #2 Control Circuits

144

GN

Beacon

702

OR

Transmission Brake Switch Jumper

146

GY

Front Flood Lamp Relay

708

YL

Transmission Hold Switch

157

YL

Front Lamp - ATCH

720

PU

Transmission Brake Switch

158

BR

Front Lamp

752

YL

Transmission Shift Solenoid 2

180

GN

200

BK

202

BK

Operator Seat Ground Circuits

754

BU

Transmission Shift Solenoid 3 Or 1

762

YL

Bucket Positioner Solenoid Switch

Main Chassis

766

GN

Transmission Disconnect Solenoid

799

WH

Sensor Power

892

BR

CAT Data Link (-)

Accugrade Power Module Basic Machine Circuits

304

WH

Starter Relay #1 Output

893

GN

CAT Data Link (+)

306

GN

Key Switch Or Neutral Start Switch

911

YL

All Wheel Drive Mode Switch Jumper

307

OR

Key Switch To Neutral Start Switch Or Control

922

BR

Transmission Forward Solenoid

308

YL

Main Power Relay Coil

923

GY

Transmission Reverse Solenoid

309

GY

Alternator Regulator

975

WH

Autoshift Solenoid Return

310

PU

Start Aid Switch To Start Aid Solenoid

976

OR

Ride Control Solenoid 1

320

OR

Horn Switch To Horn Relay

A106

YL

Grade Control Beeper

321

BR

Backup Alarm Lamp / Travel Alarm

A305

YL

Relay To Warning Horn

322

GY

Forward Warning Horn

C218

BK

Grade Control Beeper

324

BU

Differential Lock Solenoid

C511

WH

Relay Power

327

PK

Engine Shutdown Solenoid

C568

WH

HVAC Blower Motor (Max)

384

BU

E528

PU

HVAC On/Off Switch To Blower Speed Sw

E529

YL

Blower Switch Jumper

F420

GN

Indicator - Warning

Glow Plugs Monitoring Circuits

403

GN

Alternator 'R' Terminal - Engine #1

405

GY

Engine Oil Pressure Switch (Low)

F711

GN

Engine CAN Data Link (+)

406

PU

Coolant Temperature Sensor

F712

GY

Engine CAN Data Link (-)

419

YL

Parking Brake Sensor

F739

GN

Active Ride Control Switch

420

OR

Fuel Filter

H901

OR

Boom Sensor

432

PK

Brake Oil Pressure

H902

YL

Bucket Sensor

439

YL

Indicator - Lamp

H903

PK

Estick Sensor

441

OR

Coolant Temperature Gage

H904

GY

Swing Sensor

447

PK

Fuel Level Gage

H907

GN

Stick Sensor

450

YL

Engine #1 Tachometer Sender (+)

J766

PU

Switch / Sensor Return

452

PU

Torque Converter Oil Temperature Accessory Circuits

K753

OR

Left Grade Signal #1

500

BR

K754

PK

Left Grade Signal #2

Wiper - Front (Park)

N756

PK

Alarm Horn Ride Control Solenoid

501

GN

Wiper - Front (Low)

N939

GN

502

OR

Wiper - Front (High)

N945

OR

Front Brake Solenoid

503

BR

Wiper - Rear (Park)

N957

PK

RXD - Comm 1

506

PU

Washer - Front

N960

OR

TXD - Comm 1

507

WH

Washer - Rear

N970

YL

DTR - Comm 1

508

PU

Radio Speaker - Left (+)

N973

BR

DCD - Comm 1

509

WH

Radio Speaker - Left (-)

N979

GN

Signal Ground - Comm 1

511

BR

Radio Speaker - Right (+)

R954

OR

Accugrade Sw Power #1

512

GN

Radio Speaker - Right (-)

R955

GY

Accugrade Sw Power #1 Return

513

OR

A/C Refrigerant Pressure Switch

R956

BU

Accugrade Sw Power #2

515

GY

HVAC Blower Motor #1 (High)

R957

GY

Accugrade Sw Power #2 Return

516

GN

HVAC Blower Motor #1 (Medium)

R958

GN

Accugrade Awake

517

BU

HVAC Blower Motor #1 (Low)

X977

YL

Fuel Pump (+)

WIRE DESCRIPTION Volume 2 of 2 - ENGINE AND CHASSIS Wire Number

Wire Color

Unswitched Battery (+)

518

OR

Switch To Hazard Flasher

RD

Unswitched Battery (+)

521

YL

Fan Speed Switch To A/C Pressure Switch

104

RD

Starter Motor

522

WH

A/C Clutch To Thermostat Switch

105

RD

Key Switch

537

GN

Turn Signal Switch To Flasher All Wheel Drive Solenoid

Wire Number

Wire Color

101

RD

103

Description Power Circuits

Description

Accessory Circuits (Continued)

110

RD

Flasher

552

WH

111

RD

Forward Horn

564

GY

Rear Wiper Interrupt Switch To Wiper Switch

112

PU

Main Power Relay Output

568

GN

Warning Buzzer To Diodes

113

OR

Operator Panel

569

PK

115

RD

Accessory Power Port

A/C Switch Jumper #2 Lighting Circuits

116

BR

Power Rear Lamp

603

PK

Rotary Beacon Lamp #1

117

YL

Power Rear Lamp - ATCH

604

OR

Stop Lamps

118

GY

Power Front Wiper

605

YL

Turn Lamps - Left

119

PK

Power Rear Wiper

606

GY

Turn Lamps - Right

122

BU

Power HVAC

607

PK

Flood Lamps - Front #1

123

WH

Fuel Lift Pump Relay

608

GN

Flood Lamps - Rear #1

124

GN

A/C Clutch

614

PU

Tail / Position / Dash Lamps

125

OR

Product Link Radio

617

BR

Tail / Position Lamp - Left

126

RD

Grade Check ECM

618

YL

Tail / Position Lamp - Right

127

OR

Laser Grade Check

620

WH

Flood Lamps - Engine

133

OR

Inclinometer

630

GY

Flood Lamps - Rear Attachment #1

668

BU

136

GN

Supplemental Steering Control

143

BR

Differential Lock Solenoid

Switch To Tail / Position Lamps Relay #2 Control Circuits

144

GN

Beacon

702

OR

Transmission Brake Switch Jumper

146

GY

Front Flood Lamp Relay

708

YL

Transmission Hold Switch

157

YL

Front Lamp - ATCH

720

PU

Transmission Brake Switch

158

BR

Front Lamp

752

YL

Transmission Shift Solenoid 2

180

GN

Transmission Shift Solenoid 3 Or 1

200

BK

202

BK

Operator Seat Ground Circuits

754

BU

762

YL

Bucket Positioner Solenoid Switch

Main Chassis

766

GN

Transmission Disconnect Solenoid

799

WH

Sensor Power

892

BR

CAT Data Link (-) CAT Data Link (+)

Accugrade Power Module Basic Machine Circuits

304

WH

Starter Relay #1 Output

893

GN

306

GN

Key Switch Or Neutral Start Switch

911

YL

All Wheel Drive Mode Switch Jumper

307

OR

Key Switch To Neutral Start Switch Or Control

922

BR

Transmission Forward Solenoid

308

YL

Main Power Relay Coil

923

GY

Transmission Reverse Solenoid

309

GY

Alternator Regulator

975

WH

Autoshift Solenoid Return

976

OR

Ride Control Solenoid 1

A106

YL

Grade Control Beeper

310

PU

Start Aid Switch To Start Aid Solenoid

320

OR

Horn Switch To Horn Relay

321

BR

Backup Alarm Lamp / Travel Alarm

A305

YL

Relay To Warning Horn

322

GY

Forward Warning Horn

C218

BK

Grade Control Beeper

324

BU

Differential Lock Solenoid

C511

WH

Relay Power

327

PK

Engine Shutdown Solenoid

C568

WH

HVAC Blower Motor (Max)

384

BU

E528

PU

HVAC On/Off Switch To Blower Speed Sw

E529

YL

Blower Switch Jumper

F420

GN

Indicator - Warning

Glow Plugs Monitoring Circuits

403

GN

Alternator 'R' Terminal - Engine #1

405

GY

Engine Oil Pressure Switch (Low)

F711

GN

Engine CAN Data Link (+)

406

PU

Coolant Temperature Sensor

F712

GY

Engine CAN Data Link (-)

419

YL

Parking Brake Sensor

F739

GN

Active Ride Control Switch

420

OR

Fuel Filter

H901

OR

Boom Sensor Bucket Sensor

432

PK

Brake Oil Pressure

H902

YL

439

YL

Indicator - Lamp

H903

PK

Estick Sensor

441

OR

Coolant Temperature Gage

H904

GY

Swing Sensor

447

PK

Fuel Level Gage

H907

GN

Stick Sensor

450

YL

Engine #1 Tachometer Sender (+)

J766

PU

Switch / Sensor Return

452

PU

Torque Converter Oil Temperature Accessory Circuits

K753

OR

Left Grade Signal #1

K754

PK

Left Grade Signal #2

500

BR

Wiper - Front (Park)

N756

PK

Alarm Horn

501

GN

Wiper - Front (Low)

N939

GN

Ride Control Solenoid

502

OR

Wiper - Front (High)

N945

OR

Front Brake Solenoid

503

BR

Wiper - Rear (Park)

N957

PK

RXD - Comm 1 TXD - Comm 1

506

PU

Washer - Front

N960

OR

507

WH

Washer - Rear

N970

YL

DTR - Comm 1

508

PU

Radio Speaker - Left (+)

N973

BR

DCD - Comm 1

509

WH

Radio Speaker - Left (-)

N979

GN

Signal Ground - Comm 1

511

BR

Radio Speaker - Right (+)

R954

OR

Accugrade Sw Power #1 Accugrade Sw Power #1 Return

512

GN

Radio Speaker - Right (-)

R955

GY

513

OR

A/C Refrigerant Pressure Switch

R956

BU

Accugrade Sw Power #2

515

GY

HVAC Blower Motor #1 (High)

R957

GY

Accugrade Sw Power #2 Return

516

GN

HVAC Blower Motor #1 (Medium)

R958

GN

Accugrade Awake

517

BU

HVAC Blower Motor #1 (Low)

X977

YL

Fuel Pump (+)

SPECIFICATIONS AND RELATED MANUALS Volume 1 of 2 - CAB Related Electrical Service Manuals Title Electric Starting Motor:

Form Number 143-0539

SENR3828

Machine Control:

KENR7663

Engine Control:

KENR6949

Cab - Resistor, Sender and Solenoid Specifications Part No.

Component Description

Resistance (Ohms)¹

260-3012

Solenoid:

Return To Dig Valve

21.8 ± 1.0

134-2540

Resistor:

Terminating

120 ± 10

¹ At room temperature unless otherwise noted.

Cab - Off Machine Switch Specification Part No.

Function

304-5696

Ride Control Pressure

Actuate 3500 kPa MAX (507.6 psi)

Deactuate 3137 ± 175 kPa (495.0 ± 25.4 psi)

Contact Position A-C, Normally Closed A-B, Normally Open

SPECIFICATIONS AND RELATED MANUALS Volume 2 of 2 - ENGINE AND CHASSIS

Related Electrical Service Manuals Title Electric Starting Motor:

Form Number 143-0539

SENR3828

Machine Control:

KENR7663

Engine Control:

KENR6949

Engine & Chasis - Off Machine Switch Specification Part No.

Function

119-9631

Thermostat Switch

236-6923

A/C Refridgerent Pressure

Actuate -0.6 ± 1.4°C (31 ± 2.5°F) 275 kPa MAX¹ (40 psi)

Deactuate 4.2 ± 1.4°C (39.5 ± 2.5°F) 170 ± 55 kPa (24.6 ± 8 psi)

Contact Position Normally Closed Normally Open²

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi). ² Contact position at the contacts of the harness connector.

Engine & Chassis - Resistor, Sender and Solenoid Specifications Part No.

Component Description

Resistance (Ohms)¹

167-7801

Resistor:

Accugrade Alarm

390 ± 5

134-2540

Resistor:

Grade Control Terminating

120 ± 10

238-9397

Resistor:

Excitation

4W-9972

Sender:

Torque Converter Temperature

244-3106

Sender:

Coolant Temperature

214-4302

Solenoid:

A/C Compressor Clutch

¹ At room temperature unless otherwise noted.

120 ± 10 54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82 54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82 3.2

HARNESS and WIRE Electrical Schematic Symbols Symbols

T

Pressure Symbol

Temperature Symbol

Level Symbol

Circuit Breaker Symbol

Flow Symbol

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

T

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

L-C12 3E-5179

AG-C4 111-7898

L-C12 3E-5179

1

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2 Plug

Receptacle Pin or Socket Number

5A

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component Part Number

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

15

14

13

12

11

10

9

8

7

6

5

4

3 CONNECTOR 10 YELLOW

PL-C68 1552269

143-PL126 BR- 18 N945-PL291 OR- 18 911-PL5 YL - 18 614-PL218 PU- 18

RC-C5 3E3382 RC-C3 1552269

1 2 3 4 5 6

A305-RC1 YL - 18 321-RC3 200-RC4

1 2

RD-16 BK-16

PL-C61 1552273

BR- 18 BK- 18

(2) BACKUP ALARM 154-5428

F711-PL136 F712-PL137 N756-PL132

321-PL61 BR- 18 200-PL159 BK- 18

115-PL190 116-PL257 117-PL258 118-PL418

CONN 9

PK- 14 PK- 16

119-PL259 123-PL6 105-PL30 RD- 18 118-PL418 GY- 14 119-PL401 PK- 14 123-PL6 WH- 18 500-PL394 BR- 16 501-PL397 GN- 16 502-PL34 OR- 16 503-PL398 BR- 16 564-PL310 GY- 16

H

HL-C2 1552272 200-HL4 503-HL5 564-HL6 119-HL7

GND

BK GN RD YL

MOTOR T

P

B+

1 2 3 4

HL-C1 1552273 BK- 14 BR- 16 GY- 16 PK - 14

105-HL2

(10) REAR WIPER 220-2000

RD- 18

118-HL9

200-HL1

G

BK- 12

(8) UPPER CAB GND NOTE A

105-HL2 200-HL3

105-HL17 RD- 18 105-HL8 RD- 18 GY- 14

RD- 18 BK- 18

BK- 18 BK- 12 BK- 14 500-HL10

BR- 16

501-HL11

GN- 16

502-HL12

OR- 16

503-HL5 564-HL6

LH SPKR 262-9567

+ -

200-HL16 200-HL21

BK BR GN OR GY

L

T P

B+

(9) FRONT WIPER MOTOR 186-2589

119-HL7 PK- 14 123-HL18 WH- 18 200-HL3 200-HL1 200-HL4

DOME LAMP 084-4277

200-HL21 BK- 14 500-HL10 BR- 16 501-HL11 GN- 16 502-HL12 OR- 16 118-HL9 GY- 14

MOTOR

BK- 18 BK- 14

BR- 16 GY- 16

CABLE AS 8R-6111

509-HL14 508-HL15 200-HL16

HL-C5 1552264 WH- 18 PU- 18 BK- 18

105-HL17 123-HL18 512-HL19 511-HL20

RD- 18 WH- 18 GN- 18 BR- 18

WH/BK,GN/BK WH,GN BK

1 2 3 4 5 6 7 8

YL RD GY/BK,VI/BK GY,VI

ANTENNA 8E-1118

ANTENNA LH SPKR LH SPKR + GROUND NC +B MEM + BAT (12V) RH SPKR RH SPKR + RADIO 200-5729

HL-C3 1552272 105-HL8 119-HL7 503-HL5 564-HL6

RD- 18 PK- 14 BR- 16 GY- 16

PL-C34 3E3376 105-PL30 RD- 18 119-PL401 PK- 14 503-PL398 BR- 16 564-PL310 GY- 16

1 2 3 4

CONN 8 HL-C4 3E3382 118-HL9

GY- 14

123-HL18 500-HL10 501-HL11 502-HL12

F

PL-C49 1552273 1 2 3 4 5 6

WH- 18 BR- 16 GN- 16 OR- 16

118-PL418

GY- 14

123-PL6 WH- 18 500-PL394 BR- 16 501-PL397 GN- 16 502-PL34 OR- 16

614-PL155 614-PL308 617-PL340 618-PL337 620-PL280

PU- 18 PU- 18 BR- 18 YL - 18 WH- 16

630-PL275

GY- 16

202-PL2 BK- 18 202-PL11 BK- 18 202-PL20 BK- 18 202-PL43 BK- 18 202-PL64 BK- 18 202-PL105 BK- 18 202-PL115 BK- 18 202-PL161 BK- 18 202-PL164 BK- 18 202-PL165 BK- 18 202-PL174 BK- 18

133-PL1 OR- 18 133-PL40 OR- 18 133-PL58 133-PL84

OR- 16 OR- 16

143-PL63 BR- 18 143-PL126 BR- 18 143-PL157 BR- 18 143-PL68 BR- 18 143-PL138 BR- 14 144-PL395 157-PL256 158-PL255

GN- 16 YL - 16 BR- 16

200-PL97 BK- 18 200-PL159 BK- 18

200-PL8 BK- 16 200-PL44 BK- 18 200-PL94 BK- 18 200-PL180 BK- 18 200-PL322 BK- 14

200-PL321 202-PL69

BK- 18

BK- 18

202-PL31 BK- 18 202-PL65 BK- 18 202-PL105 BK- 18 202-PL164 BK- 18 202-PL370 BK- 16

202-PL20

BK- 18

202-PL135

604-PL334 OR- 18 605-PL52 YL - 18 606-PL88 GY- 18 607-PL268 PK- 16 607-PL371 PK- 16 608-PL267 GN- 16 608-PL413 GN- 16

RH SPKR 262-9567

+ -

PK- 16

124-PL306 GN- 18 126-PL4 RD- 14 127-PL48 OR- 14

105-PL62 RD- 16 115-PL190 RD- 18 116-PL257 BR- 16 117-PL258 YL - 16 119-PL260 PK- 16 124-PL306 GN- 18 133-PL1 OR- 18 144-PL395 GN- 16 157-PL256 YL - 16 158-PL255 BR- 16 200-PL97 BK- 18 200-PL321 BK- 18 202-PL69 BK- 18 202-PL144 BK- 18 307-PL146 OR- 16 308-PL59 YL - 18 309-PL10 GY- 18 310-PL93 PU- 18 320-PL293 OR- 18 405-PL122 GY- 18 406-PL27 PU- 18 419-PL55 YL - 18 420-PL169 OR- 18 432-PL168 PK- 16 439-PL70 YL - 18 441-PL38 OR- 18 447-PL156 PK- 18 450-PL33 YL - 18 452-PL139 PU- 18 503-PL398 BR- 16 507-PL114 WH- 18 521-PL307 YL - 18 564-PL310 GY- 16 568-PL80 GN- 18 603-PL263 PK- 16

H GND

1 2 3 4 5 6

105-PL279 RD- 18 111-PL73 RD- 18 111-PL74 RD- 18 118-PL45 GY- 16 143-PL63 BR- 18 143-PL126 BR- 18 143-PL157 BR- 18 200-PL8 BK- 16 200-PL44 BK- 18

123-PL29 WH- 12 123-PL79 WH- 16 123-PL66 WH- 18 123-PL150 WH- 18

WH- 18

202-PL144

BK- 16 202-PL2 BK- 18 202-PL3 BK- 18 202-PL92 BK- 18 202-PL119 BK- 18 202-PL165 BK- 18 202-PL174 BK- 18 202-PL287 BK- 16 202-PL11 BK- 18 202-PL43 BK- 18 202-PL64 BK- 18 202-PL115 BK- 18 202-PL161 BK- 18

BK- 18

306-PL101

307-PL146

975-PL127 WH- 18 F711-PL99 GN- 18 F712-PL100 GY- 18 N756-PL132 PK- 18

307-PL118 307-PL163

CONN 7

309-PL10 310-PL93

HEADLINER

320-PL293

306-PL101 307-PL163 308-PL75 308-PL109 308-PL388 320-PL128 320-PL273 324-PL19 419-PL25 419-PL81 450-PL54 500-PL394 501-PL397 502-PL34 506-PL116 537-PL283 537-PL323 552-PL162 568-PL80 604-PL71 604-PL72 605-PL90 605-PL91 605-PL172 606-PL86 606-PL87 606-PL171 608-PL414 614-PL42 614-PL51 614-PL147 614-PL173 614-PL218 607-PL406 668-PL14 702-PL131

GN- 18 OR- 16 YL - 18 YL - 18 YL - 18 OR- 18 OR- 18 BU- 18 YL - 18 YL - 18 YL - 18 BR- 16 GN- 16 OR- 16 PU- 18 GN- 18 GN- 18 WH- 18 GN- 18 OR- 18 OR- 18 YL - 18 YL - 18 YL - 18 GY- 18 GY- 18 GY- 18 GN- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PK- 18 BU- 18 OR- 18

708-PL175

YL - 18

202-PL11

BK- 18 YL - 18

105-PL279

PL-C69 1552252 105-PL18 202-PL31 308-PL37 450-PL185 893-PL36 892-PL35 F712-PL78 F711-PL76

BK- 18 BK- 18 OR- 18 WH- 18

450-PL54

8

1

3

7

4

2

10

6

8

1

3

7

202-PL64 200-PL44

(52) XMSN LOCK SW 214-4716

4

2

10

6

5

PL-C40 1552272 F739-PL152 GN- 18 200-PL104 BK- 18 N939-PL107 GN- 18 976-PL98 OR- 18

1

3

7

202-PL20 143-PL63

4

2

10

6

668-PL12 BU- 18 607-PL406 PK- 18

668-PL13 BU- 18 608-PL414 GN- 18

GN- 18

PY-C1 3E3364 136-PY2 324-PY1

1 2

(29) REAR WORK SUPPR 189-3158

PY-C2 2059362 GN- 18 BU- 18

123-PL29 WH- 12 123-PL66 WH- 18 123-PL79 WH- 16 123-PL150 WH- 18

FUEL LEVEL GAGE 170-6305

BK- 18 PU- 18 OR- 18

614-RH66

SEND

1

3

4

10

6

IGN

7

202-RH64 BK- 18 447-RH16 PK- 18 133-RH8 OR- 18

2

RH-C1 2285856

9

5

157-RH35 158-RH34 202-RH32 614-RH30 603-RH39

AC

614-RH60

SEND

PU- 18

8

1

3

4

10

6

133-RH9

COOLANT TEMP GAGE 226-7164 LAMP L1 L2 L3 L4 L5 L6 ALRM

FUNCTION COOLANT TEMP OIL PRESSURE LOW BRAKE FLUID AIR FILTER PLUGGED CHARGING INDICATOR WATER IN FUEL PARK BRAKE

202-RH12 450-RH57

BK- 18 YL - 18

7

2

RH-C4 2285856

9

5

144-RH38 202-RH31 614-RH88 608-RH26 630-RH27

OR- 18

IGN

614-RH67

SEND

PU- 18

8

1

3

4

10

6

202-RH13 441-RH17

BK- 18 OR- 18

7

2

RH-C3 2285856

9

5

GN- 16 BK- 18 PU- 18 GN- 16 GY- 16

(44) REAR WORK LAMP SW 300-4996 (8 LIGHT) - NOTE L

GND

RH-C19 1141749

YL - 16 BR- 16 BK- 18 PU- 18 PK- 16

(32) BEACON SW 214-4693

GND

RH-C9 1141749

PU- 18 PK- 16 WH- 16

(36) FRONT WORK LAMP SW 300-4995 (8 LIGHT) - NOTE L

H6 RH-C5 1141749

TACHOMETER 239-1080

8

PU- 18

GND

C

614-RH33 607-RH36 620-RH37

IGN

117-RH23 116-RH22 202-RH89

B+ GND

YL - 16 BR- 16 BK- 18

L3

8

L6

1

3

+ -

L2

L5

L1

L1 L4

L4

RD BK BU OR WH GN PK YL PU DKBU

L2 L6

L5 EXT ALARM EXT ALARM L3

L1

L2

1 2 3 4 5 6 7 8 9 10 11 12

RH-C21 1552252 133-RH1 OR- 18 202-RH2 BK- 18 405-RH55 GY- 18 439-RH58 YL - 18 F420-RH86 GN- 18 420-RH79 OR- 18 309-RH72 GY- 18

7

10

6

568-RH80 GN- 18 432-RH7 PK- 18

8

1

2

3

9

5

4

10

6

L3 7

2

5

9

R

A

OFF ON ST

C S B

YL-16

1 2 3 4

PU-16 OR-16 BR-16

8

RH-C20 1552272 308-RH61

YL - 18

307-RH56 105-RH51

OR- 16 RD- 16

1

7

3

2

MOM

LAMP GP 270-2728 (40) KEYSWITCH 110-7887

564-RH21 603-RH39 607-RH36 608-RH26 614-RH30 614-RH33 614-RH48 614-RH68 614-RH81 614-RH88 620-RH37 630-RH27

GY- 18 PK- 16 PK- 16 GN- 16 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 WH- 16 GY- 16

568-RH80 603-RH39 607-RH36 608-RH26

GN- 18 PK- 16 PK- 16 GN- 16

614-RH30 614-RH33 614-RH48 614-RH60 614-RH65 614-RH66 614-RH67 614-RH68 614-RH81 614-RH88

PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18 PU- 18

4

6

5

10

9

+ -

606-PL88

F711-PL99 GN- 18 F712-PL100 GY- 18

A B C

TO ROOF HARN CONN RN-C4 (SH 2 LOC F-7)

202-RH15

BK- 18

CONN 5

1 2 3 4 5 6

603-PL263 620-PL280 608-PL413 607-PL371

PK- 16 WH- 16 GN- 16 PK- 16

630-PL275

GY- 16

TO ROOF HARN CONN RN-C3 (SH 2 LOC F-7)

CONN 4

608-PL413 608-PL267

564-RH44

614-RH63

105-RH51 202-RH15 308-RH61 200-RH73 614-RH63

GY- 16

F420-RH86 158-RH34 157-RH35 144-RH38 116-RH22 117-RH23 447-RH16

PU- 18

RD- 16 BK- 18 YL - 18 BK- 18 PU- 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

GN- 18 BR- 16 YL - 16 GN- 16 BR- 16 YL - 16 PK- 18

450-RH57 YL - 18 432-RH7 PK- 18 603-RH39 PK- 16 630-RH27 GY- 16 119-RH41 PK- 16 507-RH42 WH- 18 503-RH43 BR- 16 564-RH44 GY- 16 307-RH56 OR- 16 607-RH36 PK- 16 608-RH26 GN- 16 133-RH52 OR- 18 620-RH37 WH- 16 441-RH17 OR- 18 568-RH80 GN- 18

GN- 18 PK- 18

607-PL406

GN- 16 GN- 16

608-PL414

617-PL340 618-PL337

PL-C13 1673692 105-PL62 RD- 16 202-PL144 BK- 18 308-PL59 YL - 18 200-PL97 BK- 18 614-PL155 PU- 18

309-PL10 310-PL93 320-PL166 321-PL61 324-PL19 405-PL122 406-PL27 420-PL169 432-PL168 439-PL70 441-PL38 447-PL156 450-PL67 450-PL185 452-PL139 506-PL116 507-PL114 521-PL307 537-PL318 552-PL162

PK- 18

GN- 18

BR- 18 YL - 18

668-PL14

PU- 18

752-PL361

YL - 18

720-PL130 PU- 18 752-PL361 YL - 18 754-PL77 BU- 18 754-PL369 BU- 18 766-PL82 GN- 18 766-PL112 GN- 18 892-PL35 BR- 16 892-PL121 BR- 16 893-PL36 GN- 16 893-PL120 GN- 16 911-PL5 YL - 18 922-PL22 BR- 18 923-PL23 GY- 18 923-PL57 GY- 18

754-PL28 BU- 18 754-PL77 BU- 18 754-PL369 BU- 18 766-PL111 GN- 18 766-PL82 GN- 18 766-PL112 GN- 18

406-PL27 PU- 18 158-PL255 BR- 16 157-PL256 YL - 16 144-PL395 GN- 16 116-PL257 BR- 16 117-PL258 YL - 16 447-PL156 PK- 18 NOTE D 450-PL33 YL - 18 432-PL168 PK- 16 603-PL263 PK- 16 630-PL275 GY- 16 119-PL260 PK- 16 507-PL114 WH- 18 503-PL398 BR- 16 564-PL310 GY- 16 307-PL146 OR- 16 607-PL268 PK- 16 608-PL267 GN- 16 133-PL1 OR- 18 620-PL280 WH- 16 441-PL38 OR- 18 568-PL80 GN- 18

F711-PL76 F711-PL95 F712-PL78 F712-PL96 F739-PL152 N945-PL291

892-PL141 BR- 18 892-PL35 BR- 16 892-PL121 BR- 16 893-PL142

GN- 18

911-PL5

GY- 18 PU- 18 OR- 18 BR- 18 BU- 18 GY- 18 PU- 18 OR- 18 PK- 16 YL - 18 OR- 18 PK- 18 YL - 18 YL - 18 PU- 18 PU- 18 WH- 18 YL - 18 GN- 18 WH- 18

614-PL248 PU- 18 617-PL340 BR- 18 618-PL337 YL - 18 668-PL14 BU- 18

BU- 18

720-PL130

GN- 18 OR- 18

606-PL171 605-PL172 614-PL173

PL-C24 1387675

BK- 18 GN- 18

200-PL8

PL-C19 2055471

2A

BK- 16

200-PL8

320-PL273

OR- 18

200-FG1

BK- 14

200-PL322

BK- 14

BK- 18

324-PL19 384-PL21

606-PL87

BK- 18 BK- 18 PU- 18 BR- 16 PK- 16 PK- 16 WH- 18 GY- 18

(43) REAR WIPER SW 214-4709

310-RH53

PU- 18

309-RH72 405-RH55 452-RH84

GY- 18 GY- 18 PU- 18

439-RH58

YL - 18

310-PL93

1 2 3 4 5 6 7 8 9 10 11 12

420-RH79 OR- 18 N756-RH54 PK- 18 975-RH59 WH- 18

RH-C7 2285856

PL-C2 3E5179

F711-PL136 F711-PL103

PU- 18

309-PL10 GY- 18 405-PL122 GY- 18 452-PL139 PU- 18 439-PL70

GN- 18 GN- 18

F711-PL76

GN- 16 GN- 16 GY- 16 GY- 16 GN- 18 OR- 18

BK- 16

F711-PL95

420-PL169 OR- 18 N756-PL132 PK- 18 975-PL127 WH- 18

F712-PL78 F712-PL137

500-PL394 501-PL397 118-PL45 605-PL90 606-PL86 537-PL283 502-PL34

GN- 16 GY- 16

GY- 18

CONN 2 RH-C15 1552273

320-RH299

OR- 18

PL-C59 3E3382 1 2 3 4 5 6

PU- 18

F712-PL123 F712-PL100

GY- 18 GY- 18

F739-PL152

GN- 18

F712-PL96

2

OR- 18

N756-PL132

PK- 18

N945-PL291

OR- 18

123-RK2

WH- 18

976-RK4

OR- 18

RD-18 RD-18

1 2

1 2

RD-18 RD-18

A B C

BK-18 RD-18 BU-18

GY- 18 PU- 18

BU- 18 BU- 12

GN- 16 GN- 16 GY- 16 GY- 16 GN- 18 OR- 18

BR- 16 GN- 16 GY- 16 YL - 18 GY- 18 GN- 18 OR- 16

WIRE GROUP COLOR DESCRIPTIONS

WASHER

GROUND CIRCUIT

WIPER PARK WIPER LOW SPEED WIPER +BAT LH TURN RH TURN TURN +BAT WIPER HIGH SPEED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT START AID CIRCUIT HEATER AND AIR CONDITIONER CIRCUIT TURN SIGNAL / WIPER WASHER CIRCUIT

GY- 16

BU- 12 WH- 12

1 2

CAN DATA LINK RS-232 DATA LINK

OTHER COLOR DESCRIPTIONS HIGHWAYS

10

9

8

7

30

86 85

RD- 12 WH- 18 PU- 18 BU- 12

1 5 2 4 3

30

86 85

123-PL29 WH- 12 X977-PL32 YL - 18 200-PL148 BK- 18 X977-PL192 YL - 12

1 5 2 4 3

PL-C20 1116795

(26) RIDE CONTROL SOL #2 249-3125 200-PL319 110-PL317 537-PL318

(25) RIDE CONTROL SOL #1 249-3124

3 5 2 4 1

BK- 18 RD- 16 GN- 18

133-PL58 OR- 16 202-PL342 BK- 16

(47) RIDE CONTROL PRESS SW 304-5696

893-PL120 892-PL121 F712-PL96 F711-PL95

NOTE G

A B C D E F G H J

GN- 16 BR- 16 GY- 16 GN- 16

923-PL57 754-PL77 321-PL61

TO ENGINE HARN CONN EF-C26 (SH 2 LOC F-3)

RD- 16

(22) START AID RELAY 115-1615

30

(14) FUEL LIFT PUMP RELAY 115-1615

87 87a

(4) FLASHER 7T-4848

GROUND + BATTERY LAMP OUT

DATA LINK SERVICE CONNECTOR A B D E F G

POWER GND CAT DATA LINK POS CAT DATA LINK NEG CAN (J1939) NEG CAN (J1939) POS

BLUE CONN 9

CONN 17

PL-C48 2426113

6

P2

103-PA1

10A

(13) BACKUP ALARM RELAY 146-9439 K1 POS/HORN

86 +

15A

30

618-PL337 614-PL248 617-PL340 180-PL261

TO ENGINE HARN CONN EF-C5 (SH 2 LOC E-3)

BK- 18 BU- 18

KEY

RH TAIL

10A

PANEL

BROWN CONN 12

PL-C26 2426119

LH TAIL

P11

10A

P12

10A

P13

30

(17) POSITION LAMP RELAY 146-9439 K3

85 87 87A

SPARE 3

A B C D E F G H

126-PL4 RD- 14 115-PL190 RD- 18 116-PL257 BR- 16 117-PL258 YL - 16 127-PL48 OR- 14 119-PL259 PK- 16

BR- 18 YL - 18

A B C

PX-C1 3E3370 143-PX1 762-PX2

(45) RETURN TO DIG SW 206-1486

143-PL68 200-PL94

BR- 18 BK- 18

ACC PWR PORT

BR- 18 BK- 18

PL-C36 1552269

(41) LOADER HANDLE NEUTRALIZER SW 9R-9868

1 2

(6) CONTROL GND NOTE A

200-PL56 200-PL322 200-PL272

112-PA7

PU- 10

P15

15A

ATCH REAR FLOOD

E

P16

15A

P17

20A

REAR WIPER

PV-C3 1552269 762-PV3 200-PV2

YL - 18 BK- 18

PL-C30 2426115

(24) RETURN TO DIG LOADER SOLENOID 260-3012 REF 3E-8620 SOL

1 2

P18

20A

RED CONN 2 A B C D E F G H

124-PL306 GN- 18 158-PL255 BR- 16 144-PL395 GN- 16 133-PL84 OR- 16

IDENT

BK- 16 BK- 16

P14

20A

STD FRONT FLOOD

BK- 12 BK- 14 BK- 14 (7) LOWER CAB GND NOTE A

PART NO.

CHG

LOC

NOTE HARNESS AS.

ATCH FRONT FLOOD

AE AC AP AR AT AV AW AX AY CR EF EP ER HL PA PJ PJ PL PT PV PX PY RC RH RK RN WR XC XE XF XG

238-7492 213-6055 290-6814 202-6108 268-7754 290-6813 290-6812 246-8044 290-6804 213-6085 290-6753 178-8465 290-6809 213-6051 268-7759 290-6808 290-6809 290-6723 213-6069 290-6801 233-7977 213-6060 213-6043 290-6738 246-8038 290-6799 256-6803 225-7984 225-7985 225-7986 225-7987

03 04 00 01 03 00 00 03 02 02 03 02 05 03 03 02 02 02 05 01 03 03 05 02 02 07 03 00 00 01 01

SH 2 SH 2 SH 2 SH 2 SH 2 SH 2 SH 2 SH 2 SH 2 SH 1 SH 2 SH 2 SH 2 SH 1 SH 1 SH 2 SH 2 SH 1 SH 2 SH 1 SH 1 SH 1 SH 1 SH 1 SH 1 SH 2 SH 2 SH 2 SH 2 SH 2 SH 2

H-1 E-9 A-14 D-9 B-14 B-7 B-10 B-7 B-10 I-8 E-1 E-2 B-12 G-15 H-2 C-12 C-12 G-9 B-11 E-5 E-4 E-7 H-14 B-14 G-4 I-9 D-5 B-6 B-6 A-6 A-10

J J J J J J J J J J

J H J J J J J

AA CC EE FF MM GG HH

246-8053 290-6746 290-6791 290-6792 290-6745 213-6091 213-6092

02 02 00 00 02 04 03

SH 2 SH 2 SH 2 SH 2 SH 2 SH 2 SH 2

F-3 C-2 C-4 C-4 F-3 F-3 F-3

H H H H H H H

-

149-4993 7Y-3883

01 02

SH 2 SH 2

D-3 D-4

H J H J J J J J J

105-PL60 RD- 16 110-PL317 RD- 16 111-PL41 RD- 16 115-PL190 RD- 18 116-PL257 BR- 16 117-PL258 YL - 16 118-PL396 GY- 16 119-PL259 PK- 16 123-PL29 WH- 12 123-PL66 WH- 18 123-PL79 WH- 16 124-PL306 GN- 18 126-PL4 RD- 14 127-PL48 OR- 14 133-PL58 OR- 16 133-PL84 OR- 16 143-PL138 BR- 14 144-PL395 GN- 16 157-PL256 YL - 16 158-PL255 BR- 16 180-PL261 GN- 14

DESCRIPTION

AIR COND COMP

118-PL396 123-PL79

WH- 16

20A

P24

15A

LD CHK

ORANGE CONN 4 A B C D E F G H

GY- 16

P23

15A

ADVISORY DISP

PL-C56 2426117

15A

10A

BEACON

HVAC AIR CONDITION - ENGINE HVAC - CONSOLE ACCUGRADE - FEATURE ALARM AIR CONDITION SHUTOFF ACCUGRADE - READY (MECH) ACCUGRADE - BASIC (DISPLAY) ACCUGRADE - READY ACCUGRADE - ADVANCED ACCUGRADE READY - SWING CASTING RIDE CONTROL - CONSOLE ENGINE FUEL SHUTOFF - TURBO E-STICK JUMPER (14FT) HEADLINER POWER DISTRIBUTION BUCKET SENSOR W/STD STICK BUCKET SENSOR W/14 FT E-STICK PLATFORM - MECH BACKHOE SENSORS RTD - SGL TILT (PLATFM) RETURN TO DIG - SINGLE TILT DIFF LOCK JUMPER REAR CENTER PIVOT (NACD) (MECH) CONSOLE - SIDE RIDE CONTROL ROOF (NACD) PRODUCT LINK - RADIO - PL121SR ACCUGRADE - POWER MODULE B ACCUGRADE - POWER MODULE A ACCUGRADE - LASER MAST ACCUGRADE - INCLINOMETER WIRE AS. CABLE AS. POS (BAT TO STARTER) POS (STARTER TO ALTERNATOR) NEG (BATTERY TO SWITCH) NEG (SWITCH TO FRAME) POWER DISTRIBUTION POS (HD) NEG (HD) STRAP AS. STRAP-GROUND CAB TO FRAME CABLE AS-GROUND ENGINE TO FRAME

P26

15A

FR WIPER

202-PL370 202-PL26

P3

10A

LASER GRADE CHECK

RETURN TO DIG PLATFORM - SINGLE TILT

BK- 16 BK- 16

P4

20A

RTD SINGLE TILT 143-PV1 200-PV2

CONN 13

202-PL287 202-PL135

P5

10A

MACHINE ECM

(5) FUSE BLOCK 247-8199

P6

20A

SPARE 4

BR- 18 YL - 18

PV-C1 3E3364 1 2

766-PL112 GN- 18 202-PL3 BK- 18

F

P8

15A

86 +

CONN 16

TO ENGINE HARN CONN EF-C14 (SH 2 LOC E-3)

P9

10A

GREEN CONN 11 A B C D E F G H

YL - 18 PU- 18 BR- 18 GN- 14

P10

(15) HORN RELAY 146-9439 K2

85 87 87A

TURN

PL-C50 1791311

P7

15A

30

85 87 87A

YELLOW CONN 10

RD- 6

P1

FUEL LIFT 86 +

A B C D E F G H

322-PL167 GY- 16 320-PL166 OR- 18 157-PL256 YL - 16 105-PL60 RD- 16 110-PL317 RD- 16

G

15A

SPARE 2

A B C D E F G H

GY- 18 BU- 18 BR- 18

H

87 87a

86 85

(21) START RELAY 115-1615

87 87a

PL-C16 9X1054 101-PL50 123-PL66 310-PL93 384-PL21

PL-C5 9W1951

P25

146-PA6

GY- 10

146-PA2

GY- 10

P22

D

P21

10A

P19

K5

K6 PL-C29 1733141

200-PL16 BK- 18 720-PL130 PU- 18 N939-PL107 GN- 18 143-PL138 BR- 14 976-PL98 OR- 18 202-PL102 BK- 18 911-PL5 YL - 18 N945-PL291 OR- 18

GRAY CONN 1 A B C D E F G H

HYD 86 +

30

20A

P20

(20) RIDE CONT RELAY 146-9439 K7

85 87 87A

C

K4

86 + 85 87 87A

30

(12) AWD BRAKE RELAY 146-9439 K8

PL-C31 1552269 308-PL133 200-PL180

YL - 18 BK- 18

1 2

(27) ARC-SUPPR 189-3158

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL.

NOTE LOC

NOTE

DESCRIPTION

VARIOUS

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

VARIOUS

NOTE B:

FOR USE ON EAME MACHINES ONLY

VARIOUS

NOTE C:

WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm. WIRES TO BE TWISTED ARE: 892-BR AND 893-GN F711-GN AND F712-GY

BK- 18 BK- 18 BK- 16

304-PL24 WH- 12 306-PL101 GN- 18 308-PL17 YL - 18 308-PL106 YL - 18 308-PL124 YL - 18 308-PL133 YL - 18 310-PL93 PU- 18 320-PL166 OR- 18 321-PL61 BR- 18 322-PL167 GY- 16 384-PL21 BU- 12 537-PL318 GN- 18 614-PL248 PU- 18 617-PL340 BR- 18 618-PL337 YL - 18 668-PL14 BU- 18 720-PL130 PU- 18 754-PL77 BU- 18 892-PL121 BR- 16 893-PL120 GN- 16 911-PL5 YL - 18 923-PL57 GY- 18 976-PL98 OR- 18 F711-PL95 GN- 16 F712-PL96 GY- 16 N939-PL107 GN- 18 N945-PL291 OR- 18 X977-PL32 YL - 18 X977-PL192 YL - 12

VARIOUS

NOTE D: NOT USED ON 416E MACHINE

SH 1 E-8

NOTE E:

CLOSED WHEN BRAKE IS DEPRESSED

SH 1 A-13

NOTE F:

CONNECT WIRE AS. FROM PIN 2 TO 3 ON CONNECTOR RH-C6.

5

SYMBOL

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#

RIDE CONTROL AND LOAD CHECK CAN NOT BE INSTALLED TOGETHER.

VARIOUS

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

VARIOUS

NOTE J:

ATTACHMENT HARNESS

VARIOUS

NOTE L:

STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL). FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL).

SH 2 E-10

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

SH 2 D-6

NOTE N:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SH 1 H-1 SH 2 B-8

NOTE T:

FOR HVAC OPTION, CONN 122-BU-12 FROM HVAC HARN TO POWER MODULE SB STUD

NOTE V:

FOR NACD MACHINES ONLY

4

COLOR ABBREVIATIONS

CIRCUIT NOT CONNECTED

NOTE G:

NOTE W:

DESCRIPTION CIRCUIT CONNECTED

VARIOUS

SH 2 E-8

11

K6

1 5 2 4 3

PL-C25 1791312

GN- 18 OR- 18

(48) STALK SW 246-2671

BK- 18 BK- 18

12

101-PL49 RD- 12 306-PL101 GN- 18 202-PL119 BK- 18 304-PL24 WH- 12

GY

CONN 14

202-PL102 202-PL119 202-PL342

RH-C22 2285856

13

5S

200-PL15 668-PL14 1 2 3 4 5 6 7 8 9 10 11 12

PU- 10 GY- 10 GY- 10 RD- 6

POWER DISTRIBUTION BLOCK

111-PL41

143-PV1 762-PV3

N756-RH54 PK- 18 975-RH59 WH- 18

14

112-PA7 146-PA2 146-PA6 103-PA1

PL-C51 9X1054

(30) RIDE CONTROL ARC SUPPR 189-3158

PV-C2 1552267

SIDE CONSOLE

15

RD- 12 RD- 12

GY

K5

P24

SB

USB

STD REAR FLOOD

200-PL9 BK- 18 200-PL15 BK- 18 200-PL16 BK- 18 200-PL46 BK- 18 200-PL108 BK- 18 200-PL148 BK- 18 200-PL180 BK- 18 200-PL319 BK- 18

CONN 1

(49) START AID SW 214-4722

101-PL50 101-PL49 6S

P23

SB

USB

WH- 12

X977-PL191 YL - 14 X977-PL32 YL - 18 X977-PL192 YL - 12

CAT DATA LINK 320-PL293

K9

SB

87A

87 RELAY

NOTE T

P19

P25

86

87A

RELAY

USB

30

85

1 2

87

SPARE 1

BK- 16

PL-C17 2055471

1 2 3 4 5 6 7 8 9 10 11 12

BR- 18 GY- 18

420-PL169 OR- 18 X977-PL191 YL - 14 309-PL10 GY- 18 307-PL118 OR- 18

PL-C60 1552269

GY- 18

GN- 18

YL - 18

P21

K8

PL-C73 2304011

30

SEAT

2B

PL-C9 1552252 506-PL116

F711-PL99

K4

CONN 15

BK- 18

BK- 18

GN- 16

922-PL22 923-PL23

384-PL21 304-PL24

CONN 3 RH-C13 1552252

YL - 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PL-C52 1779641

405-PL122 GY- 18 406-PL27 PU- 18 420-PL169 OR- 18 432-PL168 PK- 16 439-PL70 YL - 18 441-PL38 OR- 18 447-PL156 PK- 18 450-PL67 YL - 18 450-PL185 YL - 18 452-PL139 PU- 18 506-PL116 PU- 18 507-PL114 WH- 18 521-PL307 YL - 18 537-PL318 GN- 18 552-PL162 WH- 18 614-PL248 PU- 18 617-PL340 BR- 18 618-PL337 YL - 18 668-PL14 BU- 18 720-PL130 PU- 18 752-PL361 YL - 18 754-PL77 BU- 18 754-PL369 BU- 18 766-PL82 GN- 18 766-PL112 GN- 18 892-PL35 BR- 16 892-PL121 BR- 16 893-PL36 GN- 16 893-PL120 GN- 16 911-PL5 YL - 18 922-PL22 BR- 18 923-PL23 GY- 18 923-PL57 GY- 18 976-PL98 OR- 18

F711-PL76 F711-PL95 F712-PL78 F712-PL96 F739-PL152 N945-PL291

2A

GY- 18

450-PL67 YL - 18 432-PL168 PK- 16

320-PL166 OR- 18 321-PL61 BR- 18 322-PL167 GY- 16

GN- 16 GN- 16 GY- 16 GY- 16 GN- 18 OR- 18

1A

PK- 18 YL - 18

552-PL162 WH- 18 324-PL19 BU- 18 754-PL369 BU- 18 752-PL361 YL - 18 452-PL139 PU- 18

202-PL26 BK- 16 202-PL102 BK- 18

309-PL10 310-PL93

(50) STEER COLUMN HORN SW 214-4701

1B

WH- 18

P20

40A FUSE 278-6377 40 A

86

87A

87

PL-C39 1552252

308-PL17 YL - 18 308-PL37 YL - 18 308-PL106 YL - 18 308-PL124 YL - 18 308-PL133 YL - 18

PU- 18 WH- 18 YL - 18 GN- 18 WH- 18

F711-PL76 F711-PL95 F712-PL78 F712-PL96 F739-PL152 N945-PL291

200-PL272

306-PL101 307-PL118

911-PL5 YL - 18 922-PL22 BR- 18 923-PL23 GY- 18 923-PL57 GY- 18

YL - 18 YL - 18

RH IND LAMP 214-4723

BR- 18

86

I

-

85

1 2

PL-C15 9X1054

1 2

N939-RK7 GN- 18 200-RK8 BK- 18

200-PL9 BK- 18 200-PL15 BK- 18 200-PL16 BK- 18 200-PL46 BK- 18 200-PL108 BK- 18 200-PL56 BK- 12 200-PL104 BK- 18 200-PL148 BK- 18 200-PL319 BK- 18

BK- 18

304-PL24

1

923-PL23 GY- 18 923-PL57 GY- 18 923-PL160 GY- 18 975-PL127

GY- 18 PU- 18 OR- 18 PK- 16 YL - 18 OR- 18 PK- 18 YL - 18 YL - 18 PU- 18

439-PL70

GN- 14

202-PL342 202-PL3 BK- 18 202-PL31 BK- 18 202-PL65 BK- 18 202-PL92 BK- 18 202-PL119 BK- 18 202-PL135 BK- 16 202-PL287 BK- 16 202-PL370 BK- 16

720-PL130 PU- 18 752-PL361 YL - 18 754-PL77 BU- 18 754-PL369 BU- 18 766-PL82 GN- 18 766-PL112 GN- 18

2B

1A

605-PL91 308-PL75

405-PL122 406-PL27 420-PL169 432-PL168 439-PL70 441-PL38 447-PL156 450-PL67 450-PL185 452-PL139

202-PL20

892-PL35 BR- 16 892-PL121 BR- 16 893-PL36 GN- 16 893-PL120 GN- 16

1B

LH IND LAMP 214-4717

200-PL321

614-PL248 PU- 18 617-PL340 BR- 18 618-PL337 YL - 18 668-PL14 BU- 18

419-PL25 YL - 18 202-PL165 BK- 18

202-PL164

893-PL36 GN- 16 893-PL120 GN- 16

GY- 18 YL - 18 PU- 18 (37) HAZARD SW 214-4702

202-PL174 537-PL323

GY- 18 PU- 18 OR- 18 BR- 18 BU- 18

506-PL116 507-PL114 521-PL307 537-PL318 552-PL162

(116) FNR SHIFT HANDLE 261-2207

YL - 18

922-PL22

BATTERY POS BATTERY NEG FWD REV FWD + REV + START RELAY OUT (STB) KEY SW START IN (STB) NEUTRALIZER SW. IN (STG) PARK BRAKE ALARM OUT (STB) PARK BRAKE SW. ENGAGED (STG) NEUTRALIZER LOCK SW. IN (STG)

1 2 3 4 5 6 7 8 9 10 11 12

308-PL17 YL - 18 308-PL37 YL - 18 308-PL106 YL - 18 308-PL124 YL - 18 308-PL133 YL - 18

614-PL51 PU- 18 614-PL42 PU- 18 614-PL147 PU- 18 614-PL173 PU- 18 614-PL218 PU- 18 614-PL248 PU- 18

OR- 18

605-PL52 YL - 18 606-PL88 GY- 18 617-PL340 BR- 18 618-PL337 YL - 18

RH-C12 1673693

PK- 16 PK- 16

614-PL143 PU- 18 614-PL155 PU-18 614-PL308 PU- 18 604-PL334

306-PL101 307-PL118

GY- 18

607-PL268 607-PL371

PL-C21 1552264 1 2 3 4 5 6 7 8

YL - 18

606-PL87 GY- 18 606-PL86 GY- 18 606-PL171 GY- 18

PL-C22 1552273 2

605-PL91 YL - 18 605-PL172 YL - 18 605-PL90 YL - 18

308-PL388 YL - 18 202-PL2 BK- 18 922-PL22 BR- 18 923-PL160 GY- 18 752-PL361 YL - 18 754-PL28 BU- 18 306-PL101 GN- 18 307-PL163 OR- 16 766-PL111 GN- 18 568-PL80 GN- 18 419-PL81 YL - 18 708-PL175 YL - 18

PL-C10 1552252

309-PL10 310-PL93 320-PL166 321-PL61 324-PL19

RD- 18 RD- 16 RD- 16 RD- 18 BR- 16 YL - 16 GY- 16 PK- 16 WH- 12 WH- 18 WH- 16 WH- 18

405-PL122

PL-C71 2304011

30

85

1 2

P6

K7

+BAT

40 A

200-PL94 BK- 18 200-PL180 BK- 18

GN- 18 OR- 18

308-PL17 YL - 18 308-PL37 YL - 18 308-PL106 YL - 18 308-PL124 YL - 18 308-PL133 YL - 18

17

(23) TERM RESISTOR 134-2540

620-RH37 WH- 16 630-RH27 GY- 16 975-RH59 WH- 18 F420-RH86 N756-RH54

OR- 18 OR- 18

202-PL3 BK- 18 202-PL20 BK- 18 202-PL31 BK- 18 202-PL65 BK- 18 202-PL92 BK- 18 202-PL119 BK- 18 202-PL135 BK- 16 202-PL287 BK- 16 202-PL370 BK- 16

18

PL-C67 1552267

RH-C2 2285856

200-RH73 202-RH62

(3) GRADE CONTROL ALARM 232-1792

BK- 18 PU- 18 OR- 18 BR- 16 WH- 18 GY- 16

GY- 16 GY- 18

RD- 18 BK- 18 605-PL52

307-RH56 OR- 16 308-RH61 YL - 18 309-RH72 GY- 18 310-RH53 PU- 18 320-RH299 OR- 18 405-RH55 GY- 18 420-RH79 OR- 18 432-RH7 PK- 18 439-RH58 YL - 18 441-RH17 OR- 18 447-RH16 PK- 18 450-RH57 YL - 18 452-RH84 PU- 18 503-RH43 BR- 16 507-RH42 WH- 18 564-RH20 564-RH21

604-PL72 604-PL71

OR- 18

202-RH3 BK- 18 119-RH40 PK- 16 564-RH20 GY- 16 202-RH47 BK- 18 614-RH68 PU- 18 310-RH53 PU- 18

L6

L5

202-RH89 310-RH53 320-RH299 503-RH43 507-RH42 564-RH20

133-RH52

1

OR- 18

2

(38) HORN SW 214-4701

202-RH25 202-RH71 614-RH48 503-RH43 119-RH41 119-RH40 507-RH42 564-RH21

FILM 231-9357 L4

4

MOM

B

MOM

614-RH81 PU- 18 320-RH299 OR- 18

116-RH22 BR- 16 117-RH23 YL - 16 119-RH41 PK- 16 144-RH38 GN- 16 157-RH35 YL - 16 158-RH34 BR- 16 200-RH73 BK- 18 202-RH3 BK- 18 202-RH25 BK- 18 202-RH31 BK- 18 202-RH32 BK- 18 202-RH47 BK- 18 202-RH62 BK- 18 202-RH71 BK- 18

115-PL190 200-PL321

202-PL3 BK- 18 202-PL20 BK- 18 202-PL31 BK- 18 202-PL65 BK- 18 202-PL92 BK- 18 202-PL119 BK- 18 202-PL135 BK- 16 202-PL287 BK- 16 202-PL370 BK- 16

200-PL94 BK- 18 200-PL180 BK- 18 200-PL321 BK- 18 200-PL322 BK- 14

(34) BRAKE SW RH 105-8034 NOTE E

306-PL101 307-PL118

200-PL94 BK- 18 200-PL180 BK- 18 200-PL321 BK- 18 200-PL322 BK- 14

GN- 18

A B C

180-PL261

OR- 18

202-RH11 452-RH84 133-RH69

(1) POWER PORT 178-7539 1

604-PL72 OR- 18 720-PL130 PU- 18 111-PL74 RD- 18

518-PL177

RH-C10 1141749

568-PL80

(33) BRAKE SW LH 105-8034 NOTE E

1

GND

GY- 16

604-PL334

GN- 16 YL - 16 BR- 16 BK- 18

202-RH2 BK- 18 202-RH11 BK- 18 202-RH12 BK- 18 202-RH13 BK- 18 202-RH64 BK- 18 202-RH3 BK- 18 202-RH25 BK- 18 202-RH32 BK- 18 202-RH31 BK- 18 202-RH47 BK- 18 202-RH62 BK- 18 202-RH71 BK- 18 202-RH89 BK- 18

GN- 18 PU- 18 YL - 18

WH- 18

564-PL310

PL-C70 2304011

(16) HVAC POWER RELAY 276-7287

40A FUSE 278-6377

60 A

RK-C4 1552269

OR- 18

406-PL27 PU- 18 506-PL116 PU- 18 507-PL114 WH- 18

124-PL306 GN- 18 126-PL4 RD- 14 127-PL48 OR- 14 133-PL58 OR- 16 133-PL84 OR- 16 143-PL68 BR- 18 143-PL138 BR- 14 144-PL395 GN- 16 157-PL256 YL - 16 158-PL255 BR- 16

124-PL306 GN- 18 126-PL4 RD- 14 127-PL48 OR- 14 133-PL58 OR- 16 133-PL84 OR- 16 143-PL68 BR- 18 143-PL138 BR- 14 144-PL395 GN- 16 157-PL256 YL - 16 158-PL255 BR- 16

7

PU- 18

CONN 6

124-PL306 614-PL308 521-PL307

A B C

552-PL162

A B C

105-PL18 105-PL60 111-PL41 115-PL190 116-PL257 117-PL258 118-PL396 119-PL259 123-PL29 123-PL66 123-PL79 123-PL150

105-PL18 RD- 18 105-PL60 RD- 16 111-PL41 RD- 16 115-PL190 RD- 18 116-PL257 BR- 16 117-PL258 YL - 16 118-PL396 GY- 16 119-PL259 PK- 16

(35) DIFFERENTIAL LOCK SW 204-0775

1 2

5

614-RH65

SEND

TO HVAC HARNESS CONN AC-C7 (SH 2 LOC C-4)

GN- 18 GN- 18 GN- 18

447-PL156 521-PL307

322-PL167 GY- 16 324-PL19 BU- 18 405-PL122 GY- 18 406-PL27 PU- 18 420-PL169 OR- 18 432-PL168 PK- 16 439-PL70 YL - 18 441-PL38 OR- 18 447-PL156 PK- 18 450-PL67 YL - 18 452-PL139 PU- 18 506-PL116 PU- 18 507-PL114 WH- 18 521-PL307 YL - 18 552-PL162 WH- 18 752-PL361 YL - 18 754-PL369 BU- 18 922-PL22 BR- 18 923-PL23 GY- 18 X977-PL191 YL - 14

(28) FRONT WORK SUPPR 189-3158

1 2

4

IGN

RD- 16 BR- 16 YL - 16 PK- 16

PL-C35 1552267

537-PL283 537-PL318 537-PL323

GN- 18 GN- 18 GN- 18

GN- 18 BK- 18

N939-RK6 GN- 18 200-RK3 BK- 18

1 2

3

TORQ CONV TEMP GAGE 170-6542

OR- 18

144-RH38 157-RH35 158-RH34 200-RH73

(42) PARK BRAKE SW 154-5416

WH- 18 YL - 18

P18

PU

RK-C3 1552267

8

133-RH10

133-RH1 OR- 18 133-RH8 OR- 18 133-RH69 OR- 18 133-RH9 OR- 18 133-RH10 OR- 18

YL - 18 BK- 18

507-PL114 521-PL307

N939-RK6 N939-RK7 N939-RK9

N939-RK9 200-RK10

PL-C1 2285856

9

5

10

D

105-RH51 RD- 16 133-RH1 OR- 18 133-RH8 OR- 18 133-RH9 OR- 18 133-RH10 OR- 18 133-RH69 OR- 18 202-RH2 BK- 18 202-RH11 BK- 18 202-RH12 BK- 18 202-RH13 BK- 18 202-RH64 BK- 18 307-RH56 OR- 16 308-RH61 YL - 18 309-RH72 GY- 18 405-RH55 GY- 18 420-RH79 OR- 18 432-RH7 PK- 18 439-RH58 YL - 18 441-RH17 OR- 18 447-RH16 PK- 18 450-RH57 YL - 18 452-RH84 PU- 18 568-RH80 GN- 18 614-RH60 PU- 18 614-RH65 PU- 18 614-RH66 PU- 18 614-RH67 PU- 18 975-RH59 WH- 18 F420-RH86 GN- 18 N756-RH54 PK- 18

419-PL55 202-PL69

1 2

BR- 16 BR- 16 PU- 18

200-RK3 BK- 18 200-RK8 BK- 18 200-RK10 BK- 18

200-RK1 BK- 18 N939-RK5 GN- 18

123-PL150 WH- 18 202-PL65 BK- 18 307-PL118 OR- 18 309-PL10 GY- 18

PARK BRAKE

(44) STD REAR WORK LAMP SW 214-4699 (4 LIGHT) NOTE L

(36) STD FRONT WORK LAMP SW 214-4697 (4 LIGHT) NOTE L

105-RH51 116-RH22 117-RH23 119-RH41

PL-C27 3E3364

503-PL398 503-PL398 506-PL116

P5

60 A

PL-C3 1673692

RIGHT TURN

PARK. BK FUNCTION TABLE PARK BRAKE SWITCH ENGAGED NC,PINS A,C CONNECTED DISENGAGED NO,PINS A,B CONNECTED

P8

+BAT

60 A

RK-C5 1552269

(46) RIDE CONTROL SW 214-4719

2

500-PL394 BR- 16 501-PL397 GN- 16 502-PL34 OR- 16

P10

7S

RK-C2 1552269

PL-C7 1082253

PU- 18

P17

P26

WH- 18

123-PL150 WH- 18 202-PL65 BK- 18 322-PL167 GY- 16 441-PL38 OR- 18

LEFT TURN

452-PL139

P4

RIDE CONTROL ATCH

HI BEAM

E

P7

P22

BK- 18 BR- 18

604-PL71 OR- 18 702-PL131 OR- 18 111-PL73 RD- 18

105-PL18 RD- 18 105-PL60 RD- 16 111-PL41 RD- 16 115-PL190 RD- 18 116-PL257 BR- 16 117-PL258 YL - 16 118-PL396 GY- 16 119-PL259 PK- 16 123-PL29 WH- 12 123-PL66 WH- 18 123-PL79 WH- 16 123-PL150 WH- 18 124-PL306 GN- 18 126-PL4 RD- 14 127-PL48 OR- 14 133-PL58 OR- 16 133-PL84 OR- 16 143-PL68 BR- 18 143-PL138 BR- 14 144-PL395 GN- 16 157-PL256 YL - 16 158-PL255 BR- 16

SERIAL GND SERIAL RXD SERIAL TXD

976-RK4

PL-C8 1082253

450-PL33 YL - 18 450-PL181 YL - 18

RK-C1 3E3376 1 2 3 4

F739-PL152 GN- 18 614-PL147 PU- 18

PL-C28 1552269

450-PL54 YL - 18 450-PL67 YL - 18 450-PL185 YL - 18

CONN 19

A B C

123-RK2

CONN 12

YL - 18

P9

+BAT

60A FUSE 267-2701

P3

P16

(19) POWER RELAY #2 311-7567

RELAY

SERIAL SERVICE CONNECTOR A B C

CONN 18

8

(18) POWER RELAY #1 276-7290

CONNECTOR 4 ORANGE

PL-C12 2285856

9

RD

K1

(39) HORN SW FRONT CONSOLE 214-4701

BK- 18 BK- 18

OR- 18 OR- 18 OR- 18

420-PL169 OR- 18 432-PL168 PK- 16 439-PL70 YL - 18 441-PL38 OR- 18 447-PL156 PK- 18

K3

320-PL128 OR- 18 614-PL51 PU- 18

405-PL122 GY- 18 406-PL27 PU- 18 419-PL55

8S

P13

CONN 20

PL-C4 2285856

9

5

N957-PL179 PK- 18 N960-PL153 OR- 16 N979-PL39 GN- 18

PL-C37 1552269

YL - 18 YL - 18

TO PRODUCT LINK HARN CONN WV-C2 (SH 2 LOC C-7)

202-PL43 BK- 18 308-PL109 YL - 18 202-PL105 BK- 18

143-PL157 BR- 18 324-PL19 BU- 18

419-PL25 419-PL81

1 2 3 4 5 6 7 8 9 10 11 12

PL-C32 9X4813

RD- 18

668-PL14 BU- 18 607-PL406 PK- 18

BR- 18 BU- 18

RD- 18 BK- 18 YL - 18 YL - 18 GN- 16 BR- 16 GY- 16 GN- 16

N957-PL179 PK- 18 N960-PL153 OR- 16 N979-PL39 GN- 18

(117) SERVICE METER 161-3932

-

SIG

708-PL175 YL - 18 614-PL42 PU- 18

608-PL414 320-PL166 320-PL128 320-PL273

321-PL61 324-PL19

9

PL-C14 2285856

TO BATTERY CABLE (SH 2 LOC E-4)

P2

P15

PL-C33 1552269

GY- 18 PU- 18

OR- 18

5

(31) AWD SW 214-4692

OR- 18 OR- 16

308-PL37 YL - 18 308-PL75 YL - 18 308-PL109 YL - 18 308-PL388 YL - 18 308-PL17 YL - 18 308-PL106 YL - 18 308-PL124 YL - 18 308-PL133 YL - 18

308-PL59 YL - 18 308-PL134 YL - 18

2

10

6

720-PL130 PU- 18 752-PL361 YL - 18 754-PL28 BU- 18 766-PL111 GN- 18 911-PL5 YL - 18 922-PL22 BR- 18 923-PL160 GY- 18 F739-PL152 GN- 18 N945-PL291 OR- 18

GN- 18

OR- 16

4

+

118-PL45 GY- 16 118-PL396 GY- 16

REAR END HARN - NACD

L

RD- 16 RD- 18 RD- 18

RD- 18 BR- 16 YL - 16

GY- 14

119-PL401 119-PL260

202-PL115 202-PL161 702-PL131 552-PL162

105-PL60 RD- 16 105-PL18 RD- 18 105-PL279 RD- 18 111-PL41 111-PL73 111-PL74

GN- 18 GY- 18 PK- 18

3

7

RD- 18 RD- 18 RD- 16

(11) SEAT GROUP 273-6372

MOTOR

CONNECTOR 12 BROWN

105-PL30 105-PL53 105-PL62

1 2

1

308-PL124 YL - 18 200-PL108 BK- 18 308-PL106 YL - 18 200-PL46 BK- 18 308-PL17 YL - 18 200-PL9 BK- 18

P1

K2

P12

CONNECTOR 1 GREY

CONN 10

GN- 14 BK- 14

P11

CONNECTOR 2 RED

105-PL53 RD- 18 126-PL4 RD- 14 127-PL48 OR- 14 133-PL40 OR- 18 200-PL159 BK- 18 202-PL135 BK- 16 308-PL134 YL - 18 321-PL61 BR- 18 450-PL181 YL - 18 614-PL143 PU- 18 892-PL141 BR- 18 893-PL142 GN- 18 975-PL127 WH- 18

PU- 18 YL - 18

1

WH- 18

614-PL143 450-PL181

1 2

(51) NUETRALIZER XMSN HANDLE SW 263-7261

1 2

CONNECTOR 9 BLUE

P14 8

PL-C6 1552269

TO ACCUGRADE HARN CONN AT-C8 (SH 2 LOC B-6)

180-PL261 200-PL272

552-PL85

CONN 11

I

GN- 18 BK- 18

PL-C11 1552269

MOM

TO ACCUGRADE HARN CONN AT-C5 (SH 2 LOC B-6)

766-PL82 202-PL92

126-PL4 RD- 14 202-PL135 BK- 16 127-PL48 OR- 14 308-PL134 YL - 18 892-PL141 BR- 18 893-PL142 GN- 18 F711-PL136 GN- 18 F712-PL137 GY- 18 105-PL53 RD- 18 133-PL40 OR- 18 975-PL127 WH- 18 N756-PL132 PK- 18

CONNECTOR 11 GREEN

PL-C65 1552252 1 2 3 4 5 6 7 8 9 10 11 12

2

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

A THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER PART NUMBER: 290-6780, CHANGE: 00, VERSION: S Components are shown installed on a fully operable machine.

AC-C5 CALLED OUT AT GROUP LEVEL

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

3

B

2

1

8

7

6

5

4

3

2

CONNECTOR FOR IPV

1 2

CONN 37

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

F TO PLATFORM HARNESS PL-C3 (SH 1 LOC F-5)

CONN 17

STOP TAIL TURN LAMP 172-6490

TURN GND TAIL STOP

REAR LH ATCH FLOOD 290-5760

1 2

REAR LH STD FLOOD 234-4328

REAR RH STD FLOOD 234-4328

REAR RH ATCH FLOOD 290-5760

E

STOP TAIL TURN LAMP 172-6490

1 2 3 4

STOP

200-RN1

RN-C1 1552269 630-RN24 GY- 18 200-RN7 BK- 18

1 2

1 2

RN-C12 1552269 608-RN30 GN- 18 200-RN4 BK- 18

1 2 3 4

RN-C15 1552269

YL - 18 BK- 18 BR- 18 OR- 18

RN-C11 1552269 608-RN29 GN- 18 200-RN6 BK- 18

1 2

TURN GND TAIL

RN-C17 1552272 605-RN38 200-RN13 617-RN45 604-RN41

RN-C2 1552269 630-RN23 GY- 18 200-RN8 BK- 18 RN-C18 1552272 606-RN36 200-RN11 618-RN44 604-RN42

GY- 18 BK- 18 YL - 18 OR- 18

200-RN2

200-RN6 200-RN11 200-RN7 200-RN5 200-RN1

BK- 12

BK- 12

(66) UPPER CAB GND NOTE A

TO PLATFORM HARN CONN PL-C22 (SH 1 LOC D-12)

CONN 5

TO PLATFORM HARN CONN PL-C21 (SH 1 LOC C-12)

CONN 4

1 2 3 4 5 6

1 2 3 4 5 6 7 8

603-RN43 604-RN40

GY- 16

RN-C3 3E3388 604-RN40

OR- 18

605-RN37 606-RN34 617-RN45 618-RN44

200-RN4 200-RN6 200-RN7 200-RN8 200-RN11 200-RN13 604-RN41 604-RN42 605-RN38 606-RN36 608-RN29 608-RN30 617-RN45 618-RN44 630-RN23 630-RN24

BK- 12

200-RN3 BK- 12 200-RN14 BK- 16 200-RN15 BK- 18 200-RN16 BK- 18 200-RN17 BK- 18 200-RN18 BK- 18

PK- 16 WH- 16 GN- 16 PK- 16

630-RN22

BK- 18 BK- 18 BK- 18 BK- 18 BK- 12

200-RN9 BK- 18 200-RN8 BK- 18 200-RN4 BK- 18 200-RN13 BK- 18

200-RN3

RN-C4 3E3382 603-RN43 620-RN25 608-RN28 607-RN31

605-RN39 200-RN15

YL - 18 GY- 18 BR- 18 YL - 18

604-RN41 604-RN42

OR- 18 OR- 18

605-RN37

YL - 18

605-RN38 605-RN39

YL - 18 YL - 18

606-RN34

GY- 18

606-RN35 606-RN36

GY- 18 GY- 18

PK- 16

607-RN32 607-RN33

PK- 18 PK- 18

608-RN28

GN- 16

608-RN29 608-RN30

GN- 18 GN- 18

617-RN45 618-RN44

BR- 18 YL - 18

607-RN31

620-RN25 630-RN22

620-RN26 620-RN27

WH- 16

630-RN23 630-RN24

GY- 16

YL-18 BK-18

1 2

607-RN32 200-RN16

PK- 18 BK- 18

WH- 18 BK- 18

FRONT LH ATCH FLOOD 234-4329

1 2

8

RN-C14 1552269 620-RN26 200-RN18

WH- 18 BK- 18

1

3

4

7

2

9

5

YL-18 BK-18

1 2

FRONT RH TURN LAMP 172-6489

E529-AC21

8

BEACON SOCKET 1787539 603-RN43 200-RN14

1

3

4

7

E529-AC21

WH- 18 WH- 18

2

122-AC1

124-AC5

5

AC-C2 2285856

9

200-AC25

YL - 14

ROOF (NACD)

(72) BLOWER MOTOR 304-8965

1 2

MOTOR

AC-C6 1779646 C568-AC16 WH- 12 200-AC10 BK- 12

522-AC20 C511-AC7

1 2

447-EF22 521-EF14

PK- 18 YL - 18

406-EF37 506-EF79 507-EF81

PU- 18 PU- 18 WH- 18

405-EF39

GY- 18

439-EF16

YL - 18

450-EF38 432-EF68

YL - 18 PK- 16

922-EF80 923-EF75

BR- 18 GY- 18

(84) MOTOR SPEED RES 204-9921

1 2 3 4

BU- 14 YL - 18

522-AC20

WH- 18

AC-C9 1779654 C568-AC17 WH- 12 516-AC18 GN- 14 517-AC19 BU- 14

A B C

PU- 18

1 5 2 4 3

WH- 18

122-AC26

BU- 12

521-EF14 200-EF41

YL - 18 BK- 18

1 2

AE-C4 3E3364 521-AE4 200-AE7

YL- 18 BK- 18

202-EF7 BK- 18 202-EF13 BK- 18 202-EF44 BK- 18 202-EF48 BK- 16 202-EF59 BK- 18 202-EF43 BK- 18 202-EF4 BK- 18 202-EF67 BK- 18

123-EF52 202-EF44 439-EF16

WH- 18 BK- 18 YL - 18

BK- 12

OR- 18 OR- 18 OR- 18

521-AE4

YL - 18

506-EF79 200-EF82

PU- 18 BK- 18

507-EF81 200-EF83

WH- 18 BK- 18

420-EF60 202-EF59

EF-C23 1166158 OR- 18 BK- 18

A B

EF-C12 1552269 441-EF19 OR- 18 202-EF4 BK- 18

1 2

304-EF64 307-EF40 309-EF21 322-EF26 324-EF74 384-EF50 405-EF39 406-EF37 420-EF60 432-EF68 439-EF16 441-EF19 447-EF22 450-EF38 452-EF86 506-EF79 507-EF81 521-EF14 552-EF17 752-EF35 754-EF31 922-EF80 923-EF75 X977-EF54

BU- 10 WH- 12

30

86

WH- 12 OR- 18 GY- 18 GY- 16 BU- 18 BU- 10 GY- 18 PU- 18 OR- 18 PK- 16 YL - 18 OR- 18 PK- 18 YL - 18 PU- 18 PU- 18 WH- 18 YL - 18 WH- 18 YL - 18 BU- 18 BR- 18 GY- 18 YL - 14

1

1 2

BK-14 BK-14

(94) AC COMPRESSOR CLUTCH SOL 214-4302 AE-C1 1552269 513-AE1 200-AE2

OR- 18 BK- 18

(104) HVAC SUPPRESSOR 189-3158

1 2

1

MOTOR

(73) FRONT WASHER MOTOR 6T-1375

MOTOR

(75) REAR WASHER MOTOR 6T-1375

EF-C31 1237615

2

(107) AIR FILTER SW 318-0302 TURBO ENGINES

(85) COOLANT TEMP SENDER 244-3106

(112) COOLANT TEMPERATURE SW 235-8747

1 2 T

EF-C32 1552269 405-EF39 202-EF13

GY- 18 BK- 18

(113) ENGINE OIL PRESSURE SW 237-4894

1 2

EF-C10 1552269 447-EF22 PK- 18 202-EF7 BK- 18

85

452-EF86

1 2

CONN TO (86) FUEL LEVEL SENDER

E

(87) TORQUE CONVERTER TEMP SENDER 4W-9972

PU- 18 T

87 87a

EF-C19 1552269

322-EF26 GY- 16 200-EF3 BK- 18

TO POWER DISTRIBUTION BLOCK SH 1 LOC I-1

TO POWER DISTRIBUTION MODULE (SH 1 LOC I-1) NOTE T

(68) FORWARD HORN 164-9425

1 2

EF-C18 7N9738

CBL-MM1 RD- 00

432-EF68 202-EF48

PK- 16 BK- 16

1 2

BK-16 BR-16

(110) BRAKE FLUID LEVEL SW 4E-8619

BK- 00

TO CAB GROUND STUD (SH 1 LOC D-5)

CBL-MM1 RD- 00 (108) BATTERY DISCONNECT SW 7N-0718

CBL-AA1

552-EF17 200-EF70

RD- 00

552-EF69 200-EF70

WH- 18 BK- 18

EF-C4 1552269

WH- 18 BK- 18

1 2

200-EF72

(57) BATTERY STD 230-6368 - NACD

200-EF76

552-EF71 200-EF72

WH- 18 BK- 18

BK- 18

324-EF73 200-EF76

BU- 18 BK- 18

(101) AWD SUPPRESSOR 189-3158

1 2

1 2

(96) DIFF LOCK SOLENOID 248-3290

RD-18 RD-18

EF-C30 1552269

CBL-FF

D

BK- 18

EF-C29 1552269

BK- 00

POS

(95) AWD SOLENOID 248-3290

RD-18 RD-18

EF-C1 1552269

CBL-GG1 RD- 00 NEG

CBL-HH1 BK- 00

NEG

POS

324-EF74 200-EF78

CBL-GG1 RD- 00 (56) BATTERY HD 230-6368 - NACD

BU- 18 BK- 18

324-EF77 200-EF78

BU- 18 BK- 18

(102) DIFF LOCK SUPPRESSOR 189-3158

1 2

D

BATTERY EF-C17 1552269 123-EF28 WH- 18 200-EF6 BK- 18

EP-C1 3E3364

EP-C2 1761477 327-EP1 200-EP2

1 2

PK- 16 BK- 16

(99) FUEL SHUTOFF TURBO SOLENOID 176-6219

A B

1 2

CONN 34 132-1806 (118) PROD LINK RADIO 263-9088 BAT + BAT KEY SW RUN R TERM RS-232-TXD RS-232-RXD RS-232-GND RS-232-DTR RS-232-DSR

125-WR1 200-WR2 308-WR3 403-WR4

N960-WR6 N979-WR5 N970-WR8 N973-WR9

OR- 18 GN- 18 YL - 18 BR- 18

OR- 18 BK- 18 YL - 18 GN- 18

(63) CAB 1 2 3 4 5 6 7 8 9 10 11 12

N979-WR5 GN- 18 N960-WR6 OR- 18 N957-WR7 PK- 18

X977-EF54 TO AC TACHOMETER IGN TERMINAL (133 OR) (SH 1 LOC D-15)

1 2

NOTE D

TO AC TACHOMETER AC SIG TERMINAL (SH 1 LOC D-15)

PRODUCT LINK 121SR - ATCH

(59) MACHINE CONTROL 304-5687

J1 KEY SWITCH RUN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

CAT DATA LINK (+) NEGATIVE BATTERY 1 (-) POS LAMP RLY (SWB)

CAT DATA LINK (-) NEGATIVE BATTERY 1 (-)

POSITIVE BATTERY 1 (+)

POSITIVE BATTERY 1 (+) POSITIVE BATTERY 1 (+)

8V SENSOR SUPPLY 8V SENSOR RETURN

NEGATIVE BATTERY 1 (-)

10V/PHS POWER SUPPLY 10V SNSR RETURN (NEG BATTERY 4)

KEY SWITCH START

ALTERNATOR W TERMINAL BOOM CYL POSN SNSR (SWG/PWM 1) STICK CYL POSN SNSR (SWG/PWM 2) BUCKET CYL POSN SNSR (SWG/PWM 3) E-STICK CYL POSN SNSR (SWG/PWM 4)

SWING POSN SNSR (SWG/PWM 9)

A

MACHINE CAN (A) DATA LINK (+) MACHINE CAN (A) DATA LINK (-)

893-AT16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

AR-C1 1116795

113-AR1 OR- 18 521-AR4 YL - 18 569-AR2 PK- 18

3 5 2 4 1

87 85 87a 86

YL - 14

WH- 18

EF-C21 1552269 AR-C2 3E3364

30

521-AR4

YL - 18

(103) FUEL LIFT PUMP SUPPRESSOR 189-3158

OR- 18

X977-EF57 YL - 18 307-EF40 OR- 18

200-EF30

BK- 16

X977-EF8 200-EF30

YL - 14 BK- 16

123-EF53

WH- 18

123-EF53 309-EF49

WH- 18 GY- 18

309-EF21

GY- 18

309-EF51

GY- 18

D+

450-EF38

YL - 18

450-EF38

YL - 18

W

307-EF40 1 2

1 2

TO AC HARN CONN AC-C10 (SH 2 LOC E-8)

EF-C7 1552269

CONN 21

(78) A/C SHUTOFF RLY 3E-9362

1 2

BK-18 BK-18

(74) FUEL LIFT PUMP MOTOR 326-9006

MOTOR

EF-C9 1552269

ENGINE BLOCK HEATER 120 VAC 248-2214

AIR CONDITIONER SHUTOFF

(82) EXCITATION RESISTOR 238-9397

1 2

YL - 18

(54) ALTERNATOR 225-3145-120A B+

WIRE GROUP COLOR DESCRIPTIONS

GN- 18

CBL-CC1

GROUND CIRCUIT

202-AT1 BK- 16 614-AT17 PU- 18

C

RD- 2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON STARTING CIRCUIT

892-AT15 202-AT2

EF-C11 2219804

START AID CIRCUIT

BR- 18

ENGINE CONTROL CIRCUIT

384-EF50

BU- 10

1

(61) GLOW PLUGS

HEATER AND AIR CONDITIONER CIRCUIT

BK- 16

TURN SIGNAL / WIPER WASHER CIRCUIT CAT DATA LINK

104-EF1 304-EF64

CAN DATA LINK

RD- 14 WH- 12

RS-232 / RS-485 DATA LINK 126-AT4

RD- 14

OTHER COLOR DESCRIPTIONS

(76) STARTER 143-0539

HIGHWAYS 126-AT5 126-AT6

G

S

MTR

RD- 14 RD- 14

BAT

MOTOR

304-EF64

WH- 12

104-EF1

RD- 14

CBL-CC1 CBL-AA1

RD- 2 RD- 00

ENGINE PJ-C2 1552272

AT-C5 3E5179 202-AT3

126-AT40 202-AT44 127-AT24 308-AT27 892-AT33 893-AT34 F711-AT28 F712-AT29 105-AT23 133-AT21 975-AT19 N756-AT18

BK- 16 105-AT23

RD- 18 126-AT40

126-AT5 126-AT4 126-AT6 799-AT8 WH- 18 J766-AT10 PU- 18

N756-AT18 PK- 18 975-AT19 WH- 18

RD- 14

RD- 14 RD- 14 RD- 14 127-AT24 133-AT21

AT-C2 1471446

J2 AUDIO INDICATOR (2A ON/OFF) DRIVE 1-3 RETURN 1 (ON/OFF 1-5)

AT-C1 1471445 308-AT32

T

CONN 20

WR-C3 3E3364

N970-WR8 YL - 18 N973-WR9 BR- 18

FUEL SHUTOFF SOL-NACD

(111) COLD START TEMP SW 169-5326

WH- 18

TO PLATFORM HARN CONN PL-C69 (SH 1 LOC I-5)

C511-AR3

WR-C1 1552252

(98) FUEL SHUTOFF SOL 176-6219

NOTE H

(64) ENGINE

(65) FRAME

WC-C1 3E3364 327-WC1 PK- 16

CONN 34

7Y-3883 123-EF23

WR-C2 3E5179 125-WR1 OR- 18 200-WR2 BK- 18 308-WR3 YL - 18 403-WR4 GN- 18 N957-WR7 PK- 18

1 2 3 4 5 6 7 8 9 10 11 12

202-AT2 202-AT1 202-AT3

308-AT32

RD- 14 BK- 16 OR- 14 YL - 18 BR- 18 GN- 18 GN- 18 GY- 18 RD- 18 OR- 18 WH- 18 PK- 18

1 2 3 4 5 6 7 8 9 10 11 12

BK- 16 BK- 16 BK- 16

202-AT25 202-AT44

BK- 18 BK- 16

308-AT22 308-AT27

YL - 18 YL - 18

AT-C8 3E3364 614-AT17 450-AT35

YL - 18

GY- 18

PU- 18 YL - 18

1 2

A B C

+V GROUND SIGNAL

TO PLATFORM HARN CONN PL-C6 (SH 1 LOC I-15)

(90) ESTICK CYL POS SNSR 215-8934

CONN 10

ER-C2 3E3376

PT-C3 1552272 1 2 3 4

PT-C4 1552272 799-PT10 WH- 18 J766-PT4 PU- 18 H902-PT12 YL - 18

799-PT9 WH- 18 J766-PT3 PU- 18 H901-PT11 OR- 18

AW-C11 1552272

799-PT9 799-PT10 799-PT8 799-PT7 799-PT1

AT-C4 1552264 H901-AT9 OR- 18 H902-AT12 YL - 18 H903-AT26 PK- 18 H904-AT7 GY- 18 H907-AT11 GN- 18

GN- 18 WH- 18 GN- 18 GN- 18

F711-AT31 F712-AT30

GN- 18

GN- 18 GY- 18

PT-C5 1552272 +V GROUND SIGNAL

AW-C7 3E3388 1 2 3 4 5 6 7 8

H901-AW24 H902-AW25 H903-AW29 H904-AW35 H907-AW30

OR- 18 YL - 18 PK- 18 GY- 18 GN- 18

F711-AW14 F712-AW15

GN- 18 GY- 18

799-PT8 WH- 18 J766-PT5 PU- 18 H903-PT13 PK- 18

1 2 3 4

(93) SWING POS. SNSR 214-4293

H901-PT11 H902-PT12 H903-PT13 H907-PT14

WH- 18 WH- 18 WH- 18 WH- 18 WH- 18

1 2 3 4

+V GROUND SIGNAL

202-AX9 BK- 14 K753-AX6 OR- 18 K754-AX7 PK- 18 R958-AX17 GN- 14 799-AW33 WH- 18 J766-AW34 PU- 18 H904-AW35 GY- 18

AW-C1 1552252

J766-PT4 J766-PT5 J766-PT3 J766-PT6 J766-PT2

799-PT1 WH- 18 J766-PT2 PU- 18 H901-PT11 OR- 18 H902-PT12 YL - 18 H903-PT13 PK- 18 H907-PT14 GN- 18

PU- 18 PU- 18 PU- 18 PU- 18 PU- 18

1 2 3 4 5 6

AY-C2 3E3382

CONN 27

GY- 18

AT-C3 1552252

H901-AT9 OR- 18 H902-AT12 YL - 18 H903-AT26 PK- 18 H904-AT7 GY- 18 H907-AT11 GN- 18 J766-AT10 PU- 18 N756-AT18 PK- 18

133-AT21 202-AT25 308-AT22 127-AT24 105-AT23 799-AT8 J766-AT10 892-AT38 893-AT39

OR- 18 BK- 18 YL - 18 OR- 14 RD- 18 WH- 18 PU- 18 BR- 18 GN- 18

1 2 3 4 5 6

AW-C8 1552273 799-AW32 WH- 18 J766-AW31 PU- 18 H901-AW24 OR- 18 H902-AW25 YL - 18 H903-AW29 PK- 18 H907-AW30 GN- 18

105-AW3 RD- 18 127-AW8 OR- 14 133-AW1 OR- 18

202-AW28 BK- 18 202-AW6 BK- 18

202-AW4 BK- 18 202-AW5 BK- 18

105-AW3 RD- 18 127-AW8 OR- 14 133-AW1 OR- 18 202-AW4 BK- 18 308-AW7 YL - 18 799-AW2 WH- 18 892-AW10 BR- 18 893-AW11 GN- 18 A106-AW52 YL - 18 C218-AW48 BK- 18 F711-AW14 GN- 18 F712-AW15 GY- 18 H901-AW24 OR- 18 H902-AW25 YL - 18 H903-AW29 PK- 18 H904-AW35 GY- 18 H907-AW30 GN- 18 J766-AW23 PU- 18

1 2

133-AW1 OR- 18 202-AW4 BK- 18 308-AW7 YL - 18 127-AW8 OR- 14 105-AW3 RD- 18 799-AW2 WH- 18 J766-AW23 PU- 18 892-AW10 BR- 18 893-AW11 GN- 18

F711-AW16 F711-AW12

(53) ACCUGRADE ALARM 167-8712 A106-AP54 YL - 18 C218-AP5 BK- 18

+ -

F711-AT13 F712-AT14

GN- 18 GY- 18

(58) ACCUGRADE CAPACITOR 324-3334

AP-C3 3E3364 1 2

A106-AP57 YL - 18 C218-AP6 BK- 18

893-AV8 GN- 18 892-AV7 BR- 18 F712-AV14 GY- 18 F711-AV13 GN- 18 K753-AV4 OR- 18 K754-AV5 PK- 18 A106-AV12 YL - 18 C218-AV47 BK- 18 202-AV6 BK- 18

202-AV6 202-AV2 202-AV9

F711-AW18 GN- 18 F711-AW14 GN- 18 F712-AW15 GY- 18 F712-AW19 GY- 18

A106-AP44 C218-AP47

YL - 18 BK- 18

A B C

(69) INCLINOMETER 249-5652

A106-AW52 YL - 18 C218-AW48 BK- 18

CONN 22

BAT CAN + CAN GND

A B C D E F

XG-C2 9X4385 133-XG1 F711-XG3 F712-XG4 202-XG2

XG-C1 3E3376 BK- 16 BK- 16 BK- 16 BK- 16

AW-C4 1552272 1 2 3 4

GY- 18

AW-C5 1552264 127-AW8 OR- 14 202-AW28 BK- 18 K753-AW26 OR- 18 K754-AW27 PK- 18 F711-AW16 GN- 18 F712-AW17 GY- 18

AX-C2 3E3388 1 2 3 4 5 6 7 8

127-AX3 OR- 14 202-AX8 BK- 18 K753-AX6 OR- 18 K754-AX7 PK- 18 F711-AX11 F712-AX12

CONN 29

GN- 18 GY- 18

127-AX3

202-AX8

87 87a

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE

XC-C1 3E3382 R954-XC1 BK- 18 R955-XC2 BK- 18 R956-XC3 BK- 16 R957-XC4 BK- 16 R958-XC5 BK- 16 202-XC6 BK- 18

127-AX4 OR- 16 200-AX15 BK- 16 127-AX5 OR- 16 200-AX16 BK- 16

1 2 3 4

XE-C2 3E3376 127-XE1 200-XE2 127-XE3 200-XE4

B

XE-C1 3R9965

A

BK- 16 BK- 16 BK- 16 BK- 16

A B C D E F G H

CIRCUIT CONNECTED SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

PWR GND PWR GND

COLOR ABBREVIATIONS

AX-C4 1552264 R954-AX18 OR- 18 R955-AX19 GY- 18 F711-AX1 GN- 18 F712-AX2 GY- 18 R956-AX20 BU- 16 R957-AX21 GY- 16

BK- 16 BK- 16

XF-C1 3E3388 R954-XF1 R955-XF2 F711-XF3 F712-XF4 R956-XF5 R957-XF6

1 2 3 4 5 6 7 8

(70) LASER MAST 226-2333

XF-C2 2532696 BK- 18 BK- 18 BK- 18 BK- 18 BK- 16 BK- 16

A B C D E F G H I J

OR- 14

127-AX4 127-AX5

BK- 18 GN- 18

F711-AX1 GN- 18 F711-AX13 GN- 18

F712-AX12

GY- 18

F712-AX2 GY- 18 F712-AX14 GY- 18 K754-AX7 K753-AX6

K754-AW27 PK- 18

CONN 26

PWR (+) TERMINATION CONT CAN HIGH CAN LOW PWR CONT PWR (-)

202-AX9 BK- 14 202-AX10 BK- 18

PWR NO TERM REQ CAN H CAN L PWR ON REQ GND GND BATTERY NC NC

LASER RECEIVER COIL 276-0764

(77) LASER RECEIVER 226-2334

OR- 16 OR- 16

A B C D E F

RD-20 BU-20 GN-20 WH-20 BR-20 BK-20

A B C D E F

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT

SWITCHED PWR 1 SWITCHED PWR 1 RTN BATTERY GND AWAKE AWAKE GND SWITCHED PWR 3 SWITCHED PWR 3 RTN

A B C D E F G H

PWR NO TERM REQ CAN H CAN L PWR ON REQ PWRGND

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

PK- 18 OR- 18

R954-AX18

OR- 18

R955-AX19

GY- 18

R956-AX20

BU- 16

R957-AX21

GY- 16

R958-AX17

GN- 14

THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER PART NUMBER: 290-6780, CHANGE: 00, VERSION: S

ACCUGRADE ADVANCED - ATCH

Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7

6

5

4

3

2

B

CONNECTOR H#

(71) POWER MODULE 226-9169

XC-C2 6D5257

CONN 33 AX-C7 1552272

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

(83) GRADE CONTROL TERMINATING RESISTOR 134-2540

CONN 32

F711-AX11

PU- 18 PU- 18 PU- 18

ACCUGRADE READY - ATCH

ACCUGRADE READY

(80) POWER MODULE RELAY 115-1615 RELAY K3 (40 A)

CONN 31

K753-AW26 OR- 18

133-AW1 OR- 18 202-AW5 BK- 18 F711-AW18 GN- 18 F712-AW19 GY- 18

1 2 3 4 5 6

NOTE A

F712-AW21

J766-AW23 J766-AW34 J766-AW31

R954-AX18 OR- 18 R955-AX19 GY- 18 R956-AX20 BU- 16 R957-AX21 GY- 16 R958-AX17 GN- 14 202-AX10 BK- 18

(62) ACCUGRADE GND

GN- 18

A106-AW52 YL - 18 C218-AW48 BK- 18 H901-AW24 OR- 18

AX-C3 1552273

+ BATTERY GROUND KEYSWITCH INPUT SS LOCK (EAME ONLY) CAT DL+ CAT DLGRD CHK CAN GRD CHK CAN + POWER MOD SIG + POWER MOD SIG ACCUGRADE ALARM + ACCUGRADE ALARM CHASSIS GND

200-AX15 200-AX16

H907-AW30 GN- 18

AW-C6 3E3370

86 85

ACCUGRADE-BASIC (DISPLAY)

F711-AW20

H904-AW35 GY- 18

AP-C1 1552267

54 55 56 57 66

A B C

BK- 18 BK- 18 BK- 18

F712-AW17 GY- 18 F712-AW13 GY- 18 F712-AW21 GY- 18 F711-AW20 GN- 18

YL - 18 YL - 18 YL - 18 YL - 18

C218-AP4 BK- 18 C218-AP6 BK- 18 C218-AP5 BK- 18 C218-AP47 BK- 18

1 2 3 4 8 9 34 50

GN- 18 GN- 18

H903-AW29 PK- 18

A106-AP51 A106-AP54 A106-AP57 A106-AP44

CONN 30

RD- 18 BK- 18 YL - 18

GN- 18 GY- 18

(60) ADVISORY DISPLAY 284-8905

892-AW10 BR- 18 893-AW11 GN- 18

H902-AW25 YL - 18 AP-C2 1552269 A106-AP51 YL - 18 C218-AP4 BK- 18

F711-AV13 GN- 18 F712-AV14 GY- 18 892-AV7 BR- 18 893-AV8 GN- 18 A106-AV12 YL - 18 C218-AV47 BK- 18

799-AW33 WH- 18 799-AW32 WH- 18 799-AW2 WH- 18

CONN 23

(81) ACCUGRADE RESISTOR 167-7801

105-AV1 RD- 18 202-AV9 BK- 18 308-AV3 YL - 18 K753-AV4 OR- 18 K754-AV5 PK- 18

1 2 3 4 5 6 7 8 9 10 11 12

F711-AW12 GN- 18 F712-AW13 GY- 18 892-AW10 BR- 18 893-AW11 GN- 18 A106-AW52 YL - 18 C218-AW48 BK- 18

105-AV1 202-AV2 308-AV3

AV-C1 3E5179

308-AW7 YL - 18

AW-C2 3E5179 1 2 3 4 5 6 7 8 9 10 11 12

105-AW3 RD- 18 202-AW6 BK- 18 308-AW7 YL - 18 K753-AW26 OR- 18 K754-AW27 PK- 18

CONN 28

CONN 24

GY- 18 GY- 18

F711-AX13 F712-AX14

AV-C2 1471444

AY-C1 1552273 799-AY1 WH- 16 J766-AY2 PU- 16 H901-AY3 OR- 16 H902-AY4 YL - 16 H903-AY5 PK- 16 H907-AY6 GN- 16

1 5 2 4 3

DESCRIPTION CIRCUIT CONNECTED

30

AX-C5 1552267

OR- 18 YL - 18 PK- 18 GN- 18

PT-C1 3E3382 799-PT7 WH- 18 J766-PT6 PU- 18 H907-PT14 GN- 18

SYMBOL

AX-C6 9X1054

CONN 36

E-STICK JUMPER

GN- 18 GN- 18

F712-AT29 F712-AT30 F712-AT14

1 2 3 4

+V GROUND SIGNAL

ER-C1 1552267 799-ER2 WH- 18 J766-ER1 PU- 18 H903-ER3 PK- 18

(92) STICK CYL POS SNSR 217-5776

F711-AT28 F711-AT31

H904-AT7

(88) BOOM CYLINDER POS SNSR 212-1490 - 420/432/434

BR- 18

975-AT19

F711-AT13

PT-C2 1552272

CONN 11

BR- 18 BR- 18

893-AT34 893-AT39 893-AT16

1 2 3 4

CONN 25

TO PLATFORM HARN CONN PL-C65 (SH 1 LOC I-15)

OR- 18

892-AT33 892-AT38 892-AT15

PJ-C1 3E3376 799-PJ1 WH- 16 J766-PJ2 PU- 16 H902-PJ3 YL - 16

OR- 14

450-AT35 YL - 18 614-AT17 PU- 18 799-AT8 WH- 18 450-AT35 YL - 18 H901-AT9 OR- 18 H907-AT11 GN- 18 H902-AT12 YL - 18 H903-AT26 PK- 18

(89) BUCKET CYLINDER POS SNSR 213-2491

1 2 3 4

+V GROUND SIGNAL

ACCUGRADE ALARM - ATCH

8

F

EF-C28 1237615

2

EF-C20 1552269 PU- 18 BK- 18

406-EF37 202-EF43

(79) HIGH SPEED RELAY 115-1615

CBL-HH1 BK- 00

B

AE-C2 1552269

(91) FUEL WATER SEPARATOR SENSOR 193-0618

BATTERY GROUND LAMP

PK-18 BK-18 YL-18

AIR CONDITION - ATCH

C

OR- 18 BK- 18

HVAC - ATCH A B C

NACD ONLY 200-AC27

513-AE1 513-AE5 513-AE3

513-AE5 200-AE6

(105) A/C REFRIGERANT PRESS SW 236-6923 A B

T

CONN 15

CBL-EE

PU- 14 PU- 14 PU- 14 PU- 14

BK- 18 BK- 18 BK- 18

EF-C16 1552267

NOTE A

WH- 18 BU- 18 BU- 18 YL - 18 PU- 18

200-AE2 200-AE6 200-AE7

AE-C3 1684999 YL - 18 OR- 18

CONN 6

AC-C1 9X1054 122-AC24 BU- 12 515-AC4 GY- 18 200-AC2 BK- 18 C568-AC3 WH- 12

(100) REV SOL 278-0209

RD-18 RD-18

1 2

521-AE4 513-AE3

TO PLATFORM HARN CONN PL-C35 (SH 1 LOC D-12)

PU- 18 PU- 18 PU- 18

E528-AC11 E528-AC12 E528-AC13 E528-AC28

384-EF50 304-EF64

754-EF31 923-EF75

EF-C3 1552269 BU- 18 GY- 18

(97) FWD SOL 278-0209

RD-18 RD-18

1 2

(67) XMSN GND

EF-C14 1779646 1 2

EF-C2 1552269 YL - 18 BR- 18

EF-C15 1552269

BK- 14

200-EF46

420-EF60 OR- 18 X977-EF54 YL - 14 309-EF21 GY- 18 307-EF40 OR- 18

552-EF17 324-EF74 754-EF31 752-EF35 452-EF86

752-EF35 922-EF80

CONN 35

CONN 21

C568-AC3 WH- 12 C568-AC17 WH- 12 C568-AC16 WH- 12

T

1 2

WH- 18 WH- 18 WH- 18 WH- 18 WH- 18

200-EF2 BK- 14 200-EF6 BK- 18 200-EF30 BK- 16 200-EF82 BK- 18 200-EF83 BK- 18 200-EF3 BK- 18 200-EF41 BK- 18 200-EF70 BK- 18 200-EF72 BK- 18 200-EF76 BK- 18 200-EF78 BK- 18

AC-C5 NOTE W 3E3364 C511-AC30 WH- 18

AC-C7 3E3370

517-AC19

C511-AC7

WH- 18 WH- 18

WH- 18 YL - 18

124-AC5 GN- 18 614-AC6 PU- 18 521-AC29 YL - 18

614-AC6

NOTE N

(115) THERMOSTAT SW 119-9631

C511-AC7 521-AC29 200-AC27 BK- 12 200-AC2 BK- 18

521-AC29

614-AC15 614-AC14 614-AC23

AC-C4 3E3364 (55) THERMOSTAT WIRE AS 220-3762

GN- 18

515-AC4 GY- 18 516-AC18 GN- 14

BK- 14

E528-AC11 PU- 14 200-AC9 BK- 18

GY- 18 GY- 18

AC-C10 1552269

200-AC10 BK- 12 200-AC22 BK- 14 200-AC25 BK- 14 200-AC8 BK- 14 200-AC9 BK- 18

TO PLATFORM HARNESS PL-C52 (SH 1 LOC E-6)

CONNECT AC-C10 TO AC SHUTOFF HARN CONN AR-C2 (SH 2 LOC C-9)

BU- 12 BU- 12

BU- 12

10

6

(109) BLOWER SPEED SW 214-4695

ROTATING BEACON 180-3664

PK- 16 BK- 16

YL - 14

FOR MACHINES WITH AC: REMOVE JUMPER CONNECTED TO AC-C10

122-AC24 122-AC26

614-AC14 PU- 18 517-AC19 BU- 14 516-AC18 GN- 14 515-AC4 GY- 18 E528-AC28 PU- 14

RN-C16 1552269 606-RN35 GY- 18 200-RN9 BK- 18

HEATER / AC SW FUNCTION CONNECTIONS HEATER ON 2&3 5&6 AC ON 2&1 5&4

200-AC22 BK- 14 124-AC5 GN- 18 122-AC1 BU- 12 200-AC8 BK- 14

FRONT RH STD FLOOD 234-4328

1 2

(106) A/C VENT SW 214-4703 NOTE M

AC-C3 2285856

RN-C8 1552269 607-RN33 PK- 18 200-RN5 BK- 18

WH- 18 BK- 18 GY- 16 OR- 18

RD- 14

123-EF23 123-EF28 123-EF52 123-EF53 123-EF62

2

1

10

6

(114) HEATER A/C SW 214-4718 NOTE M

FRONT RH ATCH FLOOD 234-4329

1 2

CONN 16

614-AC15 PU- 18 E528-AC13 PU- 14 E528-AC12 PU- 14 522-AC20 WH- 18 614-AC23 PU- 18

RN-C13 1552269 620-RN27 200-RN17

104-EF1

EF-C26 1673693 123-EF62 202-EF67 322-EF26 441-EF19

1 2 3 4 5 6 7 8 9 10 11 12

TO PLATFORM HARNESS PL-C39 (SH 1 LOC F-6)

FRONT LH STD FLOOD 234-4328

1 2

RD- 14 BK- 14

EF-C5 3E5179

FRONT LH TURN LAMP 172-6489

RN-C7 1552269

200-RN5 BK- 18 200-RN9 BK- 18 200-RN14 BK- 16 200-RN15 BK- 18 200-RN16 BK- 18 200-RN17 BK- 18 200-RN18 BK- 18 603-RN43 PK- 16 605-RN39 YL - 18 606-RN35 GY- 18 607-RN32 PK- 18 607-RN33 PK- 18 620-RN26 WH- 18 620-RN27 WH- 18

PK- 16 OR- 18

BK- 18 BK- 18 BK- 18 BK- 18 BK- 18 BK- 18 OR- 18 OR- 18 YL - 18 GY- 18 GN- 18 GN- 18 BR- 18 YL - 18 GY- 18 GY- 18

YL - 18 BK- 18

EF-C6 1552269 104-EF1 200-EF2

1

1

A

ENGINE COMPONENT AND CONNECTOR LOCATIONS VIEW ALL CALLOUTS

CONN 37 CONN 34 111 107 112

110

CONN 17 CONN 15 CONN 37

102 101

82

75

100

CONN 16 CONN 17

85

112

CONN 37

CONN 16

97

CONN 16 96

73

68

87

95

54

61 98

94 113 74

99

FUEL TANK

103

76

86

63 64

56 57

65

91 67

108

104 105

CONN 35

ACCUGRADE AND MACHINE CONTROL WIRING VIEW ALL CALLOUTS

77

90 89 CONN 36 CONN 25

92

CONN 30

CONN 29

60

70

88

83

CONN 31

80 CONN 32

CONN 26 62

69

CONN 27

53

93

71 59

CONN 28

VIEW OF AREA A

CONN 10 CONN 11 81

CONN 22

58

CONN 24

A

CONN 23 CONN 29

CONN 33

AIR CONDITIONER WIRING VIEW ALL CALLOUTS

CONN 21 78 RH CONSOLE

109

106 114

79

84

55

115

CONN 6

72

FUSE BLOCK WIRING CONN 1

VIEW ALL CALLOUTS

CONN 5

CONN 2

1

CONN 7 CONN 8

42

4

14 21

CONN 6 CONN 3 CONN 4

15 5 22

17

18 19

13

16 12

28

20

29

27 CONN 19

HEADLINER WIRING VIEW ALL CALLOUTS

10

9

CONN 7

8

CONN 5 CONN 8

CONN 4

PLATFORM WIRING VIEW ALL CALLOUTS

52

37

31

39 46

48 50 117

116

33

23

34

51 6

CONN 12

11

7 35

CONN 18 CONN 13

CONN 17

CONN 11

CONN 16 CONN 19 CONN 15

41

CONN 20

CONN 9

CONN 10 2

PRODUCT LINK WIRING VIEW ALL CALLOUTS

66

CONN 5 CONN 4

118

CONN 20

RETURN-TO-DIG-WIRING VIEW ALL CALLOUTS

45

CONN 14 CONN 18 CONN 13

30

24

26 25

47

SIDE CONSOLE WIRING VIEW ALL CALLOUTS

40

38 43 CONN 4 CONN 3

36

CONN 5 3

49

32

44