Diag Slmcd 1-604454

Diagnostics

Summary

Modification

This document contains the diagnostics instructions for the elevator control Miconic MX-GC with SMLCD Rel. 4.0 and higher.

01

02

03

04

Prepared

17.05.2005

eberhaer

KA No.

107022

107045

107049

160255

Reviewed

17.05.2005

ferreite

KA Date

13.06.03 14.11.03 12.12.03 20.05.05

Norms Chkd 13.05.2005

plattle

Released

Miconic MX-GC with SMLCD

19.05.2005

Format

Diagnostics INVENTIO AG CH-6052 Hergiswil

barriosre

A4 Classification

Lead Office

11220

LO1

K

604454

E

This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. This design and information is our intellectual property. Without written consent, it must neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. Application for such consent should be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW

Page 1/33

Table of Contents 1

Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 * General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 *Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1 *Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1.1 ASIXA PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1.2 * User Interface MX-UI with SMLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.1.3 GCIOB 360 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.1.4 EBBIO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.1.5 * BCM3 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 5.1.6 * BCM420 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 5.1.7 Ethernet Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.1.8 Gateway PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.2 Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.1 LONIC PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.2 LONIBV PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.3 Hoistway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3.1 LONCUB PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3.2 NWRIO4 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6 Fault Rectification According to Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 A.1 System- and Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 7

Miconic MX-GC with SMLCD Diagnostics Copyright © 2005 INVENTIO AG

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Safety Requirements

1

Safety Advice

1.1

General

All persons involved must know and follow all company and local safety regulations, with special attention to the following: • • • •

Make sure that there is enough light to work safely. Immediately replace damaged or lost safety equipment. Keep all tools in good condition. Follow instructions when using tools.

In addition to protective clothing, the following safety equipment must be used: Description Safety Shoes

Safety Equipment

Hardhat

Safety Goggles Full Body Safety Harness

Protective Gloves

1.2

Symbols Used

Danger This symbol indicates a high risk of serious injury. Follow instructions to prevent serious injury or even death. Caution This symbol indicates a risk of personal injury or property damage. Follow instructions to prevent injury or property damage. Caution This symbol indicates components that are sensitive to electrostatic discharge (ESD). Follow precautions for handling electrostatic sensitive devices. Note This symbol indicates special or additional information.


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2 HW and SW Versions

* General Notes HW/SW

Location

Components

Base Software

GCIOB 360

SW ≥ V 2.43

Hardware Control Cabinet

Base Module

ASIXA 31 (QA) GCIOB 360 (QB) FS 213255 (QA) EBBIO1 (QB) EBFAN 1 (QA) * NGL BATNSG

Power Module

PDB 3 (QA)

Brake Module

BCM 2 (QD) BCMM 1 (QD) * BCMZA 1 (QB) *** BCM420 1 (QB)

Options Module

GW HUB

Others

NGO 2NGO NGO1 2NGO1 LDBCS (only with Hong Kong) RMVE 1 (QA) * DM236 (only for Italy)

MX-Fixtures

LONCUS 2 (QB) ** LONCUB 1 (QA) LONPBD 2 (QA) ** NWPBU/D 2 (QA) ** NWSL 2 (QA) ** NWLC 2 (QB) ** NWPBC 2 (QA) ** LONDI 2 (QD) ** LONDY 2 (QC) ** LONDYH 1 (QA) LONDYIO 3 (only with S300P MRL)

Z-Line Fixtures (Miconic 10)

ZRTM10

BIO2 Fixtures

BIODCE 1 (QA) BIOPCSE 1 (QA)

BIB (= Building Interface Box)

NWRIO 4 (QB) LONCUB 1 (QA)

Hardware Hoistway


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HW/SW Hardware Car

Location

Components

OKR

LONIC 1 (QA) RECPCB 1 (QA)

MX-Fixtures

LONCOP 2 (QB) ** LONCOPE 1 (QA) NWDB 2 (QA) ** NWPB5 2 (QA) ** NWSL 2 (QA) ** NWLC 2 (QB) ** NWPBC 2 (QA) ** NWDY 2 (QA) **

Z-Line Fixtures (Miconic 10)

HBOX AZRC

Varidor 30 CME

LONIBV 1 (QC)

* As for diagnostics instructions, refer to the manual "Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072. ** As for diagnostics instructions, refer to the manual "Diagnostics MX Fixtures", K 604331. *** As for diagnostics instructions, refer to the manual "Diagnostics VF11/22/33/44BR (VARIOSYS) for PMS/PMA/SM250 Synchronous Motors with Miconic MX-GC (SMLCD)", K 604442. Hardware and Software Versions

Reset Variodyn

Switch JH OFF - wait 3 seconds - switch JH ON.

Reset MX-GC

Press "Reset" on GCIOB 360 PCB once. Wait until the elevator control has booted.

Double Reset on MX-GC

Press "Reset" on GCIOB 360 PCB once. Wait until the red LED is no more lit. Press "Reset" once more. Wait until the elevator control has booted and reinitialized.

Reset Travel Control

With Recall Control Station

STOP

Recall Control Station

1 2

JRH on position "RECALL" Press both push buttons DRH-D and DRH-U

With Inspection Control Station The procedure with the Inspection Control station is similar to the procedure with the Recall Control station.


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3 Tools

Prerequisites Tool

Multimeter

Description • • • •

> 25 kΩ/V Sensitivity up to 1000 VDC measuring range Diode test and continuity test Test leads with insulated probe tips Tools

Related Documents

Number

Document

Customer specific

Installation Wiring Diagram

K 604262

TABA/Dispo Miconic MX-GC with SMLCD

K 604265

Installation Miconic MX-GC with SMLCD

K 604453

Commissioning Miconic MX-GC with SMLCD

K 604454

Diagnostics Miconic MX-GC with SMLCD (this document)

K 604266

Maintenance Miconic MX-GC with SMLCD

K 604437

Diagnostic LON Interfaces

K 604447

Diagnostic BIO2 Interfaces

K 604455

Training Miconic MX-GC with SMLCD

K 604331

Diagnostics MX Fixtures

K 604072

Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD) Related Documents

Danger • • •

Switch off the main switch JH before starting work on the elevator control. Do not plug in or unplug connectors unless the devices concerned are switched off. Bypassing the safety circuit without express instruction is prohibited.

Caution Exercise great care when traveling by Recall Control Station since the hoistway limit switches are bridged during this mode of travel.

Note • •

Only those personnel that are familiar with the product and qualified through training are authorized to carry out the diagnostics procedures. The procedures must be carried out in sequence. Do not go to the next step before the step in progress has been fully completed.


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4 Summary

Procedure

The following flowchart shows one possible procedure for diagnostics (searching for and clearing of faults/errors). In addition, reference is made to the relevant sections in this document, which will provide useful information.

Overview

Chapter in Diagnostics Is the Power supply

OK?

Is the Safety circuit OK?

Is a Travel initation possible?

Abnormal Displays on PCBs?

Does the elevator shows other Fault Symptoms ? Overview


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5 Summary

*Power Supply

This chapter deals with rectification of faults, which can be determined by reading the display on MX-UI with SMLCD or LEDs on PCBs.

5.1 Summary

*Control Cabinet

This chapter deals with hardware components in the control cabinet, which are relevant for diagnostics.

Note For the diagnostics of the following PCBs refer to the manual "Diagnostics VF30/50/85BR for Asynchronous Motors with Miconic MX-GC (without SMLCD)", K 604072: • • •

EBFAN PCB RMVE PCB BCMM PCB

5.1.1 ASIXA PCB Summary

The ASIXA PCB as "Backplane PCB" forms the interface between the GCIOB 360 processor PCB and the control peripherals. The heart of the ASIXA PCB is the User Interface MX-UI with SMLCD, which provides the major part of the information for diagnostics.

Overview

ASIXA PCB Overview


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Pos.

Designation

Description

1

a) EB3 b) EBFAN c) EBBIO

a) Extension board 3 b) Extension board motor fan c) Extension board BIO Bus

2

GCIOB 360

GCIOB Controller board

3

LONC

LON car

4

LONS

LON hoistway

5

2LONS

LON hoistway (2. Side)

6

AGSI

Absolute encoder hoistway information

7

LUET

Lamp overbridging door

8

ETHERNET

Ethernet group connector

9

GNT RS232

RS232 communication to device telealarm

10

DRIVE RS422

RS422 communication to drive

11

BAT

Battery

12

GNT

Telealarm device

13

ZQF

Travel counter

14

POW 236

Power alarm device for Italy

15

KTHM

Contact thermal machine room

16

KKSA

Contact supervision rope Aramid

17

BCM

Brake control module

18

Safety circuit: a) SK1 b) SKS c) SKC d) KTS e) KV f) RH g) SK2

a) Phase Control Relay b) Hoistway c) Car d) Hoistway Doors e) Door locking (manual doors) f) Bypass Operation (only Hong Kong) g) Reserve 2

19

MGB

Magnetic brake

20

X15A

Logic signals to drive

21

X15B

Logic signals to drive

22

PSW

Not yet used

23

GW

Gateway building bus

24

2NGO

Power supply options

25

NGO

Power supply options

26

NGL

Power supply unit elevator ASIXA PCB Overview


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LEDs

LED

Status

RSK(1)

not lit

VRSK

RB

Description

Fault Rectification

RSK(1) inactive

None

lit

RSK(1) active

Travel initiation

not lit

VRSK inactive

None

lit

VRSK active

Travel initiation

not lit

Normal status

None

Brake is released

Travel initiation

lit

LEDs ASIXA PCB

Jumper

Jumper ABC

Pos. Pin B-C


Description Normal status

Fault Rectification None

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5.1.2 * User Interface MX-UI with SMLCD Summary

The User Interface MX-UI with SMLCD on ASIXA PCB was developed for commissioning, parameter adjustment, test execution and diagnostics.

Note This chapter describes the components of the User Interface as well as the "Status Elevator Display" and the menu tree of the four-line SMLCD. User Interface with SMLCD

3

2

6

5

4 1

7

8 User Înterface with SMLCD

1 2 3 4 5 6 7 8


Status voltage supply and LED door trigger Safety circuit Chip Card, Elevator-ID Direction- and floor level LEDs Installation travel mode switch JMOF Status information group communication and LON Bus Four-line SMLCD (Service Module LCD) Operation keys SMLCD

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LED Signalization

LED

Status

BATT

lit

CCS

blinking lit not lit

Description Status emergency power: On when the capacity of the battery is below 10 % of rated value Data being read from the chip card, PCT/SCT being generated There is a valid chip card available. Normal status No or not valid chip card available

DUEISK-A

lit

Short circuit in safety circuit. Reset switch must be pressed after clearing short circuit.

JMOF

lit

Installation travel is activated

LON

not lit blinking blinking irregularly

LON application not functioning Blinks four times (repeated): LON communication not functioning LON application/communication OK

LR-U

lit

Car is traveling upwards

LR-D

lit

Car is traveling downwards

LTRT

lit

Door trigger is active

LUET

lit

Car on floor level (information KUET)

NGL

lit

24 VDC from NGL available

(2)NGO

lit

24 VDC from (2)NGO available

Rx/Tx

T1 - T5

not lit

No Ethernet communication available

flickering

Ethernet connections communicating

lit

Ethernet connections available, but no communication

lit

Safety circuit is closed LED Signalization


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Status Elevator Display on SMLCD

Pos. 1

Description Status LON/BIO Software download/Freeze: blinking "%" "?"

Freeze for LON- or BIO Nodes necessary

blinking "?"

Executing Freeze Command

blinking "!"

Freeze not successful

"!"

Missing or new LON/BIO nodes after Freeze

blank

Freeze done and no changes with LON/BIO nodes

2

Status Master (M = Master, blank = not Master)

3

Status Service Visit (service visit active if "*" is flashing)

4

Car load in % of nominal load (DMS) or load status with contacts

5

Elevator name or elevator number

6

Status Drive:

7

0

Drive at standstill

+

Drive accelerating

=

Drive at constant speed

-

Drive decelerating

F

Drive not available

?

Status unknown

Status Car: =

Car at standstill inside door zone

#

Car at standstill outside door zone

↑

Traveling direction up

↓ ?

Copyright © 2005 INVENTIO AG

Traveling direction down Status unknown

8

Current group selector value (1 until n)

9

Status Travel Control (in error condition the error number of Travel Control will be shown alternating)

10

Indicates if car is below (-) or above (+) the closest floor during power fail-ure (supply from battery). The closest floor is indicated in point 8. If the car stands in the door zone two dashes appear. See also point 11

Miconic MX-GC with SMLCD Diagnostics

Software download to LON/BIO node in progress

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Pos.

Description

11

Distance to closest floor during power failure (supply from battery). See also point 10

12

Status door:

½

Door Side Door Side Door Side Door Side Door Side Door Side Door Side Door Side

I I

13

Speed of car (in error condition the error number of Motor Control will be shown alternated to the status of Motor Control)

14

Status Control Status Elevator Display on SMLCD

Menu Tree SMLCD

Menu Access

Menu Level

Menu Item Status Elevator

S

S

--

1

Login / Logout

S

S

--

1

Commands

S

P

--

2

Service Visit

P

P

--

2

Car Call

S

P

--

2

Terminal Call

S

P

If M10

2

Floor Call

S

P

If not M10

2

Door

S

P

--

2

Special Trips

P

PC

--

3

KFM

P

PC

--

3

DFM-U

P

PC

--

3

DFM-D

P

PC

--

3

JLF

P

PC

--

P

PC

--

Services

3

Service JAB

P

PC

--

3

Service JRV

P

PC

--

3

Service SAB

P

PC

--

3

Service JBF

P

PC

--

P

PC

--

P

PC

--

2

LMS Commission

3

Miconic MX-GC with SMLCD Copyright © 2005 INVENTIO AG

NA

1

2

Diagnostics

Menu Tree Restriction EUAP

Nominal Load

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Menu Access

Menu Level

Menu Item

3

NA

Empty Car

P

PC

--

3

Full Load

P

PC

--

3

System Check

P

PC

--

3

Empty Car Bot

P

PC

LMS with parameter "Load Type" HP_xxx only

3

Empty Car Top

P

PC


3

Empty Car Mid

P

PC


2

Adj. Floor Lev

P

PC

--

2

Drv End Commis

P

PC

--

2

Freeze Node Tr

P

PC

--

2

Invalidate SDM

-

PC

NA only

2

UnlockTerminal

P

PC

If M10

2

Teach-in

P

PC

If BIO2 bus

2

SMLCD Language

P

PC

--

3

US English

P

PC

--

3

French

P

PC

--

3

German

P

PC

--

3

Spanish

P

PC

--

3

Numeric

P

PC

--

2

EQ MidPointSet

-

PC

NA only

2

Program IO Func

P

PC

If BIO2 bus

2

MC CommissStat

P

PC

--

1

Tests

P

PC

--

2

Servitel Call

P

PC

--

3

Reg Center

P

PC

--

3

Aux Center

P

PC

--

P

PC

--

2

VF Test

3

DC Link Test

P

PC

--

3

CurrentLoopTst

P

PC

--

3

EstimMotorPara

P

PC

(Modernization)

3

Direction Test

P

PC

Asynchronous machine only

3

ZeroPositionTest

P

PC

Synchronous machine only

3

EstimatInertia

P

PC

(Modernization)

3

Memory Test

P

PC

--



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Menu Access

Menu Level

Menu Item

3

NA

Fan Test

P

PC

--

3

LED Test

P

PC

--

3

ChargeDCLTest

P

PC

--

3

DischargDCLTst

P

PC

--

3

CapFormingTest

P

PC

--

3

FCR Test

P

PC

--

3

FCR IGBT Test

P

PC

--

2

Ck Empty Car

P

PC

--

2

Acceptance Tes

P

PC

---

3

Brake Test

P

PC

3

EN81 Test

P

-

3

Traction Test

P

PC

--

3

TRT Speed Test

P

PC

If not MoSIS

3

Buffer Test

P

PC

--

3

Overspeed 1 Test

P

PC

--

3

Overspeed 2 Test

P

PC

--

3

TripTimeTest

P

PC

--

3

UpTermSlowDown

P

PC

If NTSD

3

DownTermSlowDo

P

PC

If NTSD

3

KNE Test

P

PC

--

3

DoorZoneTest

P

PC

If MoSIS

3

LevelSpeedTst

P

PC

If MoSIS

3

RelevelSpeedTst

P

PC

If MoSIS

3

MonRelevelSpTest

P

PC

If not MoSIS

3

UncontrMovemnt

-

PC

NA only


EUAP only

1

Status

S

P

--

2

Status Group

S

P

--

2

Drive

S

P

--

2

Board I/Os

S

PC

--

2

Versions

S

PC

--

3

GC Software

S

PC

--

3

Drive Software

S

PC

--

2

PCT Type

S

P

--

2

Date & Time

S

P

--

2

Load

S

P

--



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Menu Access

Menu Level

Menu Item Position Abs.

S

P

--

2

Position Rel.

S

P

--

2

LON nodes CH 1

S

PC

--

2

LON nodes CH 2

S

PC

--

2

BIO nodes type

S

PC

If BIO2 bus

2

Floor Enables

S

PC

--

3

Normal Floors

S

PC

--

3

Secured Floors

S

PC

If not M10

S

P

If not M10

Calls

3

Floor Calls

S

P

If not M10

3

Car Calls

S

P

If not M10

2

LON SW-Dwnload

S

PC

--

2

Available Srv

S

P

--

2

Brake Test

S

P

--

2

Drive AMPS

S

P

--

2

DMC

S

P

If DMC

2

MC CommissStat

S

P

--

2

CAN nodes

S

PC

If CAN bus

1

Parameters

S

PC

--

2

Group

P

PC

--

3

Floor Markings

P

PC

--

3

Call Space

P

PC

If M10

3

Walk Time Mult

P

PC

If M10

3

Riser Car Dist

P

PC

If M10

3

Walking Speed

P

PC

If M10

3

Allocation Dir

P

PC

If M10

S

PC

--

2

Elevator

3

Over The Hill

P

PC

If M10

3

Min Board Time

P

PC

If M10

3

Min Exit Time

P

PC

If M10

3

Parking Mode

P

PC

--

S

PC

--

2

Door

3

HoldOpen Exit

S

PC

--

3

HoldOpen Board

S

PC

--

3

Final Timer

P

PC

--


NA

2

2

Diagnostics


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Menu Access

Menu Level

Menu Item

3

Min Door Open

2

2. Door

S

PC

--

S

PC

If second access side

HoldOpen Exit

S

PC


3

HoldOpen Board

S

PC


3

Final Timer

P

PC


3

Min Door Open

S

PC


P

PC

--

Car

3

Elevator PI markings

P

PC

--

3

Delay Cab Light

P

PC

--

3

Minimal Load

P

PC

--

3

Main Floor

P

PC

--

3

Gong Floor Pass

P

PC

--

P

PC

--

2

Services

3

JAB Floor

P

PC

--

3

JBF Alt Floor

P

PC

--

3

JBF Floor

P

PC

--

3

JNO Release

P

PC

--

3

KW Sel Elevator

P

PC

--

3

Access Codes

P

PC

--

3

NF Sel Elevator

P

PC

--

3

RNO Rec Floor

P

PC

--

P

PC

--

2

Drive General

3

V-Insp

P

PC

--

3

V-Recall

P

PC

--

3

V-Relevel

P

PC

--

3

V4

P

PC

--

3

A2

P

PC

--

3

A6

P

PC

--

3

A-Relevel

P

PC

--

3

J1

P

PC

--

3

J3

P

PC

--

3

J5

P

PC

--

3

J7

P

PC

--

3

J-Relevel

P

PC

--

3

KSERE-Dist

P

PC

--


NA

3

2

Diagnostics


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Menu Access

Menu Level

Menu Item

3

NA

Relevel Dist

P

PC

--

3

Max Door Zone

P

PC

--

3

Unbalance Bot

P

PC

--

3

Unbalance Top

P

PC

--

3

Break Start De

P

PC

--

3

Max Trip Time

P

PC

--

3

Win Auto Tacho

P

PC

--

3

Res Auto Tacho

P

PC

--

3

Pre Indice

P

PC

--

3

Hyd Switch Tim

P

PC

--

3

Hyd Pause Tim

P

PC

--

3

Early Brake

P

PC

--

3

KB Feedback

P

PC

--

3

FS_Nom

P

PC

--

3

US_Nom

P

PC

--

3

IS_Nom

P

PC

--

3

Pole Pairs

P

PC

--

3

P Gain Speed

P

PC

--

3

Ti Speed

P

PC

--

3

P-Ampli Accel

P

PC

--

3

P-Ampli Decel

P

PC

--

3

Dist-Stop Prec

P

PC

--

3

I Ampli Decel

P

PC

--

3

Min Distance

P

PC

--

3

On Level Dist

P

PC

--

3

TR (Zero Pos)

P

PC

--

3

LoadBalancing

P

PC

--

3

Mass Counterwgt.

P

PC

--

3

A-NTSD

P

PC

--

P

PC

--

2

Drive Settings

3

Tacho Factor

P

PC

--

3

Nominal Load

P

PC

--

3

Reeving Factor

P

PC

--

3

TachFactrMotor

P

PC

--

3

Gear Ratio

P

PC

--



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Menu Access

Menu Level

Menu Item

3

NA

TractnDiameter

P

PC

--

3

Inertia

P

PC

--

3

Code Type

P

PC

--

3

ETSL Type

P

PC

--

3

Encoder Type

P

PC

--

3

Gear Type

P

PC

--

3

InvInputVoltage

P

PC

--

3

Nominal Speed

P

PC

--

3

Inverter Setting

P

PC

--

3

Id Motor

P

PC

--

3

ShaftInfoType

P

PC

--

3

Brake Type

P

PC

--

3

Load Type

P

PC

--

3

Phase Dir.

P

PC

--

3

Mass of Car

P

PC

If DMC

3

SuspRope Setting

P

PC

If DMC

3

CompRope Setting

P

PC

If DMC

3

Numb. SuspRopes

P

PC

If DMC

3

Numb. CompRopes

P

PC

If DMC

3

DMC Control Type

P

PC

If DMC

P

PC

--

2

Servitel

3

Install No

P

PC

--

3

Dir Call JAB

P

PC

--

3

Dir Call BR

P

PC

--

3

Dir Call JRV

P

PC

--

3

Dir Call SRE

P

PC

--

3

Dir Call NT

P

PC

--

3

Dir Call NS

P

PC

--

3

Dir Call EOS

P

PC

--

3

Test Trip

P

PC

--

3

Test Call

P

PC

--

3

Periodic Call

P

PC

--

3

Reg Center

P

PC

--

3

Al Center

P

PC

--

3

Pic Center

P

PC

--



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Menu Access

Menu Level

Menu Item

3


NA

Aux Center

P

PC

--

3

Mini Center

P

PC

--

3

Reserve

P

PC

--

3

Own Dial Nbr

P

PC

--

3

Dial Prefix

P

PC

--

3

Dial Substr1

P

PC

--

3

Dial Substr2

P

PC

--

3

Ans Time Win

P

PC

--

3

Modem Baud

P

PC

--

3

Modem Init

P

PC

--

P

PC

--

2

System

3

Date

P

PC

--

3

Time

P

PC

--

3

LCD Password

P

PC

--

1

ErrorLog

S

P

--

2

Show

S

P

--

2

Show All

P

P

--

2

Clear Errors

P

P

--

1

Statistics

S

PC

--

2

Car Trips

S

PC

--

2

Door Trips

S

PC

--

2

2. Door Trips

S

PC


2

Run Hours

S

PC

--

2

Clear

P

PC

--

Menu Tree SMLCD


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5.1.3 GCIOB 360 PCB Summary

The GCIOB 360 PCB is the central controller PCB for the elevator control. In addition to the microprocessor it contains the LON bus master, the elevator configuration and the base software.

GCIOB 360 PCB

GCIOB 360 PCB

Pos.

Designation

Description

1

X 2-1-2

GCIOB I/Os

2

X 2-1-1

GCIOB microprocessor signals

3

MC68360

Microprocessor

4

Conf Flash

PCT, SCT

5

Boot Flash

Boot Software

6

Appl Flash module

Base Software

7

Reset button

Reset, double reset for booting

8

LEDs

Status LEDs GCIOB

9

RS232

CADI GC/Software download GCIOB 360 PCB


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Led

Status

ERROR (red)

not lit

WDOG (green)

CPU (green)

STATUS (green)

Description

Fault Rectification

Normal Status

None

No valid configuration (PCT)

Perform chip card or PCT download

No valid SCT

Perform chip card or SCT download

Wrong Elevator-ID number

Check Elevator-ID on user interface MX-UI with SMLCD

blinking

No or no valid base software

Base software download

blinking

Normal status

None

not lit/lit

CPU is not working properly

Perform base software download

Hardware fault

Replace GCIOB 360 PCB

Normal status

None

CPU is not working properly

Perform base software download

Hardware fault

Replace GCIOB 360 PCB

Normal status

None

lit

flickering not lit

not lit*

* Perhaps LED may lit extremely dim (also normal status) LED Signalization on the GCIOB 360 PCB

5.1.4 EBBIO PCB Summary

The EBIO PCB is used with BIO2 hoistway bus. The board is plugged into the ASIXA PCB.

EBBIO PCB

EBBIO PCB


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Pos.

Designation

Description

1

LED1: HOSTCOM

Lit if there is communication between EBBIO and GCIOB

2

LED2: BBUSCOM

Lit if there is communication between EBBIO and the single BIO nodes

3

X1

BIOS

4

X2

2BIOS

5

X3

NGO

6

X4

2NGO

7

X5

CPU Bus connector EBBIO PCB

5.1.5 * BCM3 PCB Summary

The brake control module BCM3 is responsible for the release and holding of the electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is sent through to the elevator control. The BCM3 PCB is found on the brake control module.

BCM3 PCB

BCM3 PCB Overview

LED

Status

KB (green)

lit

KB1 (green)

not lit

KB (green)

not lit

KB1 (green)

lit

Description

Fault Rectification

Normal status

The elevator is in standstill

The brake is released

If the contactors do not switch as expected refer to chapter "Fault Rectification according to Symptoms"

LED Signalization on the BCM3 PCB


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5.1.6 * BCM420 PCB Summary

The brake control module BCM420 is responsible for the release and holding of the electromagnetic brake. In addition, feedback from the two brake contacts KB and KB1 is sent through to the elevator control. The BCM420 PCB is a dedicated PCB for the PMS420 drive and is found on the brake control module.

BCM420 PCB

BCM420 PCB

LED

Status

Signal Description

N_KB (green)

lit

Normal status with the elevator at a standstill.

KB1 (green)

not lit

Check the contacts KB, KB1, KB2 and KB3 as well as the wiring if this signal status is maintained during a trip.

N_KB (green)

not lit

Normal status with the elevator traveling

KB1 (green)

lit

Check the contacts KB, KB1, KB2 and KB3 as well as the wiring if this signal status is maintained at a standstill.

BRK_OP (green)

lit

Brakes released

Check the wiring if the signalled status does not correspond to the RB relay on ASIXA. Replace the PCB if the wiring is found to be correct.

SB, SB1 (green)

not lit

lit not lit

ZSB (green)

lit not lit

Brakes set

Brake contactor not activated Brake contactor activated Timed brake contactor1) not activated Timed brake contactor1) activated

Fault Rectification

Replace the PCB if the signalled status does not correspond to the BRK_OP relay. Replace the PCB if the signalled status does not correspond to the SB/SB1 signal (see footnote).

1)

The timed brake contactor, which effetcs the voltage change, is activated 0.5 seconds after the activation of SB and SB1. It is deactivated simultaneously with SB and SB1. LED Signalization on the BCM420 PCB


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5.1.7 Ethernet Hub Summary

The group telegrams (VCOM) between elevator controls are sent via Ethernet. With a duplex installation a direct connection between ASIXA PCBs can be made with a special cable. With triplex or more an Ethernet Hub is used to distribute the VCOM diagrams. An Ethernet Hub is also used to connect a Lobby 2000 via Gateway PCB.

LED Signalization on the Ethernet Hub

LED

Status

P1

lit

(green)

not lit

P2

lit

(green)

not lit

DA / STAT 1..4 (green / yellow)

lit

Signal Description

Fault Rectification

Normal status

None

Voltage supply 1 is not OK

Check the 24 VDC power supply by using the Installation Wiring Diagram

Normal status

None

Voltage supply 2 is not OK

Check the 24 VDC power supply by using the Installation Wiring Diagram

LED lit yellow: Ethernet Hub receives elevator control data

None

LED lit green: Ethernet Hub receives Idle data (Ethernet control data) blinking green not lit

Port is segmented (no data transfer possible)

Check Ethernet connections and wiring

Ethernet Hub receives no Idle data (Ethernet control data)

The connected elevator control is switched OFF The connection to the elevator control is cut off or there is a short circuit on wiring

LED Signalization on the Ethernet Hub

5.1.8 Gateway PCB Summary

The Gateway PCB "GW" is used as an interface to the Lobby Vision building monitoring system. It is connected to the Ethernet network. Refer to the corresponding manuals.


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5.2 Summary

Car

This chapter deals with hardware components in the control car, which are relevant for diagnostics.

Note For diagnostics instructions for • • •

the MX Fixtures components refer to the manual K 604331. the LON Interface PCBs refer to the manual K 604437. the BIO Interface PCBs refer to the manual K 604447.

5.2.1 LONIC PCB Summary

The LONIC PCB (LON Interface Car) is located in the OKR on the top of the car frame. It is the interface between the traveling cable and the car components.

LONIC PCB

LONIC PCB

LED

Status

SERV (red)

not lit lit blinking

APPL (green)


None

Firmware is missing

Replace PCB

LON node is not configured, download is active

After a defined time (download), the LED "SERV" switches OFF

blinking, Normal status switching OFF every 2s not lit

Fault Rectification

Power supply missing

None

Check power supply

Application software is missing Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB

not lit, switching ON every 2s


PCB defective

Replace PCB

LON Communication is not working properly

Check the LON bus for correct wiring. Also check for short circuit

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LED

Status

24 V (green)

lit not lit

RLC-A (green)

RVEC-A (green)

Normal status

Normal Status (car light reduction is active)

not lit

The car light reduction is not active

None

None

Normal status (The car fan is inactive)

not lit

The car fan is active

not lit

Normal status

lit

Fault Rectification

24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram.

lit

lit

RUET (1) (green)

Description

Relays RUET/RUET1 are active LED Signalization on the LONIC PCB

5.2.2 LONIBV PCB Summary

The LONIBV PCB (LON Interface Board Varidor) is located in the Varidor 30 door drive. It is the interface between the door drive and the LON bus.

LONIBV PCB

LONIBV PCB

LED

Status

SERV (red)

not lit

APPL (yellow)


Fault Rectification

Normal status

None

Firmware is missing

Replace PCB

blinking



blinking

Normal status

None


Check power supply

Application software is missing

Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB

PCB defective

Replace PCB

lit


Description

not lit

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LED

Status

P0 (green)

lit not lit



24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram LED Signalization on the LONIBV PCB

Switch

Position

ACCESS SIDE

SZ1/SZ2

Description Setting of door drive access side 1/2


Sliding Switch


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5.3 Summary

Hoistway

This chapter deals with hardware components in the hoistway, which are relevant for diagnostics.

Note For diagnostics instructions for • • •

the MX Fixtures components refer to the manual K 604331. the LON Interface PCBs refer to the manual K 604437. the BIO Interface PCBs refer to the manual K 604447.

5.3.1 LONCUB PCB Summary

The LONCUB PCB (LON Controller Unit Big) is the interface for the LON bus and the parallel I/Os of the building interface (NWRIO4 PCB).

Overview

LONCUB PCB

LONCUB PCB

LED

Status

SERV (red)

not lit lit blinking

APPL (green)


None

Firmware is missing

Replace PCB



blinking, Normal status switching OFF every 2s not lit

Diagnostics Copyright © 2005 INVENTIO AG

None


Check power supply

Application software is missing

Press the service pin. If not OK, perform a double reset on GCIOB 360 PCB

Print defective

Replace PCB

LON communication is not not lit, switching working properly ON every 2s

Miconic MX-GC with SMLCD

Fault Rectification

Check the LON bus for correct wiring. Also check for short circuit

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LED

Status

24 V (green)

lit


not lit


24 VDC power supply is missing Check power supply by using the Installation Wiring Diagram LED Signalization on the LONCUB PCB

Switch

Position

Description

Fault Rectification

ACCESS SIDE

SZ1/Z2

Set according to the Installation Wiring Diagram

None

HIGH/LOW 2 rotary switch

O-F

Set according to the Installation Wiring Diagram

If no setting required set rotary switch to position "01"

Sliding Switch/Rotary Switch on the LONCUB PCB

5.3.2 NWRIO4 PCB Summary

The NWRIO4 PCB serves as interface to external I/Os. Using the rotary switch integrated on the PCB sets the desired I/Os. For correct wiring and setting always refer to the Installation Wiring Diagram.

NWRIO4 PCB

NWRIO4 PCB Overview

Switch

Position

Description

HIGH/LOW 2 rotary switches

O-F

Setting of the function of an external signal according to the BMK list or the installation schematic

Fault Rectification The setting is always a hexadecimal number. Example: building monitoring (RBF, RE-A, RIB, RSM): E2 (E = High, 2 = Low)

Rotary Switches on the NWRIO4 PCB


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6 Summary

Symptoms

Fault Rectification According to Symptoms

In the following table, possible causes and recommendations for fault rectification will be given for fault symptoms from the field.

Components

Symptom

Fault Rectification / Remark

Elevator Control Load Measuring

The car stands at the floor with doors open. The overload indicator on the car operating panel is ON, an alarm tone sounds

Load measurement is not connected, was not put into operation or is defective.

Elevator Control Travel Control

After an Installation Travel control is blocked. Perform a reset. The Travel, the elevator elevator control does not need a further measuring control is blocked travel. After performing a reset the previous parameters will be reactivated

Elevator Control Brake Control Module

No travel initiation possible.

Elevator Control Load Measuring

The car stands with PI mode (Pick Up control) three minutes (default value) with opened doors on the floor (load measuring inaccuracy)

Minimal load control is active (load measuring inaccuracy)

Elevator Control Measuring Travel

The measuring travel can not be terminated correctly

Hoistway information/final limit switch has not been fixed correctly. Before executing the measuring travel, move the car using the recall control station (installation travel). Check that the LED "LUET" displays when traveling through the KUET-/KUET1 area. Check that the final limit switches KNE-U/D get activated 6..8 cm below/above the top/bottom floor level

Install the load measurement and put into operation using SMLCD or CADI GC. If the elevator must be operated without load measurement, switch it OFF using SMLCD or CADI GC

Brake contactors SB/SB1 are dirty/dusty. JH OFF. Operate SB and SB1 several time mechanically The safety circuit is (e.g. with a screwdriver) closed KB/KB1 contacts are not correct wired / adjusted. Check wiring acc. to the Installation Wiring Diagram. On the brake control module check LEDs "KB" (ON) and KB1 (OFF) when the car is at standstill

1) Execute a new commissioning of the load measuring system (the closer you get to 100 % the more accurate the load measuring will be) 2) If the load measurement is still inaccurate. Using CADI GC, increase the parameter "Minimal Load"

Measuring travel has not been started from the uppermost floor level. Always start the measuring travel in the uppermost floor (within the KUET-Level) Elevator Control Installation Travel

During installation The timer (ZSB) on the brake module is not working travel every 30 cm properly. an emergency stop 1) Check if contactor is dirty/dusty clean up occurs 2) Replace brake control modul Parameter "Overcurrent Factor" wrong. Correct according to "CADI Help" Symptoms


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A.1 System- and Communication Overview System Overview with PMS/PMA Motors

Ethernet (Group, Lobby V.) * only with LONS ** 2LONS with 2 Access Sides

Options Module Base Module

Power Supply Logic Signals X15 Communication RS422

VF22/33/44 BR THMH/ MVE PMS/ PMA

Power

Power Module Brake Module

Power Input

TDIV

Brake Control Signals

LONLMS 3* Standard Traveling Cable

Hoistway Top LOP/ LIP (LIM*) KTS LOP/ LIP (LIM*)

LONIC

BIB*

Car Light

KTS

COP (CIM)

Hoistway Pit

Door Drive (DIB)

LMS AGSI

System Overview Miconic MX-GC with SMLCD

Communication Overview

Control Cabinet

Hoistway L O N L M S -3

A S IX A Next elevator

LONS L IP s

GCIOB360

E th e rn e t (V C O M )

B IO 2 LOPs

LONC

LIMs

BIB

LONT Varidor 30 CME/ DIB

LONIC

LIOPs*

LONTC Car

C O P s/ CIM * L IP /L O P

Communication Overview Miconic MX-GC with SMLCD


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Diag Slmcd 1-604454

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