Crawler Crane Inspection Report

Appendix A: Crane Pre-Lift Inspection Checklist Crane Pre-Lift Inspection Checklist

Operating Group : Location

SMO

KLO

GPO-I

:

GPO-P Date:

The Crane Pre-Lift Inspection will inclue! "ut not "e li#ite to! the following: (

)isuall* inspect "oo# an lattice for an* sign of a#age

+

)isuall* inspect crane! rigging an hooks for #issing nuts! "olts! pins or keepers

,

nsure the area aroun the "ase of the crane is free fro# all o"structions

.

Check flui le/els in the engine fuel! water an oil! also check the h*raulic oil le/el

$

%

%&'

Appendix A: Crane Pre-Lift Inspection Checklist Crane Pre-Lift Inspection Checklist

Operating Group : Location

SMO

KLO

GPO-I

:

GPO-P Date:

The Crane Pre-Lift Inspection will inclue! "ut not "e li#ite to! the following:

$

(

)isuall* inspect "oo# an lattice for an* sign of a#age

+

)isuall* inspect crane! rigging an hooks for #issing nuts! "olts! pins or keepers

,

nsure the area aroun the "ase of the crane is free fro# all o"structions

.

Check flui le/els in the engine fuel! water an oil! also check the h*raulic oil le/el

0

nsure the engine safet* e/ices! i1e1! controls are set

2

)isuall* inspect all wire rope for a#age an correct spooling

3

Check all controls for correct operation! control le/ers are spring loae an #ust return to the center or neutral position when release

4

Check weight an raius inicator are functioning properl*! loa chart

5

Start engine an run at ile spee for , to 0 #inutes to allow the engine to war# up1 6hile war#ing up the engine! check aroun for an* sign of water! oil or h*raulic leaks

(7

8aise the "oo#! test the anti-two "lock an "oo# kick out functions

((

Lower the "oo# an check "oo# tip shea/es! an ensure the wire rope is on the shea/e

(+

8eport an* a"nor#alities an DO %OT operate the crane

(,

On co#pletion of crane operations! la* the "oo# in the "oo# rest or awa* fro# the helieck! set all controls to off or neutral! an set the swing lock

%

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%ote: $ 9 *es! %&' 9 not applica"le

Appendix B: Monthl* Crane Inspection Checklist Monthl* Crane Inspection Checklist Operating Group : Location

SMO

KLO

:

GPO-I

GPO-P

Date:

This inspection will "e perfor#e once per #onth for all cranes assigne a hea/* usage categor*1 This inspection will "e perfor#e "* a ualifie Crane Operator or a ualifie Crane Inspector an shall "e recore1 Monthl* inspections will inclue! "ut not "e li#ite! to the following: %o O";ect To Inspect (

Check all laers an cages

+

Check "oo# rest

,

Inspect crane structure

.

Inspect "oo#

0

Shea/es an Dru#s a1 Shea/es shall not ha/e e
2

6ire rope Check for e
3

Check conition of ca"

4

Inspect loa "lock! hea ache "all! = hooks a1 Check hoist "lock "o* for cracks! "reaks! e
5

'll pins a1 Shall "e lu"ricate as neee "1 8etainer shall "e in place an operational c1 Pins shoul not "e e
(7 Inspect electrical s*ste# (( Check anti-two "lock s*ste# (+ Check "oo# hi-angle kick out (, Lu"ricate "oo# foot pins

$

%

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(. Lu"ricate "all ring an pinion (0 Lu"ricate all pins (2 Inspect wege sockets a1 Main "1 'uoo# (3 ngine ?check for an* irregularities or power losses1 Gages #ust "e operational an legi"le@ a1 Oil pressure = le/el "1 Coolant le/el c1 Auel le/el 1 Dri/e "elts e1 Boses f1 atter* an Charging S*ste# (4 B*raulic S*ste# a1 B*raulic oil le/el ?flui le/el shall "e #aintaine an reasona"l* clean@ "1 Boses an fittings ?lines shall "e free of nicks! "ulges! a"rasions! or leaks@ (5 Loa Li#it an Safet* De/ices +7 Control station a1 Check all controls for proper la"els "1 Check all controls for proper operation ?hoisting! swing! tra/el! = "oo#@ c1 Check "oo# angle&raius inicator 1 Check rains an rip pans +( 6inches! c*liners an gear "o
operational conition "1 Check /al/es shall "e protecte where reuire c1 'll le/eling e/ices #ust "e operational an legi"le +. Aire 
$ 9 *es! % 9 %o! %&'9 not

Appendix C: Se#i&'nnual Crane Inspection Checklist TDI 'nnual Crane Inspection Location : Crane Moel

:

Safet* ( +

Date : Crane Serial

:

$S

Perfor# S' prior to "eginning inspection Perfor# Pre-use Inspection ngine

(

Drain sluge&water fro# fuel tank

+ ,

Check e#ergenc* shutown at ile spee Check conition of rains an rip pans

. 0

Change oil in all gear"o
2 3

Check securit* of engine hol own "olts Check conition of h*raulic s*ste#

4 5

Inspect&lu"ricate throttle linkage Inspect&lu"ricate tach1 ri/e

(7 Lu"ricate fan shaft "earing (( 8eplace fuel filters (+ Clean&replace air filter (, Change crankcase oil an filter (. Clean "reather cap (0 Inspect&replace h*raulic starter flui (2 Clean "lower screen (3 Inspect e
Change h*raulic oil filters Inspect h*raulic oil

,

Drain sluge&water fro# h*raulic reser/oir Epper 8e/ol/ing Structure

( +

Check an lu"ricate chain an sprocket Lu"ricate ring gear an pinion

, .

Lu"ricate "all ring Inspect "all ring grease for #etal content

0

Check "all ring "olts

2

8otate crane ,27  an check s#oothness of rotation

3

Change oil in swing gear"o<

°

>oo#! Shea/es! an 6inches

%O

%'

( +

Check "oo# foot pin clearance an lu"ricate Inspect "oo# for a#age

, .

Inspect an lu"ricate shea/es Inspect&lu"ricate "oo# stops

0 2 3 4

Lu"ricate retracta"le "oo#s Inspect "oo# angle&raius inicator nsure ca"le is properl* secure in winch?s@ )isuall* inspect open "rakes

5 Inspect ru#s an flanges for cracks&wear (7 Check h*raulic c*liner?s@ operation Take oil sa#ple on all winches for anal*sis an change (( oil1 (+ Test winch "rakes (, Test static swing "rake (. Check the "oo# high angle kick-out setting 6ire 8ope an Books ( +

nsure loa "lock&heaache "all is painte nsure loa "lock is rille to rain water

, .

D*e penetrate test all hooks 8e#o/e an inspect heaache "all pin

0 2

Cut ,2F off ens of all ca"le Inspect an lu"ricate all wire rope General

(

Check conition of ca"

+ ,

Inspect electrical s*ste# Inspect crane structure for cracks&corrosion

. 0 2

)isuall* inspect general conition of wels Inspect&cali"rate weight inicator 8e/iew crane files for proper ocu#entation Inspection 8eaings

(

8ecor 'ccu#ulator Pressure

+

8ecor ngine Bour 8eaing

,

8ecor B*raulic 8eturn Pressure B*raulic Pressure Settings

(

>oo# 6inch 8elief )al/e Pressure Settings

+

Main 6inch 8elief )al/e Pressure Settings

,

'u
.

Operator S*ste# Pressure Setting

8eaing Measure#ent ?(@

8eaing Measure#ent ?+@

Ca"le an Book Measure#ent (

O1D1 Measure#ent  >oo# Ca"le

+

O1D1 Measure#ent  Main Ca"le

,

O1D1 Measure#ent  'u
.

O1D1 Measure#ent  Left Penant Ca"le

0

O1D1 Measure#ent  8ight Penant Ca"le

2

Main Book  Throat Measure#ent

3

'u
(

>oo# Ca"le

+

Main Ca"le

,

'u
.

Left Penant Ca"le

0

8ight Penant Ca"le 6inch Ientification

(

>oo# 6inch

+

Main 6inch

,

'u
Date Installe

'nti-Two >lock = >oo# Kick-Out Ient1 (

>oo# Kick-Out )al/e

+

Main >lock 'nti-Two )al/e

,

'uall 'nti-Two )al/e Epper 8e/ol/ing Structure

(

Manufacture Date

Certification %u#"er

6inch Moel H

6inch Serial H

Manufacture

Moel H

OK

%OT OK

'ST

6ST

>all 8ing ?8ecor . o"ser/e 8eaings@ %O8TB

SOETB

+

Check >oo# Shea/e Groo/e Dia#eter

,

Check Gantr* Shea/e Groo/e Dia#eter

.

Check Loa >lock Shea/e Groo/e Dia#eter

0

Check >oo# Aoot Pin Clearance

2

Check Gantr* Pin Clearance

3

)erif* 'ccurac* of 'ngle & 8aius Inicator Pull Test Data Loa Line

(

>oo# 'ngle

+

8aius ?AT1@

,

8ate Capacit* ?L"s1@

.

Loa Pulle ?L"s1@

0

 8ate Capacit* ?@ 'u
(

>oo# 'ngle

+

8aius ?AT1@

,

8ate Capacit* ?L"s1@

.

Loa Pulle ?L"s1@

0

 8ate Capacit* ?@

Inspector Signature: Co##ents:

Date: