HIGH PERFORMANCE THERMOPLASTICS ENGINEERING MATERIAL
Gd. GRAHAMIKA Jl. Pinangsia III No. 26A Lt. III Jakarta 11110 Tel : 021-68763986 (Cp. Hudi Leksono) Leksono) , 021-6259958, 021-6259127 Fax: 021-6259159 website : www.sugison.com email :
[email protected]
Plastics increasingly replace traditional materials such as bronze, stainless steel, cast iron and ceramics. There are chosen for improve performance and cost reduction. Plastics can :
reduce weight, eliminate corrosion, improve improve wear performance in unlubricated
conditions, reduce noise, increase increase part life, Insulate and isolate both thermally thermally and electrically. Sugison Senada has worked with our customers to define their needs, understand their specific applications, and identity the right plastics solutions for those applications. Put us to work for you, and let us help you find the right plastic for the job. TYPICAL APPLICATION
APPLICATION REQUIREMENTS
MATERIAL REPLACED
ENGINEERING PLASTIC SOLUTIONS
BENEFITS
- Tensile strength - Durability - Wear resistance
- Steel - Alumunium
- Polyamide - PE-UHMW
- Wear resistance - Lower abrasive wear - Cables last longer
- Dimensional stability - High resilience - Chemical, wear and corrosion resistance
- Steel
- Polyacetal (POM) - PEEK
- Replace expensive metal machining procedures and ensure proper seal - Reduces or eliminates wear of mating parts - Excellent wear resistance
- Chemical and corrosion resistance - Dimensional stability - Mechanical strength - High temperature capabilities
- Stainless steel - Exotic metals
- Polyacetal (POM) - PEEK - PE-UHMW
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PULLEY
BALL VALVE SEALS AND SEATS
CHEMICALS SPRAY WASH-DOWN NOZZLE/ INJECTOR
Replace expensive exotic metals Reduces corrosion Reduce maintenance Decrease production downtime Cost savings
TYPICAL APPLICATION
CONVEYOR BEARING COMPONENTS
APPLICATION REQUIREMENTS
MATERIAL REPLACED
ENGINEERING PLASTIC SOLUTIONS Polyacetal (POM) PE-UHMW PEEK Polyamide (dry application only)
BENEFITS
- Excessive wear fatigue resistance - Minimal product contamination - Eliminate need for lubrication
- Metal guides and bearings
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Reduce maintenance No need lubrication Decrease production downtime No product contamination Solid, clean, inert plastic
- Dimensional stability - High temperature resistance - No mutilation of fixture components
- Steel
- Polyacetal (POM) - PVDF - PEEK
- Dimensional stability - Wear and corrosion resistance of components - Electrostatic dissipative
- Alumunium - Stainless steel - Exotic metals
- Polyacetal (POM) - PE-UHMW - PVC-U
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- High resistance to part wear - Low moisture absorption - High corrosion resistance
- Common and exotic metals
- Polyacetal (POM) - Polysulfone - PEEK
- Excellent wear resistance - Decrease metal contamination from wearing metal parts - Good lubricity - Good tensile properties
- Corrosion resistance - High temperature resistance - Dimensional stability
- Common and exotic metals
- Polyacetal (POM) - PEEK - PVDF
- No product contamination - Less maintenance and part replacement - Increases part life - Corrosion resistance
- Stands up to continuous automated loading/unloading loading/unloading operation - Wear resistance - Eliminates contamination
MANDREL
CONVEYOR SUPPORTS, TRAYS, AND FIXTURES
PISTON AND PUMP ASSEMBLES
VALVE BODY MANIFOLD
Replace expensive metals Increase part life Decrease downtime Wear resistance FDA compliant Less costly to change design
TYPICAL APPLICATION
IMPELLER
APPLICATION REQUIREMENTS
MATERIAL REPLACED
ENGINEERING PLASTIC SOLUTIONS PVC-U Polyacetal (POM) PE-UHMW PVDF PEEK
- Corrosion and chemical resistance - Resistance to abrading - Eliminates frequent part replacement
- Common and exotic metals, rubber
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- Resistance to part wear,static , and corrosion - Dimensional stability - Structurally strong
- Common and exotic metal
- Polyacetal (POM) - PEEK
- Increases part life - Decreases wear, breakage and downtime - Lighter weight - Decrease static - Less costly design changes
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Part wear Dimensional stability Corrosion resistance Noise reduction Impact resistance
- Common and exotic metal
- Polyacetal (POM) - PEEK
- Increases part life and stability - Decreases maintenance and downtime - Fatigue resistance - Decrease noise - No contamination from metal particles
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High tensile strength Durability Wear resistance Dimensional stability
- Bearing grade metals
- Polyacetal (POM) - PE-UHMW
- Corrosion resistance - Lower coefisien of friction - Fatigue resistance to continuous loads - Doesn’t wear mated metal components - Noise reduction
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Impact resistance Non marking Wear resistance Creep resistance Low thermal expansion
- UHMW
- UHMW-PE
- Low friction - Wear resistance - Self lubricating
ROBOTIC FIXTURES
SPROCKET, GEARS, TRANSMISSION COMPONENTS
CONVEYOR CHAIN TENSIONER
UHMW WEAR GUIDES
BENEFITS
- Increases part life - No product contamination - Decreases maintenance and part wear- decrease downtime - Decreses part cost - Chemical resistance
TYPICAL APPLICATION
APPLICATION REQUIREMENTS
MATERIAL REPLACED
ENGINEERING PLASTIC SOLUTIONS
BENEFITS
-
Dimensional stability Wear resistance Noise reduction Corrosion resistance Eliminate need for lubrication
- Common and exotic metal
- PEEK MOD
- High performance tribological properties - Chemical resistance at elevated temperature - Self lubricating properties - Extended service life - Reduce downtime and costs - Noise reduction
-
Wear resistance Corrosion resistance Noise reduction Resistance to abrading Minimal product contamination
- Stainless steel
- PE-UHMW
- Non corrosive - Provide flow promotion - Wear resistance and lubrication when conveying abrasive materials - Non sticky - Reduce production time
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Wear resistance Corrosion resistance Non marking Noise reduction No need lubrication
- Stainless steel
- Polyacetal (POM) - PE-UHMW
- Low friction surface - Move materials predictably and smoothly, outperforming expensive stainless steels
- Stainless steel
- Polyacetal (POM) - PEEK
- Non toxic and FDA compliant compliant for demanding caustic food processing environment - Reduce corrosion - Replace expensive exotic metal - Reduce maintenance and decrease production downtime
BUSHING
CHUTE HOPPERSLIDING CONVEYOR
TIMING SCREW PLUNGER
Dimensional stability Mechanical strength Corrosion resistance Non Toxic Toxic and FDA compliant - No product contamination
“We supply all high quality thermoplastics materials for industrial needs :
acrylic pipe, polycarbonate, pvc-u, pp, polyacetal (pom-c), pe-uhmw, pvdf, peek, peek-mod etc.”
