Tech nical ni cal info rmatio n
Type:
FCC-CBG 25(30)/30(28) LIT Serial number: number:
165081, 165082
EN
Table of Content
1. GENERAL DRAWINGS 10590287 - G.A. FCC-CBG 25(30)/30(28) LIT (2193 001 55 00 000 000) 990744014 - ROPES (2193 721 05 00 000 002)
2. HYDRAULIC DRAWINGS 983676614 - DIAGRAM HYDR (2193 970 00 00 015 004)
3. ELECTRIC DRAWINGS 10500766 - POWER SUPPLY SURVEY (2193 600 24 00 031 002) 983680114 - CRANE ARRANGEMENT EL (2193 600 09 00 032 002) 984146814 - CONNECTION DIAGRAM (2193 600 09 01 061 006)
4. ADDITIONAL DOCUMENTATION 4.1 GRAB
Table of Content
1. GENERAL DRAWINGS 10590287 - G.A. FCC-CBG 25(30)/30(28) LIT (2193 001 55 00 000 000) 990744014 - ROPES (2193 721 05 00 000 002)
2. HYDRAULIC DRAWINGS 983676614 - DIAGRAM HYDR (2193 970 00 00 015 004)
3. ELECTRIC DRAWINGS 10500766 - POWER SUPPLY SURVEY (2193 600 24 00 031 002) 983680114 - CRANE ARRANGEMENT EL (2193 600 09 00 032 002) 984146814 - CONNECTION DIAGRAM (2193 600 09 01 061 006)
4. ADDITIONAL DOCUMENTATION 4.1 GRAB
GENERAL DRAWINGS
1
A I s R t c T e S j U o r A p / A r g n o i f t z n p e e c N x 0 e 1 , 7 6 m e h A t , e H s u b m y G l e g v n i t c i z e n p e s N e r B r y k t r e a W p r r r e e h h t b o e y i n L a o t m e h t e s o l c s i d C r o y p o c o T . r r e h b e i L f o y t r e p o r p D e h t e r a n i e r e h d e n i a t n o c n o i t a m E r o f n i l l a d n a s g n i w a r d s i h T / . r a b F f a r t s z t a s r o V i e b d n i s d n u z t a s r G e n e d a h c S u z n e t h c i l f p r e v n e g n u l d H n a h r e d i w u Z . n e d r e w t h c a m e g J h c i l g n ä g u z n e t t i r D h c o n , t g . i t l e ä f r l o e f i v e r K r e e h v t h l e c b o a n i l , d t r l e e i h p o e k b r i l e l d w e i t w g g i n n o u d g i m e n L h o e y n n e A G . e n e r e d s d n i u b r o e f n s h i , o r f o r f a d d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 A
maxi. Radius = 30000 min. Radius = 5000
B APPR. 2.85 TONNES
C
8 4 1 4 2
9 8 5 3 1
3 8 3 3 1
D APPR. 53 TONNES
APPR. 28.5 TONNES
APPR. 1.6 TONNES
136
E
450 8 6 9 3
8 2 7 3
APPR. 10.4 TONNES F 0 4 5 2 2 7 5 5
G
Y L P P U S R R E H B E I L
0 6 4 8
H
APPR. 28 TONNES
J
Y L P P U S D R A Y
2980
K
4 7 0 R 7
2193 001 55 00 000 000 G.A. FCC-CBG 25(30)/30(28) LIT G.A. FCC-CBG 25(30)/30(28) LIT Art.code / Gewicht / weight Projektl. / proj. mgr. 26.03.2012 item code 10590287 Ersteller / originator 26.03.2012 Zeichnungsnr. / drawing no.
1 2 1 2
8 3 9 5 0 9 7 4 R 4 9 0 0
Benennung / description
2 4 2 4
Ind. / idx. Liebherr-Werk Nenzing GmbH Allgemeintoleranzen ISO 2768 - mK - E Allgemeintoleranzen für Schweißkonstruktionen ISO 13920 - BF
Änd. / rev.
Dat. / date
L burger scullion Name / name
A I s R t c T e S j U o r A p / A r g n o i f t z n p e e c N x 0 e 1 , 7 6 m e h A t , e H s u b m y G l e g v n i t c i z e n p e s N e r B r y k t r e a W p r r r e e h h t b o e y i n L a o t m e h t e s o l c s i d C r o y p o c o T . r r e h b e i L f o y t r e p o r p D e h t e r a n i e r e h d e n i a t n o c n o i t a m E r o f n i l l a d n a s g n i w a r d s i h T / . r a b F f a r t s z t a s r o V i e b d n i s d n u z t a s r G e n e d a h c S u z n e t h c i l f p r e v n e g n u l d H n a h r e d i w u Z . n e d r e w t h c a m e g J h c i l g n ä g u z n e t t i r D h c o n , t g . i t l e ä f r l o e f i v e r K r e e h v t h l e c b o a n i l , d t r l e e i h p o e k b r i l e l d w e i t w g g i n n o u d g i m e n L h o e y n n e A G . e n e r e d s d n i u b r o e f n s h i , o r f o r f a d d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 A
DETAIL "II"
1378
1:25
636
BEIDE SEILE MÜSEN DIESELBE SCHLAGRICHTUNG HABEN! BOTH ROPES MUST SHOW THE SAME SPIN DIRECTION!
SEILROLLEN = 900 ROPE PULLEY
"III"
B 5
DETAIL "III"
SCHNABELROLLE = 900 SPECIAL ROPE PULLEY
1:25
C
SEILROLLEN = 900 ROPE PULLEY D 1:50
SCHLIEßSEILE CLOSING ROPES
LIEFERUNG GREIFER + SCHLIESSSEILE ACHTUNG! AUFTRAGSSTÜCKLISTE BEACHTEN SUPPLY OF GRAB AND CLOSING ROPE ATTENTION! CONSIDER ORDER PART LIST
E
6 3 6
F
"II" 1330 670 5 G
2 SEIL RE 32mm 154m ROPE RIGHT LAY
DETAIL "I" 1:25
1:25
3 SEIL LI 32mm 152m ROPE LEFT LAY
H SEILFIXPUNKT ROPE-FIXED POINT
"I"
SEILFIXPUNKT ROPE-FIXED POINT LIEFERUNG HAKENTRAVERSE ACHTUNG! AUFTRAGSSTÜCKLISTE BEACHTEN SUPPLY OF HOOK ATTENTION! CONSIDER ORDER PART LIST
SCHLIEßWINDE = 800 CLOSING WINCH
J
LINKSGÄNGIG LEFT-HANDED
RECHTSGÄNGIG RIGHT-HANDED
K X 2
=
ÄNDERUNGSINDEX REVISION INDEX
ME10 ----> PRO-E
2193 721 05 00 000 002 BESEILUNG ROPES Art.code / Gewicht / weight Projektl. / proj. mgr. item code 990744014 Ersteller / originator Zeichnungsnr. / drawing no. Benennung / description
2 Ind. / idx. Allgemeintoleranzen ISO 2768 - mK - E Allgemeintoleranzen für Schweißkonstruktionen ISO 13920 - BF
92115 Änd. / rev.
L 01.04.2010 01.04.2010 01.04.2010 Dat. / date
burger scullion scd2 Name / name
A I s R t c T e S j U o r A p / A r g n o i f t z n p e e c N x 0 e 1 , 7 6 m e h A t , e H s u b m y G l e g v n i t c i z e n p e s N e r B r y k t r e a W p r r r e e h h t b o e y i n L a o t m e h t e s o l c s i d C r o y p o c o T . r r e h b e i L f o y t r e p o r p D e h t e r a n i e r e h d e n i a t n o c n o i t a m E r o f n i l l a d n a s g n i w a r d s i h T / . r a b F f a r t s z t a s r o V i e b d n i s d n u z t a s r G e n e d a h c S u z n e t h c i l f p r e v n e g n u l d H n a h r e d i w u Z . n e d r e w t h c a m e g J h c i l g n ä g u z n e t t i r D h c o n , t g . i t l e ä f r l o e f i v e r K r e e h v t h l e c b o a n i l , d t r l e e i h p o e k b r i l e l d w e i t w g g i n n o u d g i m e n L h o e y n n e A G . e n e r e d s d n i u b r o e f n s h i , o r f o r f a d d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
DETAIL "V"
A
1:25
DETAIL "VI"
SEILROLLEN = 900 ROPE PULLEY
1:25 SEILROLLEN = 900 ROPE PULLEY
"VI"
B
SEILROLLEN = 900 ROPE PULLEY
SEILROLLEN = 900 ROPE PULLEY
C
HALTESEILE HOLDING ROPES
D
E
1 3 7 8
"V"
F
DETAIL "IV" 1:25 1 SEIL LI 32mm 168m ROPE LEFT LAY
G 4 SEIL RE 32mm 166m ROPE RIGHT LAY
H
"IV"
J
K
RECHTSGÄNGIG RIGHT-HANDED HALTEWINDE = 800 HOLDING WINCH
SEILFIXPUNKT ROPE-FIXED POINT
2193 721 05 00 000 002 BESEILUNG ROPES Art.code / Gewicht / weight Projektl. / proj. mgr. item code 990744014 Ersteller / originator Zeichnungsnr. / drawing no.
LINKSGÄNGIG LEFT-HANDED
Benennung / description
2 Ind. / idx. Allgemeintoleranzen ISO 2768 - mK - E Allgemeintoleranzen für Schweißkonstruktionen ISO 13920 - BF
92115 Änd. / rev.
L 01.04.2010 01.04.2010 01.04.2010 Dat. / date
burger scullion scd2 Name / name
HYDRAULIC DRAWINGS
2
ELECTRIC DRAWINGS
3
2
1
3
4
5
6
7
8
A
A
B
B
C
C
Power calculation methods:
Pnom is calculated as the relevant intermittent power requirement for 40% intermittent duty. The crane main drive is designed according to this value (S6-40% rating).
D
Power supply tolerances: All power supplies to the crane have to be within the following tolerances: -AC steady state
+/- 10% volts +/- 5% frequency
-AC transient
+/- 20% volts +/- 10% frequency
-DC
+/- 10% volts
D
Fault level: Protected power supplies shall be provided to the crane. The short circuit capacity of the crane electrical switchgear is based on the following max. short circuit fault level at the crane termination point:
E
E
normal supply : max. 65 kA rms aux. supply : max. 10 kA rms
F
F 77186
22.10.08 lwnsiw0
issued
02.07.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
drawing no.:
2193 600 24 00 031 002
assembly group
sheet
1
2
1
A
r o t o m n i a m
r e l o o c l i o r a e g h c n i w
470/540kW
1,3/1,5kW
M
3
M
3
n m u l o c g n i w e l s n a f
c ) s l n a a n f o y i r a t l i x p u o a (
4,0/4,8kW
1,5/1,8kW
r e l o o c l i o r a e g
0,22/0,25kW
M
3
4
M
3
p o t s y c n e g r e m e
5
6
1 X d r a o e b t h a n h c g e i t c r b i n w g a i g c w s a x x x x 1 1 1
7
e g a t l o v l o r t n o c
e g a t l o v l o r t n o c
24VDC
110VAC
8
CRANE TYPE: KRANTYP:
CBG LITRONIC 470/540kW
A
ORDER NO: AUFTRAGSNR.:
M
3
3
32A
13A
main supply
B
B
400V, 50Hz, 3ph, 470kW or 440V, 60Hz, 3ph, 540kW
star / delta starter open type
3,7A
0,85A
7,7A
3,7A
2A
3A
9A
aux. supply
C
C
230V, 50Hz, 3ph, 9kW or 230V, 60Hz, 3ph, 9kW n m u l o c g n i w e l s
magn. 3-12xItherm.
12KA therm. 630-1250A 1000A
D 6x(1x185)
D
3x2,5 1x185
ringrating 3x1200A (750VAC)
L1
E
1 L
L2
2 L
3 L
F issued
02.07.08 lwnsiw0
12
13
E P
t n e m e l e g n i r p i l s
ringrating 2x16A (230VAC sivered)
ringrating 2x16A (230VAC sivered)
PE
L3
400V,50Hz,3ph or 440V,60Hz,3ph main power supply
01 75361 26.08.08 lwnsiw0
ringrating 1x1200A (750VAC)
4
5
P (kW)
IN
I start
(A)
(A)
main motor
470
848
1762 S6,40%ED
main motor
540
866
1674 S6,40%ED
E
M r e p d o d t a s l y g c i n n e n r g u r t e n m e o x 1
LIEBHERR-WERK NENZING GMBH
n m u l o c e s a b
lubrication pump emergency stop base column
(optional)
customer cable ALL SHIPYARD CABLES ARE TO BE CONNECTED TO THE SLIPRING COLLECTOR. drawing no.:
F
2193 600 24 00 031 002
assembly group
sheet
2
2
1
1 X t t e n e l i t b u a o c t h e c k i c t o w s s
e g e a n t l a o r v c l g o n r i t t n h o g c i l
A
3
1 X t e e n d i i s b n a i c W g h 5 n i c 1 t i t h x g w i s 1 l
2 X t t e n e l i t b u a o c t h e c k i c t o w s s
4
2 X t e e n d i i s b n a i c W g h 5 n i c 1 t i t h x g w i s 1 l
r 1 e X t a d e r h a . o d b W n h 5 o c 4 c i t i t n w x a s 1
5
r 2 e t X a d e r h a . o d b W n h 5 o c 4 c i t i t n w x a s 1
k n a t . r d y h W 0 g 0 n i t 7 a x e 1 h
r o t o m E W 0 g 0 n i t 1 a x e 1 h
6
7
m o o r e n i g n W e 0 g 0 n 1 i t 1 a x e h 1
k n a t . r d y h W 0 g 0 n i t 7 a x e 1 h
n i b n a c o i r s W t 0 i o 0 d t 2 n a o r 2 c e r p x i a o 1
8
n i b a n c W a r s 0 f o 0 g t n a 0 i 2 t r a e x e p h o 1
A
M
B
B
13A 30mA
3A
10A
10A
10A
16A
16A
C
C L1
/4.C1 n m u l o c g n i w e l s
D
D 4x16
3x2,5
ringrating 4x100A (750VAC)
L14
L15
t n e m e l e g n i r p i l s
l l i g t W s i n 0 d t 9 n a a e x t 1 s h
L16
E
E 4 1 L
5 1 L
6 1 L
n m u l o c e s a b
230V,50Hz,3ph or 230V,60Hz,3ph aux. power supply
ALL SHIPYARD CABLES ARE TO BE CONNECTED TO THE SLIPRING COLLECTOR.
F 01 75361 26.08.08 lwnsiw0
issued
02.07.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
F drawing no.:
2193 600 24 00 031 002
assembly group
sheet
3
2
1
A
n i b a c W g 0 n i t 6 h x g i l 1
3
e d i s n i e n a r c g W n 0 i t 6 h x g 1 i l
e d i s n i e n a r c W g 0 n i t 6 h x g i l 1
e d i s n i e n a r c W g 0 n i t 6 h x g i l 1
4
e d i s n i e n a r c W g 0 n i t 6 h x g i l 1
e d i s n i e n a r c g W n 0 i t 6 h x g 1 i l
5
e d i s n i e n a r c W g 0 n i t 6 h x g i l 1
e d i s t u o e n a r c W g 0 n i t 6 h x g i l 1
6
n n e g m o l u l a o h c g t W n 0 i h 0 w g i l 0 l e d 1 s o o x n l f 1 o
7
n e g o l a h t W 0 m h 0 o g i l 0 o d 1 b o o x n l f 1 o
n e g o l a h t W h 0 m g 0 o i l 0 o d 1 o x b o n l f 1 o
8
t h g i l g n n m i u n r l a o ) l w c W g t 0 a f i n n 0 o a i 1 r w t c r l e x p i o a s 1 (
t h g i l g n i n r d a a ) l w e W t 0 a f h n 0 o a i 1 t r m c o r o x p i o a 1 b (
A
B
B
n m u l o c g n i w e l s
6A
16A
16A
6A
C
C
/3.C8
D
E
L1
t n e m e l e g n i r p i l s
D
ringrating 2x16A (230VAC sivered)
6
7
n m u l o c e s a b
E L2
/7.B3
pedestal lighting Grundsäulenbeleuchtung
(optional) 02
F 77186
22.10.08 lwnsiw0
issued
02.07.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
F drawing no.:
2193 600 24 00 031 002
assembly group
sheet
4
2
1
n o i s s i m r e l p a t r n a g t i s s 110VAC
t s e u q e l r a t r n a g t i s s
A
3
4
5
6
7
8
g n i n n u r r l a o n t o i g m s
A
B
C
D
B
n m u l o c g n i w e l s
t n e m e l e g n i r p i l s
ringrating 4x16A (230VAC sivered)
8
9
10
11
C
5x1,5
5x1,5
ringrating 2x16A (230VAC sivered)
12
13
Note 1
Note 1 n m u l o c e s a b
ringrating 4x100A (750VAC)
N,1,2,3
spare
ringrating 19x16A (230VAC sivered)
14 - 33
spare
CAN-Bus 34-39
spare
ethernet 40-43
D
spare
02
E
E start request start permission (for details refer to page 6)
(optional)
motor running voltage free contact (N/O, closed when motor running)
(optional)
F
F 77186
22.10.08 lwnsiw0
issued
26.08.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
drawing no.:
2193 600 24 00 031 002
assembly group
sheet
5
2
1
3
4
5
6
7
8
A
A
Description of Power request/power available signals: Note: This system is an active system and interlock crane starting. The power request/power available signals are as described below: B
B
A push button for power request is provided in the cabin control panel. This push button activates a relais with a voltage free output contact (N/O, closed when push button is pressed by crane operator to announce power request). The contact is kept closed with a selfholding until the crane is switched off. The signal voltage onto this contact is to be provided from the vessel, the max. voltage is 220VAC. C
C
A voltage free contact (N/O, closed when power is available) for power available signal is to be provided on the vessel. When this contact is closed, an indication lamp signalling "power available" is activated in the cabin control stand and starting of the cranes main motor is allowed. The signal voltage onto this contact is 110VAC and is provided from the crane control system. D
D
E
E
F
F 01 75361 26.08.08 lwnsiw0
issued
26.08.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
drawing no.:
2193 600 24 00 031 002
assembly group
sheet
6
2
1
3
4
5
6
7
8
A
A
/4.E3
L2
lighting switch
lighting fixture
60W
L R A E T T S P E A D D E A P
B
B
lighting fixture
60W
C
C lighting fixture
60W
L A T S E D E P
lighting fixture
D
D
60W
lighting switch
E
E
F
F 77186
22.10.08 lwnsiw0
issued
22.10.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
(optional)
drawing no.:
2193 600 24 00 031 002
assembly group
sheet
7
2
1
3
4
5
6
7
8
modification index Änderungsindex
A
revision Revision
1
date 26.08.08 Datum mod.no.: 75361 Änd. Nr.: mod./pages Änder.:/Seiten
1 2 3 5 6 7
B
revision Revision
2
date 22.10.08 Datum mod.no.: 77186 Änd. Nr.: mod./pages Änder.:/Seiten
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
3
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
4
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
5
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
A
6
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
7
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
8
revision Revision date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
9
revision Revision
10
date Datum mod.no.: Änd. Nr.: mod./pages Änder.:/Seiten
1 4 5 7 8
B
C
C
D
D
E
E
F
F 77186
22.10.08 lwnsiw0
issued
02.07.08 lwnsiw0
LIEBHERR-WERK NENZING GMBH
modification index
drawing no.:
2193 600 24 00 031 002
assembly group
sheet
8
ADDITIONAL DOCUMENTATION
4
TECHNICAL SPECIFICATION Grab number Grab type Grab capacity
10561 VSHC. 3 24.5 m .
EC- Declaration of conformity for machinery (Directive 2006/42/EEC, Annex II, sub A)
We, Verstegen Grijpers B.V. Marconibaan 20, Nieuwegein, the Netherlands.
Declare, according to our responsibility, that the product. Grab number Type Capacity Weight SWL
: : : : :
10561 VSHC 24.5 M³ 10400 kg 19.6 MTon
Verstegen Grijpers b.v.
page nr. 2
TYPE DESCRIPTION (2) : FOUR ROPES TRANSSHIPMENT GRAB
CRANE
MATERIAL
Manufacture
:
Capacity
:
30.0 T.
Product
:
Coal
Density
:
0.8 t/m
Angle of repose
:
-°
3.
Verstegen Grijpers b.v.
page nr. 3
MEASUREMENTS OF GRAB (3)
Height open
:
5774 mm.
Height closed
:
4627 mm.
Width
:
4417 mm.
Spread
:
4934 mm.
Scoop length
:
4000 mm.
Accessibility
:
1015 mm.
Verstegen Grijpers b.v.
page nr. 4
DRAWINGS OF CONSTRUCTION (5)
Name
Number
Date
Closing rope
:
SD005049
22-02-2012
Suspension
:
OH006181
22-02-2012
Suspension set
:
OS00146
14-09-2005
Wire rope roller set :
RS00614
11-12-2007
Protection plate
:
BP001053
22-02-2012
Head
:
K009143
23-02-2009
Verstegen Grijpers b.v.
page nr. 5
MATERIALS (6)
Verstegen grabs are made of first choice materials that will be delivered with a certificate according to DIN 50049-3.1.B.
MATERIALS:
15crni6g 42crmo4v c45 cusn 11-13 h450 S235JR S355J2+N S355J2H
Verstegen Grijpers b.v.
page nr. 6
REEVING OF CLOSING ROPES (7)
PREPERATION FOR REEVING THE CLOSING ROPES ( FIG. 1-0) Before reeving the ropes the following must be checked:
The closing ropes must be wrought 1 x left and 1 x right. The diameter and type of the closing ropes must be correct. The closing ropes must be provided with a coupling ring at the end of the rope. This coupling ring may not be larger than the diameter of the rope (fig. 1-1). The pulley block must be clean and the pulleys must be working correctly. The closing ropes must be having the correct length and the equal length. See the information for the correct length of the closing rope. There must be an auxiliary cable available. This cable must have about twice the length of the closing rope and must be provided with a small “D” shackle at one end.
Verstegen Grijpers b.v.
page nr. 7
INSTRUCTIONS OF LUBRICATION (8)
Regular lubrication is extremely important for the duration and the correct operation of the grab.
FREQUENCY OF LUBRICATION:
when first using and after installing a new bearing the frequency of lubrication for the first week will be: once every 3 operating hours
after the first week:
Verstegen Grijpers b.v.
page nr. 8
GENERAL GENERAL CHECKL CHECKLIST IST (9)
WEEKLY:
Functioning Functioning of of the grab. Check for damage. damage. “D” shackles shackles of the suspension. suspension. Wear of rope guide guide roller/pot. roller/pot. Attachment Attachment of the shafts. shafts. Closing rope and attachment. Lubrication.
MONTHLY:
Verstegen Grijpers b.v.
page nr. 9
REMOVE REMOVE + MOUNTING MOUNTING SHAFTS SHAFTS (10) If these shafts are provided with a pulling hole M16 or M24 they can be extracted from one side only.
SEQUENCE OF WORK REMOVE:
Remove lock key (note place place code).
Place draw draw bar in the pulling pulling hole.
Extract Extract the shaft from its casing casing by a hydraulic hydraulic or mechanica mechanicall drawer drawer (fig. 2-0).
Verstegen Grijpers b.v.
page nr. 10
REPAIR WELDING (10)
Materials: Hardox 450 Hardox 450 Hardox 450 Hardox 450 Weldox 700 Weldox 700 S355*** S355*** S355*** S235***
to to to to to to to to to to
Hardox450 Weldox700 S235*** S355*** S235*** S355*** S355*** S235*** SKF 280 S235***
Welding process: M.M.A.W. Grind out imperfections and check with liquid penetrant examination
Drawing nr::
Page 1
SD005049
Part
Quant
Description
Dimensions
2
1
rope; right + pear socket
ø32 lg 17498; + Nemag peer 11
6x36 WS; St.K
9.64.865
1
1
rope; left + pear socket
ø32 lg 17498; + Nemag peer 11
6x36 WS; St.K
9.64.864
---End of partlist---
Material
Code
Drawing nr::
Page 1
OH006181
Part
Quant
Description
Dimensions
11
2
expansion plug
G 1/8"
kunststof
9.50.4
10
2
lubricating nipple
G 1/8" type HR(180º) DIN 71412
fe
9.4.1
9
1
strengthening plate
S355J2+N
2.8.211
8
2
strip
S235JR [plat]
8.2.86
7
1
pin; suspension
42crmo4v ruw
5.6.595
6
2
ring
h450 [>5 <100]
5.17.63
5
2
main plate
w700e [<100]
2.7.1475
4
4
plate
w700e [<100]
7.3.1506
3
2
suspension plate
S355J2+N
2.6.1032
2
2
bearing bush; D-shackle
15crni6g ruw
5.10.17
1
2
D-shackle
fe
9.39.4
13.5 ton
---End of partlist---
Material
Code
Drawing nr::
Page 1
OS00146
Part
Quant
Description
4
2
3
Dimensions
Material
Code
bearing bush
cusn 11-13
5.13.13
1
outside bush
S355J2H [pijp]
5.49.4
2
1
strengthening plate
S355J2+N
13.3.10
1
2
suspension plate
w700e [<100]
13.1.17
---End of partlist---
Drawing nr::
Page 1
RS00614
Part
Quant
Description
13
4
expansion plug
12
4
11
Dimensions
Material
Code
kunststof
9.50.4
square
S235JR [vierkant]
8.4.766
1
protection bow
S355J2+N
12.3.12
10
8
supportplate; guide roller
S355J2+N
12.1.12
9
4
lubricating nipple 90°
G 1/8" type H90(90º) DIN 71412
fe
9.4.2
8
4
nut; nyloc
DIN 985 M10; nyloc
rvsa2
9.52.4
7
4
bolt
DIN 931 M10x90
rvsa2
9.32.7
6
4
ring
S355J2H [pijp]
5.18.5
5
4
ring
S355J2H [pijp]
5.17.22
4
4
shaft; rope guide roller
c45 gesl h6
5.21.7
3
8
locking ring
WRE-80
fe
9.46.8
2
4
cylinder roller bearing
SL04-5010-PP
fe
9.25.4
1
4
rope guide roller
h450 [>5 <100]
5.28.22
G 1/8"
---End of partlist---
Drawing nr::
Page 1
BP001053
Part
Quant
Description
Dimensions
3
2
strip
S355JO
8.2.2043
2
2
protection plate
S355J2+N
2.7.1477
1
2
protection plate
S355J2+N
2.7.1476
---End of partlist---
Material
Code
Drawing nr::
Page 1
K009143
Part
Quant
Description
38
6
expansion plug
37
2
36
Dimensions
Material
Code
kunststof
9.50.4
ring
S355J2H [pijp]
5.27.9
2
slip plate
S355J2+N
2.20.1
35
1
plate
S355J2+N
2.22.5
34
2
spring washer
DIN 127B M12
elvz
9.30.10
33
2
bolt
DIN 933 M12x40
rvsa2
9.33.8
32
1
square
S235JR [vierkant]
8.4.181
31
1
key; shaft
S235JR [plat]
9.23.5
30
1
ring
h450 [>5 <100]
5.17.37
29
1
ring
h450 [>5 <100]
5.15.13
28
1
shaft; hinge point arm-head
42crmo4v ruw
5.22.7
27
2
cam plate; small
S355J2+N
2.21.16
26
2
cam plate; large
S355J2+N
2.21.24
25
2
buffer strip; small
S355J2+N
2.19.17
24
2
buffer strip; large
S355J2+N
2.19.13
23
1
upper plate
S355J2+N
2.18.21
22
2
plate
S355J2+N
2.17.11
21
1
intermediate plate
S355J2+N
2.16.8
20
1
back plate
S355J2+N
2.15.6
19
2
pulley plate; outside
S355J2+N
2.14.26
18
2
pulley plate; between
S355J2+N
2.13.15
17
1
Nord-lock locking
NL24; geel gepassiveerd
elvz
9.40.5
16
1
bolt
DIN 933 M24x50
10.9
9.33.20
15
1
locking plate; shaft
S355J2+N
7.11.9
14
1
cover; shaft
S355J2+N
7.10.2
G 1/8"
40x20 lg 120
Drawing nr::
Page 1
EU001042
Part
Quant
Description
11
2
wedge
10
2
9
Dimensions
Material
Code
gij
9.48.8
bearing bush
cusn 11-13
5.13.10
2
stop plate
S355J2+N
6.4.9
8
1
balance pipe
S355J2H [pijp]
5.8.142
7
2
guiding plate
S355J2+N
6.9.7
6
2
outside bush
S355J2H [pijp]
5.14.19
5
2
square
S235JR [vierkant]
8.4.135
4
2
strip
S355JO
8.2.2138
3
4
side plate; closing rope balance
S355J2+N
6.6.1
2
4
plate; socket
S355J2+N
6.5.15
1
2
main plate; balance
S355J2+N
6.7.9
1 1/4"
---End of partlist---
Dra Drawin wing nr:: r::
Part
Quant
33
2
32
Page 1
OB00 B009212
Description
Dimensions
Material
Code
strengthening plate
w700e [<100]
3.7.914
3
strengthening plate
w700e [<100]
3.7.918
31
2
plate
w700e [<100]
7.3.1303
30
2
plate
w700e [<100]
7.3.1294
29
1
upper plate
w700e [<100]
3.7.982
28
2
intermediate plate
w700e [<100]
3.7.897
27
2
shore plate
w700e [<100]
3.14.37
26
2
ea ear plate; under block
w700e [<100]
5.11.55
25
2
ea ear plate; under block
w700e [<100]
5.11.54
24
4
shaft; turning point
c45 gesl h6
5.26.4
23
4
s tr i p
S355JO
8.2.1876
22
4
cam plate
S355J2+N
3.21.13
21
2
plate
w700e [<100]
7.3.765
20
1
pulley plate; between
w700e [<100]
3.13.75
19
2
pulley plate; outside
w700e [<100]
3.13.74
18
1
Nord-lock locking
NL24; geel gepassiveerd
elvz
9.40.5
17
1
bolt
DIN 933 M24x50
10.9
9.33.20
16
1
locking plate; shaft
S355J2+N
7.11.9
15
1
cover; shaft
S355J2+N
7.10.2
14
5
expansion plug
GPN600 B203 inw 22.6 h=14
kunststof
9.50.2
13
8
expansion plug
G 1/8"
kunststof
9.50.4
12
8
lubricating nipple
G 1/8" type HR(180º) HR(180º) DIN 71412
fe
9.4.1
11
18
spring washer
DIN 127B M16
elvz
9.30.11
10
18
bolt
DIN 933 M16x45
rvsa2
9.33.14
9
9
square
S235JR [vierkant]
8.4.181
Drawing nr::
Page 1
B08638
Part
Quant
Description
Dimensions
Material
Code
33
4
shore pipe
S355J2H [pijp]
8.9.1068
32
8
plate
S355J2+N
1.8.979
31
8
seal plate
S355J2+N
1.8.391
30
4
angle bar; slant
S235JR [hoekprofiel]
1.37.23
29
4
bobcat plate
w700e [<100]
1.42.4
28
4
tie plate
S355J2+N
1.8.1826
27
4
stop plate
w700e [<100]
1.43.11
26
4
strengthening plate; under bridge
S355J2+N
1.7.97
25
8
base plate
S355J2+N
1.35.6
24
2
tubular bridge
S355J2H [koker]
1.45.255
23
4
strip
S355JO
8.2.2657
22
4
strengthening plate
S355J2+N
1.8.2583
21
2
strip
S355JO
8.2.3056
20
4
flange reinforcing; up
h450 [>5 <100]
1.50.223
19
4
flange reinforcing; under
h450 [>5 <100]
1.26.281
18
4
flange reinforcing scoop plate
h450 [>5 <100]
1.28.281
17
2
scoop plate; large
h450 [>5 <100]
1.10.2340
16
4
scoop plate; small
h450 [>5 <100]
1.10.2339
15
4
strengthening plate
h450 [>5 <100]
1.46.10
14
4
shore plate; under
h450 [>5 <100]
1.22.282
13
4
shore plate; up
h450 [>5 <100]
1.24.256
12
4
side plate; upperpart
S355J2+N
1.64.236
11
4
side plate; underpart
h450 [>5 <100]
1.65.261
10
4
side knife
h450 [>5 <100]
1.18.290
9
4
knife corner
h450 [>5 <100]
1.1.229
Drawing nr::
Page 1
A08633
Part
Quant
Description
Dimensions
Material
Code
30
4
expansion plug
G 1/8"
kunststof
9.50.4
29
2
verstegen.net
630x92x12
gietst
9.19.11
28
1
number plate
S355J2+N
4.33.1
27
2
square
S235JR [vierkant]
8.15.90
26
2
square
S235JR [vierkant]
8.15.162
25
12
square
S235JR [vierkant]
8.4.25
24
4
support plate
S355J2+N
4.27.9
23
4
strip
S355JO
8.2.3057
22
4
holder;step
S355J2+N
9.21.1
21
1
box profile; arm fixed
S355J2H [koker]
4.7.1831
20
1
box profile; arm fixed
S355J2H [koker]
4.7.1830
19
2
box profile; arm mobile
S355J2H [koker]
4.7.1829
18
1
head connecting plate
S355J2+N
4.17.520
17
2
cable guiding plate
S355J2+N
4.26.232
16
8
strengthening plate
S355J2+N
4.1.49
15
2
strengthening plate
S355J2+N
4.1.278
14
2
strengthening plate
S355J2+N
4.29.7
13
2
sealing ring
rubber/ metaal
9.2.20
12
2
bearing bush
cusn 11-13
5.13.14
11
1
outside bush
S355J2H [pijp]
5.30.6
102x47x50
100x120x12 type R
10
2
box profile; between
S355J2H [koker]
8.7.262
9
16
spring washer
DIN 127B M16
elvz
9.30.11
8
16
bolt
DIN 933 M16x45
rvsa2
9.33.14
7
8
square
S235JR [vierkant]
8.4.181
6
8
key; shaft
S235JR [plat]
9.23.6
40x20 lg 140
Drawing nr::
Page 1
250644
Part
Quant
Description
Dimensions
4
4
number plate
S355J2+N
7.2.52
3
1
number plate
S355J2+N
7.2.349
2
1
number plate
S355J2+N
7.2.378
1
1
number plate
S355J2+N
7.2.377
---End of partlist---
Material
Code