Ingesas™ Ic3: Communication Unit User Manual

INGESAS™ IC3 Comm unication Unit User Manual

A _ 1 0 T T P I 0 0 M P C 1 0 K J I 3 5 5 8 Y Z

Contents

Contents Contents................... Contents................................. ........................... .......................... .......................... .......................... ........................... ........................... .......................... ............... .. 2 1

Terms and Abbreviations .......................... ........................................ ........................... .......................... ........................... ...................... ........ 4

2

Symbols ......................... ....................................... ........................... ........................... ........................... .......................... .......................... .......................... ............. 6

3

General Technical Data .......................... ........................................ ........................... .......................... .......................... .......................... ............. 7 3.1

3.2

3.3

4

Certification and Standards ....................................................................................................................... 7 3.1.1

Electromagnetic Compatibility(EMC) .............................................................................................. 7

3.1.2

Climatic ................................................................................................................................................... 8

3.1.3

Mechanical ............................................................................................................................................. 8

3.1.4

Protection Level. .................................................................................................................................. 9

Environmental Operating Conditions. ..................................................................................................... 9 3.2.1

Mechanical Environment Conditions .............................................................................................. 9

3.2.2

Environmental Enviro nmental Climatic Climat ic Conditions. Conditions ................................................................. ................................ .............................................................. .............................. 10

Storage and Transport Conditions. ........................................................................................................ 10

Hardware Elements.......................... ........................................ ........................... .......................... ........................... ........................... ................. .... 11 4.1

Rack Types................................................................................................................................................... 11 4.1.1

4.2

4.3

Power Supply Sources Sou rces ................................................................ ............................... ................................................................. .............................................................. .............................. 14 4.2.1

Module IC3642 (REDUNDANT PS, 24VDC 50W) ......................................................................... 14

4.2.2

Module IC3643 (REDUNDANT UNIVERSAL PS, 50W) .............. ..................... ............... ............... .............. ............... ............... ............ ..... 19

Processor Modules .................................................................................................................................... 25 4.3.1

4.4

5

IC3541 Module (CH 2PS + 1CPU + 7 AUX, 4+4+7 U) .................................................................. 11

IC3191 Module .................................................................................................................................... 25

Auxiliary Auxilia ry Modules .............................................................. ............................. ................................................................. ................................................................. ......................................... ........ 32 4.4.1

Module IC3211 Switch PRP/HSR .................................................................................................... 32

4.4.2

IC3398 Digital Inputs/Outputs Digital Module .............................................................................. 36

Software Reference Manual ......................... ...................................... .......................... ........................... ........................... ................. .... 41 © Ingeteam Power Technology, S.A. 2013 All rights

Rev. C

Contents

5.1

User Information Informatio n ................................................................ ................................ ................................................................ ................................................................ ......................................... ......... 41 5.1.1

5.2

CPU IC3191 IC319 1................................................................ ................................ ................................................................. ................................................................. ......................................... ......... 41

Maintenance Tasks. ................................................................................................................................... 46 5.2.1

CPU IC3191 IC319 1................................................................ ................................ ................................................................. ................................................................. ......................................... ......... 46

© Ingeteam Power Technology, S.A. 2013 All rights

Rev. C

Terms and Abbreviations

1

Terms and Abbreviations Local set- This set is composed of at least one power supply module, one or two TSX master modules, up to sixteen TSX slave modules and one TSX bus for supporting and connecting these modules. Local process set. A local set of master TSX CPUs. Expansion set. A set of TSX bus terminal modules. Firmware. The software embedded in different modules. In some cases, they offer services and functions for managing these modules. Hot Swap. Hot swap modules. This means that you can extract a module without interrupting the power supply of the chassis that supports the module and therefore without necessarily having to stop the plant's work. LSB. The Least Significant Bit in a set of bits. RTSX (Remote Team Serial Expansion). The TSX variant which allows a CPU to access the set of expansion data. The RTSX's physical medium is optic fibre. There is a variant called FRTSX ("Fast Remote Team Serial Expansion") with a faster communication speed. Set-point. Reference value for carrying out operations. SSI (Synchronous Serial Interface). Interface used in the absolute position encoders to send the value read. TSX (Team Serial Expansion). This is a support device for communications between modules. It is short range and for local use. Generally, it allows a CPU or a TSX bus terminal module to access the data of the input/output modules in its local set. Watch-dog. This element regularly checks the functioning of a module in the system and if there is an error, it forces it to a safe status. Slot. This is the place in the chassis where a module can be connected. It can have different widths depending on the type of module to be connected. The width is measured in positions, the basic measurement unit is 1 position. High Side Drive. This is a method for connecting a digital output through which the source's positive pole is connected to the switch, while the negative pole is connected to the load. A digital output is considered as being the "high side drive" when the switch acts on the power source's positive pole. The digital output has two statuses: positive voltage in low impedance (active output) or high impedance (inactive output). System power supply source. This is the

INGESAS™ IC3

module responsible for adjusting

the input voltage to the requirements of the modules connected to the TSX bus. Pag. 4

Terms and Abbreviations

Cabinet power supply source. This device is for converting the energy connected to the cabinet into operating voltages as the system's power source (if necessary), for modules requiring an external power source and other field devices in the plant. Earth. The conductive mass of the earth, whose electric potential at any point is conventionally taken as zero. Functional earth. Low-impedance connection between the electrical circuit and earth, for purposes not related to safety, such as improving noise immunity. Protection earth. Low-impedance connection in high voltage / current emergency conditions between the electrical circuit and earth to reduce the risk to the user as much as possible. POF Plastic Optical Fibre. HCS Hard-Clad Silica optical fibre. V-LINK Commercial versatile link optical fibre.

Pag. 5

Symbols

2

Symbols Throughout this manual, you will see some informative signs related to the system's functioning. There are two types of information, depending on the type and importance that must be given.

N.B.: The information associated to this sym bol refers to the instructions that m ust be followed. Failure to do so m ay cause the equipment to function incorrectly, become d amaged or cause harm to persons.

Recommendation: The information associated to this symbol refers to recommendations or clarifications related to the document.

Pag. 6

General Technical Data

3

General Technical Data The general technical data refers to

INGESAS™ IC3 as a whole

and therefore is applicable to

all of the system's components. The possible specific variations of these values in individual modules are covered in the specific chapter on each module where applicable. N.B.: The validity of d ata on fun ctionin g and tests performed on INGESAS™ IC3 is subject to correct ins tallation and use.

3.1 Certification and Standards INGESAS™ IC3

has the following types of certification for its modules:



UL certification (in process)



CE marking according to the 2004/108/CE directive: “Electromagnetic Compatibility” (directive EMC/CEM) and “Low-Voltage Directive (LVD)” (Directive 2006/95/EC).

3.1.1 Electromagnetic Compatibility(EMC) All of the modules comply with European directive 2004/108/CE on electromagnetic compatibility (EMC). ™ IC3 complies with the basic requirements of the electromagnetic N.B.: INGESAS comp atibility directive, providing that the n ecessary assembly instruction s are followed in each case. For detailed assembly instructions, please see the "INGESAS™ IC3 System Start Up and Configuration Manual”. The following table shows the immunity tests performed: Test

Standard Applied

Test Level

Electrostatic discharge immunity

EN 61000-4-2 (2001)

±15 kV in air discharge mode

EN 61000-6-2 (2005)

± 8 kV in discharge direct/indirect contact.

EN 61000-4-3 (2006)

10 V / m in the frequency range from 80 to 1000 MHz

EN 50204(1995)

10 V / m in the frequency range from 900 MHz to 1890 MHz

mode in

EN 60255-22-2 (2008) Radiated radiofrequency immunity test

fields

EN 61000-6-2 (2005) Fast transient burst immunity

Immunity to signals induced by radio-frequency

EN 61000-4-4 (2004)

± 4 kV in power supply and earth connection

EN 61000-6-2 (2005)

± 2 kV in the other terminals

IEC 60255-22-4 (2008)

Class B

EN 61000-4-6 (2007)

10 Vrms in the frequency range from 0.15 to 80 MHz

EN 61000-6-2 (2005)

10 Vrms in the frequency range from

Pag. 7


Test

Standard Applied

Test Level 0.15 to 80 MHz

Overvoltage pulse immunity

EN 61000-4-5 (2006)

± 1 kV in common mode

EN 61000-6-2 (2005)

± 0.5 kV in differential mode.

EN 60255-22-5 (2008) DC voltage variations, dips and interruptions immunity test

IEC 60255-11 (1979)

30% and 60% dips lasting 10.30, 100, 300 and 1000 ms.

IEC 61000-4-29 (2000)

30% and 60% dips lasting 10.30, 100, 300 and 1000 ms.

EN 61000-4-8 (2001)

100 A / m for continuous exposures.

EN 61000-6-2 (2005)

1000 A / m for 2 s exposures.

EN 61000-4-9 (2001)

1000 A / m for positive and negative pulses.

Damped oscillatory magnetic field immunity test

EN 61000-4-10 (2001)

100 A / m in the frequency range from 100 kHz to 1MHz

Damped oscillatory immunity test

EN 61000-4-12 (2001)

± 2.5 kV in common mode

IEC 60255-22-1 (2007)

± 1 kV in differential mode.

Dielectric test

IEC 60255-5 (2000)

500 Vac, 50 Hz, 1 min

Insulation resistance test

IEC 60255-5 (2000)

500 Vdc

Voltage pulse test

IEC 60255-5 (2000)

± 1 kV in common mode

IEC 60255-5 (2000)

± 1 kV in differential mode.

EN 61000-6-4 (2007)

T=23º, HR=48%, P=999 mbar.

EN 55011(2007)

T=23º, HR=48%, P=999 mbar.

50 Hz magnetic fields immunity test Immunity fields

to

pulsing

magnetic

waves

Radiated radio-electric emissions measurements

Tbl. 3.1

Summary of Immunity Results

3.1.2 Climatic The following table shows the immunity tests performed: Test

Standard Applied

Test Level

Cold test

IEC60068-2-1 (1994)

-40º C, 16h

Dry heat test

IEC60068-2-2(1994)

+75º C, 16h

Temperature variation test

IEC60068-2-14 (1986)

-20º C/+ 70º C

Cyclical humidity heat test

IEC60068-2-30 (2005)

+25º C, 97%HR (6 cycles 12+12)

Continuous humidity heat test

IEC60068-2-78 (2001)

+40º C,93%HR, 16 h.

Tbl. 3.2

Summary of Immunity Results

3.1.3 Mechanical The following table shows the immunity tests performed: Test

Standard Applied

Test Level

Vibration test (sinusoidal)

IEC60255-21-1 (1988)

Class I

Tbl. 3.3

Vibration Test Result

Pag. 8


3.1.4 Protection Level. The protection level refers to the level of protection, using standard testing methods, provided by cover against the penetration of dangerous agents, external solid materials, water, or other external mechanical impacts. Protection Level. Protection Level (IEC 60529)

IP20 Tbl. 3.4

Protection Level.

3.2 Environmental Operating Conditions. Environmental operating conditions refer to the characteristics that must be fulfilled where INGESAS™ IC3

is to be installed.

INGESAS™ IC3

has been designed to be installed in a fixed indoor place.

3.2.1 Mechanical Environment Conditions Environmental mechanical conditions refer to the mechanical limits that must be fulfilled in the place where

INGESAS™ IC3

is to be installed.

Recommendation: If these limits can be exceeded in the place where INGESAS™ IC3 is going to be installed, appropriate measures should be taken to reduce these values. An example of such measures includes the use of shock-absorbing systems.

Vibration Test Constant frequency

Frequency

Current

28.9 m/s2

Duration

4.5 h on each axis (x,y,z)

Scanning frequency

Range

Current

See Scanning Frequency Test Table.

Duration

4.5 h on each axis (x,y,z)

15 Hz

From 3 Hz to 100 Hz

Tbl. 3.5

Vibration Test.

Shock test Impact type

1/2 sinusoidal wave cycle

Acceleration peak / Pulse duration

15 g / 11 ms

Number of pulses

3 successive pulses in each direction (+ and -) and per axis (x,y,z) = 3 x 2 x 3 = 18 pulses Tbl. 3.6

Shock test.

Pag. 9


Scanning frequency test Frequency (Hz)

5

11

18

20

30

32

50

60

100

Ax, Ay, Az (m/s2)

2

11

11

20

20

14

14

10

10

Tbl. 3.7

Scanning frequency test.

3.2.2 Environmental Climatic Conditions. Environmental climatic conditions refer to the limits of environmental variables surrounding the INGESAS™ IC3 equipment.

Recommendation: If these limits can be exceeded in the place where INGESAS™ IC3 is to be installed, appropriate measures should be taken to reduce these values. An example of such measures includes the use of forced cooling or heating resistors.

Environmental Climatic Conditions Horizontal Assembly Temperature Range

0ºC - 60ºC

Relative Humidity Range

30% - 90%

Maximum Level Section 4.4)

of

Contamination

(EN

Environmental classification

60255-5

Level 2 Open Type

Tbl. 3.8

Environmental Climatic Conditions.

3.3 Storage and Transport Conditions. The "Storage and Transport Conditions" table shown below details the conditions for storing and transporting

INGESAS™ IC3

modules or components, providing that they are in their original

packaging: Storage and Transport Conditions Vibrations

See Environmental Mechanical Conditions table

Impacts Temperature Range

-20ºC +90ºC

Relative Humidity Range

10% - 95% Tbl. 3.9

Storage and Transport Conditions.

Pag. 10

Hardware Elements

4

Hardware Elements The description of hardware elements establishes the hardware characteristics specific to each module that composes the equipment.

4.1 Rack Types 4.1.1 IC3541 Module (CH 2PS + 1CPU + 7 AUX, 4+4+7 U)

Fig. 4.1

IC3541

Pag. 11

Hardware Elements

Fig. 4.2

IC3541

Functional Description Module IC3541 CH 2PS + 1CPU + 7 AUX, 4+4+7 U is the support panel in which the modules that compose a local set are assembled. It may contain 2 power sources, , 1 CPU, up to 7 auxiliary modules, DI/DO, etc. Inside the rack, signals are exchanged and interconnections are made between the modules and the bus terminal module. This exchange is made via the TSX bus at a speed of up to 100Mbits/s. The modules are fed using the backpanel. To do this, the rack has some connectors in which you should insert the corresponding modules.

Pag. 12

Hardware Elements

Physical Features The module's dimensions and characteristics can be observed in the following figure:

Fig. 4.3

Module IC3541's Dimensions

Connection Diagram The rack is the support which holds all of the modules. This rack has to be connected to the functional earth by means of the connector in the chassis.

Fig. 4.4

Rack Connection Diagram

Technical Data The technical data for module IC3541 CH 2PS + 1CPU + 7 AUX, 4+4+7 U can be seen in the following table: Property

Value

Dimensions (Width x Height x Depth)

483.75 mm x 177.8 mm x 174.8 mm

Weight

2918 g.

Number of available slots

2 power sources. 1 CPU or bus terminal module. 7 auxiliary modules. Tbl. 4.1

IC3541 Technical Data

Pag. 13

Hardware Elements

4.2 Power Supply Sources 4.2.1 Module IC3642 (REDUNDANT PS, 24VDC 50W)

Fig. 4.5

Module IC3642

Functional Description Module IC3642 REDUNDANT PS 24VDC 50W is a 50 W power source for feeding other system modules. The output voltages are 5V (5A), 3.3V (5A). The module is fed at 24 Vdc and it feeds the modules connected to the rack's slots with the correct voltage. The power source is equipped for redundancy. Two power sources can be connected in parallel. If one of them fails, the other immediately takes control without a voltage drop. All of the erroneous power source's LEDs will switch off, allowing the user to replace it. Redundancy functioning is known as N+1 mode. When two power sources are connected in parallel, the maximum continuous output is 5A.

Pag. 14

Hardware Elements

Physical Dimensions The module's dimensions and characteristics can be observed in the following figure:

Fig. 4.6

Module IC3642

Pag. 15

Hardware Elements

Connections Diagram The following figure shows the input connectors and LEDs.

Fig. 4.7

IC3642 Connections Diagram

1

5V output correct LED.

2

3.3 V output correct LED.

3

Input correct LED.

4

24Vdc input voltage connector (+, - and earth in descending order).

Technical Data The technical data of module IC3642 REDUNDANT PS 24VDC 50W can be seen in the following tables: Mechanical Data Dimensions (Width x Height x Depth)

52.25 mm x 175 mm x 140 mm

Weight

346 g.

Slot width

2 positions Tbl. 4.2

IC3642 Mechanical Data

Pag. 16

Hardware Elements

Electrical Data Power supply voltage

24±25% Vdc

-

Maximum input current

3.2 A (max.)

-

Maximum output current

In 3.3 V

5A


In 5 V

5A

Dissipated power

12 W (max.)

-

Incorrect power supply LED.

Green LED on when the input voltage is correct.

-


Green LED indicating that there is voltage in the 5 V output.

-


Green LED indicating that there is voltage in the 3.3 V output.

-

Input voltage supervision

Voltage drop detection in the primary circuit (Power supply failure signal)

If the voltage is less than 24V-25% (18V)

Output voltage supervision

Voltage drop detection in the PS_OK signal output

If any of the output voltages are less than -5% or greater than +13%

Serial diodes

-

Redundancy.

Mode N+1

-

Output reductions depending on the temperature.

With 60ºC temperature

100% of the output power

Insulation

Between input and output

2000 Vac for 60s.

Insulation

Between input and earth

2000 Vdc for 60s.

Continuous conducted emission.

Class EN 55022 , Part 15 FCC Class A

-

Radiated emission

EN 55011 class A

-

Electrostatic discharges (ESD)

EN 61000-4-2 air ±15 kV, contact ±8 kV

-

Fast transient burst immunity

EN 61000-4-4, in common mode and in ±2 kV differential mode.

-

Shock waves (SURGE)


-

RF in common mode

EN 61000-4-6, 10 Vrms

-

Radiated immunity (IR)

EN 61000-4-3, 10V/m

-

Immunity to voltage dips, brief interruptions and voltage variations in DC power supply access points.

EN 61000-4-29

-

Protection polarisation

against

inverse

Tbl. 4.3

IC3642 Electrical Data

Module Diagnostics The power source is continuously supervising the voltage value in the primary circuit. As soon as the voltage is detected as being below the admissible limit, the power source informs the system so that it can stop correctly and so that no damage is caused to the other modules. If the input voltage is less than 24V-25%, the "input voltage LED" will switch off. When the voltage is greater than 24V-25%, the LED will switch on and the "power supply failure" signal in the back panel's bus will show a low level (0 volts). The power source is protected against power supply connections with inverse polarity. In the case of backfeeding, there is no voltage consumption and the LEDs will stay off.

Pag. 17

Hardware Elements

The output voltage is monitored. If any of the output voltages is outside the limits, the power source will inform the system through signal "PS_OK". When one of the output voltages is less than -5% or greater than +13%, and signal "PS_OK" is low. In this case, only the "incorrect output voltage" LED will be on. During redundant operation, a low "PS_OK" signal means a failure in one of the two power sources. The user can hot swap the power source whose LEDs are off and replace it by hotswapping it with a new power source. Troubleshooting Possible Causes and Solutions IC3642. The Troubleshooting Table contains a list of the possible errors that may occur in module IC3642 REDUNDANT PS 24VDC 50W with the possible causes and solutions. Correct Input Error LED

Correct Output Error LED

Possible causes

Possible solutions

Off

_

The power source is not receiving a correct voltage for it to function properly.

Check the power source's input voltage to see that it is within the admissible range and check the connection's polarity.

On

Off (Any of the LEDs). Operating without redundancy.

There is a short-circuit somewhere in the system's backplane or in the module itself.

Remove the power source from the rack and start up the system. If none of the LEDs switch on, change the power source. If the LEDs switch on, perform the following tests. Connect the power source and unplug the rest of the system's modules. If none of the LEDs light up, there is a problem with one of the rack's connectors. Change the rack. If the LEDs switch on, perform the remaining tests. While there is no voltage, insert the next module. Switch on the system. If none of the LEDs light up, change the module that you had inserted. If the LED lights up, repeat the process with the next module until you find the damaged one.

On

Off (Any of the LEDs). Operating with redundancy.

Tbl. 4.4

If any of the power source's LEDs are off and the voltage in the bus is correct, change the power source module. If none of the output LEDs are on, check the modules one by one as if there were no redundancy. IC3642 Troubleshooting.

Pag. 18

Hardware Elements

4.2.2 Module IC3643 (REDUNDANT UNIVERSAL PS, 50W)

Fig. 4.8

IC3643 Module

Functional Description Module IC3643 Redundant Universal PS 50W is a 50 W power source for feeding other system modules. The output voltages are 5V (5A), 3.3V (5A). The module is fed from 110Vdc to 300Vdc or 115V~ to 250V~ and feeds the modules connected to the rack's slots with the appropriate voltage. The word "universal" is used because of the extensive input voltage range and the capacity to work both in AC and DC. Redundancy: The power source is equipped to function in redundant mode. Two power sources can be connected in parallel. If one of them fails, the other immediately takes control without a voltage loss. All of the erroneous power source's LEDs will switch off, allowing the user to replace it. Redundancy functioning is known as N+1 mode. When two power sources are connected in parallel, the maximum continuous output will be 5A.

Pag. 19

Hardware Elements


Fig. 4.9

IC3643 Module

Pag. 20

Hardware Elements

Connections Diagram The following figure shows the input connectors and LEDs.

Fig. 4.10


1. 5V output correct LED. 2. 3.3 V output correct LED. 3. Input correct LED. 4. Input voltage cable connector (+, - and earth in descending order). Technical Data The technical data of module IC3643 Redundant Universal PS 50W can be seen in the following tables: Mechanical Data Dimensions (Width x Height x Depth)

52.25 mm x 175 mm x 130.4 mm

Weight

371 g.

Slot width



Pag. 21

Hardware Elements


110-300Vdc, 115-250V~

-

Maximum input current

0.75 Adc (max.), 0.7A~ (max)

-


In 3.3 V

5A


In 5 V

5A

Dissipated power

10 W (max.)

-

Incorrect power supply LED.

Green LED on when the input voltage is correct.

-


Green LED indicating that there is voltage in the 5 V output.

-


Green LED indicating that there is voltage in the 3.3 V output.

-

Input voltage supervision

Voltage drop detection in the primary circuit (Power supply failure signal)

If the input voltage is less than 75Vdc or 50V~

Output voltage supervision

Voltage drop detection in the PS_OK signal output

If any of the output voltages are less than -5% or greater than +13%

Redundancy.

Mode N+1

-

Output reductions depending on the temperature.

With 60ºC temperature

100% of the output power

Insulation

Between input and output

2000 Vac for 60s.

Insulation

Between input and earth

2000 Vdc for 60s.

Continuous conducted emission.

Class EN 55022 , Part 15 FCC Class A

-

Radiated emission

EN 55011 class A

-

Electrostatic discharges (ESD)

EN 61000-4-2 air ±15 kV, contact ±8 kV

-

Fast transient burst immunity


-

Shock waves (SURGE)


-

RF in common mode

EN 61000-4-6, 10 Vrms

-

Radiated immunity (IR)

EN 61000-4-3, 10 V/m

-

Immunity to voltage dips, brief interruptions and voltage variations in DC power supply access points.

EN 61000-4-29

-

Immunity to voltage dips, brief interruptions and voltage variations in AC power supply access points.

EN 61000-4-11

-

Tbl. 4.6


Pag. 22

Hardware Elements

Module Diagnostics The power source is continuously supervising the voltage value in the primary circuit. As soon as the voltage is detected as being below the admissible limit, the power source informs the system so that it can stop correctly and so that no damage is caused to the other modules. If the input voltage is less than 75Vdc or 50Vac-25%, the "input voltage LED" will switch off. When the voltage is greater than these values, the LED will switch on and the "power supply failure" signal in the back panel's bus will show a low level (0 volts). Since the power source can work with AC and DC input voltages, the input voltage connector (number 4 in the connections diagram) does not have any polarity. This means that when a DC power supply is being used, it is possible to work with a negative or positive polarity. Hence, there is no danger of inverting the polarity. The output voltage is monitored. If any of the output voltages is outside the limits, the power source will inform the system through signal "PS_OK". When one of the output voltages is less than -5% or greater than +13%, and signal "PS_OK" is low. In this case, only the "incorrect output voltage" LED will be on. During redundant operation, a low "PS_OK" signal means a failure in one of the two power sources. The user can hot swap the power source whose LEDs are off and replace it by hotswapping it with a new power source.

Pag. 23

Hardware Elements

Troubleshooting. Possible Causes and Solutions IC3643. The Troubleshooting Table contains a list of the possible errors that may occur in module IC3643 Redundant Universal PS 50W with the possible causes and solutions. Correct Input Error LED

Correct Output Error LED

Possible causes

Possible solutions

Off

_

The power source is not receiving a correct voltage for it to function properly.

Check the power source's input voltage to see that it is within the admissible range and check the connection's polarity.

On

Off (Any of the LEDs). Operating without redundancy.

There is a short-circuit somewhere in the system's backplane or in the module itself.

Remove the power source from the rack and start up the system. If none of the LEDs switch on, change the power source. If the LEDs switch on, perform the following tests. Connect the power source and unplug the rest of the system's modules. If none of the LEDs light up, there is a problem with one of the rack's connectors. Change the rack. If the LEDs switch on, perform the remaining tests. While there is no voltage, insert the next module. Switch on the system. If none of the LEDs light up, change the module that you had inserted. If the LED lights up, repeat the process with the next module until you find the damaged one.

On

Off (Any of the LEDs). Operating with redundancy.

Tbl. 4.7

If any of the power source's LEDs are off and the voltage in the bus is correct, change the power source module. If none of the output LEDs are on, check the modules one by one as if there were no redundancy. IC3643 Troubleshooting.

Pag. 24

Hardware Elements

4.3 Processor Modules 4.3.1 IC3191 Module

Fig. 4.11

IC3191 Module

Functional Description Module IC3191 CPU is the main processor or CPU. It controls the system's logic by running the corresponding user programs. Module IC3191 CPU is based on a modular architecture supported in industrial standards that allow future product updates to be incorporated easily. For this purpose, it is possible to use modules developed by both Ingeteam and by other manufacturers, facilitating a wide range of improvements in the future. The basic IC3191 CPU includes a microprocessor module with the following characteristics: 

Intel Atom N270 1.6Ghz microprocessor.



L1 cache: cache: 32 KB for instructions and 24 KB for data.



L2 cache: 512 KB



SDRAM : 1 GB DDR DDR 333 MHz (can be updated to 2 GB) .

Pag. 25

Hardware Elements

There is a built-in Flash memory in the microprocessor nodule for storing the CPU's initialisation code (BIOS/Bootloader). The following resources are also available for continuous storage of code and data: 

Compact Flash. The IC3191 CPU has two slots, each one for supporting a 4 Gb, type 1 Compact Flash memory: 

A Compact Flash which cannot be accessed by the user, for storing firmware and the application. This Compact Flash slot is connected to the primary IDE channel.



A Compact Flash which can be accessed by the user, for storing the configuration and parameter log. This Compact Flash slot is connected to the secondary IDE channel. It can be hotswapped (insertion and extraction).



NVRAM. The IC3191 CPU offers up to 128 KB non-volatile RAM for persistent dynamic storage, 62 KB of which is user-accessible.



EEPROM. The IC3191 CPU has a 1K EEPROM: 

An all-purpose, restricted access EEPROM for saving configuration data, e.g. the CPU version.

Furthermore, the CPU module is also capable of acting as a communications interface between other CPU-type modules, bus terminal modules and other types of devices compatible with the communication standards supported. For this purpose, the CPU has six 10/100 Mbits/s Ethernet ports based on the 10/100BaseTX standard, 1 USB 2.0 port and 2 RS-232/485

ports. These are all situated on the chassis

backplane (IC3541) on which the CPU is mounted. The Ethernet and USB ports are protected against different types of electromagnetic interference, complying with the tests in the following table: Port

ESD 4-2)

Ethernet

(IEC6100-

Quick Trans.

Shock waves (IEC6100-4-5)

Osc. damped

Insulation

15 KV/ 8 KV

2 KV

2 KV/ 1 KV

1 KV/ 500 V

1000 Vms

COM

15 KV/ 8 KV

2 KV

2 KV/ 1 KV

1 KV/ 500 V

1000 Vms

USB

15 KV/ 8 KV

-

-

-

Tbl. 4.8

IC3191 test for Ethernet ports, COM and USB

The CPU is able to manage up to 16 TSX slaves at a speed of up to 100Mbit/s. The IC3191 CPU offers you the following hardware resources for measuring time: 

Realtime clock.



Standard 8254 counter/timer built into the microprocessor module.



Three external counters for the microprocessor module. These counters can request interrupts from the CPU.

Pag. 26

Hardware Elements

The IC3191 CPU module is fed by the INGESAS™ backpanel using voltages of 5V ±5 and 3.3V ±5. The power source offers the following: 

Protection against overvoltages and overcurrents.



Hotswap driver circuit enabling you to insert/extract the CPU in a controlled manner while the backpanel is being fed.



Continuous power supply voltage for over 100us after the NMI signal has been activated when the power source is switched off.

The IC3191 CPU module has the following user interfaces: 

OFF/ON/TST switch.



ON LED.



OK LED.



POWER LED.



Speed and link/activity LED per Ethernet channel.



LCD with 3 buttons and 13 LEDs (on the front of the chassis).

You can also Hot-Swap the CPU, although you must make sure that you switch the CPU to Off Mode before removing it. Configuring the Module There are three functioning modes: Run Mode, Test Mode and Off Mode , each with different CPU functional features. There is a switch on the front of the CPU for configuring the operating mode. The switch can be set to one of three positions: 

Off mode: The CPU must be in this mode in order to switch off correctly. If you insert a CPU while in this mode, the LED will not light up, even if the module is being fed voltage correctly. When switching to either of the other two modes, the ON LED must be on. When switching from one of these statuses to Off Mode or if there is a system voltage failure, the CPU must be shut down properly: the ON LED should switch off after being set to this mode. This procedure is necessary in order to hotswap the CPU without losing the power supply. If there is a redundant system with two CPUs, the redundant CPU will take control of the plant and you can swap the main CPU once the ON LED has switched off.



Run Mode: Normal functioning mode which the CPU uses to control systems. In this position, the CPU runs the user program as well as the other internal tasks.



Test Mode: Special functioning mode. The CPU has no communication.

Pag. 27

Hardware Elements

Physical Features The module's dimensions and characteristics can be observed in the following figure:

Fig. 4.12

IC3191 Module

Pag. 28

Hardware Elements

Connections Diagram There now follows a connection diagram of the CPU and the elements that compose it.

Fig. 4.13

IC3191 Connection Diagram

1

Mod_ON diagnostics LED.

2

Mod_OK diagnostics LED.

3

ON LED.

4

CFLASH memory slot.

5

Ethernet 0 port.

6

Ethernet 1 port.

7

Connector for external IRIG_B synchronisation source.

8

Switch for selecting the operating mode (OFF/ON/TST).

9

RS-232/485 serial port.

10 RS-232/485 serial port. 11 Ethernet 2A port. 12 Ethernet 2B port. 13 Ethernet 3A port. 14 Ethernet 3B port. Pag. 29

Hardware Elements

Technical Data. Typical data on the IC3191 CPU can be seen in the following table: Mechanical Data Dimensions (Width x Height x Depth)

105 mm x 174 mm x 154.5 mm

Weight

720 g.

Slot width




5 V ± 5 and 3.3 V ±5 via backplane.

-

Maximum consumption.

power

supply

In 3.3 V

1 A (max.)

Maximum consumption.

power

supply

In 5 V

2.5 A (max.)

Typical power consumption.

supply

In 3.3 V

0.75 A (typical)

Typical Power Consumption

Supply

In 5 V

2 A (typical)

15 W (max.)

-

Dissipated Power

Tbl. 4.10


Specific module data Main microprocessor

Intel Atom N270 1.6Ghz.

-

RAM

1 Gbyte.

-

NVRAM

128 Kbytes.

-

FLASH Memory

4 Gbyte.

-

Backup battery for RAM

BR2032 lithium battery which can be removed from the CPU backplane

-

Communication ports

Ethernet

2 10/100-Base-TX ports with RJ-45 connector at 10/100Mbit/s + 2x2 10/100-Base-TX ports with RJ-45 connector at 10/100Mbit/s.

Communication ports

Serial

Two RS-232/485 ports with female SubD-9 connector up to 115Kbps.

Communication ports

Serial

1 x USB 2.0 port with USB Type A connector at 1.5/12/480 Mbit/s

Maximum number of TSX slaves

16

-

Time synchronisation

IRIG-B002

Two pin 5.08mm header

LCD

3-line local diagnostics display with backlight.

-

IEC 61131 - 3

-

Temperature

Ambient temperature of 0 to 60ºC without forced cooling.

-

Humidity

Humidity of 10% to 90% without condensation.

-

Hot Swap

Dependant on setting CPU to Off mode beforehand.

-

Programming supported

languages

Tbl. 4.11

Specific Module Data

Autodiagnostics signalling In Service LED

Red In Service LED

ON LED

Green active

LED OK

Orange running

Pag. 30

Hardware Elements

Autodiagnostics signalling Ethernet link status LED

1 green LED per Ethernet port: Off: No link. On: With inactive link Flashing: With active link

-

Ethernet link speed LED

1 yellow LED per Ethernet port: Off: 10Mbits/s speed On: 100Mbits/s speed

-

Temperature supervision

Built-in microprocessor temperature sensor The microprocessor module has other temperature sensors.

-

Temperature supervision

2 sensors for ambient temperature inside the CPU The system is able to request interrupts or reset the CPU depending on the temperatures measured.

-

Power supply voltage supervision

Supervision of minimum thresholds of the external power supply voltage and those generated internally. The CPU will stay in reset mode while the voltage does not exceed the minimum threshold.

-

Watchdog

Space of time during which the CPU is monitored. This can be configured to initialise the CPU or permanently reset it until the power supply is interrupted. The watchdog triggers if it is not refreshed within a configurable period of time.

-

Tbl. 4.12

Signalling / Autodiagnostics.

N.B.: The battery may exp lode as a result o f inappro priate use. Do not rech arge, diss emble or throw it into a fire.

Troubleshooting. Possible Causes and Solutions The IC3191 Troubleshooting Table contains a list of the possible errors that may occur in the IC3191 CPU module, with the possible causes and solutions. Error

Possible causes

Possible solutions

Does not light up in Run or Test mode

The external power supply voltages are below the admissible thresholds.

Check that the status of the power supply source is correct

Does not light up in Run or Test mode

There is a short-circuit processor module

Replace the module

Tbl. 4.13

in

the

IC3191 Module Troubleshooting

Pag. 31

Hardware Elements

4.4 Auxiliary Modules 4.4.1 Module IC3211 Switch PRP/HSR

Pag. 32

Hardware Elements

Functional Description IC3211 PRP/HSR is a PRP/HSR switch module. The module has two PRP/HSR ports and one Redundancy Box with 4 RJ45 ports. You can connect a total of 4 redundancy boxes to provide PRP/HSR network redundancy to equipment that does not have it. There are two versions of this module: 

IC3211AA, with PRP/HSR RJ45 connectors.



IC3211AB, with PRP/HSR optical fibre connectors.


Fig. 4.14

Module IC3211

Pag. 33

Hardware Elements

Connections Diagram The IC3211AA connections diagram is as follows:

Fig. 4.15

IC3211AA Connections Diagram

1

LED ON.

2

LED OK.

3

Redundancy Box Ethernet 1.

4

Redundancy Box Ethernet 1 LED.

5


6


7


8


9


10 Redundancy Box Ethernet 4 LED. 11 Ethernet A. 12 Ethernet A LED. 13 Ethernet B. 14 Ethernet B LED.

Pag. 34

Hardware Elements

The IC3211AB connections diagram is as follows:

Fig. 4.16

IC3211AB Connections Diagram

1

LED ON.

2

LED OK.

3


4


5


6


7


8


9


10 Redundancy Box Ethernet 4 LED. 11 Ethernet A. 12 Ethernet A LED. 13 Ethernet B. 14 Ethernet B LED.

Pag. 35

Hardware Elements

Technical Data Typical data of the IC3211 CPU can be seen in the following table: Signalling/Autodiagnostics LED ON

Green In Service LED

LED OK

Green In Service LED

Ethernet link status LED

1 green LED per Ethernet port: Off: No link. On: With inactive link. Flashing: With active link Tbl. 4.14

Signalling / Autodiagnostics.

4.4.2 IC3398 Digital Inputs/Outputs Digital Module Functional Description

The IC3398 module provides digital I/Os to INGESAS IC3. It has 8 digital outputs and 4 digital inputs per module.

Pag. 36

Hardware Elements

There are different versions of the module depending on the voltage admitted. 

IC3398AA, inputs/outputs at 24 Vdc



IC3398BA, inputs/outputs at 48 Vdc



IC3398CA, inputs/outputs at 125 Vdc



IC3398DA, inputs/outputs at 220 Vdc


Fig. 4.17

Module IC3211

Pag. 37

Hardware Elements

ConnectionsDiagram The IC3398 connections diagram is as follows:

Fig. 4.18

1

Digital outputs.

2

Digital inputs.


Technical Data Typical data of the IC3398 module can be seen in the following table: IC3398AA

IC3398BA

IC3398CA

IC3398DA

Rated voltage

24 Vdc

48 Vdc

125 Vdc

220 Vdc

Active above

12 Vdc

37 Vdc

87 Vdc

172 Vdc

Inactive under

9 Vdc

32 Vdc

82 Vdc

165 Vdc

Burden

3 mA rated voltage

3 mA rated voltage

3 mA rated voltage

3 mA rated voltage

Tbl. 4.15

Digital inputs

Pag. 38

Hardware Elements

IC3398AA

IC3398BA

IC3398CA

IC3398DA

24 Vdc

48 Vdc

125 Vdc

220 Vdc

Maximum closure current (4 s)

15 A

15 A

15 A

15 A

Pitch current (permanent):

8A

8A

8A

8A

Connection capacity

2000 VA at 250 Vdc

2000 VA at 250 Vdc

2000 VA at 250 Vdc

2000 VA at 250 Vdc

Activation time

<8 ms

<8 ms

<8 ms

<8 ms

Reset time

<6 ms

<6 ms

<6 ms

<6 ms

Breaking capacity with resistive load

8A

0.9 A

0.4 A

Breaking capacity with inductive load (L/R=40 ms)

1A

0.75 A

0.35 A

Fig. 4.19

Digital outputs

Fig. 4.20

Digital outputs

Connections

Pag. 39

Hardware Elements

Digital

inputs

Fig. 4.21

Digital inputs

Pag. 40

Software Reference Manual

5

Software Reference Manual The

INGESAS™ IC3 Software Reference Manual contains

operations to perform with

detailed information on common

INGESAS™ IC3 .

The information contained in this manual is aimed at those who are familiar with the concepts and elements that compose an automation system. To use the equipment, the user must be qualified,i.e. someone who is capable of using electrical and electronic equipment according to the corresponding safety standards. In this manual, you will find the following: 

User informaiton.



Configuring the Equipment

5.1 User Information This chapter describes the information that the user receives via the LEDs and front screen.

5.1.1 CPU IC3191 Descriptionof the Front of the Module The equipment composed of an IC3191 CPU and an IC3541 rack has a series of elements on its front. Some of these elements, LEDs and the display are used for communicating certain pieces of information to the user. Other elements such as buttons and the USB are for maintenance operations. This chapter will describe these hardware elements. The chapter that follows will discuss potential maintenance operations.

Pag. 41


5.1.1.1 Front LEDs Functional Description

Fig. 5.1

IC3541 Rack

In the picture of the IC3541 rack, you see that it has13 LEDs on the front, each one with a different meaning.

Pag. 42


LEDs Here is a zoomed in view of the LED area and the chassis control panel.

Fig. 5.2

LEDs

There are 13 LEDs divided into two positions. There are two LEDs with set meanings and several LEDs with user-definable information. The meaning of each LED is as follows: 1

User-definable.

2

User-definable.

3

User-definable.

4

User-definable.

5

User-definable.

6

User-definable.

7

User-definable.

8

User-definable.

9

ON: The equipment is energised and on.

10 OK: The equipment is active. 11 Reserved for future use. 12 Reserved for future use. 13 Reserved for future use. The LEDs definable by the user can be used with IEC-61131-3 logic.

Pag. 43


5.1.1.2 Display and Front Control Panel Functional Description

Fig. 5.3

IC3541 Rack

The IC3541 rack has a front display and 3 buttons which allow you to see and modify the equipment's configuration. Control panel On the front cover of the IC3541 rack, there are 3 buttons which let you make a series of adjustments to the equipment. The action performed by each of the buttons will depend on the menu shown on the display.

Fig. 5.4

Front Control Panel.

As can be seen in the picture below, the display is divided into two areas: the right-hand area shows three options with a black background. These options work as a menu. To selection one of them, click on the button at the right.

Pag. 44


Fig. 5.5

Screen

Button 1 corresponds to menu option 1 (ALONE), button 2 corresponds to menu option 2 (MASTER) and so on. Screen The IC3541 rack has a front display with three lines. The default display will show the following information:

Fig. 5.6

1

Startup Screen

Type of equipment. The possible values are: NO CONFIG, TEST, STANDALONE, MASTER, ACTIVE, BACKUP, UNKNOWN.

2

Equipment's firmware version.

3

UCS time in UTC.

4

When you click on button 4, you access the network information menu.

5

When you click on button 5, you access the UCS type menu.

6

When you click on button 6, you access the tools menu.

Equipment Type and Status The first line of the display shows the equipment's status, the possible statuses have the following meanings: 1

NO CONFIG: The equipment is not configured.

2

TEST: The level at the back of the IC3191 CPU is in TEST position.

3

STANDLONE: The equipment is configured as being standalone.

4

MASTER: The equipment is configured as being the master.

5

ACTIVE: The equipment is configured as the BACKUP, and is active. The MASTER may not be present or is malfunctioning.

6

BACKUP: The equipment is configured as the BACKUP and is inactive. There is an active MASTER. Pag. 45


7

UNKNOWN: The equipment is not configured as a valid option.

5.1.1.3 Front USB Functional Description

Fig. 5.7

IC3541 Rack

On the front of the IC3541 rack, there is a USB connector which allows you to perform the following operations: 

Load a new firmware.



Load the communications configuration.



Load the UCS configuration.



Save the communications and UCS configuration in a new USB memory.

These operations are described in the chapter entitled "Maintenance Tasks".

5.2 Maintenance Tasks. This chapter describes the different operations that can be performed on the equipment. Some of these actions are performed using both the control panel and the display on the front of the equipment. Other actions are performed via the USB port on the front of the rack.

5.2.1 CPU IC3191 Functional Description There now follows a description of all of the maintenance operations that can be performed on the IC3191 CPU from an IC3541 rack.

Pag. 46


5.2.1.1 Connection to the Ethernet Network Functional Description. As can be seen in the following picture, the system has six RJ-45-type Ethernet connectors.

Fig. 5.8

IC3191 Backplane

However, the six RJ-45 connectors do not belong to six different network drivers. The system has four different network drivers, these drivers being two different types: 

ETH0 and ETH1: These are single drivers. Each driver has an Ethernet port.



ETH2 and ETH3 are double drivers. Each driver has two Ethernet ports. They are redundant. Each driver port must be connected to a different network and the driver decides which port to communication through; if one fails it will automatically switch to the other. However, both Ethernet driver ports have the same IP addresses. This functioning is totally user-transparent. Obviously, if there is only one network, you can use either port to connect to the equipment to the network, but there will of course be no redundancy.

For this reason, there are four Ethernet drivers, two single ones (ETH0 and ETH1) and two with redundancy (ETH2 and ETH3). Pag. 47


Connection In order for the equipment to function correctly, a specific functional feature has been defined for each network adaptor. Hence, when installing the equipment, you must respect this connection between the different network drivers and the networks available. 

ETH0 and ETH1: These drivers will be used for MASTER/BACKUP interconnection. The MASTER's ETH0 driver is to be connected to the BACKUP's ETH0 driver using a crossed cable. The MASTER's ETH1 driver is to be connected to the BACKUP's ETH1 driver using a crossed cable. Equipment configured as STANDALONE or which does not have a MASTER/BACKUP configuration must not use these network drivers.



ETH2: This driver will be used for interconnection with the main control desk. Since this driver has a double port, it can be connected to two different networks with access to the main control desk. If there is only one network, connect it to either of the ETH2 driver's ports.



ETH3: This driver will be used for interconnection to the substation. Since this driver has a double port, it can be connected to two different substation network. If there is only one network, connect it to either of the ETH3 driver's ports.

5.2.1.2 Mains Configuration Display. Functional Description Using the IC3541 rack's front control panel, you can see the UCS's network configuration. This configuration is shown on the front display. However, you cannot modify the configuration using the control panel.

Fig. 5.9

Control panel

To see the equipment's network configuration, you need to go to the startup screen. When you click button 1, you will see the configuration of the first network adapter configured and with network connection. This is an example of the screen:

Pag. 48


Fig. 5.10

ETH1

1

Network adapter.

2

IP Address.

3

Subnetwork mask.

4

NEXT button for viewing the configuration of the next network adapter. If a network adapter is not connected to the network, its configuration is not shown. If there are no more network adapters configured and connected, when you press the button, no action will be performed.

5

This button does not perform any action.

6

BACK button: Returns to the startup/home screen.

If a network adapter has more than one IP address, a screen will be shown per address:

Fig. 5.11

Equipment with several IP addresses.

On the right of the adapter's name (1), you can see a number in brackets. This number is for distinguishing the various IP addresses. When you click on the NEXT button, you will see the following IP address for this adapter or the following adapter, as applicable. Where there is no network adapter connected, the following scree in shown:

Fig. 5.12

Equipment with no network connection.

Pag. 49


5.2.1.3 Viewing and Modifying the Installation Type Functional Description An IC3191 CPU can be configured in three different ways: 1

Master.

2

Backup.

3

Standalone.

Using the control panel and the front display, it is possible to view and modify the type of UCS. Let's start from the startup screen.

Fig. 5.13

Startup Screen

When you click on button 5, you enter the "UCS Type" menu. In this menu, you will see a screen like this:

Fig. 5.14

TYPE Menu Screen

The meaning of the three lines on the left are as follows: 1

UCS Type: This can be: MASTER, BACKUP, STANDALONE, UNKNOWN.

2

UCS Status - ONLINE or TEST: This status depends on the position of the level on the IC3191 CPU's backplane.

3

Equipment Status: This can be ACTIVE OR PASSIVE. ACTIVE means that the UCS is functioning. Normally, a MASTER UCS will have a ACTIVE status. PASSIVE should only appear when a UCS is configured as being BACKUP and when its UCS MASTER is disconnected.

UCS Types A UCS can work alone or form part a MASTER/BACKUP pair.

When is work as a

MASTER/BACKUP, you will have UCS redundancy. There are two different types of UCS: Pag. 50


1

STANDALONE: A UCS which works alone.

2

MASTER: The UCS works in a MASTER/BACKUP configuration. By default, the UCS MASTER is always active.

3

BACKUP: The UCS is in a passive status by default. It is only activated if there is no communication with the UCS MASTER.

MASTER/BACKUP Functioning You can define two UCSs so that they work together forming a MASTER/BACKUP pair, thus being able to use redundancy. The steps for implementing a MASTER-BACKUP configuration are as follows: 1

Configure a UCS as a MASTER.

2

Generate its configuration using the INGESYS™ eFs tool and export it via the Ethernet network or a USB memory.

3

If the configuration has been exported to a USB memory, load the UCS configuration via the USB port.

4

Disconnect the second UCS from the network and set its rear lever to TEST position.

5

Configure a UCS as a BACKUP.

6

Generate its configuration using the INGESYS™ eFs tool and export it via the Ethernet network or to a USB memory.

7

If the configuration has been exported to a USB memory, load the backup UCS configuration via the USB port.

8

Connect the BACKUP UCS to the network or set the rear lever to the ON position.

Pag. 51


UCS Statuses The UCS can have the following statuses. These statuses can be changed using the lever on the IC3191 CPU's backplane. The possible statuses are as follows: 1

ONLINE: The lever is in the ON position. The equipment is functioning correctly.

2

TEST: The lever is in the TST position. The equipment is disconnected.

Modifying the UCS Type You can change the UCS type using the display and front control panel. Let's start from the startup screen.

Fig. 5.15

Startup Screen

Go to the startup menu and click on button 2 to access the Type menu.

Fig. 5.16

TYPE Menu Screen

Pag. 52


Once there, press button 1 to access the screen that lets you change the UCS type.

Fig. 5.17

Type Selection Screen

This screen will show three types of UCS. Choose the type you wish: 1

ALONE: When you press button 1, the new type will be STANDALONE.

2

MASTER: When you press button 2, the new type will be MASTER.

3

BACKUP: When you press button 3, the new type will be BACKUP.

After pressing the corresponding button, a new confirmation screen will appear.

Fig. 5.18

Type Selection Screen

The three buttons have the following meanings: 1

YES: When you press button 1, the CPU type will change.

2

NO: When you press button 2, you return to the startup screen.

3

BACK: When you press button 3, you return to the previous UCS type selection screen.

When you press the YES button, the UCS type will start changing and at this point, the following screen will appear:

Fig. 5.19

Changing Installation Type

The OK LED will immediately switch off. When the operation has finished, you will return to the startup screen, but the UCS status will be NO_CONFIG: Pag. 53


Fig. 5.20

NO CONFIG Screen

Now the equipment has to restart. In a few seconds, the equipment's display will go black and all of the LEDs will switch off. This the signal to restart the equipment. When the equipment has restarted completely, the OK LED will switch on and the display will show the startup screen.

Fig. 5.21

Startup Screen

As you can see, the UCS type has changed and is now STANDALONE.

5.2.1.4 Saving the Configuration Functional Description You can save the UCS configuration on a USB memory connected to the USB connector on the front of the IC3541 rack. The steps to follow to save the configuration are as follows: Accessing the TOOLS Menu

Fig. 5.22

Startup Screen

Using the control panel on the front of the IC3541 rack, you can access the TOOLS menu by pressing button 6. When you click on the button, the following screen will appear:

Pag. 54


Fig. 5.23

TOOLS Screen

The first option in this menu is for saving the configuration. Saving the Configuration Using the TOOLS menu, you can save the UCS configuration in a USB memory. The configuration is stored in several files with the CNF extension which is stored in a directory in the USB memory whose name is composed of the following: 1

Project’s name.

2

One number. Normally 1.

3

M or B, depending on the type of UCS. If the UCS is MASTER type or STANDALONE, the letter will be M. If the UCS is BACKUP type, the letter will be B.

To backup the configuration from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.24

SAVE Screen

This screen has three options: 1

YES: Save the configuration in the USB memory.

2

NO: Returns to the startup screen.

3

BACK: Returns to the previous screen.

Pag. 55


When you press button 1, the configuration will begin to be saved in the USB memory. While the configuration is being saved, a message will appear on the screen. If the operation has not been performed successfully, the following screen will appear:

Fig. 5.25

1

Error Screen

RETRY: When you press this button, you retry the operation. It is possible that there is no USB memory connected to the port.

2

No action performed.

3

OK: Returns to the startup screen.

5.2.1.5 Deleting the Configuration Functional Description You can delete the configuration stored in the UCS. To delete the configuration, use the control panel on the front of the IC3541 rack. Accessing the TOOLS Menu

Fig. 5.26

Startup Screen


Fig. 5.27

TOOLS Screen

Pag. 56


To select the option to delete the configuration, press button 4. The menu will change to the following:

Fig. 5.28

TOOLS Screen

Deleting the Configuration Using the TOOLS menu, you can delete the UCS configuration in a USB memory. After deleting the configuration, the UCS goes into NO CONFIG. mode. To delete the configuration from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.29

CLEAR Screen

This screen has three options: 1

YES: Deletes the UCS configuration.

2


3


When you press button 1, the OK LED switches off and screen will appear indicating that the configuration is being deleted.

Fig. 5.30

CLEAR Screen

When the deletion is complete, the startup screen will reappear and you will see the status as being NO CONFIG. The OK LED will continue to be off.

Pag. 57


Fig. 5.31

NO CONFIG Screen

5.2.1.6 Load Communications Configuration FunctionalDescription There are two procedures for loading a new configuration in the UCS: 

Via an Ethernet network using INGESYS™ eFS. For more information, see the "INGESYS™ eFS" manual.



Using a USB memory stick inserted into the front USB port on the IC3541 rack.

The configuration must be in the USB memory's root directory. To load a new configuration using a USB memory, follow the procedure below: 

Create the new configuration with INGESYS™ eFS. This program has an option f or storing the UCS configuration on a USB memory stick. See the INGESYS™ eFS manual for more details.



Insert the USB memory stick into the front USB port on the IC3541 rack.



The equipment will automatically detect the new configuration and start to read it.



The front OK LED will switch off.



While loading the new configuration, a message will appear on the front panel indicating that the new configuration is being loaded.

Fig. 5.32 

Loading Communications Configuration.

When the installation is complete, you will return to the startup screen.

Pag. 58


Fig. 5.33 

Startup Screen

The OK LED will switch on.

5.2.1.7 Load Firmware Functional Description. There are two ways to load new UCS firmware: 





The configuration must be in the USB memory's root directory. To change the firmware using a USB memory, follow the procedure below: 

The firmware consists of a file with an frm extension. Copy this file to the USB memory's root directory.



Insert the USB memory stick into the equipment's USB port.



This equipment will automatically detect the firmware and installation will start.



The following message will appear on the display:

Fig. 5.34

Loading firmware.



The OK LED will switch off and installation will start.




Pag. 59


Fig. 5.35 

Loading firmware.

The OK LED will switch on.

5.2.1.8 Loading the UCS Configuration Functional Description The loading of a new configuration includes the configuration of network elements and other parameters such as MASTER/BACKUP. There are two ways of loading a new configuration: 





The new configuration must be in the USB memory's root directory. To change the configuration using a USB memory, follow the procedure below: 

Create the conf iguration file using the INGESYS™ eFS tool and export it to the USB memory. See the INGESYS™ eFS manual for more details.



Insert the USB memory stick into the equipment's USB port.



The equipment will automatically detect the file with the new configuration. The OK LED will switch off and the new configuration will be read.



While the new configuration is being loaded, the following screen will appear:

Fig. 5.36

Loading configuration.

Pag. 60





Fig. 5.37 

Startup Screen

The OK LED will switch on again.

5.2.1.9 Changing the Date and Time. Functional Description. You can change the equipment's date and time. Remember that if you change the date and time using the control panel and the equipment is configured to be synchronised hourly, the equipment will change its date/time again with the one received during synchronisation. To change the date/time, use the control panel on the front of the IC3541 rack.

Accessing the TOOLS Menu

Fig. 5.38

Startup Screen

Pag. 61



Fig. 1.1

TOOLS Screen

To select the option to change the date/time, press button 4 repeatedly until you reach the following menu:

Fig. 5.39

TOOLS Screen

Modifying Date and Time. To change the date/time from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.40

Month Screen

You can use this screen to change the date's month. You will see that the month will be flashing. The following options are available on this screen:

1.



+: Month forwards.



-: Month backwards.

OK: Confirm the month and go on to select the day.

Pag. 62


Use buttons 4 and 6 to select the month you wish. Press button 5 to select the day. When you press button 5, the following screen will appear:

Fig. 5.41

Day Screen

Select the day you wish using buttons 4 and 6. Once you have selected the day, press button 5 to select the year. When you press button 5, the following screen will appear:

Fig. 5.42

Year Screen

Select the year you wish using buttons 4 and 6. Press button 5 to select the date. When you press button 5, the following screen will appear:

Fig. 5.43

Date Screen

Using the procedure above, use this screen to select the time. After selecting the hour, minutes and seconds, you will return to the home screen where the time will be updated.

Pag. 63


5.2.1.10 Modifying the Time Region. Functional Description. You can change the time region configured in the equipment. To change the time region, use the control panel on the front of the IC3541 rack.


Fig. 5.44

Startup Screen


Fig. 5.45

TOOLS Screen

To select the option to change the time region, press button 4 repeatedly until you reach the following screen:

Fig. 5.46

TOOLS Screen

Pag. 64


Modifying the Time Region. You can change the equipment's time region using the TOOLS menu. To change the time region from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.47

Time Region Screen.

Here, you can select the time region. The time region currently selected has an asterisk before it. You will have the following options: 

PREV: Shows you the previous time region.



OK: Selects the current time region.



NEXT: Shows the next time region.



You can browse through the time regions using buttons 4 and 6. When you find the one you want, press button 5 to select this time region.

5.2.1.11 Daylight Saving Time Functional Description. You can change the equipment's daylight saving time configuration. To change this configuration, use the control panel on the front of the IC3541 rack.


Fig. 5.48

Startup Screen

Using the control panel on the front of the IC3541 rack, you can access the TOOLS menu by pressing button 6. When you click on the button, the following screen will appear: Pag. 65


Fig. 5.49

TOOLS Screen

To select the option to change the daylight saving time, press button 4 repeatedly until you reach the following screen:

Fig. 5.50

TOOLS Screen

Changing Daylight Saving Time You can change the daylight saving time configuration using the TOOLS menu. To change the daylight saving time configuration from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.51

Daylight Saving Time Screen

This screen has three options: 

YES: Activates automatic time change depending on the daylight saving time and time region selected.



NO: Deactivates automatic time change.



BACK: Cancels the operation.



The option currently selected appears with an " * ".

Pag. 66


5.2.1.12 Identification Functional Description. It is possible to see a series of the equipment's identification parameters To change these parameters, use the control panel on the front of the IC3541 rack.


Fig. 5.52

Startup Screen


Fig. 5.53

TOOLS Screen

To select the identification option, press button 4 repeatedly until you reach the following screen:

Fig. 5.54

TOOLS Screen

Identification. You can view a series of the equipment's identification data using the TOOLS menu. To view the equipment's identification data from the TOOLS menu, press button 5. A new screen will appear like this: Pag. 67


Fig. 5.55

Identification Screen

This screen shows you the following information: 

Traceability information.



FPGA version:



Serial number.

5.2.1.13 Restart Functional Description. You can restart the equipment using front panel on the IC3541 rack.


Fig. 5.56

Startup Screen


Fig. 5.57

TOOLS Screen

Pag. 68


To select the identification option, press button 4 repeatedly until you reach the following screen:

Fig. 5.58

TOOLS Screen

Restart. You can restart the equipment from the TOOLS menu. To restart from the TOOLS menu, press button 5. A new screen will appear like this:

Fig. 5.59

Restart Screen

This screen has three options: 

YES: Restart the equipment.









When you press button 4, the equipment will restart.

Pag. 69

The total or partial reproduction of this publication by any means or procedure is prohibited without the express and prior written authorisation by Ingeteam Power Technology. One of the primary goals of Ingeteam Power Technology is the continuous improvement of its equipment; consequently, the information contained in this catalogue may be modified without previous notice.

Parque Tecnológico de BizkaiaEdificio 110 E48170 Zamudio (Vizcaya) Spain Tel +34-944 039 600 Fax +34-944 039 679 http://www.ingeteam.com

Ingesas™ Ic3: Communication Unit User Manual

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