JP33 Owners Manual

“ Continued development of excellence in radiology!” radiology!”

Page 1

Doc. No.: JDP-003-01-013 /Rev. 3 Microprocessor Revision 5.3 / 5.4 Issue: 2005/02/01

Automatic Film Processor

.

JUNGWON PRECISION PRECISION IND. CO., LTD. Add : Woolim Woolim e-Biz center #608, #608, 170-5, Kuro-3Kuro-3-dong, dong, Kuro-gu, Kuro-gu, Seoul, Korea, Korea, 152-847 152-847 TEL : 82-2-2108, FAX : 82-2-2108-1180 82 -2-2108-1180 Website : www.jpi.co.kr , E-mail : [email protected] [email protected] o.kr


Page 2

Introduction Thank you for your purchase of the “JP-33 AUTOMATIC FILM PROCESSOR” (which will be referred to as the “processor”, “system” or “equipment” throughout this manual). This system is suitable for a variety of setting, which ranges from hospitals hospitals to small small clinics.

You will enjoy the

small footprint, ease of use, reliability and the many other features of this system.

This manual has been developed to assist with the installation and operation of JP-33. 1.

Please make sure to to read this manual before you begin using this this system. system.

2.

Please keep this manual next to the system for immediate problem solving.

3.

Please be aware of the cautions listed in the manual to prevent any problems. problems.


Page 2

Introduction Thank you for your purchase of the “JP-33 AUTOMATIC FILM PROCESSOR” (which will be referred to as the “processor”, “system” or “equipment” throughout this manual). This system is suitable for a variety of setting, which ranges from hospitals hospitals to small small clinics.

You will enjoy the

small footprint, ease of use, reliability and the many other features of this system.

This manual has been developed to assist with the installation and operation of JP-33. 1.

Please make sure to to read this manual before you begin using this this system. system.

2.

Please keep this manual next to the system for immediate problem solving.

3.

Please be aware of the cautions listed in the manual to prevent any problems. problems.


Page 3

Contents 1. Safety and Operating Environment 1-1.W 1-1. Warning and Caution for Safety ------------------------------------------------------------------------------- 4 1-2. Installing and Operating Environment ----------------------------------------------------------------------- 5

2. General Information 2-1. Requirement of FCC, IEC, CE, cUL -------------------------------------------------------------------------- 7 2-2. Electrical (Replacing Fuse) ------------------------------------------------------------------------------------- 7 2-3. Unpacking the system ------------------------------------------------------------------------------------------- 8

3. Name and Function of Components 3-1. View of Installed unit -------------------------------------------------------------------------------------------- 9 3-2. Main Components -----------------------------------------------------------------------------------------------10

4. Installation 4-1. Connecting Hose Lines ----------------------------------------------------------------------------------------- 11 4-2. Connecting Power Cord ---------------------------------------------------------------------------------------- 16 4-3. Using retractable Feed Tray ------------------------------------------------------------------------------------ 16 4-4. Leveling the Processor ------------------------------------------------------------------------------------------ 17 4-5. Filling Solutions --------------------------------------------------------------------------------------------------18 4-6. Installing Rack Assembly --------------------------------------------------------------------------------------- 21 4-7. Setting ------------------------------------------------------------------------------------------------------------- 23 4-8. Final Pre-Operation Checks ------------------------------------------------------------------------------------ 22

5. Operation 5-1. Film Processing Procedure ------------------------------------------------------------------------------------- 24 5-2. Using Control Panel --------------------------------------------------------------------------------------------- 24 5-3. Daily Start-Up ---------------------------------------------------------------------------------------------------- 30 5-4. Film Processing -------------------------------------------------------------------------------------------------- 31 5-5. Daily Shutdown -------------------------------------------------------------------------------------------------- 32 5-6. Variable Variable Speed Control (Optional Function) ----------------------------------------------------------------- 32

6. Replenishing Solutions 6-1. Mixing Chemicals of Developer and Fixer ------------------------------------------------------------------- 33 6-2. Filling Tanks Tanks in the Processor ---------------------------------------------------------------------------------- 33

7. Maintenance 7-1. Daily Maintenance ---------------------------------------------------------------------------------------------- 34 7-2. Weekly Weekly Maintenance -------------------------------------------------------------------------------------------- 34 7-3. Monthly Maintenance ------------------------------------------------------------------------------------------- 34

8. Specification ---------------------------------------------------------------------------------------------------------- 35 9. Service Manual ------------------------------------------------------------------------------------------------ Annex

“ Continued development of excellence in radiology!”

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1. Safety and Operating Environment 1.1.

Warning and Caution for Safety The following describes cautionary items and safety protocols. It is important to read the cautionary items carefully before you start using this system. If the system is not used properly according to these instructions, the operator may get injured. The cautionary items for safety are noted as “ Warning” and “Caution”. Other important points and notes are provided with supplementary explanation.

!

Warning “Warning,” indicates a dangerous pre-caution during operation. operator, it can be extremely harmful to the operator. “Warning (refer to accompanying documents)

!

If not observed by an

Caution “Caution” indicates conditions or practices that can cause damage to the equipment or other property. “Caution, hot surface.

“Protective Conductor Terminal”

“Alternating current”

“On (Supply)

“Off (Supply)

NOTE “NOTE’ indicates conditions or practices that can prevent the system from working improperly.


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1.1.1. Safe use of the system The following are cautionary items for safe use of the system. and “Cautions”.

!

Please follow the “Warnings”

Warning Do not remove covers or components, which are fastened by screws. If you don’t follow this warning, the operator can be injury or receive electric shock.

!

Warning Do not remodel the system; it may jeopardize operators’ safety and affect system functions. If you need to adjust system functions, please contact your distributor or JPI directly before making any adjustments.

!

Warning When operating the system, please do not wear accessories such as neckties or necklaces. Accessories can be caught in the feed-tray or inside the processor.

1.1.2. Be careful when handling chemistry

!

Warning Make sure to put adequate protective gloves and glasses when handling chemistry. If any chemicals make contact with your eyes, please rinse your eyes with water and consult a doctor immediately.

!

Caution When the fixer is mixed with developer, it may cause fog on your film. Developer may also foam and change color.

1.1.3. Leveling the system

!

Caution This system must be placed precisely leveled using the balance bolts of the Processor and stand. If the processor is not completely leveled it will malfunction and may cause damage to components. Please do not bump the processor when it is full of chemistry.


1.2.

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Installing and Operating Environment 1.2.1. Temperature and humidity in the darkroom 

Temperature: 10 

~ 30 

(50



Humidity: 30% ~ 80% RH



Water temperature: 10 



Ventilation: 250 Cubic Feet per Minute exhaust fan ventilating out side of dark room.

~ 30 

~ 86 )

(50

~ 86 )

1.2.2. Ventilation Insufficient ventilation of the darkroom would not be good for operator’s health. And, it may cause insufficient drying of films and may contribute to rusting of some components. Proper ventilation is required by use of exhaust fan.

1.2.3. Pre-checking for other installation conditions Please check if all environmental conditions for installation comply with the specifications of JP-33.  This equipment must indoor and altitude within to 2000m use  Main supply voltage fluctuations not to exceed  10% of the nominal voltage ; transient over voltages according to INSTALLUTION CATEGORIES(OVERVOLTAGE CATEGORIES) .  POLLUTION DEGREE 2.  Actual AC power voltage and frequency.  Optimal pressure tap water should be supplied and equipped with an adjustment valve.  Drainage facilities or wastewater tanks should be prepared near the processor to drain wastewater. It is recommended that the overflow hose do not exceed 1.0 meter from JP-33 to prevent bending of hoses, which can cause spillage. The installation of the system should be on a perfectly flat surface. The system must be precisely leveled using the Horizontal Adjustment Balance Bolt on the processor and stand.


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1.2.4. ESD (Electric State of Discharging) ESD means an electrostatic discharge to be generated from contacts between objects which have been charged by atmospheric ions in dry place. When an electric discharge occurs, the possibility of electric damage to be high. But the electric discharge is little harmful to human body, because the electric discharge is very low.

In the industrial machine being installed the circuit inside, this equipment includes parts and assemblies sensitive to damage from ESD. If Anti-static device is not installed, the industrial machine will take damages from an instant electric shock causing the malfunctions of electric circuit. So it is recommended that Anti-static device be installed inside of industrial machine.

2. General Information 2.1.

Requirement of FCC, IEC, CE, cUL

!

Caution This equipment must be plugged into a three prong (2P + Earth) AC socket.

NOTE This equipment has been tested and complies with the limits of Class A digital device, pursuant to part 15 of the FCC rules.

These limits are designed to provide reasonable

protection against harmful interferences when the equipment is operated in a commercial environment.

NOTE


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2. General Information 2.1.

Requirement of FCC, IEC, CE, cUL

!

Caution This equipment must be plugged into a three prongs (2P + Earth) AC socket.

NOTE This equipment has been tested and complies with the limits of Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interferences when the equipment is operated in a commercial environment.

NOTE Classification - Type of protection against electric shock : Class 1 equipment. - Degree of protection against entry of water : Ordinary (IPXO) - EMC : Immunity class A, Emission class A

2.2. ELECTRICAL (Replacing Fuse)

!

Warning Before replacing a fuse, the system must be turned off and unplugged. Fuse only use “T or F 8 AH” type.

2.2.1 Replacing procedure 1) 2) 3) 4)

In order to replace any blown fuse; please rotate the fuse holder cap first and pull out. Check both fuses . The fuse must be replaced with a proper rated fuse, see section 2.2.2. After replacing fuses, please insert the cap into the original position of the fuse holder, and rotate to lock.

2.2.2 Rating and characteristics of fuses used 

Type of specified fuse : FUSE 250V FA 314 8A (Dimension :  x 32)

 

Current rate : 8A Voltage rate: 250V


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2.3. Unpacking the system 1) Please open the carton and remove packing material. 2) Please remove the contents of carton. 3) Please use the following packing list to make sure all contents are included.

Packing Description (Standard Type) Side View

Top View

 



 











 JP33 Processor  DEV Rack Assembly (enclose in theJP-33 main-body)  FIX Rack Assembly (enclose in the JP-33 main body)  WASH Rack Assembly  DEV chemical tank with bellows accessory kit

-

Water inlet hoses

-

DEV, FIX, WASH hoses for O/F (over-flow)

-

Drain valve for DEV, FIX, WASH with Drain hoses

 DEV, FIX chemical tanks with lid floater

-

DEV, FIX hoses with pipe kits for RPL

-

Cover of DEV, FIX Racks

-

Lid Floater of DEV, FIX tanks

-

Pitcher (Beaker)

-

Extend Bracket for Foot Bolt (Optional for Desk-Top JP-33)

-

Standard spare parts

 Instruction Manual 

Stand Table




3. Names and Funtions of Components 3.1. View of Installed unit

1) Stand Table ---------------------------------------------- F63-32003 2) Water Inlet Hose ---------------------------------------- F63-14021 3) AC Power Wall Socket --------------------------------- N/A 4) AC Power Cord ----------------------------------------- F63-21017 5) JP-33 Main-Body --------------------------------------- F63-00002 6) Replenishment Tank ------------------------------------ F63-32001 7) EXT Drain Tanks and Water Drain Fitting ----------- N/A 8) DEV and FIX RPL Hoses -------------------------------- F63-14009A 9) DEV, FIX, WASH Drain Hoses ----------------------- F63-14009B 10) DEV, FIX, WASH Over-Flow Hoses --------------- F63-14009C 11) Solenoid Valve of Water Inlet ------------------------ F63-21010 12) Drain Valve --------------------------------------------- F63-32003

NOTE The above installation applies for the standard type JP-33.

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3-2. Main Components of JP-33

1)

Main Body ----------------------------------------------------------- F63-00002

2)

Top Cover ------------------------------------------------------------ F63-00001

3)

Developer Rack with its Rack-Cover ----------------------------- F63-00004/F63-12015

4)

Fixer Rack with its Rack-Cover ----------------------------------- F63-00005/F63-12016

5)

Washer & Dryer Rack with Inner Casing for Dryer ------------ F63-00006

6)

Control Panel & LCD Display with Control Button ------------ F63-23002

7)

Film Feed-Tray: Retractable Tray --------------------------------- F63-11016

8)

Developer, Fixer Inlet Nipple : Hose Line --------------------------- F63-11018

9)

Water Inlet: Connect to Water Supply ---------------------------- F63-12025

10) Balance Bolts: Adjustable for Leveling the Processor. --------- F63-32005 11) Water Over-Flow Nipple -------------------------------------------- F63-12023 12) FIX Chemical Over-Flow Nipple ---------------------------------- F63-12023 13) DEV Chemical Over-Flow Nipple --------------------------------- F63-12023 14) DEV, FIX, WASH Drain Valves ------------------------------------ F63-32003 15) DEV, FIX, WASH Drain Nipples ---------------------------------- F63-12029 16) Power Switch --------------------------------------------------------- F63-21013


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4. Installation 4.1. Connecting Hose Lines 4.1.1. Preparation for Installation Color Codes for Hoses. Developer : Red Hoses  Fixer : Blue Hoses  Washer : Clear Hoses (or Black)  TIP:

A twisting action when connecting and disconnecting hoses will make it easier. Lubricating hose with water will help with connection.

4.1.2. Marking for the Connection of Hose Lines 

Please check labels on each hose before your connecting.



Please locate inscriptions on the front of the processor. Standard Type (Wash Water supplying from the tap-water)

For the closed loop water systems (Wash Water from the external tank)

(1) DRAIN: Chemical or water drain out of the processor. (2) IN (Replenishment): Replenishment of chemistry from external tanks for developer and fixer. (3) Water-In: Replenishment of water from the external tanks or water source. (4) O/F (Overflow): O/F Nipples are located on the bottom of the processor


Hose Connection for Over-Flow

NOTE All over –flow nipples are located under main body.

This diagram is shown under main-body.

Page 13


Page 14

4.1.3. Plumbing hose lines The following instruction shows how to connect hose lines for different kinds of water Connections. Each hose is labeled appropriately.

1) Water-inlet using provided 6’ water hose (Using tap water) Front View of Main Body

Use Fix RPL hose with pipe FIX Chemical Tank

DEV Chemical Tank

Use DEV RPL hose with pipe

External Tanks and WASH Water Drainage

Bottom of Main Body

Water, DEV, FIX - Over Flow Nipple .

NOTE  

Replenishment hoses should be cut to custom fit permanent location of tanks. RPL hoses should not hang freely below tank level.

Rear View of Main Body for Water-Inlet

Solenoid Valve From Water Service

NOTE 

The JP-33 processor has a one-inch air gap; which performs as a back flow prevention devise. (it’s optional)


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2) CLOSE LOOP UNIT (WITHOUT TAP WATER CONNECTION) Front View of Main Body

Wash Water Tank FIX Chemical Tank

DEV Chemical Tank

External Tanks and WASH Water Drainage

Bottom of Main Body

Water, DEV, FIX - Over Flow Nipple

!

Caution To prevent any confusion we recommend that the designated hoses and tanks are connected with assigned colors and are positioned in the displayed location.

Use a short Pipe for O/F, Drain

Use a long Pipe for RPL


!

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Caution Please check the following after connecting the hose. Please make sure that the drain valve is CLOSED. It would be very dangerous to pour in the chemical without closing the Drain Valve.

Closed Valve

Opened Valve

In case, Drain Valve located on the man-body under

Using the Drain Valve

!

Caution The Over Flow and Drain hoses must be connected in their designated positions. The end of the hose must submerged in chemistry or water (See figures below). If the end of the hose is submerged in solution, it will interfere with the drainage and may not drain properly which can cause spilling.

Easy Drain

Recommended (O)

Hose is touching the water or chemical

Not Recommended (X)


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4.2. Connecting Power Cord The Power Cord must be connected to an AC Line providing a ground terminal. The processor will need a dedicated power source. This power source should not be shared with any other equipment. In addition we highly recommend the use of a surge protector to protect the system from electrical surge.

!

Caution Overload Circuit Breaker Standard : Use 250V 25A (120V 35A) Capacity.

4.3. Using the retractable Feed Tray 1.

Please open the feed tray as shown below.

2.

When extra space is needed in the dark room, you can retract the feed tray.

In addition to extra space,

when retracted, it provides better ventilation and will reduce condensation. 3.

Inspection after Installation Please make sure to check that the film feed sensor is positioned properly.

Opening the feed tray

Folding the feed tray

* It is recommended that feed tray is in retracted position when processor is not in use, in the evening or during standby .

NOTE  When processing film do not retract feed tray until film is completely processed.  When feed tray is retracted the processor is not light tight.


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4.4. Leveling the Processor 1.

It is very important to place JP-33 on a secure and level surface.

2.

If processor is place on an unleveled surface, the processor will not function properly.

3.

It is strongly recommended that the stand be leveled before the processor is placed in position. Once processor is in position, please make sure to level processor as well.

4.

It is highly recommended a leveler is used to make sure processor is perfectly leveled. Please level the processor by adjusting balance bolts as per the following figure. Leveling the processor

NOTE 

The JP-33 comes with a durable pre-assembled stand. It is recommended that the stand is used for all installations. If for any reason the stand is not used, please take appropreate actions to make sure the suface being used is perfectly leveled and the processor is secured in position and cannot be moved by user at any time.

4-4.1. The Desk-Top Style Installing

When the installation of the Desk-Top, the Extension Bracket.be applied. This Bracket makes the plumbing easy and prevents hoses from damage. Extention Bracket can be supplied optional.


Page 19

4.5. Filling Solutions 4.5.1 Mixing the Developer and Fixer Replenishment. For further information, please refer to section 6. Replenishing Solutions”. 1. Mixing the Developer and Fixer Replenishment 2. Filling the Tanks in the processor

4.5.2 Filling the Tank in the Process Tanks must be full before turning processor on .

NOTE Please contact your chemistry supplier for the proper mixture of chemistry.

A) Please make sure to remove any artifacts from the developer, fixer, and washer tanks. B) When filling processor tanks, please make sure all drain valves are closed. C) The Valves should always remain closed except when removing air from the pipelines or draining system. Closed Valve

D) When filling processor tanks without installing the Rack Assembly, make sure chemistry and water level is lower than the scale in the tank.

Wash Tank

Fix Tank

DEV Tank

Fill below the marking level.


!

Page 20

Caution

For Preventing Air-Bubble Problem This method should be applied when first chemicals poured at initial setup for preventing Air Bubble problem. 1) Remove the drain-filter of DEV, FIX tanks. 2) About 200ml chemicals pour directly to the Nipple Hole of Drain Filter for filling in the hole inner. 3) Please wait till when air-bubble discharging enough in hole inside. 4) Remaining chemicals poured in DEV, FIX tanks.

This method applied when initial setup of Developer or Fixer replenishing. If air bubble not removed enough, the following problems would happen. The circulation-pump not work, so that chemical temperature to be low or high. Fresh chemical can not replenished, so that the aging to be very fast, and image quality to be bad. E) Wash water supply.  Supply of wash water is very important. If wash water pressure is too high it ca n contribute to an overflow. The water level sensor of the JP-33 will automatically stop the water supply, prevent overflow.  Please check if the sensor is operating appropriately by moving float up and down  The processor has an adjustable feature which when activated will automatically fill wash tank on startup. This feature is to be used in areas where alga is a problem. In such areas, the user is recommended to drain processor daily and activate the automatic water refill to fill wash tank on start up. F) Please check for any leaks. If there is any chemical leakage, please find the point of leakage immediately. Open drain valves and remove chemical contents from the tanks. Immediately contact your supplier for further instructions.


Page 21

4.5.3. Remove Any Air Bubbles in Pumps or Hose Lines

NOTE It is very important to remove any air bubbles in the pumps and hoses, after installation, chemistry refill and cleanings. Please follow the following instructions to remove air bubbles:

1st) Turn the processor power off. 2nd ) Open the drain valves temporarily to remove any air from the pipelines. 3rd ) Leave the drain valves “Open” for 5-20 seconds while checking the tank nozzle and chemical flow of developer and fixer in the replenishment hose. Any excess air in the pumps or hose lines will be removed automatically. 4th) After air bubbles are removed, please close the drain valve (but first make sure the chemistry circulates properly). th 5 ) Turn the processor power on. 6th) Please activate the replenishment pump by manipulating the film sensor switch 4 or 5 times manually. 7th) If you still have air bubbles, please repeat the above procedures . Procedure for removing Any Air Bubbles in Pumps or Hoses Power Switch OFF

Open the Drain Valve

Close the Drain Valve

Check the air bubble in hose Power Switch ON

Check the chemical circulation and replenishment

4.5.4. Check Chemical Circulation and Replenishment 1) If you hear a “quack”-like sound, it means that air bubbles are not completely removed from the circulation pump.  In this case, please turn off the power supply immediately, open the valves, and wait 1

minute.

Please repeat the above procedure once more.

2) If chemicals are not circulating, please check the flow of chemicals in replenishment hose.


Page 22

4.6 Installing Rack Assemblies 4.6.1 The Location of Racks.

Feed Tray

DEV

FIX

Wash and

Rack

Rack

Dry Rack

Red

Blue

Black

Blower Fan Control Panel

4.6.2. Checking the Surface of Rack Roller Please make sure to clean all the racks before inserting them into position.

NOTE Please use water when cleaning the surface of the rack rollers. And, please make sure to clean the Rollers by rotating rack smoothly. Don’t apply pressure on the rollers during cleaning.

Before installing rack, place each rack on a flat surface. All racks must be squared by making sure all the side plates are flush with the surface. If plates are not flush with the surface apply pressure on side of plates for adjustments.

!

Caution Do not apply pressure on rollers or guides; only apply pressure to side rack plates only when squaring racks.


Page 23

4.6.3. Check Points for Installation of Racks.  

Please do not shake the processor while installing the rack. Racks should be installed properly in the brackets on the bottom and side of the tank.



Please make sure Worm Gear is positioned properly in worm.



Once all racks are in place, make sure all side plates are flush with adjacent rack.



Finally close all rack locks to keep racks in position.

!

Caution If racks are not installed properly the system will not function well. You will experience film jams, racks will jump and the top cover may not fit properly.


Page 24

4.7 Setting 1. Users can customize and configure the parameters of the processor. 2. The following setting can be customized for each user:  Developer and Fixer Temperature  Clock (Hour, Minute, Second of the Local Time)  Dryer temperature  Developer and Fixer Replenishment Time  Processing Running Time. (Variable Developing Speed : Optional)  Default Mode: Return to factory setting.  Wash Water Refill: Select application or not. 3. Please refer to the “Operation” section, # 5, for more details about the above functions

3.8. Final Pre-Operation Checks 1. Please check the following when you finish installing the JP-33.  There should be no mechanical or friction noise.  There should be no overheating or burning smell from the heat generating areas.

2. Please remove any artifacts in the tanks or on surface of rollers by running at least 5 virgin films. 3. Please run one test film after cleaning and pre-heating. The developed film quality can be impacted by the processor settings, such as temperature, developing speed (for variable speed option only), chemical replenishment time, etc.


Page 25

5. Operation 5.1. Film Processing Procedure Power ON

System Ready. System Set for Processing Condition.

Insert Film

Washing

Fixing

Developing

Drying

Film Receive

Complete Processing

5.2. Using the Control Panel 5.2.1. Identifying the Control Panel Parts

1. LCD displays configuration and operation.

function, status of

2. LED Indicator Ready Light 3. UP Key to increase values 4. DOWN Key to decrease values 5. MODE

selection

Key

for

Function


5.2.2. Operating and Function Control All functions of the JP-33 will be displayed on the LCD on the Control Panel.

NOTE System Operation Status will be indicated in the following 3 ways:  Text Display in LCD Window.  Color Display in Ready LED Indicator.  Color Display in Film Loading Pilot on Feed-Tray.  Audio Indicator (by Buzzer Sounds).

(1) Turn the Power ON The power switch is in the front right side of the processor.

(2) Initial Self-Checking System (and Wash Water refill automatically)



Display the Developer-Setting Temperature System Checking DEV 89 F 32.0 C



Display the Dryer-Setting Temperature System Checking DRY 131 F 55 C



Display the Chemical-Replenishment Time System Checking RPL TIME



SET

Wash Water refill automatically (Displayed bellow) Please check water-service supplying and tap water. Wash Water Refill



Waiting for warm up WAIT… DEV 89 F

PM 21: 33 32.0 C

Page 26


(3)

Page 27

Stand-By : Stand-by for film developing. The following appears on the display during stand-by: Clock Stand By… am 12:00 DEV 89 F 32.0 C Temperature

  (4)

Clock: Displaying local time. Temperature: Displaying temperature of developer.

Processing The following appears on display during processing: Processing… Feed In

0010 00:25

Counter Timer

Operating Status Display

  

Counter: Film processing counting, ranging from 00 to 999. Timer: Processing Running time. Status: Processing status. “Feed In”

“Developing”

“Ventilate”

“Stand-By”

(5) Film processing counter A range is from 00 to maximum 999.

NOTE If you want to reset to zero, please press control buttons, “UP” and “DOWN” together.

(6) Processing Procedure st Start

1

: Insert film into the Film Feed Tray.



When the film-sensor detects the film, the display on the system indicates “ [Feed In]” and the system beeps once.



2nd 3

rd

When it’s ready to receive the next film, the system will beep twice.

Display “[Developing]” : “DEV  FIX  WASH  DRY” in Process. Display “ [Ventilate]” : After developing finishes, the processor goes into ventilate mode.


Page 28

NOTE

Pilot Indicator of Film Loading in Feed-Tray Usage - Pilot Indicator makes a film feed tray found with ease in a darkroom. - Signal Indicator Function is working whe n film inserting conditions ready.

!

Caution Error – Overlapping Films - Buzzer: sound an error beeping.(i.e., “beep”, “beep”…) - Display: “Film In error” on the LCD. When you want to develop films consecutively, the following film should not overlap a previous film.

After inserting the first film, please wait for hearing two beeps

before inserting a next film.

!

Caution You must not allow any source of light exposure during the film feeding. must stay in film feed position until all films have been developed.

Feed tray


Page 29

5.2.3. Setting System functions You can set the system functions by pressing “MODE” key for 5 seconds, until system beeps. The following appears on display. By pressing “MODE” key for 5 seconds until system beeps, it goes into the System Setting Mode.

SET SYSTEM… DEV Temp

[

*

]

NOTE The following procedures show how to manipulate the System Settings:

 After pressing mode key.  Use the UP and Down buttons to search for function to be set.  Once finding function press “MODE” key.  Press “UP” and “DOWN” keys to increase or decrease the value of the selected function.

 

Press “MODE” key to save new setting.

Setting Developer and Fixer Temperature (Value is 25 to 40)

Developer and Fixer Temperature adjusted to meet y our film and chemistry requirements. Generally, standard temperature for Green Sensitive Film is 32 

      at

90~120 sec of processing time.  Setting Dryer Temperature (Value is 45, 50, 55 degree.)

Generally, the standard drying temperature for green film is 45  or 55 

    .

 Developer and Fixer Replenishment Time (Value is 00 to 60 )

You can set the replenishment rate. Usually, the chemical replenishment time per film is 15 seconds. This is equivalent to 20 ml of chemistry.

NOTE If the user chooses to set the replenishment rate at “00”, the processor will continue to replenish chemicals as long as the film sensor detects film in the feed tray.  Clock Adjustment (Hour, Minute)

You can set local time.


Page 30

 Setting the Processing Time (Value is 90, 120, 180, 210 seconds)

This option is only available for JP-33 Variable Speed. This function is use with motor speed controller (You can see page section 5.6).

NOTE If your processor does not have a variable speed controller, it is single speed and factory set to 90 seconds. Please make sure to order your desired speed.  Setting the Wash-water refill mode

This function is to select the Automatic Wash-Water Refill on start up. - Auto Refill Off: not applicant “wash-water auto refill”. - Auto Refill On: applicant “wash-water auto refill”.  Default Mode: Set to the Factory Condition.

You can use this mode if you want all the System Setting values to return back to the factory’s pre-set values.

NOTE

Condition of factory’s pre-set value

- Set DEV temperature

: 32’C

- Set DRY temperature

: 55’C

- Set RPL time

: 7 seconds

- Set Processing time

: 90 seconds

- Set Wash water-refill

: Auto

5.2.3. Ready Indicator and Beep Sounds Ready Indicator

The Ready Indicator activates, when the developer temperature reaches the set value. Beeping Sounds 

Beep 1 time: Ready for film feeding.



Beep 2 times: Ready for next film.



Beep 3 times: Developing is finished.



Sound an error beeping: Indicates an errors such as film sensor error, film overlapping error, temperature sensor error, system error (power reboot error) etc.


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5.3. Daily Start-up 5.3.1. Water Supply (Regular tap water) .

Open water valve.

Water Valve

5.3.2. Open Feed-Tray

5.3.3. Power ON

Set the Power-Switch to ON. Wash-water can refill automatically during the system warm-up.

5.3.4. Warm-up JP-33 requires a pre-heating time to reach the setting temperatures. The pre-heating time varies depending on environmental conditions.

Normally, it takes 20 minutes at room temperature.

NOTE The following indicates system is ready for processing:  The LCD will Display “Stand-By”.  Ready LED Indicator and Pilot Indicator will light.  Depending on room temperature and usage, the developer temperature may drop and

the system will go into stand by to bring developer temperature to desired setting. the event this happens please wait for the system to warm up and the ready light to illuminate.

In


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5.4. Film Processing

!

Warning When the system is operating, please do not wear accessories such as neckties or necklaces. Accessories may get caught in the feed-tray or inside the processor.

5.4.1. Cleaning Processor Rollers Please insert 2~3 sheets of cleaning film, larger than 10” x 12”, before processing to remove any unnecessary artifacts on the rollers.

5.4.2. Insert Film into the Feed-Tray.

NOTE Insert all films on left or right edge of feed-tray.

Feed-Tray Film

5.4.3. Film Feed Sensor will activate.    

Buzzer “Beeps” once The LCD display will display “Processing” Ready LED Indicator (color is red) is turn off. Pilot Indicator (color is red) is turn off..

When you want to develop films continuously, the next film should not overlap the previous film. After inserting a film, please wait for the 2 beeps before inserting your next film.

NOTE If films are overlapped, the buzzer sound continuously and the LCD Displays “ Film In Error”.

5.4.4. Film Transport   

After a film clears the feed tray, it will go through the following tanks. (DEV FIX  WASH  DRY  DISCHARGE) When processing is completed, the LCD will display “Finish” and the Ready LED Indicator will turn on. The developed film is dropped into the receiving bin, on top of processor, ready for viewing.


Page 33

5.4.5. Retracting the feed tray During stand by, it is recommended that the feed-tray be retracted for ventilation.

Ventilation

5.5. Daily Shutdown 5.5.1. Turn the processor’s power off 5.5.2. Retract the feed tray For proper ventilation of the tanks .

5.5.3. Close the Water Valve

NOTE Do not turn off the ventilation fan in the darkroom. If the darkroom does not have a fan, please leave the darkroom door open. It is highly recommended a ventilation fan be installed.

5.6. Variable Speed Control (This function is only available on the variable speed units)


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6. Replenishing Solutions 6.1. Mixing Developer and Fixer Chemicals Please contact your chemistry supplier for the proper mixture of chemistry

NOTE As the chemicals are highly concentrated liquids, crystals may appear on rollers or in processor tanks.

In this case, please pour warm water (about 45

  ) to dilute the chemicals.

NOTE The appropriate replenishment rate will dependent on the condition required for your chemistry.

.

Please check with your chemistry supplier.

6-2. Filling Tanks in the Processor 6.2.1. Prepare for filling (1) Turn the System off. (2) Unplug the processor from Electric outlet. (3) Turn off water supply. (4) Drain Valves must be closed.

6.2.2. Cleaning (5) Remove the FIX-rack and DEV-rack covers. (6) Remove DEV-rack and FIX-rack (7) Wipe the Developer-Tank and the Fixer-Tank with a clean towel. (8) Rinse the Pitcher (supplied with every processor).

6.2.3. Filling (9)

Carefully pour fixer solution into the FIX-tank.

(10) Rinse the Pitcher.

NOTE Please avoid contaminating the developer by removing any fixer drops from the empty Developer tank. Please clean pitcher after each use. (11) Second, pour developer solution into the DEV-tank. (12) Place Fixer Rack, Developer Rack and Rack covers carefully in place.

6.2.4. Turn-ON the system . (13) Plug in the processor to the electrical outlet and turn on the power-switch. (14) Turn-ON the tap water-valve to the processor.


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7. Maintenance NOTE For trouble-free operation, please follow the following instructions.

7.1. Daily Maintenance (1) It is recommended that the processor is run everyday at least 30 minutes to maintain the best working condition. (2) Turn off the processor at the end of the day. (3) Close off the water valve at the end of the day. (4) To combat alga please drain water tank at the end of each day.

7.2. Weekly Maintenance

!

Caution When you install or remove the Fixer-Rack, please be careful not to splash fixer into the Developer-Tank. Please do not attempt to clean developer stains completely off the Rack or the Tank.

7.2.1. Cleaning (1) Please remove all the racks, rinse them with water, and remove any artifacts with a damp towel. -

Remove any crystals from the Drive-gear.

-

Rotate the Drive shaft by hand to check that each Roller rotates smoothly.

-

Check the Roller surfaces for any damages.

(2) Please wipe under the Top-Cover. (3) If any developer splashes onto the Feed Tray, please wipe it off.

7.2.2. Inspection (1) Please ensure that the processor is precisely leveled. - If the processor is not leveled, please adjust the balance bolt of the stand and processor. (2) Please make sure that the Drain and O/F (over-flow)-Hoses are not bent or torn.

7.3. Monthly Maintenance (1) Please unplug electric cord, and drain chemicals from the tanks. (2) Use soft sponge to clean the racks.

Be careful not to damage the rubber rollers.

(3) Check that all the rollers are rotating smoothly. (4) Check each tank for crystal formation from the solution.

If crystals are found, please wipe them

off immediately. (5) In addition, please follow the daily and weekly maintenance steps.

JP33 Owners Manual

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