PPT on Lean Manufacturing

Lean Manufacturing Presentation by Dipjoy Das Bikram Sharma Gitanjali Borah Sonu Sharma CENTRE FOR MANAGEMENT STUDIES, DIBRUGARH UNIVERSITY

LEAN MANUFACTURING The concept of Lean Manufacturing was developed

by Henry Ford in 1920’s . Toyota was the first company to introduce ‘lean manufacturing’ concept in its production system. Lean manufacturing focuses on reducing waste.

TYPES OF WASTE OVERPRODUCTION INVENTORY WAITING MOTION TRANSPORTATION RE-WORK OVER-PROCESSING

Principles of Lean Manufacturing • To create continuous flow . • To use pull-systems to manage the workflow • To reduce batch sizes and inventories • To eliminate waste • To cross-train workers in order to deal with

inherent variability • Selective use of automation • To instill a Continuous Improvement competence

BENEFITS OF LEAN MANUFACTURING • Productivity Improvement • Total manufacturing time saved • Less scrap • Low inventory • Quality improvement • Plant space saved • Better labor utilization • Safety of operations

Implementation Stages of Lean Manufacturing Three stages in the implementation of ‘Lean Manufacturing’--Data collection stage Data analysis and development of solution

Stage Implementation Stage  

Process of Implementing Lean Manufacturing

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