INSPECTION AND TEST PLAN
Subcontractor¶s ITP No. DISCIPLINE:
CIVIL WORKS
Contractor¶s ITP No. PROJECT TITLE:
ITEM NO.
DOCUMENT APPROVAL
1.1
Submission / Approval of Documentation
1.2
1.3
2.0
2.1
2.2
REFEREN C E DOCU MENT
PROJEC T PHASE / TASK / ACTIVITY
1.0
Weld Procedure Specifications (WPS) & weld Procedure Qualification Records (WPQR) Welder Qualifications ± Originals test records available for review @ Kalgoorlie Office. Qualify unqualified welders in accordance with WPS (STOS discretion to withness)
Consultant
Owner
DATE
INS PECTION FREQU ENC Y
ACC EPTAN C E C RITERIA
Contractor
Subcontractor
INS PECTION RE SPONSIBILITY ASS IGNMENTS CEM CCO
SEP COIII
RABEC
QU ALITY RECORD
SES 105 5.2, 5.4, 5.6 SES 286-3,3.1 SES 105-5.1 SES 286-3,3.1 SES 105-4, 1-6, 4.2-12 SES 2864.6.2
MATERIAL RECEIVING Inspect materials including welding consumables for damage or contamination and verify are correct in accordance with Purchase Order, Delivery D ocket and Material Certific ates. Store material and welding consumables to eliminate damage and contamination.
SES 105-3.1, 3.2,3.3,3.4,3.5. SES 286-4.6.1,4.6.2 SES 105-3,6
3.0
Pre Pr ocessing & Assembly
3.1
Material allocation, preparation, cutting, drilling.
3.2
Assembly of components prior to welding. Fit-up & alinment Root Gap & Landing Dimensions
SES 105 4 5.2
3.3
Dimensional check prior to welding
SES 105-4, 5.2
4.0
Welding
SE S
105-4
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REMARKS
INSPECTION AND TEST PLAN
Subcontractor¶s ITP No. DISCIPLINE:
CIVIL WORKS
Contractor¶s ITP No. PROJECT TITLE:
ITEM NO.
DATE
PROJEC T PHASE / TASK / ACTIVITY
4.1
Welding to be performed by qualified welder in accordance with approved Welding Procedure Specification.
4.2
Welding visual Inspection, Check: Root pass/weld size/profile & finish Closing weld size/profile & finish
4.4
Weld repairs (if any) remove defect in accordance with repair procedure
5
REFEREN C E DOCU MENT
ACC EPTAN C E C RITERIA
Subcontractor
INS PECTION RE SPONSIBILITY ASS IGNMENTS
QU ALITY RECORD
SES 105-4.1.6,5.2, 5.6 SES 105-5.6, SES 286-4.5
Inspection & Testing
Final Visual inspection of all welds.
SES 105-5.6
5.2
Non Destructive Examination
SES 105-5.6
5.2.1
100% Visual Examination of all welds.
5.2.2
10% MT of all welds
Surface Treatment
6.1
Protective Coatings BHPB Spec
6.2
Final Inspection of Surface Treatment
7
INS PECTION FREQU ENC Y
Contractor
SES 105-4.1.6,5.1
5.1
6
Consultant
Owner
SES 106-PCS06 grey for structural steel 7.4 SES 106-5.9
Final Inspection & Dispatch
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REMARKS
INSPECTION AND TEST PLAN
Subcontractor¶s ITP No. DISCIPLINE:
CIVIL WORKS
Contractor¶s ITP No. PROJECT TITLE:
ITEM NO.
Final Inspection to also ensure: all necessary inspection & testing has been conducted with all necessary contract requirements c ompleted.
7.2
Protect and secure components for transport
8
REFEREN C E DOCU MENT
PROJEC T PHASE / TASK / ACTIVITY
7.1
Consultant
Owner
DATE
INS PECTION FREQU ENC Y
ACC EPTAN C E C RITERIA
Contractor
Subcontractor
INS PECTION RE SPONSIBILITY ASS IGNMENTS
QU ALITY RECORD
SES 286 4.6.3 4.8.1 4.8.2 SES 207 ± 4.1
Finalise Documentation
9.1
Sign off inspection & Test Plan
SES 286 ± 4.2.3.4.4.1
9.2
Progressively check all test report are correct
SES 286 ± 4.2.3. 4.4.1
9.3
MDR to be progressively compiles and submitted to client for final approval
SES ± 286 ± 3,4.1.1, 4.7
LEGEND H: Hold Point
W Witness Point
R: Document Review
S: Surveillance
H: Hold Point / Downstream manufacturi manufacturing ng and other other activities shall not not proceed without without attendance attendance or any written approval approval of Ow ner. W: Witness Point /CEMCCO /C EMCCO shall send a notification to Owner (including Owner¶s TPIA) prior to p performing erforming the related test or inspection. If Owner (including Owner¶s TPIA) fails to be present, the test or inspection will will be carried out by CEMCCO without witness of Owner. Owner. R: Report Review Point /CEMCCO is required to prepare a certificate or document document attesting to the satisfactory satisfactory performance of the related related test or inspection inspection for review and approval approval of Owner ( including including Owner¶s TPIA - Third Party Inspection Agency). Agency). S: Surveillance Surveillan ce or Monitoring Point / CEMCCO does not send a notification to Owner Owner (Including Owner¶s TPIA)
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REMARKS
