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ROOM AI AIR R CON DI DITION TIONE ER INDOO IN DOOR R UNIT
OUTDOOR OUTDOO R UNI T
AQ12A5(6)M B AQ12A5(6)M AQ12A5(6)M AQ12 A5(6)M E AQ09A5(6)M AQ09 A5(6)M E SH09ZA5(6) AQ07A5(6)M AQ07 A5(6)M E SH07ZA5(6) AQ09A7(8)M AQ09 A7(8)M E SH09ZA7(8) AQ07A7(8)M AQ07 A7(8)M E SH07ZA7(8)
UQ12A5(6)M B UQ12A5(6)M UQ12A5(6)M UQ12 A5(6)M E UQ09A5(6)M UQ09 A5(6)M E SH09ZA5(6)X UQ07A5(6)M UQ07 A5(6)M E SH07ZA5(6)X UQ09A7(8)M UQ09 A7(8)M E SH09ZA7(8)X UQ07A7(8)M UQ07 A7(8)M E SH07ZA7(8)X
SERVICE AIR CON CON DITIONER
M an anu ual
CONTENTS
1. Precautions 1. Warnin arning: g: Prior to repai repairr, disco disconnect nnect the power cord from the circuit breaker. 2. Use pro proper per par parts: ts: Use only exa exact ct rep replac laceement parts. (Also, we recommend replacing parts rather than repairing them.) 3. Use the pro proper per tool tools: s: Use the pro proper per tool toolss and test equipment, and know how to use them. Using defective tools or test equipment may cause problems later-intermittent contact, for example. 4. Power Power Cord Cord:: Pri Prior or to rep repair air,, chec check k the the power cord and replace it if necessary. necessary. 5. Avoi void d using using an exten extensio sion n cord, cord, and avoi avoid d tapping into a power cord. cord. This practice may result in malfunction or fire. 6. After complet completing ing repai repairs rs and reasse reassembly mbly,, check the insulation resistance. resistance. Procedure: Prior to applying power, measure the resis-
Fig. 1-1 Avoid Dangerous Contact Contact
MEMO
3. Operating Instructions and Installation 3-1 Operati Operati ng Instructions 3-1-1 Na me & Function of Key Key in remote controller NO
NAM NA M ED OF OF KEY
FUNCTION OF KEY Power On/Off butt on to start and stop airconditi airconditi oner or timer set up
1 (UP)
Temp. up button. To increase the temperatute by the pressing the temperature button
(DOWN)
Temp. down button. To decrease the temperature by the pressing the temperature button
2
Each time you press this button Mode is changed in the following order 3
: Aut o M od ode
: Fan Onl y
: Cool M ode
: Heat M ode
: Dry Mode Press untill the appearance. the air conditi on cools or heats unti the room as quickly as possible. after 30minutes, the air, the airconditioner is reset reset automatically to the previous mode 4
Operating Instructions and Installation
3-1-1 Na me & Function of Key Key in remote controller 1. AUTO MODE : In this mode, operation mode(COOL, HEAT) is selected automatically by the room temperature of initial operation. Room Temp
Operation Type
Tr≥ 21°C+∆T
Cool Operation (Set Temp:AUTO SETTING)
21°C +∆T>Tr
Heat Operation (Set Temp : 22°C+ ∆T)
ÆT= -1¡C, -2¡C, 0¡C+1¡C+2¡C ÆT is controlled by setting temperature up/down key of remote controller 2. COOL MODE : The unit operates accordi according ng to the difference between the setting and room temperature. (18¡C~30¡C)
4. DRY MODE : Has 3 states, each determin determined ed by room temperature. The unit operates operates in DRY DRY mode. *Compressor ON/OFF Time is controlled compulsorily(can not set up the fan speed, always breeze). *Protective function : Low temperature release. (Prevention against freeze) 5. TURBO MODE : This mode is available in AUTO, COOL, HEAT, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated ÒpowerfulÓ state for 30 minutes regardless of the set temperature, room temperature. When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to
Operating Instructions and Installation
8. COMP COMPUL ULSO SOR RY OP OPER ERA ATION TION : For operating the air conditioner without the remote controller. *AUTO : The operating is the same function that AUTO MODE in the remote controller. And each time you press the button the 5WA 5WAY func-tion is changed as follow. follow. STD ¨ NATURE ¨ POWER ¨ SAVING ¨ SILENCE ¨ POWER OFF Each time you press This button, 5WAY function is changed in the following order STD(standard) ¨ NATURE ¨ POWER(High-speed) ¨ Saving(PowerSaving) ¨ Quite ) : General operation i STD(standard)( Mode i NATURE( ) : The unit is operated according to health pattern control
OFF TIMER : The air Conditioner is turned OFF at a specified time using . *ON TIMER : Only timer LED lights on. *OFF TIMER : Both timer and operation LED lights on. 11. SE SELF LF Dia Diagn gnos osis is LED DISPLAY Check Point
Indoor unit room temperature sensor error(open or short) Indoor unit heat exchanger temperature sensor error(open or short)
Indoor fan mal function
TIMER TI MER
STD
NATU NA TURE RE POW POWER ER SAVIN SAVING G SILE SILENCE NCE
MEMO
4. Disassembly and Reassembly Stop operation of the air conditioner and remove the power cord before repairing the unit.
4-1 Indoor Unit No
Part s
1
Front Gri llll e
Procedure 1) St op op t he ai r condi t io ioner operat io ion and bl oc ock the main pow er er.. 2) Separate tape of front panel upper.
3) Contract Contract the second finger t o the l eft, and right handle and pull to open the inlet grille. 4) Take Take the left and right f ilt er out. * Taking off t he deodorizing deodorizing filt er er.. 5) Loosen one of the right fixing screw and separate the terminal cover. 6) Loose Loosenn three fi xing screws screws of front gril le.
Remark
Disassembly and Reassembly
No
Part s
2
Ass’y Tray Drain.
Procedure 1) Do Do “ 1”above 1” above 2) Take Take all the connector of PCB PCB upper side out . (Inclusion Power cord) 3) Separate Separate the outdoor unit connection connection w ire from the terminal bl ock. ock. 4) IfIf pull ing the M ain PC PCB up. it w ill be taken out.
3
Electrical Parts (Main (M ain PCB) CB)
1) Do “1” , “ 2”, above above Separate the drain hose from the extension drain hose. 2) Pull tray drain out from the back body.
4
Heat Exchanger
1) Do “1” and “2” , “ 3”, above above 2) Loose Loosenn tw o fi xing earth screws screws of right side. 3) Separate the connection pipe. 4) Separate the holder pipe at the rearside.
Remark
4-2 Outdoor Unit •
UQ12A5(6)M F No
Part s
Procedure
1
Common W or ork
1) Loosen t he he f ix ixi ng ng screw an and separat e t he he Handle-Cabi RH. 2) Separate Separate the connection connection w ire from t he terminal block.
3) Loosen 6 fixing screws and separate the upper cabinet.
Remark
Disassembly and Reassembly
No
Part s
2
Fan-M ot ot or
Procedure 1) Loosen 4 f i xi ng screw of of th the Guard-Fan.
2) Remove the nut flange (Turn to the right to remove, remove, as it i s a left hand screw) screw) 3) Separate the fan.
4) Loosen four fixing screws to separate the motor.
Remark
Disassembly and Reassembly
• • • •
SH09ZA5(6)X UQ09A5(6)M F SH07ZA5(6)X UQ07A5(6)M F No
Part s
1
Common Work Wor k
Procedure 1) Loosen Loosen the fixing t wo screws and separate separate the cover E-parts. 2) Separate Separate the connection connection w ire from t he terminal block.
3) Loosen five fixing screws and separate the cabi Upper.
Remark
Disassembly and Reassembly
No
Part s
Procedure 2) Remove the nut flange (Turn to the right to remove, remove, as it is a lef t hand screw) screw) 3) Separate the fan.
4) Loosen four fixing screws to separate the motor.
3
Heat Exchanger
1) Do Do “ 1”, 1” , 2 above. 2) Loosen Loosen tw o fixing screws screws of left and right side. 3) Disassemb Disassemble le the inlet and outlet pipe by welding. 4) Separate Separate the heat exchanger exchanger..
Remark
• •
SH07ZA7(8)X/SH09ZA7(8)X UQ07A7(8)M F/UQ09A7(8)M F No
Part s
1
Common W or ork
Procedure 1) Loosen t he he f ix ixi ng ng t ow ow sc screw s and separat e t he COVER COVER TERMI TERMINA NALL
2) Loosen the fixing two screws and seperate the cover control 3) Separate Separate the connection connection w ire from t he terminal block.
4) Loosen six fixing screws and separate the cabi front.
Remark
Disassembly and Reassembly
No
Part s
2
Fan and Motor
Procedure 1) Do Do “ 1”, 1” , above. above. 2) Remove the nut flange (Turn to the right to remove, remove, as it is a lef t hand screw) screw) 3) Separate the fan.
4) Loosen Four fixing screws to separate the motor. 5) Loosen two fixing screws and seperate the motor bracket from. the base.
3
Heat Exchanger
1) Do Do “ 1”,“ 2”, above. above. 2) Loosen Loosen tw o fixing screws screws of left and right side. 3) Disassemb Disassemble le the inlet and outlet pipe by
Remark
5. Trouble Troubleshooting shooting 5-1 Items to be checked first 1) The input input voltage voltage shoul should d be rating rating voltage voltage ±10% range. The airconditioner may not operate properly if the voltage is out of this range. 2) Is the link cable cable linking the the indoor unit unit and the outdoor outdoor unit linked linked properly? The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate properly. 3) When a problem problem occurs due due to the contents contents illustrated illustrated in the table table below it is a symptom symptom not related related to the malfunction of the airconditioner.
NO
Operat i on of ai r condi t i oner
Explanation
1
The ST STD D operation indication LE LED blinks when a power plug of the indoor unit is plugged in for the first time.
It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
2
In a CO COOL OL operat ion mode, the compressor does not operate at a room temperature higher than the setting temperature that the INDOOR FAN should operate. In a HEAT HEAT operation mode, the compressor does not operate opera te at a room temperature temperature lower t han the setting temperature that indoor fan should operate.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically automatically w ith reference to a temperature of the air blew
3
Fan sp speed eed setting is not not allowed in AUTO AUTO or DRY DRY mode mode..
The speed speed of t he indoor fan i s set to LL in DRY DRY mode. Fan speed is 5 steps is selected automatically in AUTO mode.
5-2 Fault Diagnosis by Symptom 5-2-1 No Pow er (completely (completely dead)-Initial diagnosis diagnosis 1) Checklist : (1) Is input voltage normal? (2) Is AC power linked correctly? (3) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC) 2)
Troub rouble lesh shoo ooti ting ng pro proce cedu dure re Remove power cord and plug in again in approx. 5 seconds Is operation lamp bli nking? NO YES YES
YES YES Does operation start when ON/OFF button on the remote controller unit pushed? pushed? NO Is transmission transmission display of t he remote controller unit blinking?
Is DC voltage of PCB PCB display normal? NO
Replace PCB display
Is rating voltage ±10% range applied to the primary side(~,~) of the “ BD71” BD71” NO • Check heck linkage between between power cord and
NO
YES YES
NO
Normal
Refer to remote control unit fault diagnosis diagnosis
YES YES Is "beep"sound "beep"sound heard from the main unit? YES YES Is DC voltage of the PCB module
NO
Replace PCB
Troubleshooting
5-2-2 W hen the Indoor Unit Fan Fan Does N ot Operate. Operate. (Initia l Diagnosis) Di agnosis) 1) Checklist : (1) Is the indoor unit fan motor properly connected with the connector (CN72)? (2) Is the AC voltage correct? (3) Is HALL IC in indoor fan motor properly connected connected with the connector (CN42)? (4) Is the running capacitor (CR71) properly properly connected with PCB board? 2) Troubl roubles esho hooti oting ng pro proced cedur uree
After unplugging out the power cord should be reconnected reconnected wi thin f ive seconds. seconds.
YES YES
NO Does the STD lamp(Green) blink? YES YES
Check Check as in the procedure procedure “ NO power parts” Refer Refer tp page 5-2.
Troubleshooting
5-2-3 W hen the Outdoo Outdoorr Unit Does Not Operate. (Initia l Diagnosis) Di agnosis) 1)
Chec klis t : (1) Is input voltage normal? (2) Is the set temperature of the remote control higher than room temperature in COOL mode? (3) Is the POWER IN connector (CN71) linked correctly? (4) Is the outdoor unit properly properly connected with the TERMINAL BLOCK connector((N1), connector((N1), 1)?
2)
Troub rouble lesh shoo ooti ting ng pro proce cedu dure re
After unplugging out the power cord should be reconnected reconnected wi thin f ive seconds. seconds.
Does the STD lamp blink
NO
Check as in the procedure "No Power parts" Refer to page 5-2.
YES YES YES YES Does the timer lamp blink during operation ?
1
Room temperature sensor is out of order
NO 3
2
PCB should be checked.
Troubleshooting
5-2-4 W hen the the UP/DOW N Louver Louver M oter Does Not Operate. Operate. (Initia l Diagnosis) 1)
Checklist : (1) Is input voltage normal? (2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2)
Troub rouble lesh shoo ooti ting ng pro proce cedu dure re Remove power cord and plug in again in approx. 5 seconds.
N
Is STD lamp blinking?
Check as in the procedure "No Power parts". Refer to page 5-2.
Y
Does operation start when swing button of the remote control unit pushed? pushed?
Y
Normal
N
N
M icom (IC04) (IC04) is fault y.
Voltage at pin #1-#4 of micom (ICO4) change?(Squarewave) Y
Volatge at pin #13 ~ #16 of IC06 (KID65003) change?(Squarewave)
N
Driver IC06 (KID65003) is faulty.
Troubleshooting
5-2-6 If Operation By Remote Contro Controll Unit Uni t Is Impossible Impossible.. (Initial Diagnosis) 1)
Troubleshooting procedure Remove power cord and plug in again approx. 5 Seconds
N
Is operation lamp blinking?
Check as in the procedure “NO Power parts”. Refer to page 5-2.
Y
“
“ sound sound heard from the indoor unit when ON/OFF ON/OFF button on the remote control unit pushed?
Y
Normal
N Y
Replace battery.
Voltage of battery less than 2.5V (Remote Control Unit)? N N
LCD display status of REMOCON normal?
LCD is faulty.
Y
Transmission ransmission display lamp ( ) blinking when ON/OFF ON/OFF button on t he remote control unit pushed? pushed? Y
N
Replace butt on.
5-3 PCB PCB Inspecti on 5-3-1 Cautions for for Part Repla cement 1. The The human human bod body y carri carries es much much stati staticc electricity. Before touching a part for repair, replacement or the similar purpose, be sure to touch a grounded metallic portion by hand to let the static electricity go through the metallic portion to the earth. Especially when handling any micro computer or IC, carefully remove such static electricity before touching them. 2. When When repai repairin ring g any any part part on a work work bench bench,, be sure to place an insulative sheet on the bench and always keep the sheet surface neat without any metal fragments. If any such fragment touches a part, a secondary trouble will possibly be caused in the part. 3. Before replacing any parts, be sure to turn off the power supply. If such replacement is done with the power supply kept on, an electric shock, short circuit or destruction of a part may result. 4. During replacement or repair of a part, carefully handle it : The printed circuit board has fine lead wires (jumper wires) and glass-made parts (diode) on its substrate. So if a circuit board is roughly handled, such lead wires and parts will be easily broken or
5. When When solderi soldering ng the the lead lead wires wires of any new part, be sure to polish them using an emery paper or the like before solding them. Since the lead wires of any new part are covered with an oxide film, solder cannot adhere to the lead wires if not polished. 6. When When solde soldering ring any part, part, care care should should be exercised not to apply any high-wattage soldering iron to the part for a long time. Some parts are of so low a heat resistance that they may be broken or have the properties changed if a soldering iron is so applied (Otherwise, the pattern may possibly be separated and raised). 7. The heat of the soldering iron iron should be transfered to the entire object to be soldered. If the solder pieces are not well fused due to insufficient transfer of the heat from the soldering iron, no satisfactory electrical continuity can be assured even if the soldered objects appear well connected to each other. 8. The solder solder used used should should be be limite limited d to a minimum. If excessive solder is used, it will cause inter-pattern contact, which may cause malfunction of the circuit.
Troubleshooting
5-3-3 Detailed Procedure No.
Malfunction
Checking poi nt (symptoms) (symptoms) ∆
Pull out the power plug f rom 1
the AC terminal and confirm
Causes
1. Is the broken(open)?
∆
the f use on the t he PCB PCB assembly
Voltage over Indoor Indo or unit fan motor short-circuit
Volt age check
SMPS circuit is f aulty
1. AC voltage at BD71(~,~)? : rating voltage voltage ± 10% range 2. DC voltage at BD71(+,-)? : about about 325[v] ± 10% 2
Turn the power on.
3. DC volt volt age at IC02 IC02 : IN-GND DC12[v] : OUT-GND DC5[v] 4. Voltage waveform at Q201
∆
SMPS SMP S circuit circuit i s faulty
5-4 Fault Fault Dia gnosis gnosis of M ajor Parts Diagnosis
Parts Temp.Sensor Heat ex. Sensor
M easure easure resistance resistance w ith a tester. Normal
Abnormal
∞,
Ambi ent t emperat ure
15°C
20°C
25°C
30°C
35°C
40°C
Resistance Resistance of thermistor[KΩ]
14.68
12.09
10
8.31
6.94
5.83
O Ω … open or or short
Measure resistance between terminals (CN72) with a tester Indoor Fan Motor
Normal
At am ambi en ent te temperat ur ure (10°C ~ 30°C) bet w een
Vol t age
Red, Bl ue
410±10%
M ai n
Red, Yel l ow
325±10%
Sub
5-5 Set up up the M odel option option g
If you make the replacement replacement of the ASSÕY CONTROL-IN or MAIN PCB , Be sure to be set up the model option as follow the steps
Remote controller operation method as per the step 1st step Method) 1 Remove the battery batt ery of remote controller 2 Press the temperature raise/dow n key simultanesimultaneously 3 Insert Insert the battery again again (Result) If the screen of remocon displays as shown shown i n the right, go to the second second step
2nd step Method)
Applicable key
Display status
Troubleshooting
Remote controller operation method as per the step 4th step Method) After completion of 3rd step, and if the M ODE KEY KEY is pressed once, 1. 1~3 steps are saved internally 2. If the fi rst number at at t he time is “ 1”, it is correc correctt and so go to 5th step If pressing mode key and the fi rst digit becomes becomes 0, the screen of 1~3 steps can be seen. i
5th step Method) Pressing the marked key to input t he option number number. example) 142285 Result)
Applicable key
Display status
Troubleshooting
M OD ODE EL
OPTION CODE
AQ12A5MB
017725-17021d
AQ12A6MB
007725-17021d
AQ12A5ME
017626-17021d
AQ12A6ME
007626-17021d
AQ09A5ME SH09ZA5
016A25-1700d9
MEMO
6. Expl xploded oded View s and Parts List List 6-1 Indoor Unit 20
GRILLE AIR INLET GUARD-AIR FILTER FILTER CLEANER ASS´Y COVER CO VER TE TEM M IN INAL AL ASS´Y PANEL SPACER EVAP LOW SPACER EVAP UP COVER U BEND ASS´Y FAN CROSS(SF) BOLT SPECIAL M OT OTOR OR FAN IN THERM THE RMISTO ISTOR R WIRE W IRE ASS´Y ASS´Y CONTROL IN ASS´Y PCB PCB MAIN MA IN IC EPROM IC PWM CO CONTROLLE NTROLLER R RELAY RE LAY M INI INIATUR ATURE E SSR SS R IC MCU