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NO.56
NOTES FROM THE SHOP
$3.50
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VERSATILE
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COMPUTER FURNITURE PLUS: A STURDY KID'S TABLE AND CHAIR SET
Sawdust Number 56
April. 1988 Ea!or Donald B. Pesdtke
Oe$lgl
~(If
Ted Kraficek
M.YlagIng Ed:lOf Douglas L Hicks l\s5is1ant EdltOf Douglas M, Udster
Projoc;IOMigo," Kon Mu"ket Technical
~"ato'"
David Krayling Cary Christensen ROd Sloakes
CMs Glowacki Cu:::omcr SoM;c Sandy Baum. Mgr. VIcky Robinson Jackie Stroud
PaIKoob ~()pcr.IIOIIS
___
Ken Miner
Cheryl Scott Jean Carey
BuDdolg M.1Inlonan<:c Archie Krause
'rill! \Vtllx!smith Store Opera,,,,, MsrlloMq M__
Steve Krohmer
Sieve Dozier
AdmriIIrnIM.' It!! Ctrristel Miner Slate 1oA.In.'Ig(VS
ABOUTnil" I"'l·.:' TIK",,'s a wood",,",· Ulp: Iechniqut' lhat's not talkod about mudl. M".l. oft"'· \IRk" .1', jgn<6l!d as a le¢timat(' \\a~' t(. Juin tun JIIl_'«.-OS of wood, lnrieed~ I1llll'4t\\'(H.I"'Orkf'N W' to great lengths to ;"""' "-_jnj( Ihll! technique. preferring Illon' l"wllt.Q,"" methods, IVhal'. tho' w<:hni~II~? Using wood· 1'("rew•. Okay, il'. not " big surprise. Rul "OU have to w1mltth.at screws don't receive the ittt('lIlie.rl (If jointa like ('QVC~ or morli"(' 111101 1<'1"0'" 'J'ho,yn,ally don't even rank up tht,n, with OO\H-l<. I IVe """,I "_L«,,, .•• extensively for the vruJ"'-u in thi.; _,.. In Cart, if you look bad<. ", 've actu.-.lh' I.IlO.'d t......... quit(' a btt "n all l!OrU of proJ«l.O So .. e thoul!ht it ..."" ume to !:tot do.." to tht>
artid e- on ~ ~. 10 21 .".,..."ht k ,;u;..t~'of
pomt j_, tlwl \\ .·\·t' used Ihe basic weedtICl"(.'" in n"",1 of lht> pa.'¢ issues, That is, \\'e'y(" t'ho\\'n lht., l) f* of sere,,' that has 3 ,1011.<<1 Ilat h~~"I, 8"'0011. (unthreaded) .rumk, 'IIId " "piral th ..... dt'(l se-R()O("shank. and til<' lhn-a.l, are
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pIt"""'- TI!at IS,
both
.m_. "f the do\\ el holes in hoth II*""or
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~"I 1111"maldonl( wood. 1'1-.. dc" ...I ..< ",.rt Qf. bonded link tlwl ",.1oL< the I'll'''''' lll!«..uoer. &Tl'"" IOnlhp olhM" hand, are actually {'laml". '\'ik·n jllinint-t t "'0 pieces ()f wood. th. !hn'"rls tlr thl' screw only ·~db" the >;<'
actual bond. Tho.> to<1"M''I! an: cI:unp< that hold the pieces 1Ol!',\her until 100 glue d"",,Tbe bottom line Is thIS: U you're ~ 10 dt>cidl between u. a much m".... fIO"IU",' juml than do\\~l<(and glue) bet!"..uu.w of th.._· rl:1I11I,lnJ{aeuon of the screws, CQMPlm'R FVRNITIJRP" A, we began to (t('~iKl1lh(' CtJmIMJl.('rfumitut'(> in this issue, it \\'3." inlt·rt.'."tinS!to ~ ho\\ a computer deKk vlU;l~1{'''Ill ".tJ.mdanl" funuture. The hcil(hl cor II .land.I'd d(",k b designed
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for ('()mfurt MO,Iefficiency for II'ri/ill!1 (and shufllrng l"pN'II'. bltw, the heljtht
29" and :~r.
Although it vane. a i:; betw.en
or m... t desks
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Ho\\ p\','r, \\ ~n .I~ignu.gthe computer It ....1 to ......an ptlici.!nl height [or a ;\t.""w'r ""!CI." Also, 111:'11'<101 of the typical ,lot 1........1, the 0<,,'\\' ...~\~ """'-"n ba\'~ k.lboard (tilt· l'Umputt't'~~. So ..... a ({ r\.ad. ."IW.rted II-.. .. 'nt .... drawpr or the cf....:.k nd1 oIrd".r) 10 • pulI-oot keyboard HiSTORY.It "ould be to ",,-,ume (the WOOOSMITH (ISSN 0164-41141 IS pubtm.l t.hc IJftC or \\IJC.t~,,!,\ i.... relati,\·e), dra" r, Thi.. al work"" out rucely Ix-lished bimonthly (Fe!lnJa'Y Apnl June, AJJ· ""-"lit l.henu"1< non a ,Mrt-rot for eau,..· '" <"OU.ld k p the ,Ie, 10 ",. ",,,lac ... ' " by meW P'<'C<'1< an' ,i...1 fv, kid. from about l!ye;u-. Subscrlpllons: One year (6 ISSUes) SI2.95. old til 7 Y",...,. old. To build 1\ b\~r sct fol' Two Yea,., (12 ISSues)$22.95. Canada and scn'"")'i:. o~Io'r IhllQ:\'r) Second Class Poslage Paid al Des .\., • ......ult, the i.,u,.·r} th3t t:mpIoy.-d about '!' Jr4,.... 'r Moinc:l. Iowa On" nth, I' lhing. P\-t.joct..< like thi:; bave Postmasler; Send change of address ,;cn,.... on tht' furrulun.- of this pori.d """ faik-.d AroI ........... h:\V(' I:\IU-(>n a bad ~ a limitecl_fullif.· - "him ..... DO( 0( ....)1llI( ki.1$ gnI" &0 "', u.ed knocl<. Grand A~e Des Moines IA 50312thai """' ....... ,........ ,1 f"r j<~'. but th:.It l~~ a: ><11110'"....... ""\i •• " ~I proj.O:-rIy. Woo<1smi:h are I>lIiI avaatabie For a free !l(E('UA."iI('AI. JUI~ &re,,-, fall into a tbt> kiM s:ro" oul of tht>m. they can be bOokJcI dcsabng the contents and j)l1CeS 01 11:<.,.< ,~,'gt'I)' of """,hani<-al 1u>ock"I.lo"n Il1Id 6ton-d tu ,,"ail the next. 8Ibi,,> 'suo ' ~Isondusyournameand "hich UK~U
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T_i~s& Technigu_e_s__ SET.uP GAUGE
Pul f~r tape and glue. it's dilTlc:ultto clean the re..idue from the finished product.
When I built the schoolhouse dock shown in lVoodsmilil No. 21. I discovered the impertanee or an accurate table saw "'L-Up. TIle clock bas an oel.3gooalfront frame, To make all the joints fit tight, tile ends of each piece have to be preej,;ely mitered at b"7~·.C'Thi.< is a ~tting ~rtillo on ""me miter gnll~.) It took me quite a while to get the perfect set-up. 'Yhen I finally gol it. J <'Otu ""t-up gnUll" in ca_.;e level' wanted II) cut the anl?]e again. I cut th~ gnuge from a serap of W' M.asonite that measured about ~ x 12". bee inset in drawing. Aller cutting off one R_nlly, I've started using stap]es from corner (at 67"" in my ease), I set the saw my staple gun, I drive 8laples into the end at p~isely 45" and cut off another comer ~n, wastearea.and other areasthat will to US" when -.elting that angle. be covered during final assembly, Just don't drive any staple~ where you will be cutting. To R"Lboth pieces uactJlI the same size and shape, don't remove the staples until afWr the cut edge hlls been final ",~nd(.
passes illstead of trying to do it in one or two pa.....ses. Aile all the holes are engraved, drillihe center holes 13Jl.>e enough 80 that your scratch awl extends ..bout YO': throllll'h the template, Then work some black paint. (l used model enamel) into the I\TCIOVes,;0 they call easily be seen. To use the template, o;elee1. the hol~ ~iw that cor res1>Onds as cl_ly a.. )JC)&'ible....itll the ecntour of the cutout. Lay the template on the workpiece and align the eireumferenee of the selected hole with the eontour. Then mark the center and drill the hole.
H"rTJld SluMrr
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curOAOOE
AtOM ~i· MASONITE
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CENTtII.FINDING
CIRCLE TEMPLATE
When band or jig sawing an interior (.'9"tour, some of lhe radii can be mOI"Caccurately bored out befol" sawing. One of the problems of using' this approach is finding
Aner
cullin!! the angles you want. clearly mark the come r 's with ares so you know immediately which corner to use when <'Ottinga specific angle. The ends of th(' an: alway$ point to the miter gauge and the t;UW blade. S)· marking the /,tllI'" side or the gauge, YOII can flip it over to ""t up the miter J(3uge when it's in the opposite
the center poinl for tIM'drill Drafting circle templates show the outside circumference, bul OOt the centerpoint, To solve that problem. I made a iemplate OUI of Y.·-thk:kclear Plexiglas. Finn. cover the Plexiglas with masking' tape and L1Yout the bole Ili7J.'S de;;ired with a .0.,.. pass, Then lightly punch the center point of each circle with an awl and strip otTthe ma.;ki"~ tape,
but not the centerpoint, It's alse handy (or finding the center of dowels. Ju}m C. IV"IIto, C·Ul,tl/WU8. 11ldi«llu Etlilo"'1j NfJle: I made nne oJ·JfJlt,,'s trtu-
pial,••.0,,,1 fi"tI il "",,/,,1. WI",,, II,fJki"!J il I ""1"'1",·,1 1//1 first clJl'Ilie h,..I,·.• I<'il/)
dU·ltlera. bul fo",,(I it hmYi
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it b!l /"~lId Ill,
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prrHi "C(~~ the bu! stlJP 1x[1J,.,'
Ih~lifte, $1«1'1$ culling, 5lND IN YOU. ID_ II YOU'd~k.1O share a woodworlang lip ""til OIlier readers 01 wooasmn» •• end your Idea 10; WOOdS/1l,lh, Tips & TechnIQues. 2200 Grand
scratch each of the ll"wer. I have f~n"d llwln with nail.<, d.,gred holos in the Plex.ig~1l\to a depth uf doubl...sidcd carpet tape, lind hpI glu~. several thousandths of an inch. Th. diviiler Each method hM it.. advantngc;;. and paint.. should be very .harp ruKI lIM'entll:;ad\·W1Lagl.,;. Nails can ""lit the woocl. graving $bould be done by " number of WOOOSMITH
l< useful an~'lillle you
~C'/"'$ the Pl,'nglas
IDENTICAL PIECES
\Yhcn cultinj! two Icl(·ntieal pieces on a band saw. 1 find it easiest to fasten the pi..."", together and theJl saw them ool to-
l('lIljlh.le
I'~'"Spill
0.,,, Ralh Elm/tursl. lllill(Jia
WORKING
'l'I!k
kilO" the (IId~itl( circumference or a hole.
ju.'9t unli!
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PATTtItN
State Coll<'9r. Pt1I11"yit'CJ 1l;(J
US,"g dividers,
Ave., Des Metnes. Iowa 50312. We pay a minimum o! $10 16
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Kid's Chairs
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KID'S STUFF Building a table and chair set is usually a diffieult procedure. Traditional design <'311; for joining curved and angled part" with many variations or meruse and tenon or dowel joint..s, We came up with ;ll,,,,. ta.'Cing technique for this kid's table and cl!air set. It 11,,,,," str,ught cut.
1 started by making the chairs. (The table is shown in the next article.) each clutir consists uf two side frames. Btlgin by ripping' the leg uprights (A,B) ruld the rails (C) 2" wide from ,V4 ('y,,*) stock. Then cut them to length ail shown in Fig. I, IfA1.f' LAPS. These pieces an> juint'" with half·laps to form the side fromes. I started by cutting end laps at the three corners where t.he rdl'is meet the uprights. SIIOI}LI)ER CUT.When cutting half-laps. the shoulder cut is made first, This cut detennines the length and depth uf the lap and ensures that. yuu will have a clean «IUaTe
sh,,"lrl~r.
•
SIIOI}LI)ER LF.NGTlI.To set up the cut,
lock the rip fenre in place so the distance from the fenoo to the o"L$id~of the blade equals the width of the stock being lapped (2" in this case). see l'1g. 2. BLADE lIRlGHT. Next, the blade height is set to eut, 11.1)[ way through the stock. When making the cheek cut. the blade cut into this kerf and leave" square corner. MAKE SHOULDER C\,'TS. When the saw
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make the shoulder cuts on both ~nd"of the front upright.< (8) and the rails (C), but on only one cnd (th~ bottom end) UI),
of the back uprights (A). Shop Note. It's tempting at this point to form the lap joints hy l'Ontinuing to make multiple pssses over the saw blade. (This is bow Iusually form tenons.) But the $8\\ blade will leave a series of score mark.. \hat will be visible at !.he edges of the (m••hed joint, Instead, I used U tenon jig. CHEEK CUT. The cheek Cut determines the finished thickness of the lap joint. To make this cut, I used a tenon jig that slides over the top of the table saw fence, see Pig. (For details on how to build this tenon jig, >'00 WOtxi>:",nth No. 24.) Fin;t, set the height of the sawblsde >\0 it C11t.~ into the kerf of the shoulder cut. Then adjust the tenon jig (by moving the f~ in and out) to set the thickness of the lap. Now cut the ends of two scrap pieces
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SIDE FRAMES
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AU PIKES cur FROM STOCIC ( •• , ..")
e TOP/BOTTOM RAIL
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CfHItI lAP JOINT
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and hold them together to check the aecuracy of the cut. When !.hey meet perfectly, make the cheek cuts on the chair r,ul, and uprigbt. s,
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WOODSMlTH
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RGUI;E. 3:
C£NTtR LAP JOINT
TENON JIG ....ru..., IN__
After fini.'
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upper se<.tion of the uprighl.) MAKE CUTS. Now make tbe shoulder cuts on the back uprights (AI. Then 1.0 complete the cuts. 1 cleaned out the waste between the kerfs with Q '/:" straii(ht bit in the router. see F'ig. 5.
UK. DISK SAND Oft AU
TAPER ISACK UPRIGHTS
'It. RADIUS ON YOfI' COiNEIS
Before a.-sembling th~ pieces to make the side frallK's. n taper is cut at the lop of the baek uprights (AI. Note: The uprights have been identical up to this point. But now you have 1.0 make sure the taper il; cut on the front edge of the upright. L.A Y THEM OUT. To do this. dry-assemble the side frames and lay them down as shown in Fig. 7. Note: Yau want 10 l;3W and planed
the cut edge smooth, Then to eomplete the tAlp, I rounded the lop corners tAl a It," radius. see F'ig. 6. A.."5EMBLY. Now all the pieces can be glUL'(l and clamped 10 fonn the frames. After the glue is dry. round the three comers 10 a 1" radius. see Fig. 7. Tben round over aU the edges with a y, roundnver bit in the router table. WOOOSMITH
WASTE
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AJWr the side frames are complete, the cllair seats are made to lit between the
1'r:u1ur.<. These seats are made with • piece
of particl~ board that's eover ed with Formica and jomed between two ..ails. Cl!I" TO SIZE.The Iirst. step is to (tit the _t parts LOsize. Begin by cutting the partide board (Gl 10'1"' wide by 9v"" deep, Next, cut the two rails (D) out of 414 stock I wide by 10'l" long. Pill3lJy. cut • piee... of laminate oversized (about II' by I()"),
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DETAil (lAMINATlD SEAT)
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SEAT ASSEM8I.Y
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SEAT GROOVf: Begin by a<\iusting the
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height of the slot cutter so it's above the router table surface, see Fig. II. The depth of the groove in the particle board is ,;,. (Sin"... this' is the depth the slot CUIter cuts with the standard pilot '-it, I adjusted the fence so it in line with the pilot. see Step 1 in Fig. 11.) \Vhcn the router table is set up, plae... the seat with the Formica surface dm<'11 (against the table) and cut the slots on the front and back edges, RAlL(lROQVE. Al\er clltting tl'" grooves in the seat, matching grooves are cut (In the inside faces of the rail s: Leave the slot cutter at the same height, but repooition the Ienc "" the «Ig\' of the cutter proj('<:t~ only v. Then place the lop edge of the rail dn..", against the router table and cut these groove., see Step 2 in Fig. II. GI.lJING. Afu>r all the grooves fore cut, the rails are joined to the "",,1& To do this. lin;t rip splines from 'I,' Ma.'l()nite so they're a hair n:,""we:r than 'Yo" (to allow glue reli.f at the bottom of the grooves). Then apply glue to the groove and to the facing edges of the scat and rails, insert the sphnes, and clamp the pieces together, see Detail in I-'ig. 11. PROf'll.E -':OOES. Afu!r the ¢ue dries, the top and bottom of the ...ails are profiled on the router I
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PILOTHo\£s FOR CONNECTORS (,I,. OIA.)
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i.s critical so tht:' C,."011U('(:tor t"UL"\ ",(.o«rb/( threads in the w,.lCI. If th.. bit i, to" hu",. th~ thl'ead~ "ill 1><' weak. If it'. too small. the conneetor will "plit lh~ wood. 1'J:;IU't:I>1t>1Ctll.AR HOLES. To make eel't.am th. holl'" ,,~'" pt;rpc!ndicuhlr to the ".,,1, (If (ho' w<>rkpi<'re'.1 u>'()<]a PortaliJ:ll. To d" thiA.damp the tnd or the workpic-re Du.,h ",th thc· tt", of the hench 50 the PortaI'h'l1 L< "'1~ •• rt.. 1 b>' tho.> jaw> "rthe bench ,.i....... _ t)~ lfi. ()£~P"OU.' ",.,"'., one more thing to w-.. ll ~ ror the C>MIl1c'('l.. ,.,,_ ~t:.k..>'WY the bottom or the huk'iA obout ",'II<. ptl' than the lenlllh u( the..,...,,,,...., tIl( Ul (('he end of the eon....'\1"r ;"Idunt llIl'<1'1''''. Thtn I di.."""",,mbled the chair to fi.u.h it with two <'<.tat;; or polyurethalw.
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Th ooo",,,"\<>I'"""'''. we used are Jan...._ ,!.-",,.th,,,,,,k.1 "'re,,> with an untapered ".>lllla. alk", ...the JOIntto be pul togtlMr and UII<1'n "I*"umes wjthout weakf"nin,: L)x>o jt"nt \&... JI*I!:" 2-1 for :--ourre; for tbc.... ro.ult<'lor.;.) "If A ~ K 1101...".. The ~ holes (or the", c.lnnt,1.'IJ":'i aJ"'e' 'Izl- d.i.ametcr~ whICh i.< "'lulll t,. tJlC ouk";,I~ diameter of th.. t!u\".l s, To 1",-",,,,th~ .hank holes for the conoc-c:lll,"thnt (""ten t"" $ide frame to the sear, «'01,('1' th~ hoi"" on the lap joints 00 lh.: tOJ) mil. "'-'" t'il(. 1:1Then IOC:ll"th,' shank holes ror the hot.10m >1,,'I.(·h,·rt'C!nh·rtodon the length and width or th,· bottom mils Ie). """ Fig. 13. ThI- .hank hok... m the top of the back Upnl(hk<(A' tJ\;jt hold th~ back re;;.AI\.. r the ,hank hob .,... «,,11<.1.du· 1.1ot huk.. ro.r the COIlI1<.-ctAJI' ,...,..." • can be ,lrill<.1m the end.tn>t.eber. see
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t., U~- knock-down connector serr-ws to fi"'l~n tlx' chair together. (_~ kid. I-!"U" _ tlk' 1..'''1;' and chairs can be knock••1 CIc'''l1 and "'il'l",,1 or ,;wred fo)"
ON
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Afu>r finishing the chairs, 1made a matching table, Tbh; t3b~ bas a )lW'ticle board top (covered with Formica) that's framed with hanlwood and rests on criss-cross leg supports_ A., with the chairs, the table parts are joined with lap joint..s,
Kid's Table -,
TOP FRAME
To make the frame for the top. begin by ripping 414 (,'Y,.; aetuaI thickness) stock to 2" wide. Then cut the stock into four 30"long frame pieces (E), see Fig. I. LAP JOINTS. Afulr the frame pieces arc cut to length. end laps are made to join the top frame at the corners, To cut these lap joints, 1 first. made the shoulder cuts .=1)' half-wa_v Lbrough each piece, and 2" from the end. Then I made thP cheek cut using a tenon jig tbat rid~~ on top of the table saw fence. (See page 5 for more on this technique.) 1'OP.Afu>r the four lap joints are CUl.the top panel (~1 is cut to size. This panel is made of 'I.{ particle board covered with Formica (just b1ukler-to-shoukler dimensions of the frame. Next. cut a piece of laminate to size so it's 'h.. larger overall than the particle board (so it. overhang:< the edges by Y' aU around). Then use contact cement to glue it and trim the edges flush with a Oush trim bi1 on the rooter table, sec page 6_ SPUNE GROOVES. The next step is to cut the grooves for the \-I." Ma-;onile splines that join the top to the frame. To cut these grooves. I used a slot cutter, but this lime I mounted it in a router for handheld operation ill:!le.ld of in the router table a.~for the chair seals. Shop Note: There are two reasons fOI' hand routing these grooves. First, it's "'...sier to move the router Oil a big :;urftl.(,~(like the table top) than it is to try to slide the
tabletop aeross the router table, The second reason is lhat the grooves in the frame pieces that extend into the lap tongues art' stopped, see FIg. 2. I lind it ....sier to make a stopped groove with a hand-hekl router ber,au.<;e I see the progress of the bit. (lt's not, hidden apin.L the face of the router table fenee_) SPLINE AND GLUE.AJl.cr cutting all the grooves, I ripped some y,." Mll"Onitca hair less than I" wide. (This leaves just a little glue relief at the bottom of each I'c' deep slot.) Then glue the particle bean! t.. the frame pieces whi~ at the same time gluing and clamping the lap joints. SPACERS. After the top is all glued together, four spacers (G) an. al.ta4'bed to the
bottom for mounting the leg frames. Tbesse spacers are made from <1Mstock 2" wide
8
lAMINATE TOP
®
TABl£ TOP PANEL (1",,* PAlltfla(
®
&OAR!»
TABl£TOI'
FRAME
PIECES
•
NOTE, SEE PAG( 6 FOIt OEtAIlS ON T'R:WMIHG
lAMINATE TO Fn PA.ITIClE 1OA.Rf) PNoiEL
DETAIL fAIl.( fOfJ
I'IEC£S wmt LAP TONGUES
--
HAYE SIOfI'fO
w.. $l.ors
/ TAllLE TOP __, '___FIlAME
AGUIIt 3
PUAIL
L-l......ll.. __
©
LONG FRAME CONSTRUCTION
e LONG FRAME
r .._,
r"'" , «
t
OIW. ./U. SHAH.: KOIU moo
ro
ASSEMBlY
®
~, 6.l1.-
MIDDl£ UPRIGHT
RA1L--..
I
~
__!_ 6
WOODSMlTH
•
•
•
and 12" lung. AlWr cutting them to size, CULa 41)·anllle olT both .ide>- of the ends to fit into the corners of the frame. Then ';ue and screw them in pWa!. see Fig. a. BASE FRAMES
When lhe spacer" are in 1>1=. th~ top is cemplete. The next ~teJl ls making th~ leg f,.."me<. The J~ 0011.,,",($ of t.Iuw fram_ two ize, refer to Fill. ~ and S. LAP JOIN1'S. AU of these pieces are joined with Iall joints eut on the ends uf the pieces, see ~'igs.4 and 5. The long frame also has a center lap on the two long i'rame rails (Cl. (See page 5 for more on <'IItting lap joints.) MOtTNTlNC HOLES. I'k>fOl't! the frames can be assembled, several holes have to be bored through the width of the stock. Th('S{Jholes are for joining the t We> shurt fi-ame;; to the long frame, and for att.uch· ing the assembled base to the "1)3('('1'5 011 the table top. (To mal
I".
gO$S
-
-
SECTION
fASf£N lfG FRAMES10 'Ail(
ASS£MBlY
Now the f'r:lmes are ready for assembly. Begin by oonnL'<.1.ingthe two short Crames to the long frame. To locate the pilot hoies. drnw a L-enterline on both sides of the Ullright (B) of the long frame, see Fig. 6. Now, with the frames resting upri¢lt Oil a flat surface, mark the locations of the pilot holes. (Push a "''''' dtill bit through tbe shank holes 10 mark a point. and square across to mark this point on the eentertine.) Then dtill '" pilot holes at these toe...· tions. F'inall)'. connect the base frame with 2Yt -long connectors, see Fig. 6.
-
•
.y,.
WOODSMITH
-
.11 fl.AMl
t.fG UNrrs ARt FASTtNEO TO SPAaRS WITH 2,,,,... CONN£CTOI.S
¥It'
MATERIALS LIST
MOUNT FRA.'lE TO TOP. To mount the leg fr.une to the top, turn the lop upside
down and position the leg frames centered on the spacers. Next. mark the location of the pilot holes on lhe spacers. Then drill pilot holes [0,. the connectors. fINISH. After the pilot holes are drilled, alUlch the leg frames to the top. Tben 1 disassembled the top and frames so I coulcl apply two coats o[ polyurethane.
-
...
CUTTING DIAGRAM
Ovt:rQJ1 Oimemions: 3O"'w" 3O"d" 18"h 'V,. x 2· 16)f ..
A LEG UPRIGHTS (6) 8 MlDOlE UPRIGHT(t) C lONG FRM RAIlS (2) o SHORTfRM RAIlS (4) f TABlE TOP FRAME (.)
F TA8I£ TOP BASEel)' G
SPACEJlS(4)
" PAmClE BOARD
'JA." 4'1•• 16-\'. ''l,. " 2 .. 36 ,~ •• 2. -17"... '¥1•• 2 .30
'h.26 •
"':..Of ./
HOtE_
26
''1\•• 2 • 11
I I
i
t' e
g
'
I
8
:@
£
• AUO RfQtJ1l£S 26~" 26" SfftfT
or:
1,oV' PAInQ.EIIOAtD
9
___
C_o_tn_~uterDesk PC MAIN FRAME
I'm a1\\~)'lI aI/kIwi at the number or reque-I.' ,,~ ~"'Ifor l""DjJUkr (Je,;k plan.,. EspeO;uly \\ hen you coasider it's a piece of furniture thaI didn't e,,,,1 10 yeal" "llf'. Ay. we b('g!Ul working on the de-ism for thi.. rl'",k, we quickly found that two [eall'MJt-il imJJC1rt.ant. •'j... t, th,· d"oklop had 10
turet4. "l'n'
be 1al1,'t' and Ilul- (c,r h"l
CMll'ut IypI.IIft b(1l,ohl If I"" desk L' buill al a I~ vial "''it:t>1 (~. ",.1 till, k~)-boanl '" Smpl~ ~ "n d""klol'. II', tou higiL So• we de;,I!llt..1 W desk with • ~ drawer ror till, ke) 1• ..,,1. Th", put.- the keyb ....rd lllJUllt I" k,w"r than the d""ktop.
I""
OlSKlOP
I ,t"lr't.~1 hy huild""" the desktop. ThL, is ba>il'llll) lUI 1".<,h;tIl«1 structure that indud,," II... lop it"dr which is joined to the bal.'k panel, 1«'(' Fill. 1. Cl'he yje". in Figs. 1, 4, Uillt ;) "h4.Y, thi'\ &."tJllb1~' up:Ude d"wn. Th;' "1,,,1.· '_'robl\, rests on the C,ha,"", I..~.,.. n·r,·r to .'ij{.'14.) ('1fT PLYWOOl)Tu bel(in, cut the lOp (A) a"d the ba<·k pa".,1 Hi' &om a ·lxl $ht;(.t of 'Yo plyv.,•• 1 """ Fij!. 1. The top i., 24' ... "k, "'"' Ih,· hotck pa.oM,l i., " .. wi. £loU> 1"'''''' IU\' cul I" a k-nl!lh of 4j"~·, t:I)('IS(. hTRIItS. .\ftt.r these pscees are cut. rip 1\\" P"'<'('II It ('V..' thick) stock ror lhe Crolll and ba
"r
"'"I'>
• ftGUI. 1 NOtE
lACK PANEL MUSTIf
to lOP 'ANEl
iOUU(
BACK EDGE -
FRONT
BAc!(
EDGE
c
'ANEl
------;:
"""'" l,·n~ ..h as lh,' """e6. """ Fig. I. TON(;l!~ ANIl GROOVE!;.
The edgin~
sln"., art' hl·ld to tho' 1,IywlJ<)« pieces with toll)(Ut' rll¥1 p'J(ove j<>lllt.<.To make these joints. I ,ulrt,,,1 by cutung a 1I'·wide St"JOV(' 111Jt. lA.~l ))l('t''t!. (This l.~ LL~ 1.0 lest fil lh,· l'''l'''\J~" as lhe)'", cull No,"" CUI rJbh.'ts a1"nj!' bolll edges of both ply","xl 1'3 6 (A and III U\ create longu'''' that fil II te>l ~\.", Mer tho Wngu<'I! are CUI on l1w ply"lJ<)«. matchillj! ~\ to. an' CUI'»' the ", .. d. fa<>! of ,-ad! editing lltnp. ...., I'll! 1. Shop 1"1', r... ,tJon the >0 the ..-l~ of till· 6tn" .tick.. up 'Ii¢rtlY (about II.. ") abo\e the pI)"\I""o CUI n ~\'c centeredon the bill· t"'l. lh(, back ,"(Igins: strip to join it I.l> Ih~ b;oek IWll'1 (11).
WOO'·"
''''If'' .,r
10
TOP PANEL (lOP SID( 'A(f POWN.
@
lACK
;tOw, (DOl
'ANfL .'GIOOYt_
.,...DtV ClNTll:[O
CIHTUfOVo' TONOUt ANDG.OQVI-
ON THIe.hISS Of ST()C.I lOPPA-Nfl _
~
n, &WS
$ECTlO.N
WOODSMlTH
Now that aJl th@groo\'es are the d('>llrtopIlnJl be .."""mb!ed. Start by gluing the edging strip$ to the top panel, see ~'ig.J. Then j!hw the back panel (8l into Ihe groove on the back strip. ASSf.:MRlIY.
•
AGUIE'2
CUL.
SUPPORT AIIM
®
~u,u.~ supttO., ARM UNITS
TOP SUPPORTS ~r the de;;ktop j,; assembled, two I~ shaped '1IPPOrts art- .dded. These ""P-
ports hold the drawer guides. and also keep the top and back from bowing. cor TR1> PIECES. E:lCh or the two top supports con.'nin the support block with the grain diNCliiln in the support arm.) AfU>r the pieces are L'UI to size. glue them lo!.'Ilther to form the two lrshape<) supports. Cu:ATS. The 'UPllOrt.< are m(1unwd to th" plywood top with four "( X V( cl(,als (F), see Fig. 4. (V.'hile you'r" at it, cut two end cleats which are used to mount the whole dllllktop a.
•
~;;;~;;;;;;;;;;;;~~~§~;S~;~SUPPORT
:::i
BLOCK
.OG. GLUE WITH aACk EDGE AND 'A.CfS flUSH
ACUtE 3
CtEATS
®
DETAil
..~.
,c:e:&
10;
23'- ••"
• HOlES ~ •• SHANJC
j'I-""'o+l
®
(SIX NEEDED)
,1,•._.,
1 T
I
'- omfT
'f."
HOttS
-l••
,
v..
SEE DEtAil
WlTH COUNll1SIHJ(
FIGURE"
other, $CC Detail.) SCREW ClL\TS DOWN.Aft.er the cleats
are mounted UJ the $Upport arms. serew and glue them to the underside of the top I;<) the outside r.1OO or the support ann e. II 'I.' I'rom the end, see Fig. 4. Then screw and glu~ the Iwo end ele.als on each end of the desktor' Csothe leg assembly can be attached ~Iu;r}. Shop Tip. I mounted the end cleats ~... from the ~nd. uf the deskt('I) so the 1Cjll' could be drawn tight. with no chance fur a gap, see Detail in Fig. ·1.
DETAIL CltAT I
BOTTOM TROUGtI
Aft.er the .uppol1.S and cleats
•
were at~hOO, I added an lrsbaped bottom trollgh to strengthen the whole assembly, (It's a)"" a nice way to ttomedge of the back IllUleIIB), """ em",. Section in Pig. ~. MOlll''1' lJOTTOl\L No" glue the trQUgh bottom IG) onto the tongue on the baek panel (8). Al
-OESKTOP
\VOODSMITH
"GURE S
TROUGH BOTTOM
®
4~,."-
_I~.",
--j"""-
• , •
,
tROUGH aonOM G GWt
$
.. 1/1'
u~D4H.CllY
to TItOVO .. BonOM
,
CROSS SECTION ~
II
fiOURt6
LEG UNITS
U~·~--------------~
After the desktop assembly L;. The legs are c.shaped units thai consist of an upright
--
"
joined between a horizontal arm and a foot, ARMS AND fEET
"'-.j I--
The four arms and feet (I) are identical. Eath one is mnde by laminating two pieces
of 414 ('0/".' thick) stock together, see Fig. 6. Begin by cutting eighl pieces 5Yt
TWO... ...,
RKESSES
FORM
MORns£' WHEN
16'-':
"'h"::-:J~r----
'"' ,.....-~ r--
~Dn::A~ll~~~--~--tr--~
~
~
'
t
I
'.,.'
'
Gl.U(D
wide and the same length as the depth or the top assembly (2:)'t." in my ease) . MORTISE. Before gluing the pieces to,,-ether. I CUl recesses 011 t~ ilJJl!l flu.O
"I'
<;
T
FOOT
CD
-
4'1"
'~.' "o.~'i
~<.f£",'W"
~V""""" -->:.
_
---er
-......,,:
L---'
WFOOtl".",
~.,
/
/:
DETAILA
."
I
,I
Rir fENCE
n
II
STlA)GKJ
.•
-'-II
flGURE 9
........
~
b::: I-
I
_-, ----
f.GUI[ •
~
PETAIL 8
,....
.... C.
.
-
. ~"'; ,
,/
~
CLUN OUT
~
12
-;
IlCUS f.EEHAND
WffH ROUn.
CHISEL
WOODSMlTH
(
1
•
!
UPRIGHTS
"..-It ("an b<1(In OIl the u(lrij!bl~ CJ) •• Each UI'I'I(lh1 Is mad. from two Ilk"= of 14 .,{.,..k Iam,na,...! 1.",,,,1'" r. """ Fig.... cvr L1'KII""". ~ b) cuttil1l1 iour
•
I.....'·' of stock anti !!'Iue thetu ~h~r '" rna)", Iw" ul>ti~>h"'. Trim fh<,m '" 5' " \\;(1,· t.~2f,* .. 1()~. see Fig. 6.. TENO"S. 1\"" cut J'-Iunli! tenons on the ~nd,uf Ih,' ul'n~>h'" to fit the mortises in Ihe ~""",f«'1. Cut the tenons ... the .ho"ld~,..t<>-,houkler di<\al1l.'t' 1< I!!'(,'. ('I'hb mak." III.· ,k"'k ~. high.) ASS":~1l.l1.\. Af'lA!r the tA.·ncln.... are cut .
r l
,
I
.,n·
a,...
.,....,b1y.'n"'fn· a!s<.)OIl"'" I" two mounl· i tng hIc"..... trut lin' in,jd,. lhe lroul!h. see
"
bloeks 0" :.no r",·h Ill
/
{
1_ • - " .' • tOG, ;';'.;..~ .~..
I' '"
••
DEl All
r-...... '
"l--.,.';
..
,~,
'
...
).v...,-
AHO FIIONT Of AIM"
hi' I r ;,j"
LIG
c
l>""::'
_"""'-:;:Jil ~.
CROSS SEC!!.ON
AIM
~ ....
MOUNTING IIOCK
!
) ~s. -
(, AIJGf< DlSlCTCWWI'" TOI'
- _I," ,,'>:-(.~ ....,-
RIA)(·K.."OTh.. t\\·o rTlt)Unting
~:
.
'.. COUNrLHU"K SHANe HOllS _) ..... :--
Figl<. II I
:. r1i
lOOt .....
~
Ao,UI' II
ASSlMllING UG UNITS TO TOP Th' 1,'1:uni", all""h,,1 In the c.....,., t.cl
'10t ''',,"N(;
\=L
Ll
"k
•-
WMltJ'
.... ..sU(· them Inllt th,,· m(lrti~ in thP arms Will f,'t" 10 fI,m. II", 1"-,hal",lleg units.
an' aJ.n.art) mount" ...[ on th..' (ie.;k"toll
,
,-
I
lAPtI.hG (Sft'AG( U,
•
x,,"
'.
ASSf.MIlY
)
J
flGUt( 12
('Ill IIw .:lu,'(I·UII b""''''' tu a width of :!' and In 1I:IIj..oth(a" .."l to fit in. I,vu~h. "' v ""I(, II. Tu mount the blocks, (hill I WII 'Mnk hol",- lhroul(h each block.
•
l'O.o.;rrIC)NIN(l Tille; 1'01). The
easie~1.\\ra~'
tc. f;t...t(.·,1 th(' h'lt units to tbe lOI) L~lfJ 1.1.)' OIK' c,r lh(' 1t'J! a,.,*mlllies. (ill the floor ",lh th,· in.,,,,,· fat'"!! up. Th,"o tempur-.ui1s 1)O:O.J\J,.ntht~ l4'1. Unit em It Mt It's Ilush "\\ith tht· ,",, and fno"l "r tilt- ann, see t'iJ!. II. ,...... n•• mllng block fit.. in.~ tht> In>U~h."'~ ~'iK.1.1.Tn mark it>; local""'. reach ,~,wn 1111., th~ In..i!h and tr....... IIw U·,ha,,,· "r th.. In..!!h "Ith a p.!Ilcil. Bt,f"n' the (l'P unit. pu.hlho:·,"",,"k h"lt-~ in the rtrar 10 mark II.· k ..uon of tho! pilut h
"''''''''Ill:
AGUI'14
J»lOl hol(,,:,! In th(· ann. ATTA('IIIN(; TIl.; BlOCK. New glu<- and
IhI' n"''''li,,}! blCl"k (K) within tho p"ncil lilw. ",~. F'j(, It. M~r th,' block ., ""rewed in plaro. posit ion th.. tOI' UJljlOllto Iht' I<'li;' unit and ~w th.. cleat 10 til(> linn. 1'hcn ~"' thrull~>h Ih,' bull"", "r tlw lmul:h In join il to th.. m,,"nUnl( bl"k ""'"Fie. la, (Note; I didn'l glu,' Ih, I"" «. the I.-p in ""-'" I wanl<'d 10 ""1\'\\
, {
""',. I(
"p"rt ,"1,'r.1 ROUND OVER EDGES
Aft .. r ho~h 1,'11IInll' "'" "",,'00 to the tov. I n.".I ....1 ,,\f'r all the ",II!'- and l-nd, of the 1o~,.,.1 e<1J(iJ l! strip' - except in t\\" plat.......0,,"'1 mu .. 1u'er lhe but""" or the
•
mml ",I)(Ing '~I' '''her\' the
•
l
-
ROUNOOVE.~ DEl~1
~~
• ._
'.
""lOUHOOVII lIT
..::========================I 13
lGU~e'$
I•
DRAWER GUIDES
DRAWER GUIDES,
PETAll
.'"
•
After the leg and top units are assembled, the three drawers ean be added. I st3ried by making the guides to hold the drawers . nUl GUIDES.Begin by ripiling enough stock 'I,. x .y, to make six 23' -loll!! drawer guides CL), _ 1<1g. 15. To mQunt the guides, drill countersunk ~hMk holes through each guide for No. 8 x 11.' screws. MOUl\"T mE GUIDES. The l(Ui!.le:s art' mounted l'Y,. down frum the bottom of the edge of the clrut:; (Fl. see ~'ig.1~, ITo keep the guides in position while mou.nting them, I cut • P/..··wide spacer to fit between the J(Uide and cleat.)
DESKTOl' ,
flOHT lOGE ~
•
I CENTU '-SUPPORT AIM
,
s V~
V
,
I'
I 1\." 'PAC ......
.J
AIM_
•
DRAWER SlOES DRAWl.GUIOf-
,.
•
After the guides are attached. work call begin on th v three drawers, CUT 1'0 SIZ&, Istarted by culting the six drawer sides (~I)2'Y,.· wide and to a rough length of 25", (fhey're cut to final length after the drawers are assembled.)
U"LONG
SlOE VIEW
CUT GROOVES. Elichdrawer side
,. 1
J.
;<"
-,
... tOUGH-CUt TO flNISK[D lENGtH
BACK __
@
"""
..... ~,
f::::~~~~~--~'A:~~.~;;S:OM:.:U~ ~ ----:::] ~'/ ~.1 g' 111.- WIDE PIANO HINGE
I
~r..7J-'_/I/')j;
~~!I-o~®"-:o~ ~'
-deep groove cut lO til over the drawer
I'"'- l:'Iid.,. see Fig.
LER ~AW£I SIDE
h,~.a
n.
I cut this groove 'I,,,' wider than the drawer l,'Uides ('0/,.") for an easy fit. I alse located it I Y.· dow:" from the top edge so lhe drawer front \\111 dear the front e
Next. J bunt the center keyboard drawer, This drawer L
•
to the keyboard,
To build this drawer, I started by cutting" tapered profile on two of the drawer ,;ides, !;C
~
SIDE
'h~
®
~~ CUT,AU DRAWl' 'AITS EXCEPTeonOM flO"'"' 411~(13'1'" ACTUAL THICKNESS) STOCK
~
I
FItONT
SUPPORT STRIP
e
;J,I
® C£NTfR DRAWlR
~
FIGURE 17 OtAWQSJOE-
HAWE. eACK
t
, -
14
.1 1 ,~• ......,I/.-r--l..,tO GROOVe .. '1•
GlUE BOrrOM
..__-._r__l_--t
'I" ;.
BO'M'OM enoovs,
Before this piece is
joined to the
•
•
IUd''', 1
...,
Fag
the ~ltt.""1 or
OETAlL OUwrlPlONTOOOOS
r
IS 'OfTset the.,..· !OJlJ:Ui." l~
,,,tI.·
bottom by m'lking two passes with Ii 'Is' corv hox bit, .inct neauliol.t out ttw cent..-r
SCltrw MINOI TO- ......~ OltAW'1"ONT. ',..'0 •• "'T
N"" tbt.-
\'t'nt("T
OU1EII..ORAWE~
drawer can
bt· """,·mld,.1 ~tart by <'<1V"inl! !hot ,i IlIt· IlUPI.,r1 Aril' III pLlr.o so that measureno....... (".
II,
drav...r bott,~" 1:'-1, se" Fil!:. Aner (uttm.: lh< rI",,,,1' boltom to """', gill<' It IOto lhe 'Gluim! the bottom II.t... th~ J.,7O:)\ t~ :-.tn:J1jrt.hcn... the \\'htAt_.. clr"'At r so )(iU onlJo°I1(.'t..-d two
'"I"
INSUHOIt' STlIP
ftGUltt 20
with a ' •• 1r:II~hl hiL AS.~Y."d"I,Y.
.... WlIST ,AD
OOWW'0 4C1 AS
suppJrt ...trip is flu.41
wuh lhe bottom vi the Ura wer :. I"t~ t'lg. 1:-4, Then, mUI II I"' finger pull III the
•
""NO Hi"'Gt
lACK I
,
1(roO'''''
~"!01
to ,...,'«'mble it ) 111"'(;. T" c.. ml~cte the c:<:nter drawe r, I mounted • 1",lno hill",· In join the drawer
!'runt
W
Ih.·,UI'I.,rt strip,
"<'('
SIDEVltw
Fig. 19.
TWO OUTtR DRAWtRS
•
-maller (Ir-J\VCI'S mounted on eneh ::i(ll' f,f tl,p e-nter drawer, URA11'1.1, "'()Nl~ To build I~ drawers, "I.:irt hI' ,utlmg I"" draw~r !'runt.<(QI to I.ngth ;., UK'Y'!\' • I.", than the di.'n Nt ",I""' ... on lhe ends I<> .... Il( tho !lid"". lO(,' rig. 201. ORAWt:R IIA('K.' The dra wer bas 19 "l. {;Roo\":,, Bef"n ...,,,,mblinj! lhe~' draWl'''',
TtK'l,\,
",'
lll'\' '\\'(1
forrn (U), M~'Fig. ;!II,IWh~n the keybc>anJ "' l,ull,,1 Ollt, il'. niC<'to h,n'. the mou"" ,"ul IlI'XI 10 II, S", w~whiM a :;liding plat. rorm
r.". II C'U,hi,",'"
mUll'" p"d.)
•
•
(n,.. "LIt r.,"" ''1 only Hrlong "" it can.Jidt. up or had< a.< ooodt>d, " ... Fig. :!II.> A."';1-'!I101.\. To 1L,«,mhW IlK.,..·d........~1'> Ju.ln. To 1,,,,1<"'1 the t;UrfnL't>:; from w~"r.
1 fln;"ht-d th.· dl'S!< with
or polyUt\:lluuw v;lTIlblh. \VOODSMITH
three
<'Oat;>
TOP VIEW
"'ON'
-j;;' i ~f •••
I
4~ '"
SCRtw
MATlllAlSlIST
OESI(
TO!'
AT.,._CII • __ IC'I
~•• ply II: 2••• 7'/'J tr." ply x lit••• 7';, c ....... ,,_ f
I~.
lEGS
1I0TI'O" AM) MOl'S!: Pt.ATH)1llL ::-/0" cui I... •draw.'r huu,omg (n and tiK> mou.....• plalfonn It', It' fil tl('t",~nthe groo\t->S..,
-
(f
1'I.to_
I""
dr:lwl'r .Jdl ... rur" ,/, plywood mouse plat-
80TTOM
MC)US(
=~ 1_ .. "., $\'\",
lAlmt C4,' J u,n,hh (21' K _, ... _(21'
1". X 5' ..· lS''*
1~ x S' ... 26.,., 1' •• 2.- 3" '.
DlAwas l 0.0-... G..t.... (6) M ~., ~ (6) N c.n- Or Fr9nt ") o~ Or lock (1) , Ctr Supp4Irt Strif( 1t o ~ Or Fronft (2) I 0-..,., 0.. "'10 (2) 5 (Aftt.,. Or (1) , Ovto< 0. .. _ (21 U MoUWI PIotfonn fl) ·Gt"" up from two .,....
""om
., ••
23 t.v.•• 2'Y,.· 2S '\'1•• 2'.1/,,·25 ~4.
·V,••
2'r1.· 2tV.
I~
2· 22''''
..
'v\•• 3· II' .• .,....,• 2"'•• 91,.. '1..ply. 16· 22%. 'I,' ply • 10· :w ply)l; 10- 10 414 5toc:lc.
1,."
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F "b-JO I: I I I I ( I I J I I I J J
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15
Printer Stand
•
FOR THE OUTPUT OF YOUR INPUT A paperless office is one promise the computer didn't quite keep. If anythillg, it just made it ea:lfin lbe back tAl restaek lbt> paper 3,< it comes out. It also has a lower shelf for storing refertlll1! books.
• •
TOP AND BASE SHElF
r started by buiklinA' the top (A) and lower ~helf(8) for the .UInd. To begin, cui both pieces 23" long out of 0/,' plywood. Then cut the top (A) 14""'. "ide 001<1 the base shelf (S) 15·11," wide. (The top is narrower to allow for lhe hinge and back shelf which are added IlII.{!r.) EDeING PIECES. Next. rip three edging pieces from 414 SOlid stoek. These pieces are a IYi·wide top front strip CCl, 3y,.°· "ide base front (D). and 117"·wide base
back (E),
see Fig. JOINTS. 'Ihese
L All pieces
three
lire
RGUR:e l
zr long.
edging pieces
~
NOTE: e.EfORt- GlUING FRONT -STRIP,.cur PAPER Frr YOU•
SlOT 10
are
joined to the plywood top (Al and base shelf (B) with tongue and groove ioints. To make these jOints, begin by ploughing a y. x groove on a test piece. TONGUES. Then cut rabbets on the two plywood pieces to produce tongue.< to fit the groove in th~ test piece. Note: On the top, there's a tongue on the front edg... only. The back edge remains square, The base shelf has Wng\le5 on both lodges. GROOVES. Now lhe grooves ean be CUI on lh" edging pieces, On the two fronl pieces (C and D), position the groeve so the edging sticks up '1,,,," from the surf .. ", of the plywood. (It will be planed flush huer. See Shop Not.es. page 23.) On the base back piece tE), the groove is. located directly OCri"'-" from lb. gt'OO\'. in the base front (D).
..,NlU
•
'I,
0IMfN_ FRONT
© STRIP
~"IOUNDOvn
lIT ~
In order to be useful, th" top ba.~w have
The location for litis slot depends on where the slot on your printer is located. SLOT POSITION. To IlOSition the slot, place the printer on the top so it's centered front to back and sideways. Then, mark 0 line to indicate the center of the printer's paper feed slot, Measure out 1'/. on bolb sides of thi.- line to lay out 3 2V,··wide slot, see Fig. 1.
16
ON
,.,HTt-.
VARIES OEPENDfNG SfE TtKT.
ROUTsior WI'ft1~
PAPER SLOT
a .Iot so the paper can feed up from belo".
__
r:
.
~IAS£SAO(
'.
I'
v, lONGUE
AND OttOOVE JOINTS
<-
C@OSS secnOI'.!
, lS4W'
. ~O'
"~..
•
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..
f«ONT
, I,.
WE'SIIE
reoe
~.
. '0.
.-..::.
:;.: '.~.:~-~,~ . .
•90'
......
BACkEDGE GtOOvt .IS o.~y AaOSS fROM
t··~~t---""..{
sn .......OUP
lI
GIOOvt
I
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•
14'/..~ 16'r'J
•
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=:__.f-""'o WOODSMlTH
•
•
SU)'TLENG'IlLThe length of the $I~t depends on the paper width, For an $<:olumn printer (9V';·wide paper). make the slot 12" long. For a 1:j2-()(,luUlIl printer CIS'''''wide paper). the slot L, 18" long. SU)'T CllITII'IC.To eui the 810t. J bOl't't1 ;t,-dia, holes at the four corners and cut out the opening with a saber S"\'. Then round OV~·the edges to a bullnose profile with a 'h" roundover bil set to cui 0/,,deep. see Fig. I. ASSEMJJI.Y. After the slot is CUt. the three Mge pieces (C. V. f;) tan ~ j!'Iued \(, the edges of the wI' and ha..... sbelf.
RG4JIE 1
...-
-t
TOPI8OTTOM ClEATS
_COUNTRSIN. /'
MEADS
1 I-
',' OffSEt
•,.
I
®
,..,- ib/",SHAN<
~
fa.'len....1 to the legs with eleats.
•
1'OPCU:Anl. To make the cleats (F). rip two pieces vt square. and cut them LO length to fit between the front M)..;ngsl(ip and the back edge of tile top. see Fig, 2. Then drill 0/.,".-dia, shank holes throut,>lt two sides of the deal'. oft';;clting the hole. Y.:' so they don't mil into each other. IIO'M'OM CLEATS.The bouom cleats CC) are ripped to 2~" wide. These are mounted to the base shelf by pre-drilling two eounterbored holes fOI' 2'1," screws see Detail in Fig. a. Also. pre-drill SiK shank holes that are used later to mount the cleats to the legs. see Fig. 2. FASTEN CLEATS. Alter the shank holes are drilled. drill pilot hQles in the top and base $helf. Position the>e pilOt holes so tile cleat i., 1',.;" in from the edges. see Detail in Fig. a. (Thi, offi;et ensures that the t'(jgl!s of the top and ha.'<' "'i11 be drawn li~hL a,;.lin.t the legs.) CORNEll BLOCKS. After f:l$tening the bottom cleats. I glUM in comer blocks (fI) to secure the cleats (C) to the front and back edge piee...s, see Fig. 3.
\ @
BOTTOM CLEAT
•
o
•
WOOOSM1TH
1-:r
'-?}
...l.
DJI&ll
~Sn
HEADS
:
,.' ..
IIOURf 3 ' •• 1'."'fft_ WOODscaEW
j_ ,..
@o-
"
1GOUNTH$INk
•
.L
COUNTER'O.l
•
0
HO[6
....... ,
IOPClfAT
...,-,-
...,
(~
Ma.2V.-'" WOODSCRfW
aonOMCUAT
\-4'.-.., .......l_ ) ®
GLUED AND SCJtEWtD FlGtISI£ 4
AGU'H S
® ASSeM61 Y
LEG ASSEM8l1ES
To complete the basie stand, two (;.:;Iulped leg assemblies arc made, see Fig. 4 MORTISES. Before the arms and feet II) can he glued together. recesses are cut on the inside faees to form mortises. (For more on this. see ~ 12.) Afte.· the recesses are rut. glue the pieces together to form Lh~ two arms and f('('t. Al
ro'
w.-
.
CLEATS
The ,..
t-,
•
ARM
Q)
I
I
•
_~Vo' ...
UPIIIGKT
16'/,·
.",-
==.
FlUSH W!1M JIG
NOT£: CUT MOOllSlS WOR • GWlIIG AJIMS AND RET TOGEt't( Ell SEi PAGE 1 2
CUT TE"NONS 1'0 RT MORns
!!
•
ss
.._
• I
w.o. IS
fOOTpUM
'J ~
I
TAPERJIG(sn 'AGE 13)
-
17
•
-i.
I
ASSlMaU STAND
DltAWER GUIDE
,1.1'.~~ .
Tn ",'''Nnble the roll"l. I ~n by r""te ninl{ lh,· lop assembly to 0"..IIr the ('~$h.aped I,"),... To 110this. lay Ihl' ~'I( and positit.'l th.· top 3&..;,emtJ)~·.,n Il.
IfoSCI!W
"""11
t
•
AM A(.'IiTOP.• 0\8 lhe' I"I'~' IlUtinto JlO'I' uen, make 8Un.' the 101' i'Urto., is nu_,Jo with lhe I'''' MI(" or tht- k~. "",11M the front ed~ "f tilt' lop "",I tho'· ~'l("are aligned. ·n..." mark pilot hoh" IhnlU"h the shank
hul,,,, on the dellt.." drill Ihr holes, and ,,,,,,,,,, t he top down tiuhl, N'" Fig. 6.
CROSS_SECTION
•
A1"ACH BASE. Nuw
sn u.ac ,. ",..
CCM.N'l'U:SUNI StWC e,
HOLI. fOIl •••
r
_'0
MUlti
CROSS SECTION MOUtoI1 HINGE SO CfHTU Of IICHUCIQ.l tS [V(N \YlIW lOP
8
SHElf
STOP
tel tll4! (ILhp.· legAut) CASTERS.
•
No"
110.- t,,,,t,('1'$
Tu (ol111'k'I(' the ixl. Fig. 6. DRA'Al:R GL'DE><
..~mhl), SH(II StOl'
'10"
~I'ACINC GAVC". 'OW
WOOD
--
"00
•
0PfHING
•
...
I... •
.... ._1 Ih
WOOOSCtfW
•
•
~"Jide.< IU'(' ""1"",,1 to tho: in.,;,le rW.i·,"r the legs. To ,.... I.nn the goid~.I nw!t." .pacmg ~~ hy nPl.ng a pieo:' uC II<-r:.p I Yo•.•.. w. I 01( tbi, ~j!e to po:
@
•
•
PAPER CATCHER
OJ\I' IIf the nicest r."lun", on this WInd i. til<' I~.,"'r ,;helj' (1,.1.ThL' h"lr ",,;nJr.' up I" catch and stack the nUl ro.kl paper ..s it f,'('ds flU(, rer~r10 fog. 1'1. 'HUS STOCK.1 nwlc llIumg I ~ stock u, g,·t
PAPER SHElf
can Ix·
rno"'hl...t to the bouom or the base shelf (AIo1\~r them ~ t.htre·g v.- C'k.oarance wben the~n""'te, see Dt-uiJ on t~l:. 7,
• '.
U.· ba."" shel[ can I,,· J"""tl<- are screwed to one or tI", k>w<. nil' this assemblv uver and f"'
too ,Jxolf b~ ed~
blank Zl'l!:' b) 12". This blank .. mllln",1 It, finuI 1,·nlC1.h10 fit botwoen th, If.",,, with "," c1~UI""'1ro on each ,·",1 tU'I.· in my case). It
TIll' ,,;<1lh or the blank ,'
UlI
r"JIlI
II,.. lop or Uw I.. ,,· IM~k (~~I to the top (If th~ top ::Ollrf:K'e. 1(".SS I ,.: for elearAlKt"(III 14- In m~ ease),:I'("\.* f-~i2". It), .,,,;,:R OPEl'lSG."\I\(r ('Utting ohclf t.. _'. bon· a I ~Iia. [!llIrer hole
u...
I ow.
-i ROUM> ON AlL tOGES AT THIS fOtHl
..
co."It",,1 I',' up from too bottom M!!,'. 8(~ FIll" !J and 1(1. INSTAt..t.. HlNCP_ Th,· ,heir is mounted to th,· IIlI' with a pilln" hing,·. """ Fig. 9. I!.'¢n hy l-uttilll: tho- hingv (0 fit between II~ 1,'1:'. Then bold it In pIacP ~I!'..wtthe h:...k .. I~ or t.Iw Inp,,' U'" center or thP
II'
knll<'kJc '" aIi!!no:-d "'th the Lnp ooj!e and mark IlK· pilot Il0l('$, .... ~!g. 10 :';cXI, hold Ul(' hl"ll" "" I"" knuckle i, '."nl~""l on tilt' edI(t' or th< I
It>
"'.11>. and mllUnl
(hI' IlInj..,\,.
---\VOODSMlnI
•
•
SH£U' 51'01'8. Tu keep the shelf from swinging in and .muning the hinge. I f""teood vertical shelf stops I}f) to the inside faces of the leg>',see Fig. lS. CUI two slop" "'.. x 0/.. and pre-drill holes for the ,vir£' bnut. that hold them in place. To po.;ition the stops. let th(' paper shelf hang straight down. Then naD the stops so lhei'" flu.sh ag-.un..
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•
I
,
·1· --I ~-¥.,
,nwooo aonOM
CROSS SECDON
©
I'R1NT£R
PAPER DRAWER
To complete the stand, I added a drawer to bold the fan-fold paper. This drawer is sil.<...t to hold aoo to .;00 sheets of ran-fold paper. There'. also enoujth room for several extra printer ribbon cartridges, cur TO SIZE. The fh'>nl,back, and sides of the drawer are en! from -114stock. First, rip the front (N J and sides [P) 2"{,cI' wide. This \\idth $houl~ equal the distance from the bottom of the front edging strip down to the front corner of the leg. less II,." (or clearance. see Fig, 13. Then rip the back (0) only 21'.· wide to allow 51""'" for the turnbuckle, see f'ig. 12. RABBETS.To join the fronl to the sides, I out R rabbet on both ends of the front, see Detail in Fig. 12. The back is butted between the sides und screwed in plate. GROOVES. To mount the plywood drawer bottom (Ql, cut 3 'I."-()eep gl'(IOve to Iii the plywood bottom near the bottom edge of all the pieces. see Side View. Then, to mount th,· drawer on theguides. plough a v.."-()e<:p by 'o/":··"id,, runner IV.. down from the top edge of eilCh drawer side. Now .Jip in the 1.ly\\oo
j!tDO""
•
;'1 I ,
\VOODSMITH
cumNG
MATERIALS LIST OvetoU DimemJom: u.y."w x 16V,"'dxln.
¥. pty
'4'V". 23
A TOP(1) 8 BASESHElf(1) C TOPFRONT(1) o BASEfRONT (1) E BASEBACK (I)·
¥.ply 151"11.,23 ':Y1•• '~~23 '¥I.X 3Ya. 23 '2A.x 7 ·23
F lOP ClEAlS(2)
V.x ¥•• 141'/1_
G aoTTOM ClEATS (2) M CORNER BLOCKS(4)
\f. x 2-¥a• 147/. V. x If. - 2'.1.
I FEETiAJtM,S(4)..... J LEG UPA..GHTS (2)
lY-x5Y.·16'h 10/. x 5'1•• 16';,
DRAWER GUIDES (2) L PAPERSHtlF(I)·
7ft...
M SHEU'CLEATS(2) N DRAWER FRONT (1)
'1'•• '1'•• 14%
OOItAWERIACJC(I)
lVi.x:2.tl.. .. 21v..
I(
v.· 14
'¥j.x 11'¥t.·227J1,
''1',. x "'A... 22'11
P DRAWER SIDES (2) 'v..lit ltV, ... 1S R Q OIAWE. aonOM II) 'f.ply 12'1'•• 21'1'. R TURN6UCXl.E(1) ,"'. x 1~ .. 12
• EDG£ GlUED F.OM TH.Ef PIECES .. MOmSE IIEFOREGWING
,\' ....
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"It
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J 72-
LI....... II i; , I• ; I i!' r ;;i I '" ,I i ;~ I L
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7T
"",." " $v," -
I
DIAGRAM
I.
" ! ..'~ 1
....
II
S, ,;
.¥.....
7Ii••
_
I
4'"
p
l'
iI.-cu'ptr..tood
Top (A) OI'ICI eo. ShtIf (I, hom '4·11 4r ..... of 0..0....., ~
(Q) (!,It hom
1hM1 J 1,,- pt,"WIOOd
2'"
Jl
204"
19
Screws for Woodworking_ FASCINATING FASTENERS Of all u,.. J<'U1ts d..,,'\L""l'
•
DRYWAll
$TANDARD
•
tx'!'It tAJ '1M' i\I)(I. \\'hl!t'N tJw best wav to
drive
It Ill'!
•
Il001
~
SCR£WS 'OR WOOOWORKING
A
f,""
""...,w,
y.1lr>i ~) "~.,..-dl grabbed lhl· att_("llkJI\ of __ood","orkf>r.-. The,' glJ U. fa.'l,·r. IM.. I Uj(ht<·r.an, an.."\\\t-r ;'tm-r ftt'\'t·ntl}'. ·.'\'e %:-v.;tched to
'\
part.r/, '1I'1f'"' M""t'3. IIP.AT·TllF.ATf.O ""th loartlcle board ~.·1'{l\\.l'I a...1 drvwall screws are heat t",at,..t
'nll~j..~'.'them
the ;!.n:nl.",h into steel
llt"f"ff('(1 t4. IM)YtI(!r..(lriv(l' them
.tud. wiLh "" 1)llm hole. Th;" f,'Utun' ll11rul'tC'(> you c(lul<1drive them straight into hanl",~.I. (""'1\ with no pilot hole 1 and lhl'Y wuultln't ",,"" or t wisa apart. (AItIM",~", this I'n~'i""" i>< fa,,\. it's probably not lhl' bt."t 1,,,,,,,,1,,,,·. Mort' on this ial"r.1 H!:AI) SM'" Apart rrnm being ~. I"'ld•..t, thl'n' ,.,... Kmt diIT".....nte'< tI.t" ee n dry ..... II, IICU'tit-k-board. and iUnd""I "00&"'''''''' 111;....'8l1 """"-,; ha,'" a truml~'I~I'" on the back W the head. while pur\fd~IM..m and .tand3nI ..,...."" have • ''''''1I('r \' 'h<,...,,\< have thre.d. that climb up u,.. lIhan pt a .t{'<'Il(·rk!aJ1anw" (20") lhan
ooueu. UAO<::....... " ",UADS
,1.. uhl....I,-..iI th"",,1 has twice as man, tim-..&, It It·r.t to hoM better, (.IaI1:icIi. iarly in ... ft" •••Is. I'AKTlCI.F. BOARD >'OU.....'So lIore important than thI- number ,'f threads is the d~fJ(h of the th......t ... The thn:-.id of a par. ticIe 1""",1 ......,. is d,,,,,,,,r and sharp-Root' :o:tre'A l'IIll'k.,· th..• ('t.·ntt"r :;haft. bet. ween lht.. tM·",!. HI", "rool" nf the ~w) is mUt'h
r-_
SHA.' LlAD
POI'" A
(,LAMI'IN(;A("(IN
TIw goal of a
o;et\'"
joint .. to pull Ilk- frun t pit"'" of wood tip:htly <1<",,, to LIM'bock (aJ\<.·hor) ~. The ke\' In lhi:- IS that "",,'n> .. >l reali"
"<'m\"g
.hlo boIh ,.... .,:,. of wood,
\hn.o-",J,s ,,[ tIM·~"
!:rip 'mill
n;,
l"" ant'hor
I'i,'('(' The (""nt """'" ;." >unply held lip:ht b) tho· '" no\\ h,·.d - in errect. a damping
aeuon takr-- ,>1;..". GUlF. JOI"'" Tlus mt<:hankal action ... even more (Tilll'31 wlKonj.!it>e is awlied to lh,' joint (a.< i>< llw C'J.'" m(.. L of the time in thUl!lt·r. This J>""""C('~ d''eper, .barper thrE'3O " "11Ot,'''m'll Itl I)ull the two pi__ , of havp a ,mlllk·r "tliread Wlgl •• ".. d....":· wood til(htly \t,~;x,Lherul\til th~ WOOdrieR M~;('II,\NI('ALACTION, 'I'his is wherE' it'. inl( above.) On.. ' till' ""n'" "' in place, th" d('('I) thn>:wl. h"M tij!hl. I'a.tand",,1 "',0.1,..,..,,, s (16'), !;ee the roSCU·SION. Alth,,,,j(h I'm not ruudy lo mccllanit.w ltctoun(I[ thi>na: standard mon.' ()ften. .\lVt n"(,,(,lIU~' I've gotten \'t'I)' chor (st«.,nd I r"''('(' ,,,,,,,10"",,,, LAA, $ about 15 fuU revolution., mt.t:·r'{· ... tt'd In ~ Itllht-rt.'tlfl ~Vf' If u,.. wnk ho>lt- L"ft dt",p e,'IOU¢l (or of a ~\\ (tn, tor to (hi\ C n In fhL-.:h. But a ,·.n;lon. _ I....' un lhe ",,h;mk bole at ali). the thre3d;. 1V,··long ("vUcl.' boanJ SO"i'W only tak.~ .:obt-ruon M'n''A"8 rm the l'OOlputl'C desk will "caleh" In tlk· front hoard. n..-n a; the >'CI\'" ,nl. n! u,.. ...ond lanchor) board. about 10 re,oIutio"", 8nlt printt'T ~tarMt :--ho"n 111t.tu... ~-.;ue.) thI- th"'3lI< \\111 1Il;W,t.ain any !IlIP that ex· S,,"l<.·""rtide huo.nJ and ~ ....a1I ",.,..,ws MECHANICS Of A SCR£W JOINT L<'>bel" ...... lhl· IM.."t- - and yO\! ""'" tlKo have .'en "('<'I~'r t.Jtn..-Jrb 1~'lIr) ror :S-umatl('r \\ hat f'Cn'¥. i... u.··;(.'{I. ~·ou should fiI"tl'r dn"n~ (tr",I'~IIiIJ1lL-d "K,,~xin"). ('iamJJtng 1«.11.'11c r ltw ~~\o\'. The'> may at"" h,"'~ two separate t.hJ-<,ad., drill fll I,·a.,t lwo ho,,", - n shank bole and En... ,f Iht! t"" how-tb are held t" daml~.1 t'Ij(.·th,·r.tilt, ,.,,,,,, can only ""id (C1 .., (Thi. L.< .h"",n on lilt' drywall thing m"..t, t(l he "tid aoout the """,han pi,'''' dnwn Itny t'ghter without «rippinl( ""n'w in the dru ...ing above.) SinO(' 8 ieN or 8 ""no" juinl. Ille tlln·l.t..
""rv""
H
b;cre".
20
•
\VOOOSMITH
•
•
•
fm sun! this bas happened to all o( us. You try to screw two boards together. but they won't pull tight. So you pulIh down hard and give it an extra t\\isl. All lhi.~ does is make your arm tired. and C~uenlly strips (Jut the threads or breaks the screw,
The problem is that the threads have gripped the front board and are maintaining the gap belween the boards.
•
DRILliNG THE SHANK HOLE
•
screw. One trial and error method to determine the right drill bit is to hold bits up in front be the screw until you find one lIlat allows the root to JUSt barely show on both sides of the bit. DEPni OF PILOT UOLE. How deep .mould you <1n11tbe pilot hole? ,""II depends on the type of wood you're »Cre";lljt into. COUHTUIOIf cOUHliltSlNK
/
WOOOI'WG
\Vhen dnlling the shank hole. it ~ to be deep eoough for the ~haftof the screw tuui any thn:llds that will be ill the front piece, The IUOS( common ,nisUlke in (hilling the • hank hole is to drill it only for the shank (unthrended) portion of the screw, 11 has to be deep enough fur any threaded )XII"
lion,
too.
That is. (hi> shank hole has to go all the way through the front board, set' drawing te th~ right.
•
In tlOnwood. I u.... ually dnllthe pilot hole only half the "'n~>1hthat the screw will be into lhe anchor piee",. Th"I.'. all that'. neee<.' ' likely to ~ptit. so I drill th e pill,t hole to tbe rlcl'th whe'"e the screw b<'j!inst" taper to a peim (about two thread. short of the encl.)
final appearance is determined by • tersink or counterbore.
COWl·
If you want the screw head nush with the surface. it has to be countersunk. To determine the correct diameter (depth) to drill the countersink, turn the ulltJd~ down and 61 th" head into the countersink, The screw will be flush with the surface when the head jlll>t fits into lh~ oountersink. In ooftwood, the diameter of the eountersink (on Lhe surface) can be a Htlle smaller than the diameter of the screw head since I!OI\ wood will compress as the screw is tightened down, On hardwood. the oountel'$ink should be almost the size of the screw head . coumERBORE. If you want th~ screw head belmc the surface so it can be <'Overed with a plug or putly, you have to drill a counterbore. I use a brad l)Oint bit to drill the eounterbore befor« drilling the shank hole. Then the shank b"Ie can be centered in the point left at the bottom of the eounterbore, PILOT BIT SETS. AU of thi~ chiUing requites three bits: one for the eounterbore ur countersink, one (ur the shank hole, and one (or the pilot hole. Or you can save time and do it all with a pilot bit set. On the next page, we've taken a look at some o( the moot common pilot bit sets on the market. OOur..''ERSlNKlNG.
,;eJ,,,,
In most eases, \'1.111 want the shank hole to be the same size 3.< the widest diameter of the shank or the threads so the screw fiu< tight again"t the wulli; of the hole, (On L the top bole take care of piece can't shift in relation to the bottom 1'he pilot )K,ll' and ~k the nle<'harul'l'or the screw joint, but the piece. However, in some situatieus. you U1f",1 f--------------------------------) the pieces to be :lble to mo". i"tll~ pendently. ~'or example, when joining :I solid-wood tOI' to " eahinet, you want lh,· f--------------------------------i top to be able to e.~I.and,md ,,,"Ilrdl:( with '"'" y.;.r ""'" 1900 when Pcler Rebertsen as though it's maw>utized. y <)U can tum it clumget< in humidity. In thL' L1lS('. th.. (II QUladiun tool >'3lc.'!m3Il) cut his Mnd uPl'idl.' down and it won'; fnll off, That'. shank holes 8l'E' drilled oversize to allow for with " s,,",wdrive" while he was driving in great for tight spots, this movement B $tandard slot-head woodserew. This misDRIVERS. Although you need a special hap W8S the beginning of a new type of ,;qUll..l'll-head screwdriver, one ,;ize fits No. DRILLING THE PILOT HOlt screw, G, 8, and tQ square-drive ",,",\I.,.. (All use After e.xperimenting with several new uNo. 2 driver). After the shank "'de is drilled. a smaller pilot hole can be drilled in lhe back piece designs, in 1007 Robertson patented a L().ROO'f. In addition to the square drive tAl anchor the thn:a(b of thl> screw and pre- screw with :\ sHghtly tapered, square hale design. Ilobertson screws are aII;o availavent the wood from splitting, in the head. To drive it in. be used an odd- ble Lo-Root (like partiCle board screws). To mark the 100'm now the piiDt hoi•. OOIillyfurnilure or wood." This can be u'Oubl{O;(JDlI! beclU.>(IlruJarrOT yean-; when the proje(,t noods to be rtpaired? ThaI problem has been solved nhx>arly. mlIy not be .x.clly l"enU'r,"" in lhe shank in hi, native Canada. Robertson'd ,;m,ws hole, or i( may slide off center because it Mv. nevt)J' caught on in the U.S. That's A variation of the Robertson ..quare drive, hiu< a ban] part of the grain. unfortunate ~ tI,ere are a number of called a -R-. ..: "'''' been devt!lopeti. It has a >it.use a brad point bit to drill (h. "h&llk things about wOrWIg with standanl wood· pattern of 8 Phillips h(>;t(!so it can hi! reholt:, 'l11~n bold the second board in place. screws is "cam out." I'Ioth slotted and Phil· moved with a Phillip;; drive. Now. \lith the brad poinl bit in lhe .hank lips head sm"eW$ often 1Itrip out (cam out) lee£)( DRIVE SQUAIIE DRIVE hole, ju.ott I,';"e it a little wp or Lwist, :so th. just as you're tightening them down snug. IJOintIIf the bit marks the precise ,,,,"leT, However, \lith Robertson sere""" it's al· point for Ih,· pOOthole. mOSL impossible for the screwdriver to cam DIA"U"'UI OP PILOT HOLE. The pil(ll out of the square "",-ess. how ,J".,~IIM' Ilboullhe same size or " lutir Another cl\an",t
SQUARE-DRIVE SCREWS
(!d) (JQt)
II.",
WOODSMITII
ZI
Tools of the Trade
•
PILOT BIT SETS TI>ert· II,,· I.ilot bits that do .v'·I)'\h,ng -
One- inex)Jt'n.'iI\'(· version
LI'
called a
inl41nlt· alt.u.t.lj(1'i. These bittdrill lhto I.illlt 11<."'. :;hank " ..Ie. And ('O.un- "~\\'(li"'_~"r" ler.mk ur ('OJUnwrbon> -aD '" OIl<'bit ,'\Ili! lhl' I,dol whilt> Ih. collar cuts th.· .hank holl' ..' well as til<' CllUnterstnk 1m,I NJUlltlPrtJICI,.... The lc"l.'th ad justed fllr (lifT'(_'n-n\ it'llgth screws b)' ~ a ,mall I'{ I """''', But IhI: shank 1\., hall a s...,,,, 12-1"("'«'8(-( for. num- 00Ie n'maill., I'OIlSIant ('el) >hurt). b and .t <'lUI lit· ea.ft, (flal bits are "nl) ",M ill 8(1$.",' F,,.. th~I""'" (liM....SII' f'J' " ",'1 of (our). if you break a bit. you can't "'1"= JU,I ,',;rewdi,lW'''' un'n'l 1,., boAl lIut there a.... (h.at bu.) problem, ...~ th(· tJlts Ilft('ll lll' up the \"till:.tr On th.· JlhL" .ide. th"",· bit8 .lu,,·1 h"v~ if the «:1 screw l,,,'t "xtl\'ml'ly light. Aka. to hi· .\(IJ.IIn.il1~ly dean bole, And th.·y'.... the bit and in tho I.'.. I~U"ilJ-'·1f. 10 ~IUI""'n_ ADJUSTABLE 8('RII-IIIIII.t_ ....'hen I first 11,).'\,,,,,,1 I·ruhlem with U••..., l~t3 1$ saw a &anJt.y ~dju.'lahl.· Servw-Mate, I IIx II flI!\h of the >Iwlk I( lhe hank I thougbt J had fu.:illy faund the perlert "mol hoi,· d~'1 ~o all the ..-ay th~ the boloITh., hit •• artu:ill,) a ~J'\I·DlilI· IWOIle fronl h..anl. the "-''lI'''' ,t'g "hld(·n,und, Il's diffi· ~·JlQUND
Th., Hdv"n"'~ i. "ul'I""",,,1 \U llt· Ilu.1 lh,· bi"" at\. t;,'lll'n'ti "'like a ~1\~1A."Howr-ver, ",_1"""·,,. ""n'! reaDy tajl('r until Ihe
""'I
"JUI'"' th"",,)'·,. SIM' Ill(' ~·un.r bit,. \ap('r "vcr Ill< e nl>N length (,f the tJuu..< !fx.\'.u.o cut uIong lhe r ~ntlrt' I<'...:th and ('O'fl>('Iu(1ltly tdIIl ~J o\trn"'oll very quilid.,. (ItOI\b.: t (,' \I._'
"'~I'
1',.
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•
-COUNfHSINICICOUHl1ltotE
cou.u
TAPER lIlT Although thto tAper ts • nic< (.lIt.'l exJ"'NI".) id"". the bit h~ its n:tl ,.... is ,lO( the ('(OI'Tf('\ RZI' ((Or a pil<1t hole IIr h:If.k hoi,· .. Vol'lhe depth o( the hole
i----------------i
I
'·'''Illl''~.
~---------------i
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",..
EDITOR'S CHOICE
"'.Ie.
3
oklo), \I,.. hilS tI..scribed 000\'" ha,,' ", .. I and had Iw.mi.g, But which '" th" I. ,11 \\'hat r,,· found ix that wbon y..u I J) 10 ,~,
cr)'1hin1r III onC'<". ynu run inw prohl('nt.<, J u. Ix .... .. to usc a hit that dri ' the "ok> to the ....,... t\
Instrod
•
aNd goo; romplf'tely tltrou¢; the dI'tIt beard. <)tw ur Lh~ be;t bit- r\C (...11111 ror \lUll rert
is SA.)ratl 1)41lllt I)ll (~~ ::;OUI1.'el, flllt,K\ ~, ) Th. hrad plllllt bit drills a d"u, .h"nk h..l..
Bur It 8 "I"" ", aI becau. ....
1 elm bo· lW!<1 tfi
m:trk lbt 'xar..1. b"lf.Uon uf the r,lInl h'll.,.
.-\meJ1<.......
'nM' l,jJul 1111<1 shank portion
o(
t'"
cull to """ ."aetly !Ie
h,l.
.tn· Ntl( round (flat on 0"" f,d~)II, ~~\,. il I:r.: tier drillifll: action than " I\; I hi Tht'
(.'(!Unt. rbo", at Ihto WI' or Ure bit has 1wo iL-mk hok· thaI' ~hall." rn nlool
ca."".
~ fl. Yt't)lGGt<:as. Antttht-r
too
«'.ll~.,;c,,)' of
h.to mclu
\I t... n·
you'", drilling,
Perhap.' th. l1I<"t rn.('!jon (f Ib" btl ",-p:u-;ilely • RUI o,....,.n It'" the _. bit that cum", the ~t to IIOh IIlJ': aD the proLl.:m.' of dnllinlr a pilot """nk.".1 I'OUt~nJnkbun' aD at 0""", \\ th • ne btt TAPER Bm; 'fht· 1.11< thalha", .......i,,,,1 lht· 111<)$\ .ttl"nlion h.1I b il", lhe Fuller Itlp<'¥,,:d drill, ".Ih ""partite I.'OWIt<:n;ink allli 'tOI' ,,,Ibu ...
TWIST '"
fOI I'l1.01 MOLl
...\1\( r .Inlbrlg' tht- !'olUlnk hl,ll', h,II.1 lh(· 11<"'1111 (1I... h"r) "" ..nI in ph",,· a,.1 .h" Ih,. 1lT1l,1 IIOUl I,'l into th, shank huI,· ·1....." " th a ligb lap or twist, lh, bmd po Dt
.. II marl. the cenlerpoint ~ tht I
R lIdding rountc"'ink/roun!('Jbon
lar ~
d. cwn~1'\' '" the oh3.nk hole
hoi
<'Ol. I tIM
bole IS ,,) I 8" Ich b t lo drill tht 1'0..1 hole :ond nnrhor boon! Allhou 11 I I"
a rn O""",OOn, it U (lally y.('I," .. I ,ol hd(' that. m..t,; ........ 'lK·ly kx",,,.1 ('xacti,)' \I h.,1·8 n_led ror a 11"'.1JIII"t \VOODSMITH
•
•
_____ •
S_h_opNotes SOME TIPS FROM OUR SHOP
------------~~----~
fmm ~'Jlng l'll,. lIlt rJ~,\O(M1 tt,r f ~ ,Inl\\ I'lot I.,ln\,
TaIMMING fLUSH
Ai"
Yo,
",'.,-
thi~ io(: lU',
\\'\
Onru...:.I'.
Il{uJ(ilflJ,!'.dl.,( the Ijro.if'd.s in run urtu JUt "t,IIII .. ,1.1.In: JIII\\
lik.· this $) vou ~'I(_I~vxaetlv "ll('n' till.' bl;tdl.' "'lIl1Il' 11t.!ht. (Illig tht.: 1'(11:1'.t ~t.te' I-t.. Stln.' II.' ll~ lh. NUII-t·l,b,II' that )'f'U t)f.tll lei cut tilt· t,jl'~·.·,"Ith •
tic. you 111.ltll Unt· RlI;.14"C ,to\\ II "",'Ift'('ll)'
n" ...h
•
with an••lhl·!' \\itl.,'Ul
(li-l.{llrl'II1Jo'tht· •
lu\\ l'" I'Ul'fIU'(''! f:lM"il!llC•. \llC)\'~I)
l't'~()C)I). Tlus
.\."L....
oJ
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1"",1)1('111»n tlK' ,"(I).'lll~ {nilif' '1~"Ci an)4JJ'M1 t},,· 1,1)\\IJllICll. j) 1'( lilt rolO,Jlllt..'t' cle!:lk aJ~1 1,,;nt4'" Ao,ulli \, \: I_ 1 1C,1k'f1 t~ fitl'l ....~J th.·~ ..tnl kill' ah..ut • the surfa<, (,r u,. 101.''''.. 1. 1'. n could 10<. 101:0,.",,h,,," 11 II t 'f) ., pI:tn<, down 1<., far, )(., ean ('\It ngllt through Iht thin "'''''''r face of til< I~)", .. 1
.....,.-X RHGt. ACTS A\ ~'OI'to KIf'
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t""~
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\1(Ot 'I) fC)I{.\fI<-\
It·..
{~t'll
m..n o( n I roblem on tilt kkr l""k ~nd ('h.'U1l' 111)\\I. ( n pag. 4 to 9 llx· t ;(1 f:rame. >noul
(1)1
11,,· k.l. I.hl., the (11UIIl'tJ: >trip" •...., \\ltlt·r tlaou liM."..1ltt til: foclg.. ',r rt ~ flu.:-h .. trim 1.11 T\\(J..~"Tl·I'\'}It'C''. I 1.1k>don a t\\"O'kl'. 1"".1 h,,4 m.1hooL .II1Sl, I ,,,,,,, ... ) orr n ""IJOnt} 0( rut ....th a bIod< 1'1;."", ,.., •• 1r:."11 bo'k", 'Th.n, I .."...ped the n":\t 1111\'n III \\ h iI h::uv11!Cr.tpt·r.
t""
SOAl'fI
MOM CUrlING
INTO"YWOOD01 POI~'«A
....... MAIC'ftOOO
, III' I( you """u1d "IIXll'<'1'l1h:h tb.· F"m,1OI.ruh _ 1 tl 1.>lV1'n.~ ,=h
our t"" dull 1M)!" th a Q-t.p to n'v",,, the saun or ,:1. > I.ok
StU iIHIO GIOOVI ON IOnOM 01 IA$IIOMI)
tJ\l ()ll 'IAI't:;.H ~'l)\\ tl' ,-'lit a taper us It!! thl JI~. fiM ~I~ fttlt tilt! taper .'11
,.klll'·,,,' with ,I 1"'IK.'i1.~-.: tlnl\\ul)! ht·ltI\\. (".Irry ttll I,,'ncil 'il~ over ....Iwl I've h.ui 1t t"lot'r )I~ III 1(1) r-h",t rllr )o1e-MS, (1,,\'11th,· ~')Id .ue l 1'11gl' thl' "·(,Thl)l~ ll'~ th,· kinel "Itl, 1\\•• :\1'1\0; ,IttacJlt'(l with with it Sllu:u", _to l1In~I' ,It 111MI'IMI (The ,...-"n'I1t.·rnal ji~ Nfl\\ II~II~' 1)11'\\f1rkl,j('t'\' I'" thl: jig ..;c, nl,~I,· ~ttll I.f uhruunum 4.·h;.t"rwJ, but I the peneil murks ~\Ii~"1\\ ill, thr- l"tlc\.".-,i tJh' nm.11'11I1I1( «n or \\'"""' ) ha.'" 1,...I,u..1 ("h,,), I~t)lt·,lOtth fJf l1M·l)hul~). "1MJl u,oun' th JIJ.: Y'141 tl.l,e tl) JI(·r(um) Al1A('11 S'll).~ \\·1111th,' "·CJrkl,iL"f.'t· in thn,· I',,, nU1i1 at 1_jJl('{· • i~t, M\ I." ,. Jlil'fl. f SoI,·'' ·\'f .. 1 "1'\\11 stIli' fl'lk't·" ';")(In.: to "',~Itho "'" I'''' 111:1 t ngai""t U... ji):. t.hP tl"dihllll'I~1 It.d k-ft. t..-Ij.!I' c)f Lill' \\fti"'k ... .n. n ). I '" ,. tn .. the ji!! (and the IJlt.'C(· If, 'u,J.I It III ,dan' ,,-..rlqlM.... ultht r MI tho· LabI,> "" .... "I' (,.,,,,, h to pu;h th<- jilt for· ...anl thrnuj:b tho IIa\t. I '" "tul<: lr)ing to k('('I' I"" " ..rkl"" ng:urt't th<- jig ar.1 thi· J ' I t.ht rl ~ not t(, mtonl)oel your o( u,. ""~ 0( tilt> blacl ... \ "." II" \\ bt", I Imld,· lhto tapcr t'llL' '.0 t~ an~ I,MI Ilf lltt· ''''I'nf.ut~:r(I(.'":'k IIltl f,111It, r lol... I. I u.:.t-'fl .l riW"t-J'Pfll ji,:::. AIlGH I'EIoICll _ It'JOt 'kit L"\' L!) til rh.ol.L!l' lht' t.11.K!r Wlg:lt>. ON lOGe OF JIG 1.llt it' t .6..",u',tJtll.1 r::.I(I·"} tl} \1Sl'. 11lat's Ix'" _ sca£w I>O'NN t'.UI~ lh.> Jt~I nlt:K IJIth.· ",it('I' ~a\.ge ~lol. ~'I)'lr\\ ..
TAPlR JIG
II'
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fi,.,.",.,.
"~t
fWoI(
i... \ lWUI~ttill
JIJ;;;S'I~"""'~.i
II \".
UN' " ""'' 'NTtAiG ,.... sr..n
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nI' ('·,K..•.
1II1,\1C1ITn hUlkl Ih" jIg. ,.tart hy
l1K.,"C (,r i\'~" ,,,1 I rut lhe u...ml .•llltl" k'"j!<'J" Ihtm th, r Ill) I" ,~I IZ" wid..,. ~ " nil a 1:""'" otl til<- t16Uom ..f """ ba.'( bruni ahoul S" (rom one roj!<'_ ThL"tart h) nnuw'!: a olnp f ""'--kiD!! gr..J\ n' the w)(jth o( th
pI,,,, ..
10
,
,1 ..1.:'
bull'
1
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I
ta,.. I""
t.J.ii starts t,)
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, ~f 51k\". H. St :\t. rt'n ..)\·t' tht:' l1n,kIII
and
Il!;("rdl"·I·{~'t·l\>·QO(l$l,~,'I~,
I' ..rr II",· !a.,1 lilll<: biL
thl IW."raJ,,·t. ~iljon it ..., I r ,ilk's ll1u11g the t"i!lc nf
LJ111 ., .. 1 k''('I'~lhl' ~-aP'l"l' \\'I)(ll"~tlllI
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u,.......mhl"',1 ,1'·lotho( I"" mrt"r and tho
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tht 00.""
II'lDj!l"' ,~,I
u...m.
rm
ll~
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11)'l'ito ~'"(),It.~t It 1Jo' tel ,1,1&" lU"IlUllil th ...
"~""I
11""u~h th,· b~,,!t· l.. ttim orr lnv l'C1J:'t', ...,',. rtn.L" UI~ ltIM'\ t·. Th,· .. IIf th.. It;",,· Ix.. " 1 "' trimnl{.,j
11w
lil":'t
\\ I)r~;l'if"('r Jl
I
",'I'C\\
A 100i"1' "" " to I.dnl'or.mly clamp th<> .. orkJ 1('<, t .. Ihto J II "",I butt the
'ilK... ~"
tilt m
(~J"11
II't .IIC. 'rn
l:-.t'f.
\L,
tm' Jl~.hoJ.t the
JI t !tit ~~
fi·JK'f.":" It \\ill I cut chll I'I"-'r ullllig the 11t'1K"illinf', (Nt"',,: ., eHI 4.1'.11,n.lke_- It 1'\l'll Ntfl'j' h,· (lJIO.cJ,.;ill] tlll" ~ "rklll""· tf, 'til' JIJ! \\it}. ri.)ul)l\-"':-ull~1 C,I'1 M·t (411)1, t,r.t 'Il.i,·k n·)t·a.q·clam,).) "jlrk"M,_l((
:-.;.," lI"allthf' It I'" In tht! grutJ\l', TIk'n mllunt (hi JII: 'In thl" t\.il\\·, ;n¥J ,~..::h It
I",·
"1."11 .tlLlf·h,ll)t tIH'~' st"I)~. lht·)"1· ;J]"\.' U
(,'t1llJ1,1, \\
,,"I
I'll
h tilt
t lJK" :o-t''i1 I): Ih'YoIIl(htho>101",'"
23
•
Sources printer' stand io< a•• il,.hle fl'l'm \\',ood;tmilil. A I~('('t~xdrive, :tnd about a (Icf/A'" ntl}"" KID'S TABlE AND CHAIRS (see box below), Or. you can probably find i'\.:.unpl,'~uan...dJi\"e screws Ilnel ;l IM'\\t'r YO" Cjj1l order the eonneeter (O,"finn:m 1I'",>d.<""th as a kit, ~~, ho.. tIt'low). \\;'1" b)" 2-1' M.g ("It u. fit) br...", piano M- you _. TRI'UUI>El<,I~('_ Bt .... h:un ~U'>:'<:• 2199 (CaI.aIog: $2,001. C"."nllCJ :-;.,..".., bra.,. piano 11In~OJ.I fwr 2~· easters. 1',>11 Olfl« II", I»li. Cl'K'l",a, \IA (l'~1~" 2 ••..Iclflg Oni(>T No. J);l'nl. $I.~, .)('Or 10 !!I1Q.31:"h'!2lJ< SQUARI.ORIVE SCRIWS (I! are n-quired for the IlIM,'); :!" lollg, TIlt WOODWORK£BS sTunl l_ Orel"r No, 05770. $U.) per- 10 ( In art· re- In the artick- on ",''''w', we talked about ...1010·, .... ill column. quinocl rur ~"rl, chair). the advW1ta~.·. uf IiM., 5tio. (~ a\aiI:tbI from local and m:uI order ..... ",. .';.14-9WJ). Thig rompony will ...m out a 1\ ",.L< tl}, IS of!'pnllj! a I'p<'d:ll kll of ... rr COMPunR OESK.P'UNTl. STANO """pie kil that indudt .!-I No ,., xl,' (;"orue bil8 for ~'" !; and:-; I, otandanI Tbc "',"I""", for the ".ml .. l .... tll.'lIk and flathead, 1.0· Houl nn.:, 1>lat",1"(1"('"'' with and l.o·Root II
•
11<.,..'' '
:r.s
fl.",
""''''w,," "'..,
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WOODSMITH
KITS
KIT .SIID. &1"'''''' lin,,· Serow... $1&.95. This kil induol,,,: • (100) or .....,10 or lI!<, r. ,llowing screw.• 1\'... 1." fh is Qlfering a 101 of hard" lin' ~r the kid'. t.ah1P and I" 0 dwn. (tota! loo!1 '"""" ): ~ 0, Ii x ¥.-, I. KIT.!ICA. !Grl'. Table and Ch.-U1'1l, Sl,!«> :\0. )i 1 ••, I. I .-.1 .. The leit ,ncIudos: • PIa.;tic ",.X .IIlh dl\1nfirm:ll s.1'I.,,~roo. • Square-dri\'I' 1""" r dnH'r bit. ~. l,liC) cboun\. \V" ar\.' nIN, "fT<·nnl:• kil thaI Illclud"" For ~:...h IIllditi<.naI
'.;XTRA S(,RE\VS FOR _
CIIAIHS."
COMPUTER OESIt'PRINTlR STAND \\,ood..J1nJh III al", otfenng 1"0 kit., of
hanh'1IJ\ pnntcr
rur
KJT #lI8F_(''''"I'UII''' N'''''' Kll, $19.llii, '!'hi. kil ind,~I,... uSlof IIx' "'I~rh',· """'''$ and ,hi'e'" in ,"" kil above, plu.,· • (25 e»l,"}t No. 1'i x 1 2Y.", ~
IIl't411 ~tllO\l'lr'lr No. S .r.crt'\\'sJ plus all or Ihe fol. t·\,l·l)·thulj(
~.",ngbll$needc'
drill hoi.,,, for ~", I; Sl.1rM1an1 und 1.... 1Wol """''''l': • .. brad pornt bit Ifur .bani< ...."""). • • OOlIlllef'lOk
'" or the ... brad poinl bit) .. I" ,l hit (fur ~o. .. """,lard I,ilu( hoi",,). • ¥",. twi..-n bit (fi". t\ll. tj T4(~It'MIt ....n·" pilol hol.s). 0lTl'''
No.6
I'Il0T DRILl lOT
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