PFF Europe B.V. Wielewaalweg 4 4791 PD Klundert The Netherlands
Tel. :+31 (0) 168 387410 Fax.:+31 (0) 168 387420 E-Mail :
[email protected] Internet: www.pff-group.com
Design calculation Anchor Flanges
rimod
According ASME VIII div 1 appendix 2
bc
Customer: IV Oil & Gas Customer ref: OGPA080174-DS-L5400 Date: 10/7/2009 Description: Anchor flange 10" 900# A694 F65 PFF ref: 90753546/MV
Design data 273 247.4 12.8 545 70 470 39 8 270 368 75
description
mm mm mm mm mm mm mm
Outside diameter welding end Inside diameter Wall thickness welding end Flange blade outside diameter Flange blade thickness Diameter bolt circle Bolt holes diameter Number of bolts total hight Diameter conical hub Design temperature
mm mm °C
244
N/mm2
Rm ca milt TD pd
530 3 1
N/mm mm %
2
137
bar
Design pressure
dsf fe me
0.5 80 40.1
kN kNm
Design factor1) External axial force External moment
Rt
Yield at design temperature1)
df2 NB, equally spaced
de di
dfd
fd
de di dfd rimod fd bc df2 NB th x re
mm
th
figure
Tensile at 20° Corrosion allowance Mill tolerance
x
Calculated figures FEC = MEC = PDC = g0 = dimax = h= g1 = h0 =
80000 40100000 13.7 9.672 253.528 100 57.236 49.51891372
1) According NEN 3650
N N Mpa mm mm mm mm mm
[= fe x 1000] [= me *1000*1000] [= pd/10] [= dfd-dfd x milt / 100 - ca] [= di+dfd x milt / 100 + ca x 2] [= (th-fd)/2] [= (x - di)/2] [= √(dimax x g0)]
(minimum wall thickness) (Maximum ID) (Hight conical hub) (Average thickness conical hub) (Square root (max id x minimum WT))
PFF Europe B.V. Wielewaalweg 4 4791 PD Klundert The Netherlands
Tel. :+31 (0) 168 387410 Fax.:+31 (0) 168 387420 E-Mail :
[email protected] Internet: www.pff-group.com
Calculation of value Sr, St, & Sh: Values F & v acc. ASME VIII, div 1, appendix 2 e= K= q= Z1=
0.009804187 2.149663942 1 0.332370572
[=F/h0] [=rimod/di] [=1/log(10)] [=log(K)]
t=
1.452567279
[=(K x (1+8,55246 x q x Z1)-1)/((1,0472 + 1,9448 x K ) x (K-1))
2
2
2
2
U=
2.956732956
[=K x (1 + 8,55246 x q x Z1)-1)/(1,36136 x (K -1) x (K-1)]
Y=
2.690633212
[=(1/(K - 1)) x (0,66845 + 5,7169 x (K2 x q x Z1/(K2 - 1)))]
Z=
1.55232521
[=(K2 + 1)/(K2 - 1)]
D=
16218117.02
[=(U/v) x h0 x g02]
L= B1= FT= R= M=
1.182054508 263.2 689422.4924 51 71286285.71
[=(fd x e + 1)/t + fd3/D] [=di + gi] [=FEC + 4 x MEC / (di + g0)] [=(bc-x)/2] [=FT*(R+g1-g2/2)]
Sr=
92.85583054
[=M*(1,33*fd*e+1)/(L*di*fd2)]
St= Sh= S1= S2= FB=
10.25441735 69.94296654 81.39939854 40.09869194 122
[=Y*M/(di*fd2)-Z*Sr] [=f*M/(L*B1*G1)] [=(Sh+Sr)/2)] [=(Sh+St)/2] [=dsf*Rt]
Results: Sr =
92.85583054 N/mm2
≤
FB =
122
St =
10.25441735 N/mm2
≤
FB =
122
Sh =
69.94296654 N/mm2
≤
Rt =
244
(Sh + Sr)/2 = 81.39939854 N/mm2
≤
FB =
122
(Sh + St)/2 = 40.09869194 N/mm2
≤
FB =
122
Conclusion: Accepetable
if f<=1 B1=di,max+g0 51
if R<0 than R=0
PFF Europe B.V. Wielewaalweg 4 4791 PD Klundert The Netherlands
Tel. :+31 (0) 168 387410 Fax.:+31 (0) 168 387420 E-Mail :
[email protected] Internet: www.pff-group.com
Calculation of value c: C1 = C2 = C3 = C4 =
0.743141715 0.367859851 0.018422184 0.109809298
[=1/3 + (a/12) [=5/42+17 x a/336] [=1/210 + a/360] [=11/360 + 59 x a/5040+(1+3 x a)/c]
C5 = C6 =
-0.24976860 0.026297397
[=1/90 + 5 x a/1008-(1+a)3/c] [=1/120 + 17 x a/5040 + 1/c]
C7 =
1.167707281
[=215/2772 + 51 x a/1232 + (60/7 + 225 x a/14 + 75 x a2/7 + 5 x a3/2)/c]
C8 =
0.165619707
[=31/6930 + 128 x a /45045 + (6/7 + 15 x a/7 + 12 x a2/7 + 5 x a3/11)/c]
C9 =
0.172807418
[=533/30240 + 653 x a/73920 + (1/2 + 33 x a/14 + 39 x a2/28 + 25 x a3/84)/c] [=29/3780 + 3 x a/704 - (1/2 + 33 x a/14 + 81 x a2/28 + 13 x a3/12)/c]
C10 =
-0.2616808
C11 =
0.061972734
C12 =
0.03664985
C13 =
0.017133216
[=761/831600+937 x a/1663200 + (1/35 + 6 x a/35 + 11 x a2/70 + 3 x a3/70)/c]
C14 =
-0.02365974
[=197/415800 + 103 x a/332640 - (1/35 + 6 x a/35 + 17 x a2/70 + a3/10)/c]
C15 =
0.007272293
[=233/831600+97 x a/544400 + (1/35 + 3 x a/35 + a2/14 + 2 x a3/105)/c]
C16 =
0.008308375
[=(C1 x C7 X C12 + C2 x C8 x C3 + C3 x C8 x C2 - (C32 x C7 + C82 x C1 + C22 x C12)]
C17 =
0.067414607
[=(C4 x C7 x C12 + C2 x C8 x C13 + C3 x C8 x C9 - (C13 x C7 x C3 + C82 x C4 + C12 x C2 x C9))/C16]
C18 =
-0.245652845
[=(C5 x C7 x C12 + C2 x C8 x C14 + C3 x C8 x C10 - (C14 x C7 x C3 + C82 x C5 + C12 x C2 x C10))/C16]
C19 =
0.005330403
[=(C6 x C7 x C12 + C2 x C8 x C15 + C3 x C8 x C11 - (C15 x C7 x C3 + C82 x C6 + C12 x C2 x C11))/C16]
C20 =
0.181732145
[=(C1 x C9 x C12 + C4 x C8 x C3 + C3 x C13 x C2 - (C32 x C9 + C13 x C8 x C1 + C12 x C4 x C2))/C16]
C21 =
-0.2023671
[=(C1 x C10 x C12 + C5 x C8 x C3 + C3 x C14 x C2 - (C32 x C10 + C14 x C8 x C1 + C12 x C5 x C2))/C16]
C22 =
0.065809472
[=(C1 x C11 x C12 + C6 x C8 x C3 + C3 x C15 x C2 - (C32 x C11 + C15 x C8 x C1 + C12 x C6 x C2))/C16]
C23 =
-0.38764504
[=(C1 x C7 x C13 + C2 x C9 x C3 + C4 x C8 x C2 - (C3 x C7 x C4 + C8 x C9 x C1 + C22 x C13))/C16]
C24 =
0.39240833
C25 =
-0.101644344
C26 = C27 = C28 =
-3.67100140 -0.54982825 -0.04242218
C29 =
-13.47625
C30 = C31 = C32 = C33 = C34 =
-49.4713374 10.711641641 0.763702161 -1.98610295 -0.861744326
[=-(c/4)0,75] [=3 x a/2 - C17 x C30] [=1/2 - C19 x C30] [=0,5 x C26 x C32 + C28 x C31 x C29 - (0,5 x C30 x C28 + C32 x C27 x C29)] [=1/12 + C18 - C21 - C18 x C26]
C35 = C36 = C37 = E1 = E2 = E3 = E4 = E5 = E6 =
12.15277478 0.96736826 4.669723334 -0.15554659 0.280746812 -0.457238142 0.706859672 0.0177746 -0.55937409
[=-C18 x (c/4)0,75] [=(C28 x C35 x C29 - C32 x C34 x C29)/C33] [=(0,5 x C26 x C35 + C34 x C31 x C29 - (0,5 x C30 x C34 x+ C35 x C27 x C29))/C33] [=C17 x C36 + C18 + C19 x C37] [=C20 x C36 + C21 + C22 x C37] [=C23 x C36 + C24 + C25 x C37] [=1/4 + C37/12 + C36/4 - E3/5 - 3 x E2/2 - E1] [=E1 x (1/2 + a/6) + E2 x (1/4 + 11 x a/84) + E3 x (1/70 + a/105)] [=E5 - C36 x (7/120 + a/36 + 3 x a/c) - 1/40 - a/72 - C37 x (1/60 + a/120 + 1/c)]
[=31/6048 + 1763 x a/665280 + (1/2 + 6 x a/7 + 15 x a2/28 + 5 x a3/42)/c] [=1/2925 + 71 x a/300300 + (8/35 + 18 x a/35 + 156 x a2/385 + 6 x a3/55)/c]
[=(C1 x C7 x C14 + C2 x C10 x C3 + C5 x C8 x C2 - (C3 x C7 x C5 + C8 x C10 x C1 + C22 x C14))/C16] [=(C1 x C7 x C15 + C2 x C11 x C3 + C6 x C8 x C2 - (C3 x C7 x C6 + C8 x C11 x C1 + C22 x C15))/C16 [=-(c/4)0,25] [=C20 - C17 - 5/12 + C17 x C26] [=C22 - C19 - 1/12 + C19 x C26] [=-(c/4)0,5]
a=
4.917700579 [=(g1/g0)-1]
c=
726.4373963 [=43,68 x (h/h0)4]
Calculation of value F, f & v: F= f=
0.485492684 [=-E6/((c/2,73)0,25 x ((1+a)3)/c) 1 [=C36 / (1+a)]
0.485493 If g1 = g0 F=0,90892 0.16347 If g1 = g0 or f<1, f=1
v=
0.000844531 [=E4/((c/2,73)0,25 x (1+a)3)]
0.000845 If g1 = g0 v=0,550103