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Form no.
Advanced Construction Engineering Technology Services
DAILY PLANT INSPECTION REPORT GENERAL INFORMATION: Ready Mix Company: Location: Plant Number
Expiry Date: Semi-Automated: Number of Silos: Cement_____Fl Fly Ash______Micro Silica_____
Plant Serial Number:
1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.3
INSPECTION CHECKLIST Aggr ggrega egates tes (C (Coars oarsee and and Fine Fine)) Stor Storag agee is well well shad shaded ed Mate Materi rial alss is not not conta contami mina nate tedd Pr Prop oper er stor storag agee label a belin ingg
1.4
Materi Materials a ls is from from appr approve ovedd sour source ce
1.5 1.5 1.6
Deli Delive very ry not notes es ava availilab able le Moisture s ture conte content nt for for aggreg aggregate ate is carrie carriedd out
1.7 2.0
Aggreg Aggregate atess stora storage ge in dry dry condi condition t ion Cemen tititio us us Ma Materials
2.1 2.1 2.2
Deli Delive very ry not notes es ava availilab able le Mill certificates ficates are are availab available le (Cemen (Cement,fly t,fly ash & M.silica) ica)
2.3 2.4
Storag Storagee label labeling i ng is clea clearly rly visibl visible separate cement silos from any other material
2.5 2.5
the silos floor is dry any problems in storage or loading
3.0 3.1 3.1
Admixtures Deli Delive very ry not notes es ava availilab able le
3.2 3.2 3.3
Admi Admixx is fro from m appr approv oved ed sou sourc rcee Test Test confor conformit mityy avail availabl ablee (per (per shipme shipment) nt)
3.4 3.5
Separa Separate te condu conduitit for for each each type type of admi admixture x ture Admixt Admixture ure dispe dispense nserr is free free from from leak leakss
3.6 3.7
descripti description on of material material and quantity quantity availabl available Proper Proper stora storage ge of of admixt admixture ure free from contamina contamination tion
3.8 3.9
time time of storag storagee befor beforee use use is avail availabl able Circulat Circulation ion pump / Agitating tating equip equipment ment is functio functioning ning
4.0 4.1 4.1
Water Deli Delive very ry not notes es ava availilab able le
4.2 4.2 4.3
Wate Waterr is fro from m appr approv oved ed sou sourc rcee container container washed washed before before receivin receivingg new new deliveries veries
4.4 4.5
no recyc recycled led wate waterr used used in the the batch batch conc concret retee Water Water is not not conta contamin minate atedd (visua (visuall or smel smell) l)
4.6 4.7 4.7
adequa adequate te suppl supply and storag storagee of flak flaked ed ice ice stor storag agee tank tank is enou enough gh
4.8 4.8 5.O 5.1
chil chille lerr capa capaci city ty is enou enough gh Batching Sy System
5.2
scale scale displ display ay ( digi digital t al or dial dial ) Agg. moisture & absorption was was considered in the batch weights weights
5.3 5.4
the min. min. read readout out displ display ay is is avai availab lable le Moisture Moisture Probe Probe Accuracy Accuracy Check Check (actual (actual VS Moistu Moisture re probe probe rdng) rdng)
5.5 5.6
Requir Required ed mixing mixing time time is is follo followe wedd
5.7 5.8
Plant Operating System: Date of Calibration:
Manual Automated
Plant Manufacturer
No
Date Inspected:
Batching System:
Yes
No
N/A
Remarks
Form no.
Advanced Construction Engineering Technology Services
DAILY PLANT INSPECTION REPORT 6.0
Batch Reports
6.1
Mix design is approved (similar to batch trial conducted)
6.2
Aggregate moisture content is applied in the mix proportion
6.3
Variation in mass is within the tolerance
6.4
Is protocol shows all important information
6.4.1
Description of designed mix proportio n (concrete grade)
6.4.2
Volume of concrete per batch
6.4.3
Plant number
6.4.4
Batch Ticket Serial number
6.4.5 7.0
Overall Plant Facilities
7.1
In any case of injuries, is the safety procedures is obvious
7.2
Truck mixers are washed empty before charging fresh concrete
7.3
Materials Testing lab. Available in the Plant?
7.4
Testing machine calibration is updated
7.5
Ice Plant facilities is functioning / Available
7.6
No spillage in the agg. conveyor belt during batching of concrete
7.7
Pay loader accurately feed correct material into the agg. Bins
Advanced Construction Engineering Technology Services
DAILY PLANT INSPECTION REPORT Notes in filling the forms/worksheets.. 1.0 This form shall be properly filled up by the designated plant inspector. 2.0 Attached to this form shall be the delivery notes 3.0 Moisture Content Sheets (done by the QC) 4.0 attached to this form any necessary pictures specifically non-conformance 5.0 Any check that falls under the column "no" check box shall have a corresponding remarks 6.0 Description of non-conformity or any remarks shall descriptive and quantifiable representative to inspected item - the degree of non-conformity shall be emphasized e.g. around 15% of the stockpile is contaminated with debris, foreign materials, clay etc..
