This paper deals with Go kart chassis building with the help of modelling software CATIA V15 and analysis of the same for front, side and rear impact. The cassis has been designed for light weight profile and engine mounting of capacity 135cc. The go
Andrew Burrows Hub / Detailed view 14/02/16
Exploded view
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Andrew Burrows Hub / Removal 14/02/16
Hub, removal
The item numbers indicated in the text refer to the drawing on page .
Remove the brake caliper. Refer to Disc brake ELSA 22.5 Workshop Manual. Engage the inter-wheel diff lock before removing the half shaft and keep it engaged until the half shaft is refitted. Remove nuts (A).
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Andrew Burrows Hub / Removal 14/02/16
Remove half-shaft (B). Remove lip seal(3). Mark the direction of assembly.
Remove circlip (4).
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Andrew Burrows Hub / Removal 14/02/16 Remove washer (5). Loosen nut (6). Use tool 8457. Remove washer (7).
Remove hub (8). Use tooling A + B. A = 9954 B = 8821 Remove dust guard (2) from the hub.
Tools Specific tools Illustration
RENAULT TRUCKS part N°
Designation
7409998457
74099999954
Manufacturer's reference N°
Manufacturer's code N°
Scale
Qty
SOCKET (BRAKES)
1
1
HYDRAULIC ELEVATOR
1
1
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Andrew Burrows Hub / Removal 14/02/16
7409998821
HUB REMOVAL SUPPORT
1
1
Exploded view
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Andrew Burrows Hub / Removal 14/02/16
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Andrew Burrows Hub / Fitting 14/02/16
Hub, fitting
The item numbers indicated in the text refer to the drawing on page . Apply oil to trumpet housing (1) at the level of the bearing contact faces. Use axle oil. (See Driving & Servicing handbook) Fit dust guard (2) to the hub.
Fit hub (8). Use tooling A + B. A = 9954 B = 8821
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Andrew Burrows Hub / Fitting 14/02/16
Fit washer (7). Fit nut (6). Tighten to torque. Use tool 8457. Drive axleMS 13150 See pages . Drive axleMS 13170 See pages . Drive axleMS 13170 G2 See pages . Fit washer (5). Fit circlip (4). Fit a new lip seal (3).
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Andrew Burrows Hub / Fitting 14/02/16
Fit half-shaft (B).
Fit nuts (A). Tighten to torque. Drive axleMS 13150
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Andrew Burrows Hub / Fitting 14/02/16 See pages . Drive axleMS 13170 See pages . Drive axleMS 13170 G2 See pages .
Tools Specific tools Illustration
RENAULT TRUCKS part N°
Designation
7409998457
Manufacturer's reference N°
Manufacturer's code N°
Scale
Qty
SOCKET (BRAKES)
1
1
74099999954
HYDRAULIC ELEVATOR
1
1
7409998821
HUB REMOVAL SUPPORT
1
1
Hubs
Hub securing nut Stage1 Stage 2
150±30 Nm Rotate the hub through several revolutions.
Stage3
1000±100 Nm
Half-shaft studs
75±15 Nm
Half-shaft securing nuts
150 Nm
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Andrew Burrows Hub / Fitting 14/02/16
The item numbers indicate the tightening sequence.
Exploded view
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Andrew Burrows Hub / Fitting 14/02/16
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
Seal; fluid tightness of bearings, removal, fitting Removal Remove hub. See pages .
Remove ABS target ring (1). Use tool 8511.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
Distort the seal ring (1). Use a screwdriver.
Remove seal ring (1). Use tool 6400 + 0192.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
Push back the hub. Mark the direction of assembly. Insert a self-tapping screw (1) between the plate (2) and the bush (3). Remove passenger’s seat unit (2 - 3). Use pliers. Fitting Carefully clean and inspect all the parts.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
Fit a new seal ring (1). Match the direction of assembly.
Fill the space between seal ring and bearing with grease. Use
On a press. Press fit the seal ring (1). Take care to correctly install ring in its housing.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
Fill the space between seal ring and bearing with grease. Use grease. Match the direction of assembly. Fit a new seal ring (1). Install tool 0265 + 2613.
56 89 503 148
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Andrew Burrows Bearings / Removal / Fitting 14/02/16
On a press. Press fit the seal ring (1). Take care to correctly install ring in its housing.
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Andrew Burrows Bearings / Removal / Fitting 14/02/16 Fit a new target ring (1). Use tool 8558. Fit hub. See pages .
Consumables Automotive part N°
Industrial reference N°
56 89 503 148
RENOLIT LX-NHU 2 grease
Tools Specific tools Illustration
RENAULT TRUCKS part N°
Designation
Manufacturer's reference N°
Manufacturer's code N°
Scale
Qty
7409998511
7409990192
7409996400
7409992613
7488800173
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Andrew Burrows Bearings / Removal / Fitting 14/02/16 7409998185
7409998558
7409990265
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Andrew Burrows Hub / Dismantling 14/02/16
Hub, previous fitment, disassembly
Remove ABS target ring (1). Use tool 8511.
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Andrew Burrows Hub / Dismantling 14/02/16 Remove circlip (1). Use a screwdriver.
Remove inner ring (1). Use a drift.
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Andrew Burrows Hub / Dismantling 14/02/16 Remove inner ring (1). Use a drift.
Install tool 2000 + 6423.
On a press.
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Andrew Burrows Hub / Dismantling 14/02/16 Remove outer ring (1). The extraction force must exceed 0.5 tonne(s). If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.
Install tool 2000 + 6423.
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Andrew Burrows Hub / Dismantling 14/02/16
On a press. Remove outer ring (1). The extraction force must exceed 0.5 tonne(s). If the extraction force is less than 0.5 tonne(s), the hub should be scrapped.
Hub, new fitment, assembly Carefully clean all the parts.
Fit brake disc (1). Refer to Disc brake ELSA 22.5 Workshop Manual.
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Andrew Burrows Hub / Assembly 14/02/16
Throw away the plastic bush.
Fit bearing (1) "OUTBOARD". 2 / 11
Andrew Burrows Hub / Assembly 14/02/16
On a press. Use tool 0173 + 8185. Insert the bearing. The press fitting pressure must not exceed 10 tonnes.
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Andrew Burrows Hub / Assembly 14/02/16
Install tool 2063 + 2215. Screw in the wheel nuts without tightening.
Return the hub. Fit bearing (1) "INBOARD".
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Andrew Burrows Hub / Assembly 14/02/16
On a press. Use tool A + B. A = 8185 B = 0173 Insert the bearing. A click will be heard at the moment of locking. The press fitting pressure must not exceed 10 tonnes.
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Andrew Burrows Hub / Assembly 14/02/16
Ensure that the bearings are locked properly by turning the bush (1). Use a screwdriver.
If the circlip cannot rotate.
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Andrew Burrows Hub / Assembly 14/02/16 Rotate tool A. A = 0173 On a press. Insert the bearing. A click will be heard at the moment of locking. The press fitting pressure must not exceed 10 tonnes.
Withdraw tool 2063 + 2215
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Andrew Burrows Hub / Assembly 14/02/16
Fit a new target ring (1). Use tool 8558.
Fit a new gasket. 8 / 11
Andrew Burrows Hub / Assembly 14/02/16
Tools Specific tools Illustration
RENAULT TRUCKS part N°
Designation
7488800173
Manufacturer's reference N°
Manufacturer's code N°
Scale
Qty
PUSHER
1
1
7409998185
SOCKET
1
1
7409992063
PULLER
1
1
7409992215
MANDREL
1
1
7409998558
PUSHER
2
1
Hubs
Hub securing nut Stage1 Stage 2
150±30 Nm Rotate the hub through several revolutions.
Stage3
1000±100 Nm
Half-shaft studs
75±15 Nm
Half-shaft securing nuts
150 Nm
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Andrew Burrows Hub / Assembly 14/02/16
The item numbers indicate the tightening sequence.
Exploded view
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Andrew Burrows Hub / Assembly 14/02/16
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Andrew Burrows Hub / Fitting 14/02/16
Hubs
Hub securing nut 150±30 Nm
Stage1 Stage 2
Rotate the hub through several revolutions. Stage3
1000±100 Nm
Half-shaft studs
75±15 Nm
Half-shaft securing nuts
150 Nm
The item numbers indicate the tightening sequence.
