Thumb Rule

FOR REFERENCE ONLY

BASIC RATE ANALYSIS : LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING : SHOP FABRICATION LABOUR C CS NIBR MD RATE CREW FITTER 15 0 1 WELDER 15 0 0 .7 5 G/CUTTER 11 5 0 .2 5 GRINDER 11 5 0.5 RIGGER 10 5 2 TACKER 11 0 0.5 HELPER 95 1 TOTAL 6 TOTAL COST ( NORMAL) AVG. MANDAY COST ( NORMAL) OVER TIME 2 Hrs OT 0.5 TOTAL OVERTIME COST TOTAL COST INCL OT ADD LABOUR BENEFIT 0 .1 7 G. TOTAL INCL OT & BENEFITS PE AVG. PROD. IN ID/DAY/CREW LABOUR COST PER ID OF FAB'N ADD S/C PROFIT AND 0.1 S/Contr. LAB COST / ID LABOUR COST / ID MANHOUR CONSUMED / ID LABOUR COST PER MANHOUR AT

AMOUNT 15 0 112.5 2 8 .7 5 57.5 21 0 55 95 7 0 8 .7 5 7 0 8 .7 5 118.125 5 9 .0 6 2 5 354.375 1063.125 1 2 0 .4 8 7 5 1183.613 30 39.45375 3 .9 4 5 3 7 5 43

CS IBR AS NIBR MD RATE CREW AMOUNT MD RATE CREW 15 0 1 150 15 0 1 22 5 0 .7 5 1 6 8 .7 5 25 0 1 11 5 0 .2 5 28.75 11 5 0 .2 5 11 5 0.5 5 7 .5 11 5 0.5 10 5 2 210 10 5 2 11 0 0.5 55 11 0 0.5 95 1 95 95 1.5 6 765 6 .7 5 765 1 2 7 .5 63.75 3 8 2 .5 1147.5 1 3 0 .0 5 1 2 7 7 .5 5 25 51.102 5 .1 1 0 2 56

45

58

2 22.5

2 .4 24.16667

LABOUR COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK) - ARC WELDING : SITE FABRICATION LABOUR C CS NIBR CS IBR AS NIBR MD RATE CREW AMOUNT MD RATE CREW AMOUNT MD RATE CREW FITTER 15 0 1 15 0 15 0 1 150 15 0 WELDER 15 0 0 .7 5 112.5 22 5 0 .7 5 1 6 8 .7 5 25 0

1 1

G/CUTTER 11 5 0 .2 5 2 8 .7 5 GRINDER 11 5 0.5 57.5 RIGGER 10 5 2 21 0 TACKER 11 0 0.5 55 HELPER 95 1 95 TOTAL 6 7 0 8 .7 5 TOTAL COST ( NORMAL) 7 0 8 .7 5 AVERAGE MANDAY COST ( NORM 118.125 OVER TIME 2 Hrs OT 0.5 5 9 .0 6 2 5 TOTAL OVERTIME COST 354.375 TOTAL COST INCL OT 1063.125 ADD LABOUR BENEFIT 0 .1 7 1 2 0 .4 8 7 5 G. TOTAL INCL OT AND BENEFITS 1183.613 AVG PROD. IN ID/DAY/CREW 15 LABOUR COST PER INCH DIA OF F 7 8 .9 0 7 5 ADD S/C PROFIT AND 0.1 7.89075 SC LAB COST / ID 86 LABOUR COST / ID

11 5 11 5 10 5 11 0 95

0 .2 5 0.5 2 0.5 1.5 6.5

28.75 5 7 .5 210 55 1 4 2 .5 8 1 2 .5 8 1 2 .5 125 6 2 .5 4 0 6 .2 5 1 2 1 8 .7 5 138.125 1356.875 15 90.45833 9 .0 4 5 8 3 3 99

90

103

MANHOUR CONSUMED / ID LABOUR COST PER MANHOUR AT TOTAL WELDING QTY IN ID AT SHOP @ 60% OF TOTAL QTY AT SITE @ 40% OF TOTAL QTY LABOUR COST / ID AT SHOP LABOUR COST / ID AT SITE AVG. LABOR COST PER ID FAB'n

4 22.5 8 16 55 4 89 93 3 26 62 45 90 63

4 .3 3 3 3 3 3 23.76923 8 99 8 8 53992.8 35995.2 58 103 76

AVG. MANHOUR CONSUMED AVG. LABOUR COST PER MANHO

2 .8 22.5

3 .1 7 3 3 3 3 24.00769

91

112

LABOR COST PER ID FAB'n TAKEN

AVG. LABOUR COST PER ID - FAB'n (ARC WELDING) PIPI PIPING NG MA UPTO UPTO 12 M12-2 M12-22 2 MM MM 22-3 22-35 5 MM MM 35 MM AND AND ABO ABOVE VE 1.3 1 .7 2 .2 CS - NIBR 63 81 10 7 13 8 CS - IBR 76 98 12 9 16 7 AS - P11 NI 9 9 .8 1 29 16 9 21 9 AS - P22 NI 9 9 .8 1 29 16 9 21 9 AS - P11 IB 11 8 1 53 20 0 25 9 SS 304 (UP 1 0 5 .4 SS 316 L 1 0 5 .4 1 37

11 5 11 5 10 5 11 0 95

0 .2 5 0.5 2 0.5 2 7 .2 5

CONSUMABLE COST PER ID UPTO UPTO 12 M12-2 M12-22 2 MM MM 22-3 22-35 5 MM MM 1 .3 1.7 3 1 .5 40.95 5 3 .5 5 3 1 .5 40.95 5 3 .5 5 79 1 0 2 .7 134.3 9 0 .4 117.52 153.68 79 1 0 2 .7 134.3 6 3 .3 1 8 6 .1 241.93

AVG. LABOUR COST PER ID - FAB'n (TIG WELDING) PIPING MA UPTO 12 M12-22 MM 22-35 MM 35 MM AND ABOVE 1.3 1.7 2.2 CS - NIBR 66 85 112 145 CS - IBR 79 102 134 173 AS - P11 NI 104 135 176 228 AS - P22 NI 104 135 176 228 AS - P11 IB 123 159 209 270 SS 304 (UP 110 SS 316 L 110 143

Special Ite Labour

Material

CONSUMABLE COST PER ID UPTO 12 M12-22 MM 22-35 MM 1.3 1.7 31.7 41.21 53.89 31.7 41.21 53.89 79 102.7 134.3 90.4 117.52 153.68 79 102.7 134.3 63.3 186.1 241.93

Tools/P&M/Enabling Cost / ID

Gas Cuttin 13.8 productivity 25 ID/Man-Day

10

24

Bevelling p 17.25 productivity 20 ID/Man-Day

10

10

38

Only Fit-up 29.25 productivity 20 ID/Man-Day

20

42

92

Hack-Saw 28.75 productivity 12 ID/Man-Day

15

44

LARSEN & TOUBRO LIMITED -ECC DIVISION HYDRO CRACKER UNIT AT BPCL, MAHUL BASIC RATE ANALYSIS : CONSUMABLE COST PER INCH DIA OF FABRICATION ( UPTO 12 MM THK): CONSUMA UNIT UNIT WELDING NOS WELDING NOS WELDING NOS CS FILLER KG OXYGEN G CUM DA GAS CUM ARGON GA CUM GRIND WH NOS

RATE

CS - ARC QTY 3.42 2 2.32 2 2.94 2 211 18 0.066667 152 0.02 65 75 0.025

CS - ARGON PROD. AMOUNT QTY PROD. AMT 2 Nos/ID 6.84 2 Nos/ID 4.64 2 4.64 2 Nos/ID 5.88 2 5.88 0 0.01 100 ID/Kg 2.11 15 ID/Cum 1.2 0.066667 15 ID/Cum 1.2 50 ID/Cum 3.04 0.02 50 ID/Cum 3.04 0 0.071429 14 ID/Cum 4.642857 40 ID/Pc 1.875 0.025 40 ID/Pc 1.875

GRIND. W NOS OTHER FRE LS TOTAL

100 0.013333 75 ID/Pc 7 1

CONSUMABLE COST PER INCH DIA OF FABRICATION

CONSUMA UNIT UNIT AS FILLER KG WELDING NOS WELDING NOS OXYGEN G CUM DA GAS CUM ARGON GA CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

RATE 1040 8.32 10.22 18 152 65 75 100 12

RATE 1248 9.8 12.85 18 152 65 75 100 12

RATE

79

AS - P 22 QTY PROD. AMT 0.015385 65 ID/Kg 19.2 2 19.6 2 25.7 0.066667 15 ID/Cum 1.2 0.02 50 ID/Cum 3.04 0.1 10 ID/Cum 6.5 0.025 40 ID/Pc 1.875 0.013333 75 ID/Pc 1.333333 1 12 90.44833


CONSUMA UNIT UNIT FILLER WIR KG ARGON GA CUM GRIND. W NOS

31.5

AS - P 11 QTY PROD. AMT 0.015385 65 ID/Kg 16 2 16.64 2 20.44 0.066667 15 ID/Cum 1.2 0.02 50 ID/Cum 3.04 0.1 10 ID/Cum 6.5 0.025 40 ID/Pc 1.875 0.013333 75 ID/Pc 1.333333 1 12 79.02833


CONSUMA UNIT UNIT AS FILLER KG WELDING NOS WELDING NOS OXYGEN G CUM DA GAS CUM ARGON GA CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

1.333333 0.013333 75 ID/Pc 7 1 31.49

90.4

SS - 304 (upto 5mm) SS - 316 L QTY PROD. AMT 475 0.033333 30 ID/Kg 15.83333 65 0.2 5 ID/Cum 13 114 0.083333 12 ID/Pc 9.5

1.333333 7 31.72119 31.7

GRIND. W NOS OTHER FRE LS

150 0.033333 30 ID/Pc 20 1


CONSUMA UNIT UNIT FILLER WIR KG WELDING NOS WELDING NOS ARGON GA CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

RATE

SS - 316 L QTY 0.014286 2 2 0.2 0.2 0.04 1

5 20 63.33333 63.3

SS - 316 L PROD. AMT 495 ID/Kg 7.071429 25.06 50.12 33.57 67.14 65 5 ID/Cum 13 114 5 ID/Pc 22.8 150 25 ID/Pc 6 20 20 186.1314 CONSUMABLE COST PER INCH DIA OF FABRICATION 186.1

BASIC RATE ANALYSIS : LABOUR COST PER INCH MTR OF ERECTION : FIELD ERECTION LABOUR C ERECTION MD RATE CREW AMOUNT FITTER 150 1 150 WELDER G/CUTTER 115 0.25 28.75 GRINDER 115 0.25 28.75 RIGGER 105 3 315 TACKER 110 0.25 27.5 HELPER 95 1 95 TOTAL 5.75 645 TOTAL COST ( NORMAL) 645 AVERAGE MANDAY COST ( NORM 112.1739 OVER TIME 3 Hrs OT 0.35 39.26087 OVERTIME COST 225.75 TOTAL COST INCL OT 870.75 ADD LABOUR BENEFIT 0.25 161.25 G. TOTAL INCL OT AND BENEFITS 1032 AVG PROD. IN IM/DAY/CREW 30 LABOUR COST PER IM OF ERECTIO 34.4 ADD S/C PROFIT AND 0.1 3.44

SC LAB COST / IM

37

LABOUR COST / IM

37

MANHOUR CONSUMED / IM LABOUR COST PER MANHOUR AT AVG. CONSUMABLE COST PER IM

CONSUMA UNIT UNIT ER 80 SB 6 KG OXYGEN G CUM DA GAS CUM ARGON GA CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

RATE 1840 18 152 65 75 100 20

1.916667 19.30435 5

AS - P5 QTY AMOUNT 0.033333 61.33333 0.066667 1.2 0.02 3.04 0.2 13 0.025 1.875 0.016667 1.666667 1 20 102.115

CONSUMABLE COST PER INCH DIA OF FABRIC CONSUMA UNIT UNIT ER 80 SB 8 KG ELECTROD NOS OXYGEN G CUM DA GAS CUM ARGON GA CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

RATE 2070 18 150 85 75 110 10

AS - P9 QTY AMOUNT 0.05 103.5 4 0 0.2 3.6 0.066667 10 0.2 17 0.025 1.875 0.016667 1.833333 1 10 147.8083

CONSUMABLE COST PER INCH DIA OF FABRIC CONSUMA UNIT UNIT FILLER WIR KG FILLER WIR KG ELECTROD NOS ELECTROD NOS

RATE

102

147

SS - 304H SS - 321H QTY AMOUNT QTY AMOUNT 690 0.02 13.8 0 920 0.02 18.4 21.1 4 84.4 0 26.37 3.5 92.295

CUTTING - CUM CUTTING- LS PURGING - CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

0.05 1 0.2 0.04 0.05 1

4.25 10 17 4.56 7.5 15 156.51

CONSUMABLE COST PER INCH DIA OF FABRIC

156

CONSUMA UNIT UNIT ER NI-CR MKG WELDING KG CUTTING - CUM CUTTING- LS PURGING - CUM GRIND. W NOS GRIND. W NOS OTHER FRE LS

85 10 85 114 150 15

RATE 4600 4600 85 10 85 114 150 15

INCONNEL QTY AMOUNT 0.02 92 0.045 207 0.05 4.25 1 10 0.2 17 0.04 4.56 0.05 7.5 1 15 357.31

CONSUMABLE COST PER INCH DIA OF FABRIC LABOUR C ERECTION MD RATE CREW FITTER 150 1 WELDER 150 G/CUTTER 118 0.25 GRINDER 118 0.25 RIGGER 115 3 TACKER 113 0.25 HELPER 113 1 5.75 TOTAL COST ( NORMAL) AVERAGE MANDAY COST ( NORM OVER TIME COST PER 0.25 TOTAL OVERTIME COST TOTAL COST INCL OT ADD LABOUR BENEFIT 0.25 G. TOTAL INCL OT AND BENEFITS AVEARGE PRODCUTIVITY IN INCH LABOUR COST PER INCH DIA OF F ADD S/C PROFIT AND 0.1

AMOUNT 150 0 29.5 29.5 345 28.25 113 695.25 695.25 120.913 30.22826 173.8125 869.0625 173.8125 1042.875 40 26.07188 2.607188

357

0.05 1 0.2 0.04 0.05 1

4.25 10 17 4.56 7.5 15 169.005 169

FULL TIG - 50 GMS PER INCH DIA

SC LAB COST / IM

28 48

LABOUR COST / IM MAN HOUR CONSUMED COST PER MANHOUR

28 57.5 19.47826

1.4375 CS

CSIBR AS MAN HOUR COST PER 40 IM ERECTION & 48 I 3280 3904 MANHOURS INVOLVED 94 94 MAN HOUR COST PER 1 IM ERECTION 34.89362 41.53191 MAN HOUR REQUIRED FOR 1IM 2.35 2.35

SS 4336 4624 100 106 43.36 43.62264 2.5 2.65

AMOUNT 150 250 28.75 57.5 210 55 142.5 893.75 893.75 132.4074 66.2037 446.875 1340.625 151.9375 1492.563 25 59.7025 5.97025 65

AS IBR SS TOTAL LAB AVG LAB / MD RATE CREW AMOUNT MD RATE CREW AMOUNT 150 1 150 150 1 150 5 1 400 1 400 250 1 250 4.5 0.9 115 0.25 28.75 115 0 1 0.2 115 0.5 57.5 120 1 120 3 0.6 105 2 210 105 2 210 10 2 110 0.5 55 110 0.5 55 2.5 0.5 95 2 190 95 2 190 7.5 1.5 7.25 1091.25 7.5 975 33.5 6.7 1091.25 975 150.5172 130 75.25862 65 545.625 487.5 1636.875 1462.5 185.5125 165.75 1822.388 1628.25 25 25 130 26 72.8955 65.13 7.28955 6.513 80 71

67

82

73

2.7 24.81481

2.9 28.27586

3 24.33333

AS IBR AMOUNT MD RATE CREW 150 150 250 400

SS AMOUNT MD RATE CREW 1 150 150 1 400 250

TOTAL LAB AVG LAB / AMOUNT 1 150 1 250

5 4.5

1 0.9

28.75 57.5 210 55 190 941.25 941.25 129.8276 64.91379 470.625 1411.875 160.0125 1571.888 12 130.9906 13.09906 144

115 115 105 110 95

0.25 0.5 2 0.5 2 7.25

28.75 57.5 210 55 190 1091.25 1091.25 150.5172 75.25862 545.625 1636.875 185.5125 1822.388 12 151.8656 15.18656 167

115 120 105 110 95

1 2 0.5 2 7.5

0 120 210 55 190 975 975 130 65 487.5 1462.5 165.75 1628.25 12 135.6875 13.56875 149

149

172

154

6.041667 24.66207 12572 7543.2 5028.8 67 149 99.8

6.041667 28.46897 6357 3814.2 2542.8 82 172 118

6.25 24.64 11239 6743.4 4495.6 73 154 105.4

4.036667 24.75372

4.156667 28.3531

4.3 24.456

140

168

154

35 MM AND ABOVE 2.2 69.3 69.3 173.8 198.88 173.8

TOTAL - LAB + CONSUM. UPTO 12 M12-22 MM 22-35 MM 35 MM AND ABOVE 94.5 107.5 178.8 190.2 197

121.95 138.95 231.7 246.52 255.7

291.5

378.93

160.55 182.55 303.3 322.68 334.3

207.3 236.3 392.8 417.88 432.8

1 3 10 2.5 8.5 34.5

0.2 0.6 2 0.5 1.7 6.9

4 0.5 0.5

66

40 13.2

35 MM AND ABOVE 2.2 69.74 69.74 173.8 198.88 173.8

TOTAL - LAB + CONSUM. UPTO 12 M12-22 MM 22-35 MM 35 MM AND ABOVE 97.7 110.7 183 194.4 202 173.3 296.1

126.21 143.21 237.7 252.52 261.7 384.93

165.89 187.89 310.3 329.68 343.3

214.74 242.74 401.8 426.88 443.8

PER ID LAB 0.038462 0.034615 0.007692 0.023077 0.076923 0.019231 0.057692

LABOUR BENEFIT PF - 12 % RETR COMP - 4.8 % NOTICE PAY - 8.33 % ESI - 5 % BONUS - 8.33 % TOTAL

% 12

5 17

DAELIM - QUANTITY COMPARISON MATERIAL HCU HGU NIBR IBR TOTAL NIBR IBR TOTAL CS 196551.4 24427 220978.4 81655 89988 171643 AS 8403 8403 12572 6357 18929 SS 10252 10252 11239 11239 TOTAL ID 215206.4 24427 239633.4 105466 96345 201811 % of TOT 89.80651 10.19349 52.25979 47.74021

PER ID LAB 0.075758 0.068182

0.015152 0.045455 0.151515 0.037879 0.128788

0.1 0.0125 0.0125

FOR REFERENCE ONLY CALCULATION FOR AVG. COST OF LABOUR STRUCTURES - FABRICATION CATEGORY CREW CO RATE PER AVG. RATE HIGHLY SKI SKILLED SEMI SKILL UN SKILLE SUB TOTAL BENEFITS( OT PREMI TOTAL (M

0.111111 0.111111 0.555556 0.222222 1 0.3 0.2

140 15.55556 130 14.44444 112.5 62.5 90 20 112.5 33.75 22.5

1.5

168.75

Item DescriManday / Manhrs / Ton LIGHT STR 15 MD/T MEDIUM S 14 MD/T HEAVY STR 13 MD/T BUILT UP S 18 MD/T

CATEGORY GANG CO FABRICAT 1 STRUC. WE 1 TACKER 0.5 GAS CUTTE 0.75 GRINDER 0.75 RIGGER 3 KHALASI / 2 TOTAL 9

150 140 130 180

% COMP. 0.111111 0.111111 0.055556 0.083333 0.083333 0.333333 0.222222

SKILL HS S SS SS SS SS US

CALCULATION FOR AVG. COST OF LABOUR STRUCTURES - ERECTION CATEGORY CREW CO RATE PER AVG. RATE HIGHLY SKI 0.1 SKILLED 0.066667 SEMI SKILL 0.566667 UN SKILLE 0.266667 SUB TOTAL 1

140 14 130 8.666667 112.5 63.75 90 24 110.4167

BENEFITS PF BONUS NOTICE PA RETR. COM MISC ESI SUB TOTAL

REMARKS 0.12 0.0833 0.1083 0.0625 0.01 0.05 0.4341

Fab lab cos Electrodes Gases Grind. whe 42 O2 D/A AG7 2531.25 420 93.5 318.6 175 2362.5 336 76.5 232.5 150 2193.75 252 68 201.5 125 3037.5 672 102 310 250

SKILL TOTA B ASE RATE / MD 0.111111 140 140 0.111111 130 130 0.555556 115 112.5 115 115 105 0.222222 90 90

BENEFITS PF BONUS NOTICE PA RETR. COM MISC ESI

REMARKS 0.12 0.0833 0.1083 0.0625 0.01 0.05

BENEFITS( OT PREMI

0.3 0.75

33.125 82.8125

TOTAL (M

2.05 Manhrs

CATEGORY GANG CO FABRICAT 0.75 STRUC. WE 0.5 TACKER 0.25 GAS CUTTE 0.5 GRINDER 0.5 RIGGER 3 KHALASI / 2 7.5

100 90 80 80

% COMP. 0.1 0.066667 0.033333 0.066667 0.066667 0.4 0.266667

0.4341

226.3542

Item Desc Manday / Manhrs / Ton LIGHT STR 10 MD/T MEDIUM S 9 MD/T HEAVY STR 8 MD/T BUILT UP S 8 MD/T

SUB TOTAL

SKILL HS S SS SS SS SS US

erec lab co Electrodes Gases Grind. whe 42 O2 D/A AG7 2263.542 126 51 177 100 2037.188 105 46.75 139.5 80 1810.833 84 42.5 124 75 1810.833 84 42.5 124 75

SKILL TOTA B ASE RATE / MD 0.1 140 140 0.066667 130 130 0.566667 115 112.5 115 115 105 0.266667 90 90

STRUCTURAL FABRICATION & ERECTION STRUCTUR FAB MD/T EREC MD/ Manhrs / T Fab + erec Tools and Material C Equipment L+M+P+ M LIGHT STR 15 10 250 4794.792 2886.1 7680.892 MEDIUM S 14 9 230 4399.688 2616.25 7015.938 HEAVY STR 13 8 210 4004.583 2497 6501.583 PLATE FAB 18 8 260 4848.333 3359.5 8207.833 GRATING FABRICATION AND ERECTION Item DescriMAT'L Galvanisin Plant Cons + tool Labour cos MD / T MD / Sqm ManHrs / S GRATING FABRICATIO 11000 2000 1500 17750 105.1852 3.260741 32.60741 GRATING E 800 1500 6.626783 0.20543 2.054303 TOTAL 800 11000 2000 1500 19250 111.812 3.466171 34.66171 HANDRAILING FABRICATION AND ERECTION Item DescriMAT'L Galvanisin Plant HANDRAIL 26022.3 0 2547.771 HANDRAIL 0 0 1910.828 TOTAL 26022.3 0 4458.599

Cons + tool Labour cos MD / T 1910.828 4458.599 26.42133 1910.828 2547.771 15.0979 3821.656 7006.369 41.51923

ManHrs / 264.2133 150.979 415.1923

LADDER WITH CAGE FABRICATION AND ERECTION Item DescriMAT'L Galvanisin Plant Cons + tool Labour cos MD / T CAGE FABRICATION 0 2000 2000 4500 26.66667 CAGE EREC 0 0 500 500 1500 8.888889 TOTAL 0 0 2500 2500 6000 35.55556

ManHrs / 266.6667 88.88889 355.5556

LADDER WITHOUT CAGE FABRICATION AND ERECTION Item DescriMAT'L Galvanisin Plant Cons + tool Labour cos MD/T W/O CAGE FABRICATI 0 2000 1750 4000 23.7037 W/O CAGE 0 0 500 500 1500 8.888889 TOTAL 0 0 2500 2250 5500 32.59259

ManHrs/T 237.037 88.88889 325.9259

Others Tools / ConL+M+TOOLS Small tools Heavy tools 175 450 1632.1 4163.35 150 475 1420 3782.5 150 500 1296.5 3490.25 275 550 2159 5196.5

Others Tools / ConL+M+TOOLS Small tools Heavy tools 150 650 1254 3517.542 125 700 1196.25 3233.438 125 750 1200.5 3011.333 125 750 1200.5 3011.333

LMP - FABN + ERECN 7680.892 7015.938 6501.583 8207.833

ManHrs / MT 1051.852 66.26783 1118.12

T

T

FOR REFERENCE ONLY CALCULATION FOR AVG. COST OF LABOUR EQUIPMENT ERECTION WORKS CATEGORY CREW CO RATE PER AVG. RATE

HIGHLY SKI SKILLED SEMI SKILL UN SKILLE SUB TOTAL BENEFITS OT PREMI

0.125 0.0625 0.5625 0.25 1 0.2325 0.75

MANDAY R

1.9825

177.5 115 140 90

PF BONUS NOTICE PAY RETR. COM MISC ESI SUB TOTAL

22.1875 7.1875 78.75 22.5 130.625 30.37031 97.96875

REMARKS 0.12

0.0625 0.05 0.2325

258.9641

MANDAY R Manday / Manhrs Static Equi 8 MD/T Rotary Equ 14 MD/T

BENEFITS

Erec. Lab. Electrodes Gases 42 O2 D/A 2071.713 8.4 10.2 3625.497 42 10.2

80 140

Grind. whe AG7 35.4 50 31 50

Item DescriManday / Manhrs / T Packing plt S.S Shim coGrout Cost Material cost Static Equi 8 MD/T 80 160 0 105 265 Rotary Equ 14 MD/T 140 320 200 2625 3145

Item DescriEREC MD/ Manhrs / T erec lab co Tools and Material C Equipment Weight CatL+M+P CO Static Equips Upto 20 M 8 80 2071.713 774.4 265 202.47 3111.113 20 to 50 M 6 60 1553.784 704 265 571.5 2522.784 Above 50 5 50 1294.82 633.6 265 380.75 2193.42 Rotary Equ 14 140 3625.497 1833.2 3145 122.4 8603.697 TOTAL

CATEGORY GANG CO % COMP.

SKILL

SUPERVISOR MILL WRIG TACKER ERECTION

HS HS S SS

1 0.5 0.25

0 0.125 0.0625 0.03125

SKILL TOTA B ASE RATE / MD 0.125 0.0625 0.5625

155 200 115 200

177.5 115 140

GRINDER RIGGER KHALASI /

0.25 4 2 8

0.03125 SS 0.5 SS 0.25 US

0.25

115 105 90

90

LADDER / PLATFORM FABRICATION AND ERECTION Item DescriMAT'L Plant Cons + tool Labour cos MD / T LADDER/PLAT. FAB'n 2000 2800 4500 25.71429 LADDER/PLAT. EREC'n 1000 1500 2000 11.42857 TOTAL 0 0 3000 4300 6500 37.14286

CATALYST LOADING Item DescriMAT'L CATALYST LOADING TOTAL

Plant

0

0

INTERNALS ERECTION Item DescriMAT'L INTERNALS ERECTION TOTAL

0

0

Cons + tool Labour cos MD / T ManHrs / MT 2500 2800 5500 31.42857 314.2857 2500

Plant

ManHrs / MT 257.1429 114.2857 371.4286

2800

5500 31.42857 314.2857

Cons + tool Labour cos MD / T ManHrs / MT 2000 2500 6500 37.14286 371.4286 2000

2500

6500 37.14286 371.4286

Others Tools / Cons. Cost Small tools Heavy tools 250 350 704 1250 450 1833.2

Amount 629906.9 1441771 835144.8 1053092 3959915

Thumb Rule

Recommend Documents