Manual del AIAG, que habla sobre el APQP.Full description
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Manual del AIAG, que habla sobre el APQP.Description complète
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AQP Checklist -Phase I Design & Specification Verification, Ease of Manufacture Supplier: ___________________________________ Part Part No.: No.: ____ ______ ____ ____ ____ ___ _____ ______ ____ ____ ____ ____ ____ ____ ____ ____ __
1
2
Question Is the supplier in receipt of all the latest issue drawings, product specifications and process specifications (where applicable)? Is the supplier aware of all critical/significant characteristics?
3
Have all pass-through characteristics been identified ?
4
Has severity ratings been provided by AP Engineering, to assist the preparation of the process FMEA? Has the design provided for ease of manufacture ?
5
6
Is the supplier aware of the function of the product & design intent ?
7
Has AP provided the supplier with a project timing plan identifying key dates to the supplier ?
Page 1A Descr escrip ipti tion on _____ ______ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ___ _ Y es
AQP Checklist -Phase I Project Setup, New Equipment, Tooling & Test Equipment Supplier: ___________________________________ Part No.: ___________________________________
8
Question Has the supplier established a project file ?
9
Is there a timing plan in existance at the supplier ?
10
Has the supplier identified the manufacturing route ?
Will preliminary capability studies be conducted at tooling or equipment manufacturers? Has test equipment feasibility and accuracy been established?
17
Is a preventative maintenance plan complete for equipment and tooling?
18
Are set-up instructions for new equipment and tooling complete and understandable? Will capable gauges be available to conduct Pp/Ppk studies at supplier's facility and/or production plant?
AQP Checklist -Phase I New Equipment, Tooling and Test Equipment Supplier: ___________________________________
Page 1E
Part No.: ___________________________________ Question 20 Does the manufacturing equipment have sufficient capacity to support forecasted volumes? 21 Is the testing capacity sufficient to provide adequate testing?
AQP Checklist - Phase II Floor Plan Supplier: ___________________________________
Page 2A
Part No.: ___________________________________ 1
2
3
Question Does the floor plan identify all required processes and inspection points? Have clearly marked areas for all materials, tools and equipment been considered for each operation? Has sufficient space been allocated for all equipment?
4 a)
Are process and inspection areas: of adequate size?
b)
adequately lit?
5
Do inspection areas contain necessary equipment and storage files?
AQP Checklist - Phase II Floor Plan Supplier: ___________________________________
Page 2B
Part No.: ___________________________________ 6 a
Question Are there adequate: Staging areas?
b
Quarantine areas?
7
Is the process logically laid out to prevent waste of movement?
8
Are controls adequate to prevent movement of non-conforming incoming material to storage or point of use? Are inspection points located to to prevent shipment of non-conforming product?
Have controls been established to eliminate the potential of contamination or mix of other products? Have adequate packaging and despatch facilities been provided?
AQP Checklist - Phase II Process FMEA Supplier: ___________________________________
Page 2D
Part No.: ___________________________________ 1
2
3
Question Was the Process FMEA compiled in line with QS9000 guidelines?
Has historical customer complaint or warranty data been reviewed?
5
Were high severity numbers revised through a design change? (where applicable) Have appropriate corrective actions been planned or taken for high severity ratings? Have appropriate corrective actions been planned or taken for high RPN ratings? Were RPN numbers revised when corrective actions have been completed?
7
8
Yes
No
Comment/Action Required
Resp
Due
Have all operations affecting fit, function, durability, governmental and safety been considered? Have similar part FMEAs been considered?
AQP Checklist - Phase II Process FMEA Supplier: ___________________________________
Page 2E
Part No.: ___________________________________ Question Do the effects consider the customer in terms of subsequent operation, assembly and product usage? 10 Have the causes been adequately described in order to encourage improvements and control? 11 Where detection is defined as the major control factor, has provision been made to eliminate the root cause?
AQP Checklist - Phase II Process Flowchart Supplier: ___________________________________
Page 2F
Part No.: ___________________________________ 1
2
3
4
Question Does the flow chart illustrate the sequence of production and inspection stations? Have all the appropriate FMEAs been used as aids to develop the process flowchart? Is the flow chart keyed to process and product checks, as detailed in the control plan? Does the flow chart describe how the product will move?
5
Has a pull system optimisation been considered for this process?
6
Have provisions been made to identify and activate re-work procedures before adding further value? Have potential flow/quality problems due to handling and external processing been identified and corrected?
AQP Checklist - Phase II Control Plan Supplier: ___________________________________
Page 2G
Part No.: ___________________________________ 1
2
3
4
5
6
Question Yes Has the Control Plan been prepared using the correct methodology and objectives( i.e to highlight method of check, equipment,qty checked) Have all customer concerns been considered to identify all significant characteristics, and are they included in the plan? Were all relevant FMEAs employed to prepare the Control Plan?
Description __________________________________ No
Comment/Action Required
Resp
Due
Are material specifications that require laboratory verification included in the Control Plan? Does the Control Plan address all operations, from incoming material to packaging and despatch? Are gauging and test equipment available, as identified by the Control Plan?
AQP Checklist - Phase III Process/Product Quality Assurance Supplier: ___________________________________
Page 3D
Part No.: ___________________________________ Question Is there a procedure to implement, maintain and establish reaction plans for SPC charts? 10 Is there an effective root cause analysis system in place?
11 Have all relevant drawings and/or specifications been made available at inspection stations? 12 Are forms/logs available to record all necessary inspection activity? 13 Have gauges and metrology equipment been scheduled for routine calibration?
a)
14. Is there a procedure for controlling incoming product that identifies: characteristics to be inspected?
AQP Checklist - Phase III Process/Product Quality Assurance Supplier: ___________________________________ Part No.: ___________________________________
c)
Page 3E Description __________________________________
Question Yes No Comment/Action Required 15. Is there a procedure for controlling incoming product that identifies: sample size?
d)
designated locations for approved and rejected product?
e)
disposition of non-conforming products or services?
Resp
Due
16 Is there a procedure to identify, segregate and control non-conforming product to prevent further added value? 17 Are re-work/repair procedures available? 18 Is there a procedure to revalidate re-worked/repaired product?
21 Has the packaging specification been approved by AP ? 22 Is there a planned system of internal quality system audits? 23 What is the actual run at rate ?
