Workshop orkshop Tech echnol nology ogy Subject code : ENEG 101 Semester : I By K.K.SAHOO
Workshop Technology
Workshop:-A room, area, or small establishment where manual or light industrial work is done. Technology:-The application of science, especially to industrial or commercial objectives.
Objective
To gain the knowledge about the fundamental process of manufacturing and properties of different materials. About different tools , equipments, machinery and techniques of manufacturing.
Manufacturing Ores Metals
Processes
Castings or Ingots Usable Products 1. Primary shaping process( casting, forging, forming, cutting, rolling, bending, drawing, etc). 2. Secondary process:- for desired shape and dimensional accuracy. A) Machining process:- turning, threading, Knurling, milling, boring, grinding, etc. B) Joining process:- Welding, soldering, brazing, riveting, screwing, etc. C) Surface finishing process:- Buffing, polishing, honing, Anodizing, painting, galvanizing, etc. D) Process effecting change in properties:- Heat
Course Plan Sl. No. Unit-1
Unit-2
Unit-3
Topic
Sub Topic
Engineering Fundamental learning about its Metals/Non Metals, Ferrous and Materials, classification Non Ferrous, properties and Heat Treatment. Hot and Cold working: Forging Shop
Foundry Shop
Introduction of Various Forging Operations; Drawing, Upsetting, Bending, Fullering, Swaging and Flattening Introduction to Simple Pattern, Molding- Materials, Types, procedure of Mould preparation, use of Cores, Melting Furnaces,
No of Session
3
3
3
Course Plan Sl. No.
Topic
Sub - Topic
No of Session
Introduction to Different Welding Methods,
Unit-4
Welding Shop
Welding Equipment, Electrodes, Welding Joints, Awareness of Welding Defects. Gas/Electric Arc/Resistance & Special Types of wildings, Soldering and Brazing.
Unit-5
Unit-6
Fitting Shop,
Sheet metal
3
Description of Fitting Tools and their uses, i.e. Hammers, Chisels, Files, Vices, Drills, Taps, Dies &Drilling machines.
3
Knowledge of Tools and Equipment used in making of Sheet Metal Components and
3
Course Plan Sl. No.
Topic
Sub - Topic
No of Session
Introduction to various types of Unit-7 Carpentry Shop
timber, Ply-wood and Particle Boards, Defects in Timber,
3
Seasoning of wood. Description and use of Carpenters Tools, Introduction to various parts of Lathe, Lathe Tools and Lathe
Unit-8
Machine
shop
Operations.
Demonstration of
Thread Cutting, Drilling, Boring, Taper Turning and Knurling on
3
Evaluation-Theory Students will be evaluated based on the followings
Sl. No.
Description
% of Weightage
1
Internal Assessment
30
2
Mid term Examination
20
3
End term Examination
50
Internal Assessment-Lab Sl.
Description
No. 1
Class Tests/Quizzes
2 3
Assignments (Problems/Presentations) General Discipline
% of Weightage 60
25 15
Test Books
Text Book of Workshop Technology (Manufacturing Processes): R.S.Khurmi & J.K. Gupta. A
Workshop Technology Vol I &II: B.S. Raghuvanshi.
REFERRENCE BOOKS 1. Workshop Technology O.P.Khanna 2. Introduction to Manufacturing Technology P.C. Sharma 3. Workshop Technology Vol. I &II - S.K Hajra Choudry,S.K. Bose, A.K. Hajra Choudry, Nirjhar Joy.
the branch of knowledge that deals with the creation and use of technical means and their interrelation with life, society, and the environment, drawing upon such subjects as industrial arts, engineering, applied science, and pure science The observation, identification, description, experimental investigation, and theoretical explanation of phenomena Knowledge, especially that gained through experience.