PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795
QUARRY & MINING (RAK) LLC
Web site:www.quarry.ae
Q&M/ITP/001 Rev.0
INSPECTION & TEST PLAN Scope
Date:
QUARRY & MINING PREPARED BY
REVIEWED BY
REVIEWED / APPR OVED BY BY
APPROVED BY
APPLICABLE FOR
FABRICATION , PAINTING & SUPPLY
OF CHUTES, HOPPERS & STEEL STRUCTURE
(QC Engineer)
(Factory Manager)
( Tech.Manager)
NAME, TITLE, SIGNATURE & STAMP STAMP
INSPECTION AUTHORITY SYMBOL EXPLANATIONS :
H
: Hold point.
W
: Witness point.
M
: Surveillance/Monitoring point.
R
: Review th e documents/records documents/records produced.
(General Manager)
PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795
QUARRY & MINING (RAK) LLC
Web site:www.quarry.ae
Q&M/ITP/001 Rev.0
INSPECTION & TEST PLAN
Date:
ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE
A
DRAWING
B
RAW MATERIALS
1.
C
1.
2.
PLATE,ANGLE,FLAT BAR,BEAM & FITTINGS
Inspection Authority
Characteristics/ Control Activit y
Ref. Documents
Acceptance Criteria
Form of record/ Verification Doc.
Check status of drawing prior to start of Fabrication
Approved for Construction Drawing
Approved for Construction Drawing
Drawing List
R
Dimensional & Visual Inspection for any Damage, Proper Storage Verification of Heat/Cast No against test Certificates
As per EN standards / Approved for Construction Drawing
As per EN standards / Approved for Construction Drawing
Material Summary Sheet & Mill test Certificates
H
As per EN ISO 15614-1
As per EN ISO 15614-1
WPS & PQR Records
R
WPQR (Welder performance qualification record)
R
Element
Q&M QC
WELDING QUALIFICATION
WPS, PQR
Usage of approved WPS & PQR
Welder Performance Qualification (WPQ)
Review of Approved welder qualification certificate
As per BS EN 287-1
As per BS EN 287-1
PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795
QUARRY & MINING (RAK) LLC
Web site:www.quarry.ae
Q&M/ITP/001 Rev.0
INSPECTION & TEST PLAN
Date:
ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE
Element
D
Characteristics/ Control Activit y
Ref. Documents
Acceptance Criteria
Form of record/ Verification Doc.
Inspection Authority Q&M QC
FABRICATION
1.
Fit up check
Visual, Weld Joint preparation, Dimensional
As per code EN 22553 / Approved for Construction Drawing
As per code EN 22553 / Approved for Construction Drawing
Inspection Report
M
2.
Preheat ( If Required )
Monitoring proper preheat temperature
WPS / As per code PD5500
WPS / As per code PD5500
Inspection Report
H
3.
Welding
Monitoring of Welding parameters & welding consumables
Approved for Construction Drawing / WPS
Approved for Construction Drawing / WPS
Inspection Report
M
4.
Final inspection
Visual & welding inspection
As per code EN 25817 / Approved for Construction Drawing
As per code EN 25817 / Approved for Construction Drawing
Inspection Report
H
PO Box 9593, Ras Al Khaimah/UAE Phone:+971-7-2668790 , Fax:+971-7-2668795
QUARRY & MINING (RAK) LLC
Web site:www.quarry.ae
Q&M/ITP/001 Rev.0
INSPECTION & TEST PLAN
Date:
ITEMS : FABRICATION , PAINTING & SUPPLY OF CHUTES, HOPPERS & STEEL STRUCTURE
E
1.
2.
3.
Characteristics/ Control Activit y
Inspection Authority
Ref. Documents
Acceptance Criteria
Form of record/ Verification Doc.
Check Dew point, RH & Steel temperature ,Check degree of cleanliness & Blasting in accordance with ISO 8501SA 2.5
Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet
Approved painting system / Paint Manufacturer's recommendation, Paint Product Data Sheet
Blasting & Painting Report
H
Final release
Confirm the Identification Mark or tagging & proper packing
Approved for Construction Drawing
Approved for Construction Drawing
Release certificate
H
Final document
Compilation of all Inspection reports, Welding documents, Material summary sheets with Mill test Certificates Etc
Inspection and Test Plan
Inspection and Test Plan
Final MRB
_
Element
Q&M QC
SURFACE PREPARATION AND PAINTING
Surface preparation , Painting
