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ITP Pipeline
Example of inspection and testing planFull description...
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Pipeline Installation
Pipeline Design
LOGO INSPECTION AND TEST PLAN FOR PIPE LINE WORKS
REV 0
Project Name ACTIVITY
1.0
Procedure Approval
1.1 1.2
Approve engineering procedures Approve welding procedures
Review
Approved procedures
H
Review WPS & PQR
Approved procedures
H
1.3
Approve NDT procedures
Review
Approved procedures
H
1.4
Approve field joint coating procedure
Review
Approved procedures
H
Check shipping Docs-100%
Cargo Manifest
H
Quantitative inspection
MRR
H
2.0 2.1
2.2
3.0
Arrival at Warehouse
Handling / Storage
4.1
Welding equipment
Confirm Identification-100%
H
Visual Inspection-100%
H
Review certification
H
Verify Handling
H
Verify Storage conditions
H
Verify material condition
H
WELDER QUALIFICATION
Verify pipe length - 100%
pipe tally sheet
H
Check anode Yes / No
pipe tally sheet
H
Inspect and approve
Equipment list
H
Check Calibration
calibration certificates
H
Review welder qualification records
WQT records
H
Qualified welders list
H
(Stores records)
H
CONSUMABLE STORAGE AND
Check storage conditions
HANDLING
Check batch identification Review certificates
4.4 4.5 4.7
4.8
CTR
Traceability
Welding
4.3
DOCUMENTATION
Material
4.0
4.2
CONTROL DESCRIPTION
CHECKPOINTS
ITEM
PREPARATION Alignment / fit up BEFORE JOINT WELD OUT
DURING JOINT WELD OUT
4.9
AFTER JOINT WELD OUT
4.10
REPAIRS
5.0
NDT
5.1
EQUIPMENT
H Quality certificates
Visualy inspect preparation for damage Hi / Lo + root gap Check WPS to be used is correct
H H H H
Identify and mark weld ID
Weld log
H
Identify and mark welder ID
Weld log
H
Check root pass Check welding parameters Visually inspect weld Perform required RT Confirm defect location
H Visual report/inspection log RT report
H H H H
Grind to bright Metal Confirm defect removal
H
Perform MT to excavation
H
check as per 4.7
H
Perform RT
H
H
Inspect and approve
Equipment list
H
Check calibration certificates
Calibration certificates
H
5.2 5.3
OPERATORS ( UT, RT, MT ) NDT AFTER JOINT WELD OUT
Review operator qualification RT
Qualification certificates RT report
H H
RT
RT report
H
Equipment list
H
5.4
NDT AFTER REPAIR
6.0
FIELD JOINT COATING
6.1
EQUIPMENT & MATERIALS
Inspect and approve
6.2
PREPARATION
Check preparation of each joint
6.3
JOINT COATING
Confirm coating material requirements
Material certificates
H
6.4
COATING INSPECTION
Inspect coating quality
Coating inspect report
H
7.0
PRESSURE TESTING
7.1
EQUIPMENT
Inspect and approve
Equipment list
H
Check calibration certificates
Calibration certificates
H
Review test package
Test package
H
Confirm conformity to Dwg.
Pretest check list
H
Confirm pressuring up time
Chart and certificate
H
Confirm test pressure
Chart and certificate
H
Check for leaks
Chart and certificate
H
Confirm test duration
Chart and certificate
H
Confirm depressurization rate
Chart and certificate
H
Confirm reinstatement of removed items
Post test check list
H
7.2 5.3
5.4
BEFORE TEST DURING TEST
AFTER TEST
H
Client
PROC.
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