Nasser S. Al-Hajri Corporation Corporation Kingdom of Saudi Arabia
JUBAIL EXPORT REFINERY PROJECT PACKAGE -01
METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES AFTER SUN SET (NIGHT) - TIME EXTENDED UP TO NIGHT FROM 6:00PM TO 10PM Document No.: JERP-TR-NSH-G-MS-003 A B C D
Code
Approved Approved W/Comments Rejected Cancelled
Ready for Construction Can be Implemented. Re-Submission Required Do Not Use Not Required
Legend
Description
Status (√)
Comments:
TRGC CONSTRUC TION
SATORP HSE
CONSTRUCTION
HSE
NAME
SIGN
DATE
01
04/05/20 11
FOR APPROVAL
RAMIL
Rev .
Date
Reason for Issue
Prepare d By
A.A.SIDDIQ UI Sign
Checked By
D. HARIKUMAR
DILEEP. P
Sign
Reviewed By HSE
Sign
Approved By
Sign
JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011
CONTENTS 1.
INTRODUCTION
2.
SCOPE
3.
TRAINING
4.
REFERENCES
5.
ABBREVIATIONS
6.
RESPONSIBILITIES
7.
WORK PROCEDURES •
PREPARATION PLAN
•
EXECUTION
•
LIGHTING / ILLUMINATION
1.
SAFETY
2.
ATTACHMENT
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 INTRODUCTION:
This METHOD STATEMENT outlines the detail procedure to be used in extending the time for scaffold activities such as erection, dismantling and modification after normal working hours. And to ensure that all related activities shall be carried out in accordance with the Project Safety requirement.
SCOPE:
The following scope of work covers during scaffolding activities extending time up to night shift from 6:00pm to 10:00 pm. •
Proper illumination (lighting) cover the working area
•
Standby Electrician & Mechanics for equipment maintenance
•
On duties Safety officers in working areas
•
On duties Nurse including emergency ambulance.
•
Securing the work areas by mean of barricades and safety signs.
•
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Proper PPE’s and reflectors’ vest
JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 TRAININGS:
Proper Training shall be given to all workers involved in erection and dismantling of scaffold during night shift. The following training shall be provided by NSH to all scaffolding erectors, supervisor & inspectors shall be: •
Third Party Testing Agency approved by TR/SATORP for certifying competent scaffolders.
•
Continuous Training Program provided by NSH Safety Department.
REFERENCES
The following references shall be used for scaffold activities during night shift. •
JERGI-8.001- General Instruction for scaffolding works
•
JERCSM-2008 - JER Construction Safety Manual
•
2270TF-955-RT-1000-0014 – Project Permit Requirement
•
SCHEDULE ‘’D’’ – JER Safety, Health and Environment requirement
•
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JER Scaffold Safety Handbook
•
ANSI A10.8 1998 – Scaffold Safety Requirement
•
ANSI A14.2 1990 – Scaffold Portable Metal Ladder
•
ANSI A14.3 1984 – Scaffold Ladder Fixed safety Requirement
JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 •
Scaffold Permit and Lighting Plan
ABBREVIATIONS
SATORP
– Saudi Aramco Total Oil Refinery and Petrochemical Company
JERP
–
Jubail Export Refinery Project
JERMS
–
Jubail Export Refinery Materials Specifications
JERES
–
Jubail Export Refinery Engineering Specifications
MS
–
Method Statement
ITP
– Inspection and Test Plan
RESPONSIBILITIES: Deputy Project Manager (Night Shift) or Construction Manager Night Shift shall be responsible for the overall
implementation of the company safety & Quality plan and ensure efficient
execution
of
works
in
accordance
with
project
specifications. Dep. Safety Manager
(Night Shift) –
shall
be overall
responsible for implementation of Safety during night shift. He shall assign all safety officers to their corresponding working areas. He shall ensure that all emergency measures including emergency ambulance are available during night shift activities such as medical nurse, diver for ambulance and medical rescue team.
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 Safety Officer shall be the total responsible for the overall safety of all personnel involved in scaffolding activities. The numbers of safety personnel will be as per requirement of TR/SATORP. Prior to start the work, safety shall give tool box meeting to discuss all safety risk hazard involved in each type of activities. He shall check the lighting or illumination of working areas and all entry and exit access point.
Scaffold Supervisor shall be directly responsible for the safety of all personnel in their corresponding working areas. He will ensure that all scaffolders under him shall follow all safety procedures.
Scaffold Erector shall be responsible for erecting, dismantling and modification of all scaffolds. He shall wear scaffold vest to recognize them from other trade discipline. All scaffolders shall be trained by NSH. Scaffolders working of 12.0 meters height, Pipe rack and special scaffold shall be certified by Testing Agency Approved by SATORP/TR. Certification and ID’s shall be provided to all scaffolder personnel including supervisors and inspectors.
WORK PROCEDURES: Preparation Plan prior to start the activities
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 1. Ensure that all necessary working permit as per Schedule ‘’D’’
are signed by authorized personnel from NSH and TR and shall be available in designated permit box. 2. Proper lighting or illumination shall be provided at working
areas and in all entry-exit access point. Lighting shall be check and inspected visually by NSH safety officer. Lighting shall be measures not less than 85 lax. 3. Standby Nurse, Rescue Medical Team and ambulance including driver shall be provided during night shift. 4. Proper PPE’s and Reflectorized Vest shall be provided to all personnel working during night. 5. Reflectorized safety signs shall be provided at all designated entry-exit access areas. 6. Safety Officer & Scaffold Supervisor shall be available at
working areas to ensure that all proper guidelines are implemented during construction. 7. Tool box meeting shall be provided to all respective working areas by safety officers and scaffold supervisors or foreman. Tool box topic shall remind all personnel to be aware in all risk hazards during execution or construction. Execution Plan
8. Securing the working areas or Barricades & signage’s shall be provided at bottom of scaffolding to prevent authorized
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 personnel to entry under scaffold where scaffold activities are on progress. 9. During erection or dismantle, maintained 2 secured scaffold planks used for temporary access platform by scaffolders. The planks shall be removed after the completion of work. 10. Each level of scaffold built shall be check for alignment,
stability and Plumbness prior to continue next lift (stages). Provide braces on first lift stage after erection of the next stages. Same shall be following up to completing the final stage. 11.Provide proper access or ladder with proper clearance. Ladder shall be extended 1.0 m from working platform and shall be secured by mean of single coupler. Drop bar shall be provided in all entry point platform. 12.Handrails such as Top rail, mid rail and toe board shall be provided at every platform. 13. When scaffold or scaffolding erection is complete, the scaffold
supervisor shall check the scaffolding from ground to final stage. He shall ensure that the scaffold is safe to use and signed the Scaffold TAG (Green or Yellow). 14.After inspection of Scaffold Supervisor, the scaffold Inspector shall also check the scaffold and ensure that that scaffold are passing the requirement as per SCAFFOLD CHECKLIST. He shall
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 sign the Scaffold TAG and placed in all entry points visually see by all. Placing of Scaffold TAG shall be in accordance to TR/SATORP Safety requirement using check coupler and scaffold tubes. 15.All Scaffolds shall be recorded and reported to TR Safety Officer in-charge in scaffolding. 16.Day shift scaffold crew shall continue the scaffold activities when scaffold are not completed during night. Proper Lighting illumination Plan 17. Proper Lighting Planning shall be provided by construction
during night activities in all working areas, access and roads. 18.Stand-by Mechanics & Electrician shall be provided in case of power breakdown and repair. 19.Reflectorized Safety signage shall be placed in all designated point provided by NSH and TR Safety concerned. 20.Cable or Wire Management shall be observed in scaffold like using PVC or plastic sleeves in all hooks inserting to scaffolds to avoid any type of electrocuted. 21.Lighting Plan Drawing to show the location of Lighting fixtures shall be provided in Building Plan Drawings. 22.Angle of Light Projection shall be adjusted as per working requirement. Projection shall not be more than 75˚ from ground.
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JUBAIL EXPORT REFINERY PROJECT PACKAGES 1A METHOD STATEMENT FOR SCAFFOLDING ACTIVITIES TIME EXTENDING UP TO 10:00 PM
Doc. No: JERP-TR-NSH-MS-G-003; Rev.:01, Date : 4/05/2011 SAFETY PLAN 23. NSH designated Safety Officer shall be full time at site during
night work and shall ensure that all personnel working at night are in safe conditioned. 24.Safety Officer shall check all point in checklist prior to sign off the safety Working Permit. 25.When any types of incident, near missed and unsafe things happen, he shall report this to his Safety Supervisor and the report shall be submitted to NSH and TR Safety Department.
ATTACHMENT
Sample of Job Safety Analysis
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