Distribution QGII CTJV
3
IHI (Site) SM
1
EHS
1
QC
1
CIVIL MECH PC
1 1
ADMIN QS MC DC
1
SUBCON
SHIQ %CQ %AE)E& JEL CAPE
1
IHI T(%#(
1
Issue
QG II SITE ())ICE TEL* 4733714
2
02/04/2007
Issue for Consru!"on
AJITH E
S #ANASE
T $AL%E&
S &'DDELL
T ISHIGA%I
1
04/03/2007
Issue for Consru!"on
AJITH E
S #ANASE
T $AL%E&
S &'DDELL
T ISHIGA%I
NO.
DATE
DESCRIPTION
PREPARED
MECH
QC
EHS
APPROVED
CAUTION THIS D(C'MENT C(NTAINS C(N)IDENTIAL AND AND P&(P P&(P&I &IET ETA&# IN)(&MATI(N () ISHI%A$AJIMA HA&IMA HEAV# IND'ST&IES C(*+LTD* ,IHI-* THE D(C'MENT D(C'MEN T AL$A#S &EQ'I&ES P&I(& $&ITTEN C(NSENT () IHI )(& )(& ,1- ITS &EP&(D'CTI(N .# AN# AN# MEAN MEANS+ S+ ,2- ITS DISCL(S'&E T( A THI&D PA&T#+(& ,3- ITS 'SE )(& AN# P'&P(SE (THE& (THE & THAN TH(SE )(& $HICH $ HICH ITIS S'PPLIED*
QATAR LIQUEIED !AS COMPAN" LIMITED (II)
Q! II Ons,ore Pro-et LN! Stor/0e /i1ities E P C o2 LN! Stor/0e T/n3s METHOD STATEMENT OR SCAOLDIN! ERECTION AND DISMANTLIN! QGII SITE ())ICE MECH* DEPT
Q!# $%&T&%'' $%&T&%'$ $%&T&%' $%&T&%'* $%&T&%'+
J(. N(* 022422 CTJV D(C N( D&A$ING N(* V5600203 CTJV D$G* N( QGSC101.7736
Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
REV.
2
INDEX
0.0
PURPOSE
1.0
SCOPE OF WORK
2.0
JOB CHECKLIST
3.0
REFERENCES
4.0
JOB LOCATION
5.0
RESPONSIBILITIES
6.0 MATERIALS RESOURCES
/
EUIPMENT
!.0
INSTRUCTION
".0
SITE COORDINATION
#.0
SCHEDULE
10.0
SAFET$
11.0
JOB SAFET$ ANAL$SIS
12.0
ATTACHMENT
/
:OB NO.
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0.0
PURPOSE 0.1
1.0
SCOPE OF WORK 1.1
2.0
The Purpose of this Task Methodology is to ensure a detail control, set correct practices for the scaolding works through the general and specic procedures contained herein and dene the procedure of the scaolding works for the painting of LNG storage tanks and associated piping at Qatar Gas Onshore !pansion Pro"ect as per #$#, %T&', Qatar Gas specications and QG ## (caolding %odes of Practices)
This docu*ent co+ers the procedures to e co*plied with for the erection, inspection and dis*antling of scaolding works necessary to gain access, where (urface Preparation and Painting works are to e carried out at staircase and e*ergency ladder cage area Qatar Gas ## LNG (torage tanks and associated piping for the Qatar Gas Onshore !pansion Pro"ect, -as Laan, Qatar in strict accordance with %lient re.uire*ents and /( 0123 4 %ode of practices)
JOB CHECKLIST 2.1
List down checklist need to e done prior to start of work PT5 TP# for .ualied (caolders and (uper+isor %rane TP#, etc) • • •
3.0
REFERENCES • •
•
• •
4.0
%ontract 6ocu*ent -eference No) QG ##7L7#(7%8799:) Qatar Gas Pro"ect (pecication for Lean LNG storage Tanks 4 QG;<=2<2:999799>9, -e+ 8) #$# $( Plan 4(1?9970991, -e+ :) /( 0123 4 (caolding %ode of Practices
J%& L%'()*%+, (caolding work has to e done at the ladder escape locations, staircase, down co*er pipes and on the roof of the tanks and where e+er there is ostruction to use gondolas)
5.0
RESPONSIBILITIES 5.1
The supply of all scaolding *aterials and accessories at stair case area, e*ergency ladders and associated piping to e the responsiility of %ape)
5.2
The supply of co*petent (uper+isor and (caolders to e the responsiility of %ape)
5.3
C(- ,-%+,*&**) % -()*'( -,%++ (, %%, :OB NO.
Q! II SITE OICE
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a@
The (ite Manager shall e o+erall responsile for e!ecution of the works) $e will e responsile for day to day construction acti+ities and its .uality and co*pliance with $( re.uire*ents)
@
The scaolding inspector< super+isor shall e responsile for the inspection and appro+e for use erected scaolds and *aintain a scaold register) $e will e reporting to the site Manager) $e is responsile for the inspection of scaolding *aterials signatory or sca7tag after weekly inspections)
c@ The (caolding Aore*an will e responsile for the i*ple*entation of the works) 6irectly reporting to (ite Manager) d@ (afety oBcer will closely *onitor the acti+ity and reco**end precautionary safety *easures to the concerned super+isor if any unsafe act and condition noted during the acti+ity e@ (caolders, helpers, crane operator and anks*an will e co*plying with the safety precautions *entioned y the super+isor and the working procedures and will e the part of the tea*)
6.0
!.0
MATERIALS/ EUIPMENT/ RESOURCES 6.1
8ll the scaolding *aterials shall e inspected efore despatching at site or upon arri+al at site) 6a*aged or defecti+e *aterial shall e re*o+ed efore taken into use)
6.2
(caold tues and ttings shall *eet the re.uire*ents of /( ::31) (caolding oards shall confor* to /( =C>=)
6.3
Tools like spanners, -atchet, spirit le+els will e used for the erection< *odication of the scaolds and will e inspected prior to use) 6a*aged tools will e repaired or replaced)
6.4
Aorklifts will e used for *aterial handling and crane to shift *aterials to the roof)
INSTRUCTIONS !.1
E')*%+7 M%8*9'()*%+ (+8 D*,:(+)*+; % S'(<%8*+;
Light duty scaolding shall e erected at a distriution load of :)0DN<*= as per tale : Eappendi! :@ in line with the /ritish (tandard /( 0123F:113 4 %ode of Practice for working scaolds and special scaold structures in steel)
(caolds shall e erected, *odied or dis*antled only y .ualied scaold personnel)
8ll such .ualied work*en shall operate under the control of a .ualied super+isor)
:OB NO.
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Prior to the starting of any erection, *odication or dis*antling acti+ity the location shall e arricaded with warning tape and sign oards placed)
The erection, *odication or dis*antling of scaolding shall e in line with /(0123 %ode of practices, Technical Manual, Qatar Gas<%T&'<#$# specication and pro"ect re.uire*ents)
5here+er possile, erecting or dis*antling the scaold will work fro* *ini*u* of a three oard run) #t is not acceptale for scaolders to e perched on tues, unless a fall arrest de+ice is pro+ided and secured to a suitale ao+e head height anchorage point at all ti*es)
Ladders will e properly lashed throughout the +ertical height of a scaold as it progresses) recting the scaold will use the ladders to gain access to the working le+els)
Tues or oards eing used in the construction of the scaold will e stored at in a neat and tidy *anner) They will not e stacked +ertically against the scaold) Material will not ostruct access< egress)
Loose tues, clips or oards will not e left on a scaolding after its co*pletion)
5here (caolders are erecting a slung or cantile+ered section or crawling around on a pipe ridge or other structural steelwork they will, in all instances where there is a possiility of falling *ore than = *etres, wear a full ody safety harness and life line which will e hooked o at all ti*es ao+e head height)
5here a scaold is left in an inco*plete state, the otto* ladder will e re*o+ed and a notice will e secured to the lower lift stating H6anger #nco*plete (caold Deep OI)
5here one section of a working platfor* is inco*plete, access *ay e gained to the co*pleted section pro+ided that a stop end, pre+enting entry, is placed o+er the working platfor* at guard7rail height) 8 notice stating H6anger #nco*plete (caold Deep OI will e secured to the stop end) This notice will e in the appropriate languages)
$andalling will e the nor*al *ethod of erecting, *odication and dis*antling a scaold) 5here, howe+er, a scaold consists of a considerale nu*er of lifts a gin wheel *ay e used, pro+ided the following re.uire*ents are *et F7
The cantile+ered tue to which the gin wheel is secured does not pro"ect *ore than 2?9** eyond the scaold, unless it is ade.uately supported)
The cantile+ered tue is secured to the inside and outside standard using right angle couplers) /oth standards to e diagonally raced)
The re rope which shall ha+e a *ini*u* dia*eter of :>** will e checked daily y the appro+ed (caolding (uper+isor and discarded if :OB NO.
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unt for use) One co*plete rope should e used and knotted together sections are not per*itted)
!.2
!.3
".0
Gin wheels to e color coded and inspected) /arricade signs should e placed in the otto* points where gin wheel is used)
The *a!i*u* load to e lifted y a Gin 5heel will not e!ceed 09 kg)
The dis*antling of scaolding is started fro* top le+el and progressed to the otto*)
8fter the co*pletion of erection, *odication or dis*antling the area shall e cleaned for any deris)
I+,-')*%+
8fter the co*pletion of erection and or *odication of scaold a co*petent scaold inspector
8ll scaolds will e inspected prior to use, at e+ery se+en7day periods thereafter, efore use following se+ere weather conditions or other da*ages caused y an e!ternal force and after *odication) The result of inspections shall e registered into log ook)
8ny defects oser+ed during inspection shall e rectied and re7 inspected)
8fter successful co*pletion of inspection the scaolding inspector
S'(<%8 U,,
(caolds will e used for the purpose to which they ha+e een erected) nder no circu*stances will they e o+erloaded)
S'(<%8 ,, * +8 +% '*':,)(+', *+) *)=7 :%8* % :%> (+ -() % ( ,'(<%8 ?)=*, *+'8, ,'(<%8 &%(8,@. I+)+', *)= ( ,'(<%8 * ,) *+ 8*,'*-*+( (')*%+)
I ( ,'(<%8 *, :%8*9'()*%+ *) * & '(*8 %) & (+ (--%>8 S'(<%8 %+ )= *+,)')*%+ % )= (--%>8 S'(<%8 S->*,%)
#f for any reason a user considers a scaold to e unsafe, he will i**ediately contact his super+isor) The super+isor will i**ediately re*o+e the (caold tag and place arrier tape through the lower rungs of the rst access ladder) The super+isor will then notify the (caolding (uper+isor< $( 6epart*ent)
SITE COORDINATION ".1
The o+erall responsile person for the "o will e the (ite Manager) :OB NO.
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".2
The incharge for the acti+ities shall e the super+isor, will coordinate with clientIs representati+es efore and during the operation)
".3
#n case of e*ergency< ad weather, change or to stop the progra*, (uper+isor will discuss with (afety OBcer, (ite Manager, %lient -epresentati+es Engineering and (afety@ and decide to post pone the progra*) To restart the acti+ity he will prepare the ne!t dayIs progra* and coordinate with the safety tea* and representati+es or construction group for the acti+ity)
".4
#.0
".5
(afety OBcer will closely *onitor the acti+ity and reco**end precautionary safety *easures to the concerned (uper+isor if any unsafe act and condition noted during the acti+ity)
".6
(caolding (uper+isor will also coordinate with .uality control depart*ent to ensure the acti+ity is as per specication and *ethod state*ent)
SCHEDULE #.1
10.0
The #nstallation, *odication and 6is*antling of the (caolds will e done as per scheduled in the contract) ?R )% ())('=:+) 1@
SAFET$ 10.1
8ll installation, *odication or dis*antling work will e undertaken in accordance with #$#< %T&' and %lient $( -ules and -egulations)
10.2
5ork release will e otained fro* Main %ontractor prior to any work eing carried out)
10.3
(caolding works shall only e carried out y co*petent personnel under the super+ision of a co*petent TP#< %#T/ scaolding (uper+isor) (caolders to e TP# %ertied)
10.4
8ll necessary personal protecti+e e.uip*ent including full ody safety harness with doule lanyard will e pro+ided and worn)
10.5 The A/$ used y scaolders shall ha+e doule lanyard with shock asorer, doule lock hookers and shall practice :99 tie7o all the ti*e) 10.6
5here scaolding works is in progress area shall e arricaded and sign oards placed to pre+ent unauthorised access)
10.!
No scaolding acti+ities will e taken place at heights during hea+y wind and rain or any ad+erse weather conditions)
10."
6uring erection< *odication 4 inco*plete scaolds shall e clearly identied with -6 tag)
10.# The work area will e kept in a clean and tidy condition) Material shall e properly stored and secured) 10.10 (caolding platfor* *ust not e o+erloaded with *en or *aterial) :OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
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10.11 (caold inspected y scaold super+isor prior to handing o+er, after e+ery se+en days, efore use following se+ere weather conditions, *odication or other da*ages caused y an e!ternal force and after *odication) The result of inspections shall e registered into log ook) 10.12 8ll (caold personnel shall ha+e attached #$# (afety #nduction and :99 Tie o) 11.0
JOB SAFET$ ANAL$SIS R )% ())('=:+) 2
12.0
ATTACHMENT A))('=:+) 1 S'=8 A))('=:+) 2 J%& S() A+(,*, E:;+' R-%)*+; *+ '(, % 9 E:;+' R-%)*+; *+ '(, % *+/ *+,, E:;+' C%+)(') N:&, A))('=:+) 3 S'(<%8*+; P(+ % P:- S)(;
A))('=:+) % A--+8* 1 *8*+, % S'(<%8*+; S-'*9'()*%+ A))('=:+) % A--+8* 2 T-*'( 8(*+;, % S'(<%8 C%+,)')*%+
APPENDIX 1 UIDELINES FOR SCAFFOLDIN SPECIFICATION D)
#nspection and light duty Light duty General Purpose
U, % P()%:,
D*,)*&)8 L%(8, %+ P()%:, KN/:G
C%::%+ ,8 W*8)=, ,*+; 225:: &%(8,
M(. B( L+;)= ?:@
9)20
3 oards
=)2
:)09
C oards
=)C
=)99
0 oards or C oards : inside
=):
#nspection, painting, stone cleaning, light cleaning, cleaning and access) Plastering, painting, stone cleaning, glaing and pointing General uilding work including rickwork, window and *ullion !ing, rendering, plastering
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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$ea+y 6uty
Masonary or special duty
/lockwork, cladding
Masonary lockwork, cladding
rickwork,
hea+y
work, concrete and +ery hea+y
=)09
0 oards or 0 oards : inside or C oards : inside
=)9
3)99
? to > oards
:)>
8ll decking should ha+e ade.uate strength to *eet the reco**endations for the appropriate duty as per tale : Eao+e@ in the /ritish (tandard /( 0123F:113 4 %ode of Practice for working scaolds and special scaold structures in steel)
A--+8* 2 T-*'( D(*+;, % S'(<%8 C%+,)')*%+
A )= ()8 ,'(<%8*+; 8(*+;, ,=( & ,&:*))8 %+ () ,)(;.
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
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:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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EMER!ENC" REPORTIN! IN CASE O IRE Fire Discovered
Action
Attempt to extinguish the fire using portable fire extinguisher
Supv have mobile phone
Action
Notify Action Safety Personnel !"#"$ % & &bora !"##' % Arnold !'(")* % +artic !#",( % Noel !""(!*) % Shah Ali
If Unsafe to do so Call Assistance
Notify
Action Steven -uddell !!"!'(* .ohn . /yde !($(#,
Notify Notify
Notify
Attend incident site0 control 1 muster personnel
67 II S/& 5anager 8ill Clar9 !()"#(! S/& Supervisor 5 5asey !((,#( :r Ahmed Atallah !!),$
. 2eir C3.4 /S& 5anager !!$($
Site 5anager 3; Ishiga9i !($$)"#
Conduct Initial Investigation
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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EMER!ENC" REPORTIN! IN CASE O IN:UR"> ILLNESS 5edical Incident Notify Action
Supv have mobile phone
Do not move the casualty or administer treatment unless trained
Action
Notify the I/I First Aid Station for 4ehicle Assistance 1 the duty nurse !($!),(
Safety Personnel !"#"$ % & &bora !"##' % Arnold !'(")* % +artic !#",( % Noel !""(!*) % Shah Ali
Notify
Action Steven -uddell !!"!'(*
Action
C899 &LMC 474==== 8s >8r of IHI 8
.ohn . /yde !($(#,
IHI Se!ur" o 89er :e; o
Notify
Notify
Site 5anager 3; Ishiga9i !($$)"#
Action 67 II S/& 5anager 8ill Clar9 !()"#(! :r S/& Supervisor 5 5asey !((,#( :r Ahmed Atallah !!),$
Notify Conduct Initial Investigation
Action
. 2eir C3.4 /S& 5anager !!$($
Assessment of immediate needs and action
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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SAET" ISSUES EMER!ENC" CONTACTS CAPE EAST LIMITED S1. No 1 2 3 4
N/5e ."?u C N8"r %r"s:n88s8n &8?8 M8no:8r Arun C:8!@o AGM N8"r
Desi0n/tion S"e M8n8e!or
Cont/t No. 05471 =3170= ==4712 =72551 1031
IHI (ISHIKWAJIMA – HARIMA HEAVY INDUSTRIES CO. LTD) SL.No 1 2 3 4 6 7 = 5
N/5e T* Is:"<8@" S:"r8"s:" S* #8n8se Seen &ue99 Jo:n J8;es He Noe9"o C8nos Arnu9fo C889"!8 )"rs A" S8"on E* C* Eor8
Desi0n/tion S"e M8n8u EHS M8n8
Cont/t No. =77421 =3205 6533 25=0 =7=136 61623= 662115 =743= 662127
CTJV (CHIYODA – TECHNIP JOINT VENTURE) SL. No. 1 2
N/5e J $e"r J P T:o9oB8n
Desi0n/tion
Cont/t No.
HSE M8n8
76=67 474111=
QG II (QATAR GAS EXPANSION PROJECT II) SL. No. 1
N/5e
Desi0n/tion
Cont/t No.
M .8r!98
T8n@s Cons* M8n8
N/5e &LIC E;er
Desi0n/tion E;er
62176
RLIC SL.No 1
Cont/t No. Me"!89 474====
:OB NO.
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ATTACHMENT '
S!:eu9e
:OB NO.
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ATTACHMENT $
Jo S8fe An89s"s
E;eror"n< "n !8se of )"re
E;eror"n< "n !8se of In?ur or I99ness
E;er
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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ATTACHMENT
S!8ffo9"n< P98n for Pu;> S8
:OB NO.
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V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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ATTACHMENT OR APPENDI# '
Gu"e9"ne for S!8ffo9"n< S>e!"f"!8"on
:OB NO.
Q! II SITE OICE
+$$&*$$ DRA;IN! NO.
V<= & $+ Is,i3/4/-i5/&H/ri5/ He/67 In8ustries Co.9 Lt8
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ATTACHMENT OR APPENDI# $
T>"!89 Dr8"n
:OB NO.
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