RAYMONDS Internship Final Report

RAYMOND LIMITED, TEXTILE UNIT ,VAPI

ADITI ASHOK ADITI RAINA MEHULI MAZUMDAR [NIFT KOLKATA APPAREL PRODUCTION (2013-2017)]

TEXTILE INTERNSHIP’ 1

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ACKNO!LED"EMENT First of all, a ll, we woul li!e to t"a#! Ms Ru"a$a Ru"a$a %a&&"a' a# Mr( Mr( )"is"a# for allowi#* us to o our i#ter#s"i' i# t"eir au*ust or*a#i+atio# a# for *uii#* us t"rou*" t"ese 1 a-s( .e woul also li!e to t"a#! our $e#tor Mr( /a-ara$ Pari for "el'i#* us wit" "is wors of *uia#&e to &o$'lete our i#ter#s"i' wit" su&&ess( We also wish to thank Mr. Paresh Ajmire, Mr( /( Pra!as" , Mr( 0a#es" %ar*, Mr( a#aA*ao#!ar, Mr( Rae#er %asuwar, Mr( Pra$o Para#a'e, Mr( a#ee' Das a# Mr( R( Patil for their guidance and assistance.

Aiti Rai#a Aiti As"o! Me"uli Ma+u$ar

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DECLARATION

T"is is to &ertif- t"at t"at t"is 4INTERN5IP REPORT REPORT 4o# 4o# Ra-$o#, Te6tile Te6tile Di7isio#, Di7isio#, Va'i, Va'i, 0uarat is our ori*i#al wor!( A#- refere#&es refere#&es $ae fro$ se&o#ar- ata sour&e "a7e 8ee# ul- a&!#owle*e i# 8i8lio*ra'"- at t"e e# of t"e re'ort( It is 9r$l- &erti9e t"at if at a#a #- sta*e t"e wor! is fou# to "a7e 'la*iari+e, t"e i#ter#s"i' re'ort re'ort woul re#er itself #ull a# 7oi(

Aiti As"o! Aiti Rai#a Me"uli Ma+u$ar )(FTE:5 ;APPAREL PRODU:TION< NIFT, %OL%ATA

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CONTENTS S#N O# 1( 2( 3( =( ( >( ?( @( B( 1C( 11( 12( 13(

TOPIC

PA"E NO#

Pur'ose Of Re'ort I#trou&tio# A8out Ra-$o# Va'i Pro&ess Flow :"art .ool &ouri#* 0re- :o$8i#* D-ei#* Re:o$8i#* 'i##i#* .ea7i#* Fi#is"i#* ualit- :o#trol Desi*#i#*

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PURPOSE OF THE REPORT T"is re'ort is i#te#e i#te#e to es&ri8e t"e 7arious 7arious i$e#sio#s of RAYMOND RAYMOND LIMITED, VAPI VAPI UNIT t"at we "a7e 8ee# a8le to o8ser7e i# our 1a- i#ter#s"i' i# t"is au*ust or*a#i+atio#( T"is i#ter#s"i' was was i#te#e to u#ersta# t"e &o#&e't of s'u# -ar# -ar# 'rou&tio#, *re*refa8ri& 'rou&tio#, -ei#*, 'ri#ti#* a# 9#is"i#* of fa8ri&, te6tile testi#* a# t"eir ualit- as'e&ts 8ot" te&"#i&al as well as a s for &o$$er&ial 'ur'ose( 5e#&e, t"is re'ort "as 8ee# $ae to ela8orate all t"e afore$e#tio#e 9els of t"e te6tile i#ustri#ust r-((

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INTRODUCTION RA$MOND LTD# Ra-$o# Lt( Is t"e lar*est i#te*rate $a#ufa&turer of worste fa8ri& i# t"e worl a# is 8ase i# Mu$8ai( It "as o7er >C $ar!et s"are i# worste suiti#* i# I#ia( T"e te6tile i7isio# of t"e &o$'a#- "as a istri8utio# #etwor! of $ore t"a# =CCC $ulti 8ra# outlets a# o7er >3? e6&lusi7e retail retail s"o's i# t"e o$esti& $ar!et $ar!et itself( uiti#*s are a7aila8le i# I#ia i# o7er =CC tow#s t"rou*" 3C,CCC retailers retailers a# a# e6&lusi7e e6&lusi7e &"ai# is 'rese#t i# o7er 1C &ities a&ross I#ia( Its 'rou&ts e6'ort to o7er  &ou#tries i#&lui#* t"e U, :a#aa, Euro'e, /a'a# a# t"e Mile East( T"e 9rst Ra-$o# Ra-$o# .oole# .oole# $ill was setu' i# t"e -ear 1B2 #ear T"a#e :ree!( :ree!( Dr( Dr( Via-'at i#*"a#ia is t"e :"air$a# E$eritus of t"e :o$'a#- wit" "ri 0auta$ 5ari i#*"a#ia 8ei#* t"e :"air$a# a# Ma#a*i#* Dire&tor( Dire&tor( Ra-$o# "as #ow 8e&o$e t"e leaer a$o#* rea-$aes, i# I#ia, a&"ie7i#* a 8usi#ess tur#o7er of o7er Rs 2CCC $illio#(

HISTOR$ OF COMPAN$ COMPAN$ RA$MOND % SINCE 1&2 M'# !* set u' a s$all woole# $ill i# I# earl- BCGs, t"e i#*"a#ia fa$il- $e$8er, M'# T"a#e( T"e assoo#Gs, a well!#ow# i#ustrialist fa$ilfa$il- of )o$8a-, soo# a&uire a&uire t"is $ill a# re#a$e it as T"e Ra-$o# .oole# Mills( At t"e sa$e ti$e, t"e i#*"a#ia ai$e to 8roae# t"eir 8usi#ess "ori+o#s( T"e fa$il-Hs s"ar' s"a r' 8usi#ess foresi*"t le to t"e a&uisitio# of T"e Ra-$o# .oole# Mills( ."e# t"e *ra#so# of L+ ,..*++/ L+ K*+ S*.4* too! o7er Ra-$o# i# 1B==, t"e $ill lar*el- $ae &"ea' a# &oarse woole# 8la#!ets  low 'ri&e woole# Fa8ri&s( U#er M'# "5+ K'*4 S*.4*/ "e $ill 8e&a$e a worl&lass fa&tora# t"e Ra-$o# 8ra# 8e&a$e s-#o#-$ous wit" 9#e ualit- woole# Fa8ri&s( Fa8ri&s(

D'# 6*8  S*.4* too! o7er t"e rei#s i# 1B@C, "e i#e&te fres" 7i*or ."e# D'# i#to Ra-$o#, tra#sfor$i#* it i#to a $oer#, i#ustrial &o#*lo$erate( 5is so# M'# "9 H'* S*.4*/ t"e 'rese#t :MD "as 8ee# i#stru$e#tal i# restru&turi#* t"e *rou'(

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Followi#* are t"e "ROUP OF COMPANIES ow#e 8- Ra-$o#J

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R895 A':+ L# (RAL) A 1CC su8siiar- of Ra-$o# Li$ite, Ra-$o# A''arel Lt( ;RAL< ra#!s a$o#*st I#iaHs lar*est a# $ost res'e&te a''arel a''arel &o$'a#ies( T"e- &ater to t"e &usto$erGs e$a# for t"e 8est of fa8ri& a# st-le t"rou*" so$e of t"e &ou#tr-Gs $ost 'resti*ious 8ra#s KRa-$o# KRa-$o# ;Rea-To.ear<, ;Rea-To.ear<, Par! A7e#ue,, Par6 A7e#ue Par6 a# a# Notti#* 5ill et&( 5ill et&(

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C5+5'+ F4*5 L# Lau#&"e i# 1BB3, :olorPlus &reate &reate a #i&"e i# t"e rea- to wear $ar!et i# I#ia wit" a 're$iu$ ' re$iu$ ra#*e of &lot"i#* for $e#( .it" fo&us o# 'rou&t i##o7atio# a# u#iue use of &olors it "as toa- &o$e a lo#* wa- si#&e i#&e'tio#( To To e#sure t"at &usto$ers *et t"e 8est 'rou&t fro$ us, we "a7e 'io#eere t"e te&"#iues li!e 0olf )all .as", :o$e D-e :asuals a# T"er$ofuse 8utto#i#* to #a$e a few( few( T"ese i##o7atio#s "a7e ta!e# ta!e# our &olle&tio# to a w"ole #ew le7el, $a!i#* it s-#o#-$ous wit" t"e wors 4L;'8 < S8+:(

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S*+=:' S'> A':+ L# il7er 'ar! A''arel Lt( is a w"oll- ow#e su8siiar- of Ra-$o# Lt( $ar!i#* t"e *rou'Hs fora- i#to t"e 0lo8al A''arel Outsour&i#* $ar!et( T"is u#it $a#ufa&tures suits a# for$al trousers &ateri#* lar*el- to e6'ort $ar!ets(

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R895 L;'8 C55 L# Ra-$o# Lu6ur- :otto#s Lt( 'rou&es e6&lusi7e &otto# s"irti#* a# 8otto$ wei*"t fa8ri&s( It su''lies its &reatio#s & reatio#s to leai#* s"irt 8ra#s t"e worl o7er( o7er(

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TEXTILE INTERNSHIP’ 1 

E=:'?+: A':+ L# Ra-$o# "as set u' a stateoft"e art e#i$wear fa&ilit- HE7er8lue A''arel A''arel Lt(H i# Doa8alla'ur #ear )a#*alore, oeri#* &o$'lete e#i$ solutio#s to our &usto$ers( T"is 'la#t is i#te*ral to our strate*- of forwar i#te*ratio# of our e#i$ fa8ri& i7isio#( .it" features li!e a stateoft"eart stateoft"eart esi*# stuio, &o$'uteri+e &utti#*, auto$ati& sewi#*, laser 8lasti#*, s'ra-i#*, sa# 8lasti#* a# a was"i#* u#it wit" &e#tral &o#trols, t"e 'la#t is &o#siere to 8e a$o#* t"e fore$ost u#its i# Asia(

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C:+:@'*5 A':+ L( Ra-$o# "as set u' a stateoft"e art $a#ufa&turi#* fa&ilit- of for$al s"irts t"rou*" a te&"#i&al &olla8oratio# wit" Fle6 /a'a#, a /a'a#ese s"irt $a#ufa&turi#* &o$'a#-( &o$'a#-( T"e 'la#t 8oasts of "i*" te&" $a&"i#er- fro$ Pfa, Duer!o'' Duer!o'' a# /u!i, /u! i, s'reai#* fro$ )ull$er a# &utters fro$ 0er8er( T"e 'la#t 'rou&es 1( $illio# ress s"irts a##uall-(

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,#K# F*+: < T55+ T55+ Ra-$o# Lt( 7e#ture i#to t"e e#*i#eeri#* 8usi#ess wit" t"e esta8lis"$e#t of /% Files Files ;I#ia< Lt( i# 1B=B( 1B=B( Toa-, Toa-, /% Files Files ;I#ia< Lt( is t"e lar*est $a#ufa&turer of steel 9les i# t"e worl wit" a *lo8al $ar!et s"are of o7er 3C i# t"e 9les 8usi#ess( T"e le*a&- of e6&elle#&e i# ualit- is s"ow# a&ross our 'rou&t ra#*e w"i&" i#&luesJ • Files( • :utti#* Tools( • 5a# Tools(

T"e Files Files ra#*e is $ar!ete $ar!ete u#er u#ower  T"ree Files )ra#( T"e :utti#*  5a# Tools are $ar!ete u#er /% )ra#( 

R*. P+ A L# T"e auto &o$'o#e#t i#ustr- is 'oise at t"e t"res"ol of a ua#tu$ lea'( T"e *rou' 'la#s to &a'italise o# t"is t"is 'ote#tial 8e setti#* foot i#to t"e auto &o$'o#e#t $ar!et t"rou*" strate*i& allia#&es a# a&uisitio#s( Ra-$o# "as $ae a fora- i#to Auto$oti7e :o$'o#e#ts 8- a&uiri#* a &uiri#* a &o#trolli#* sta!e i#

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a &o$'a#- $a#ufa&turi#* Fl-w"eel tarter 0ears a# I#te*ral "aft )eari#*s for .ater Pu$'s Ri#* Plus Aua Lt( T"e 'rou&t ra#*e i#&luesJ i#&luesJ • tarter Ri#* 0ears Fle6'late Fl-w"eel Asse$8l• • Pro9le "eet For$e Metal Pulle-s • I#te*ral "aft .ater Pu$' )eari#*s 

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Esta8lis"e i# 1B>=, /(%( 5ele#e :urtis Li$ite is a 'art of t"e Ra-$o# 0rou' i# I#ia( .it" a# e6'erie#&e of o7er =C -ears i# t"e Perso#al 0roo$i#* a# Toiletries I#ustr-, t"eir stre#*t" lies i# t"eir a8ilit- to 8uil worl &lass ualit8ra#s( T"eir 7arie 'ortfolio 'ortfolio of 8ra#s #a$el-, Par! Par! A7e#ue, A7e#ue, Pre$iu$, Pre$iu$, Mo#ar&" Mo#ar&"

a# Tru To#e s'a# a&ross t"e Perso#al 0roo$i#* a# 5o$e :are &ate*ories( 

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I=:5 T':(I*) T':(I*) L# I#7esto Trae Trae ;I#ia< Li$ite Li$ite ( JKIT ) Qfor$erl- !#ow# as /( %( :"e$i&als Li$ite is a &o$'a#- i#&or'orate i# I#ia u#er t"e :o$'a#ies A&t, 1B13, "a7i#* its Re*istere OS&e at New 5i# 5ouse, N(M( Mar*, &o$'a#)allar Estate, Mu$8ai K =CC CC1( /%IT is a# i#7est$e#t &o$'a#-

re*istere wit" Reser7e )a#! of I#ia as No#)a#!i#* Fi#a#&ial :o$'a#-(

Followi#* are t"e ,OINT 6ENTURES of Ra-$o#J 

R895 UCO D:*9 P=# L# Ra-$o#Hs e#i$ stor- 8e*a# i# 1BB> fo&usi#* o# ualit-, i##o7atio# a# t"e &reatio# of e6&lusi7e 'rou&ts  esi*#s t"at "a7e alwa-s &au*"t t"e e-e of so$e of t"e worlHs leai#* ea#swear 8ra#s as well as $a!i#* Ra-$o# a$o#*st t"e to' 'rou&ers of s'e&ialt- ri#* e#i$ i# I#ia wit" a >C $ar!et s"are( I# Au*ust 2CC>, t"e- e#tere i#to a CJC /oi#t Ve#ture Ve#ture wit" Euro'ea#

e#i$ $aor, U:O NV to for$ f or$ a *lo8al e#i$ 'ower"ouse  R895 UCO D:*9 P=# L# e#*a*e i# t"e 8usi#ess of $a#ufa&turi#* a# $ar!eti#* of e#i$ fa8ri&s( Ra-$o# U:O De#i$ is a for$ia8le fo r$ia8le &o$8i#atio# &o$8i#atio# of stre#*t"s i# 'rou&t i##o7atio# a# esi*# a# a stro#* $a#ufa&turi#* 8a&! e# of $a#ufa&turi#* e6i8ilities e6i8ilities es'e&iall- i# -ei#* a# 9#is"i#*(

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/(%( A#sell Lt( ;/%AL< is a CJC CJC oi#t 7e#ture 7e#ture 8etwee# t"e Ra-$o# Ra-$o# 0rou' a# A#sell I#ter#atio#al for $a#ufa&turi#* a# selli#* t"e 'o'ular H%a$autraH H %a$autraH 8ra# of &o#o$s( :urre#tl-, /(%( A#sell e#o-s a si*#i9&a#t s"are of t"e &o$$er&ial I#ia# $ar!et e$er*i#* as a se&o# $aor 'la-er( It also 'ro7ies &o#o$s to t"e 0o7er#$e#t of I#ia a# No# 0o7er#$e#t Or*a#isatio#s ;N0Os< a# e6'orts to o7er ?C &ou#tries arou# t"e worl( 

,#K# T+@5 T+@5 L# I# I # 2CC, Ra-$o# Lt( setu' /(%( Tala8ot Lt(, a oi#t 7e#ture 8etwee# t"e &o$'a#- a# MO) Outilla*e A of Fra#&e, a# i#ter#atio#al *rou' $a#ufa&turi#* a*ri, "a# a# &o#stru&tio# tools( Ra-$o#Gs s!ille $a#'ower 8a&!e 8- t"e te&"#i&al e6'ertise i# $a&"i#er-  eui'$e#ts fro$ MO) Outilla*e A &reate t"e 'erfe&t s-#er*ies to 'rou&e worl&lass 'rou&ts( T"is #ew fa&ilit- will &"ur# out o7er 97e la!" o+e# 9les a# ras's 'er a##u$(

Followi#* are t"e ?RANDS u#er Ra-$o#J 

P'> A=:: La Lau#&"e i# 1B@>, Par! A7e#ue 'ro7ies i##o7ati7e warro8e solutio#s to wellresse I#iaHs 're$iu$ lifest-le 8ra#, its esi*#s i# i#ter#atio#al fa8ri&, st-li#*, &olour a# fas"io# tre#s(

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R895 R895  (R:8(R: 8-T T5-!:') Ra-$o# Ra-$o # ;Rea-T ;Rea-To.ear< is a 're$iu$

wit"

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st-lis" a# *e#tle$e#( As e$8o- t"e latest

for$al wear 8ra# w"i&" is 'ostio#e to oer &lassi& *ar$e#ts i$'e&&a8le 9ts a# i#7iti#* st-les to t"e 0lo8al I#ia#(

P'; P'; is a 're$iu$ &asual lifest-le 8ra#, w"i&" is 'ositio#e to &ater to t"e #ees of &o#su$ers w"o are loo!i#* for ressi#* u' for life a&ross o&&asio#s a# e7e#ts(

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M>:' Ma!ers

is a fa8 fa8ri& 8r 8ra# a# fro fro$ t"e t"e "ou "ouse of of RaRa-$ $o# tar tar*eti#* t"e t"e e7 e7er *rowi#* Tier 3 to  tow# &o#su$ers w"o are #o lo#*er li7i#* i# t"e s"aow of of t" t"eir $e $etro &o &ou#ter'arts 8u 8ut ar are i# i#&reasi#*l*ai#i#* $ore is'osa8le i#&o$e as well as t"e &o#9e#&e to $a!e a!e it 8i* 8i* a# a# 8e su su&& &&e essf ssful( ul( T"e T"e 'ro 'rou& u&tt ra#*e a#*e &o$'ri &o$'rises ses of 'ol'ol- 7is&os 7is&ose e a# 'ol'ol- wool wool trous trouser er fa8ri& fa8ri&,, alo#* wit" a ra#*e of s"irti#* fa8ri& i# 1CC &otto#, li#e# a# &otto# 8le#s, w"i&" are a7aila8le t"rou*" T"a#s a# &ut 'ie&es as well(

COMPAN$ COMPAN$ MILESTONES

12


200 A

1&&0 A

1&C A T"e 9rst e6&lusi7e Ra-$o# Retail s"owroo$, %i#*Hs :or#er, was o'e#e(

1&DC A Ra-$o# setu' a rea-$ae *ar$e#ts 'la#t at T"a#e(

T"e 9rst s"owroo$ a8roa for Ra-$o# i# O$a#(

1et of Ra-$o#Hs t"ir worste u#it at Va'i i# 0u2arat

1&2 A 1etu' of T"e Ra-$o# .oole# $ill i# t"e area arou# T"a#e &ree!( &ree!(



1&2  etu' of T"e Ra-$o# .oole# $ill i# t"e area arou# T"a#e &ree!(



1&  T"e 9rst e6&lusi7e Ra-$o# Retail Retail s"owroo$, %i#*Hs :or#er, was o'e#e i# 1B@ at )allar Estate i# )o$8a-(



1&  Ra-$o# setu' a rea-$ae *ar$e#ts *ar$e#ts 'la#t at T"a#e( T"e rea-$ae *ar$e#ts i7isio# of Ra-$o# "as si#&e t"e# *row# ra'il-( Ra-$o# "as #ow 8e&o$e t"e leaer a$o#* rea-$aes, i# I#ia, a&"ie7i#* a 8usi#ess tur#o7er of o7er Rs( 2CCC $illio#(



1&7&  A #ew $a#ufa&turi#* fa&ilit- was set u' at /al*ao#, to $eet t"e i#&reasi#* e$a# for worste woole# fa8ri&s(



1&  Lau#&" of Par! Par! A7e#ue, t"e 're$iu$ lifest-le 8ra# 'ro7ii#* a &o$'lete warro8e warro8e solutio# to t"e $e# w"o li!e to ress well  8e &urre#t o# st-les  fas"io#(



1&&0  T"e 9rst s"owroo$ a8roa for Ra-$o# i# O$a#(



1&&1  A #ew $a#ufa&turi#* fa&ilit- was set u' at :""i#wara, #ear Na*'ur(



1&&  u'er9#e 'ure wool &olle&tio# u#er t"e Li#ea*e Li#e ;u'er 1CC to u'er 1=C<(

13

TEXTILE INTERNSHIP’ 1 

1&&  Ra-$o#Hs e#i$ fo&usi#* o# ualit-, i##o7atio# a# t"e &reatio# of e6&lusi7e e6&lusi7e 'rou&ts t"at "a7e alwa-s &au*"t t"e e-e of so$e of t"e worlHs leai#* e#i$ wear 8ra#s(



1&&&  Lau#&" of Par6, Par6, a 're$iu$ &asual wear 8ra# 8ri#*i#* &usto$ers a ra#*e of se$ifor$al a# &asual &lot"es(



2003  etu' of Hil7er 'ar! A''arel Lt(H for $a#ufa&turi#* suits a# for$al trousers &ateri#* lar*el- to e6'ort $ar!ets(



2003  A&uisitio# of :olor Plus



200  etu' of stateoft"e art /ea#swear fa&ilit- HE7er 8lue A''arel Lt(H #ear )a#*alore(



200  etu' of stateoft"e art fa&ilit- H:ele8ratio#s A''arel Lt(H for t"e $a#ufa&turi#* of for$al s"irts(



200  et of Ra-$o#Hs t"ir worste u#it at Va'i i# 0uarat( Ra-$o# #ow "as 3 state of t"e art u#its wit" a &o$8i#e &a'a&it- of 31 $illio# $eters of worste fa8ri&(



200lau#&" of Ne&!ties  MoreG #ew for$at store for a&&essories

MARKETS OF RA$MOND LTD# Ra-$o# Lt( :aters to  t-'es of $ar!ets, #a$el-J 1( 2( 3( =( (

C*=*+ M'>: K T"e :i7il Mar!et &o#sists &o#sists of t"e full o$esti& $ar!et of I#ia E;+*=: M'>: K I#ia# ;Ra-$o#< ealers o#lE;5* M'>: K 5i*" Value Fa8ri& ;Rs( 1CCC K Rs( B La!"s< E;5' M'>: K Mar!et outsie I#ia RALRM"INST K RAL sta#s for Ra-$o# A''arel Lt ;fa8ri& se#t to *ar$e#t u#it of Ra-$o# i# )a#*alore<( RM0 sta#s for Rea- Mae 0ar$e#ts 0ar$e#ts ;fa8ri& for fo r *ar$e#t 8ra#s of Ra-$o#<( INT sta#s for I#stitutio#al ;fa8ri&s for 'ri7ate &o$'a#ies li!e %i#*9s"er Airli#es<(

CLIENTS?U$ERS CLIENTS? U$ERS OF RA$MOND LTD# LTD# 1# E; E;5' 5' C+*: C+*:  Peerless K UA 5u*o )oss K U% :e7i# Ta-lor Ta-lor K Euro'e • • •

1=

TEXTILE INTERNSHIP’ 1 • • • • • •

To!ia To!ia K /a'a# Ta!a Ta!a K /a'a# /(:( Pe##- K U Rufrite6 K'ai# D"ir*lo8al K Euro'e /M K Euro'e

2# RAL • • • • •

Par! A7e#ue Par! A7e#ue .o$e# Ra-$o#;Rea-To.ear< Par6 :olor Plus

3# RM" )la&!8errVa# 5eause# Arrow G# D59: D59: * * Po!ar$a Fa8ri&s K 5-era8a N: u$a# K Ma"aras"tra MML K Del"i T(L( T(L( Fas"io#s Fas"io#s K %ol!ata %ol!ata )(R( Te6tiles K Del"i a#eet Te6tiles K A"$ea8a at*uru E#ter'rises K Na*'ur ri Ra$ Traers K %ar#ata!a • • •

• • • • • • • •

1


RA$MOND RA$MOND 6API/ TEXTILE UNIT

6* P+ L85 T"e Ra-$o# te6tile 'la#t situate i# Va'i, 0uarat is t"e -ou#*est $e$8er of t"e fa$il-( It is a 112(>1 a&res 'la#t i# w"i&" B=(=3 a&res of la# is ei&ate to t"e i#ustrial area w"ile 1@(1@ a&res of it is t"e resie#tial area( 1>


The installed capacity of Vapi Vapi unit is !" looms and #$"% # $"% spindles. The unit has a work force of more than !%% and produces #! million metres of fa&ric per annum with an annual turno'er of (s. )%% crores. The unit &ecame operational in the year #%%*. The following ta&le &riefly descri&es the 'arious departments of this unit with the appro+imate no. of workers in each one of them.

S.NO

DEPARTMENT NAME

.

NO. OF

NO# OF STAFF

WORKMEN

. #. ). ". !. *. 3. $. 2.  %. .  #.  ).  ".  !.  *.  3.  $.  2. # %. # . # #. # ).

esigning - ampling upply /hain Management Wool couring 0rey /om&ing /on'erter (e1/om&ing (.M.0 yeing pinning Wea'ing Mending 4inishing 4olding 5uality /ontrol 6a& tores Warehouse 7arn (oom 8uman (esource 9nstrumentation Mechanical Administration /i'il :lectrical

# ". # !. # *. # 3. # $. # 2.

/ommercial :TP Product afety ales Works TOTAL

)* nil  #* ) 2  $2 #33 )#! " 2 )" #3 # !# #

1> @ 1?; for 3,=,,><

1 1? 1B 33 = 1? B @

2 "% $  *

111;ALE< = B B ? 2 2 B

1,355

> 1 1 1 1 1 21G

1?


OR"ANISATION CHART

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PROCESS FLO! CHART

DEI0NIN0 MAR%ET TUDY

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DEI0NIN0

DEI0N )OO%IN0

DEI0NIN :M PLAN

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PRODU:TION MATERIAL MATERIAL DIPAT:5FROM DIPAT:5FROM RM0 RM 0

)UL% PRODU:TION )E0IN

DEI0NIN0 :OURIN0 .OOL .A5IN0

DEI0NIN0 :ARDIN0

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DYEIN0 DEI0NIN0

TOP DYEIN0 DYEIN0

:5EE DYEIN0

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FA)RI: DYEIN0

RE:OM)IN0 DEFELTIN0

)LENDIN0

:OM)IN0

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PINNIN0 0ILLIN 0

RU))IN 0

RIN0 FRAME

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TEAMI N0

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YARN Y ARN ROOM TORA0E FOR YARN

DEI0NIN0 .ARPIN 0

)EAMI N0

DRA.IN 0

0AITIN 0

.EAVIN 0

0REY PER:5IN

MENDIN 0

FINI5IN0 0REY :OU RIN0

5EAT ETTIN 0

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TA00IN0 TA00IN0

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DAM P IN0

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READY TO DIPAT:5

2C


DESI"NIN" O# 3r /u#eG1 we $et Mr( a#ee' Das a# Mr( M(R( Patil w"o a*ree to tell us w"at all 'ro&esses are i#7ol7e i# t"e esi*#i#* e'art$e#t( Desi*#i#* &o$'rises aest"eti&s ae to e#"a#&e t"e 8eaut- of fa8ri&s( As t"e #a$e su**es su**ests ts t"e esi*# esi*#i#* i#* e'art e'art$e# $e#tt is e#trus e#truste te t"e o8 of esi*# esi*#i#* i#* t"e fa8ri&s fa8ri&s 'rou&e 8- Ra-$o#(

PRINCIPLE OF !ORKIN" 

Deter$i#i#* t"e ualit-, 'atter# a# &olor t-'es of t"e fa8ri&s to 8e 'rou&e e7er- seaso#( Do$esti& i& 'rou 'rou&ti &tio# o# is atte# atte#e e o#e seaso# seaso# 'rior 'rior to eli7 eli7erer- w"ile w"ile t"at t"at for  Do$est e6'ort o#e -ear 8efore "a#(

PROCESS IN ?RIEF 

Fa8ri& esi*# fore&ast 8oo!s are orere at iere#t tre# setti#* &o$'a#ies all o7er t"e worl a# t"ese o8tai#e esi*#s are $oi9e a# altere to &o$e u' wit" i##o7ati7e a# fres" esi*#s of t"e seaso#(  O#&e t"e esi*# "as 8ee# 9#ali+e, it *oes for sa$'le 'rou&tio#(  T"e $aster &ar &o#tai#i#* all t"e #e&essar- a# 7ital i#for$atio#Gs re*ari#* t"e fa8ri& is 're'are( T"ese are se#t to t"e ealers a# a*e#t at 7arious &e#ters for 8oo!i#*( After 8oo!i#* t"e 9#al 8ul! 'rou&tio# starts(

FUNCTIONS T"e e'art$e#tGs $aor fu#&tio# is Prou&t e7elo'$e#t, "e#&e e7er-t"i#* t"at is $ae $ae i# t"e t"e te6t te6til ile e u#it u#it of Va'i is 'ro' 'ro'er erll- 'la# 'la##e #e  "er "ere 8efor 8efore e e6e&uti e&utio# o#(( T"e T"e followi#* list furt"er t"rows li*"t o# t"e e'art$e#tGs role i# t"e u#it( 

De7elo'$e#t of &olle&tio#s for all t"e $ar!ets K o$esti&, e6'orts Te&"#i&al ser7i&e ;eter$i#i#* ;eter$i#i#* t"e te&"#i&al etails of &ou#t, TPI, twist ire&tio#,  Te&"#i&al et&(< To e$o#strate t"e followi#* fu#&tio#alit- of Desi*#i#* Auto$atio# -ste$ as  To 'er Ra-$o# )usi#ess reuire$e#tsJ reuire$e#tsJ • Li#!i#* Of Desi*#i#* De'art$e#t to E6'ort Prou&t De'art$e#t( • :olor tor- 0e#eratio# • )ul! New "ae 0e#eratio# • E#tr- of New :lot" :ar for Feeler a# e&tio#al a$'le Yar# OrerY OrerYar# i7ersio# For For a$'les • Yar# Yar# :o#su$'tio# a# Yar# Yar# Reser7atio# Reser7atio# • Yar# • Followu' of sa$'les fro$ PA: To .are"ouse 21


• uer- Moule 8ase o# Mar!et, &ou#tr-, 'art-, seaso#, sa$'le t-'e, 8ra#,

sa$'le i#stru&tio# #u$8er et&(

tu- t"e esi*#  &o$8i#atio# for re'rou&i#* i# e6isti#* 8le# ;Desi*#er<

Followi#* Followi#* is t"e 'ro&ess ow &"art of t"e esi*# e'art$e#t i# etailJ +e t"e esi*# a# 're'are &lot" sa$'le &ar as 'er e&ie s"ae ra#*e for 'arti&ular 8le#seaso# ;Desi*#

:reate Filler Le#*t" :ar #o( i# AP a# allot 'ie&e #o( ;Desi*#er<

Allot #ew s"ae refere#&e #o( ;Desi*#er< Issue Issue -ei#* Pla# ;Desi*#er< e# to sa$'li#* e't( for 'rou&tio#

Re&ei7e t"e *re- fa8ri& fro$ sa$'li#* e't( a# se# to $e#i#*  9#is"i#* ;Desi*#i

a$'le re&ei7e at foli#* e't( ;&"e&!i#* foli#* e't<

e# to : e't for testi#*

.are"ouse

ele&tio# of se&tio#al 8la#!et ;Desi*#er or Prou&t e't(

e# for a''ro7al to res'e&ti7e e'art$e#t ;Desi*#er Or Prou&t 

22 Re&ei7e a''ro7al fro$ &i7il 'rou&t e't(


Allot a #ew 8ul! $aterial #o( ;Desi*#er<

Allot a #ew 8ul! s"aee# #o( ;Desi*#er< Master &ar e#tr- ;Desi*#er< to s-ste$ for s"ae u'loai#* i# AP ;Desi*#er<

Yar# Yar# Lea &"e&!i#* &"e&!i#* at a ti$e ti$e of 8ul! war'i#* war' Firsti#* loo$ loo;Desi*#er< ;Desi*# $ out *reer< stri' &"e&!i#* ;Desi*#er<

If reuire, &"e&! t"e 9rst 8ul! foli#* &ar ;Desi*#er<

T"e followi#* is t"e 'ro&ess 'ro&ess ow &"art s"owi#* a# e6a$'le e6a$'le "ow t"e esi*#i#* e'art$e#t &aters to t"e e$a#s of t"e o$esti& $ar!etJ :olorDesi*# tor-

New :lot" :ar

e&tio#al &ar

Pie&e Ti&!et ;Master :ar<

Filler :ar

ele&tio# ;La8 i'<

:osti#* ;at T"a#e<

5a#*er

e#t to #atio#wie ealers

D-ei#* Pla# issue

Orer $ulti'lie o# Pie&e Ti&!et

A*e#ts ta!e u' 8oo!i#*s a#

23


SAMPLIN" After After t"e esi*#s "a7e 8ee# 8oo!e a# &o#9r$e 8- t"e $ar!et as well as t"e "eauarters ;i(e( T"a#e<, sa$'les are 're'are as 'er t"e esi*#s forware to t"e$ 8- t"e esi*# e'art$e#t( )ot" -ar# a# fa8ri& sa$'les are $ae "ere usi#* si$ilar $a&"i#es t"at a re use for 8ul! orers( Followi#* is t"e 'ro&ess followe w"e# sa$'li#* s a$'li#* -ar#s( T"e -ar# sa$'lesG wei*"t ra#*e fro$ 1* to C*(

)le# Fro$

Re&o$8i#*

NO "ae 'asse fro$ -ei#*W

0illi#*

'i##i#*

O

'i##i#*

Ri#* Fra$e

Auto :o#er

tea$i#*

Pl- .i#i#*

Yar# Yar# roo$

T(F T(F(O (O

tea$i#*

Yar# Yar# Deli7er2=


Yar# Yar# Roo$ Roo$

T"e followi#* 'ro&ess 'ro&ess is followe w"ile sa$'li#* sa$'li#* fa8ri&s( T"e fa8ri& sa$'le si+e ra#*es ra#*es fro$ 3$ K =B$( Pie&e Ti&!ets fro$

Pla# wor!out

.ar'i#*

Ma#ual Drawi#*

Auto$ati&

Loo$

0re- Per&"i#*

Me#i#*

Fi#is"i#*

Foli#*

.are"ouse

Dis'at&" 2


Followi#* is t"e ta8le 8rie9#* all t"e 7arious $a&"i#es 8ei#* use i# t"is e'art$e#tJ

S#N MACHINE O T$PE

MACHINE NAME

UANTIT$

1( 2( 3( =( ( >( ?( @( B( 1C( 11( 12(

N: N: N: Te6tool Pa$ate6 P Matter Leew"a u+u!i u'er7e*a Pi&a#ol ::I ::I

1 > 2 1= 1 1  > 2 1> 2 2

Defeltor 0ill8o6 :o : o$8er Ri#* fra$e Auto :o#er Pl- .i#i#* T(F(O( .ar'i#* Auto Drawi#* Loo$ .ar'i#* ;3$< Loo$ ;3$< Lo

2>


!OOL SCOURIN" O# 2@(Ma- 2C1 we $et Mr( Pares" A$ire of &ouri#* De'art$e#t w"o *lal- a*ree to e6'lai# us all t"e 'ro&esses ' ro&esses i#7ol7e i#7ol7e i# t"e wool s&ouri#* e'art$e#t(

S5'*. is t"e 'ro&ess of re$o7al of i$'urities su&" as oils, wa6, *u$s, solu8le s olu8le i$'urities a# sol irt &o$$o#l- fou# i# te6tile $aterial $aterial a# 'rou&e a "-ro'"ili& a# &lea# &lot"( Raw .ool 8ou*"t fro$ t"e far$s &o#tai#s i$'urities su&" as wa6, fatt- a&is, ustirt, *rease, 7e*eta8le $atter et&(, w"i&" is re$o7e 8- s&ouri#*( O@:*=: 5J S5'*. •

•

•

To To re$o7e #atural #atural as well as ae i$'urities i$'urities of esse#tiall- "-ro'"o8i& "-ro'"o8i& &"ara&ter as &o$'letel- as 'ossi8le To To i#&rease a8sor8e#&a8sor8e#&- of te6tile $aterial $aterial To To lea7e t"e fa8ri& i# a "i*"l- "-ro'"ili& &o#itio# wit"out u#er*oi#* &"e$i&al or '"-si&al a$a*e si*#i9&a#tl-(

RA! MATERIAL M:'* M:'*5 5 5 55+ 5+ fro$ fro$ Au Aust stra rali lia a a# a# out out" " Afri& fri&a a is us use e as raw raw $ate $ateri rial al for for ail ail'rou&tio# i# t"e u#it, w"i&" is 8ou*"t, 8Ra-$o a-$o#, #, 8- $ea# $ea#s s of au&t au&tio io#s #s t"ri t"ri&e &e a -ear( T"e &o$'a#- uses wool i# a ra#*e of 1#-2G# 9*'5( T"e a7era*e ia$eter t"at is use o# a ail- 8asis is 22( $i&ro#s( It is &o$$o#l- >K1CC $$ ;2(>K3(B i#< lo#*( T"e- 'ro&ure 'ro&ure a8out 2C to# of wool fro$ Aust Au stra rali lia a w"il w"ile e 1= 1=1 1  to#s to#s of t"e t"e sa$e sa$e is 'ro&ure fro$ out" Afri&a( 2?


Few Few &o$'a#ies fro$ w"i&" Meri#o wool is 8ou*"tJ

AUSTRALIAN COMP C OMPANIES ANIES •

SOUTH AFRICAN COMPANIES

Australia#s .ools E6'ort •

•

P / Morris Pt- Lt(

•

.illia$s .ools E6'ort

•

Fo6  Lillie Pt- Lt(

•

D-#o# E6'orts

•

uee#sla# E6'orts

•

wa# .ools

•

U#ite .ool :o$'a#-

ta#ar wool

MACHINER$ USED T"e Ra-$o# Va'i U#it "as o#e ei&ate s&ouri#* $a&"i#e $a#u $a#ufa fa&t &tur ure e 8- ANDAR HOLD HOLDIN IN"S "S LTD# TD# fro$ New New eal eala# a#( ( Ra-$o a-$o# # Va'i is t"e o#l- te6tile u#it i# I#ia to "a7e t"is fullauto$ati& s&ouri#* $a&"i#e(

COST 1@ &rore ;8ou*"t i# 2CC>< MAXIMUM CAPACIT$ J BC !*s"our( Maor features of t"is $a&"i#e are as follows J

2@


 

is

T"e 9#al 'rou&t is of &o#siste#tl- "i*" ualit-, es'e&iall- wit" res'e&t to &lea#li#ess a# &olour .ater, eter*e#t, &"e$i&als, e#er*- a# la8our are use eS&ie#tl T"e eue#t is treate a# is is'ose of i# a# eS&ie#t a# e#7iro#$e#talle#7iro#$e#tallres'o#si8le $a##er(



Full- &o7ere, full- 'rote&te $a&"i#e



:o#sists of fee &o#trol as well as te$'erature te$'erature &o#trol



Full- auto$ati& T"ese a7a#ta*es e&rease a lot of $a# 'ower i#7ol7e$e#t t"erefore t"erefore t"e #u$8er of wor!ers wor!ers i# t"e 'la#t 7er- less as &o$'are to t"e ot"er 'la#ts we "a7e 7isi 7isite te( ( Au Auto to rai rai#, #, te$' te$'er erat atur ure e &o#t &o#tro roll a# a# s' s'ee ee  i#&re i#&rease ases s t"e 'rou 'rou&ti &tio# o# rate rate a# a "i*"er "i*"er 'rou 'rou&ti &tio# o# leas to 8etter 'ro9ts(

2B


Followi#* is t"e 'ro&ess ow &"art of t"e wool s&ouri#* e'art$e#tJ !OOL

O:*. (D'8 S:)

H5

D5@+: '9 (F'4:'

!:' +:=:+  H

R:95=:

F'4:'/ 5: 4:

R:95=:  (':J: : * .':*.)

O:*. < @:*. 5

F:: ': 5'5++: 4'5.4 5'5+

1

!55+ 4: *4 45 :'  :'// ::'.: ::'. :

S::*.

E;: :'  9

2

F'4:' 4*. (

3'

F'4:' 4*. (

G4

F'4:' 4*. < '**. * 5+8 45

4

4 D'8*. 94*: (A=.# M5*': Z5: 1 (70-

Z5: 2

Z5: 3(70-

3C

TEXTILE INTERNSHIP’ 1 S: D C+::' (3

E.+: '*: @:' 5::/ 9*'5 

D*.

0# O*+ '8(A** < L@'**.

S: 5 "':8 C59@*. :*5

FUNCTIONS i#&e ea&" 'art of t"e s"ee' &o$'rises of a iere#t ualit-, "e#&e, after 'ro&ure$e#t 'ro&ure$e#t t"e 8ul! raw $ateri $aterial al *oes *oes t"rou* t"rou*" " a > rou# rou# istri8u istri8utio tio# # to se'ara se'arate te t"e sa$e a&&ori#* to t"e ia$eter of t"e wool( 1( T"e 8ales 8ales of wool of t"e sa$e ualitualitare are loae o# t"e $a&"i# $a&"i#e e $a#uall$a#uall- wool 98ers are o'e#e a# t"rou*" t"e &o#7e-or 8elt a# ta!es it to t"e fee "o''er( T"e raw wool 'asses t"rou*" t"e 8eater w"i&" "el's i# re$o7i#* t"e r- ust a# "el' i# $i6i#* t"e 98er( 2( T"e feei#* feei#* "o''er furt"er furt"er 8eats 8eats t"e 98er a# t"e 98ers are are &arrie &arrie 8- i#&li#e i#&li#e latti&e &o#tai#i#* 'i#s w"i&" furt"er o'e#s t"e 98ers( Furt"er, t"e 98ers are tra#sferre tra#sferre to t"e Dou8le ru$ t"rou*" t"e &o#7e-or 8elt( 3( Dou8le ru$ ru$ o'e#er &o#sist &o#sists s of two 8eati#* roller rollers s w"i&" 8eats 8eats t"e wool( >C  ust 'arti&les re$o7e "ere( =( .ool 98ers 98ers are a*ai# o'e#e o'e#e a# 8eate o# t"e feei#* latti&e, latti&e, t"e feei#* feei#* rate &a# 8e &o#tr &o#troll olle e t"rou*" t"rou*" t"e &o#tr &o#trol ol 'a#el( 'a#el( .ool of &oars &oarser er $i&ro $i&ro# # $o7e $o7e t"rou*" t"e $a&"i#e at t"e for$erGs $a6i$u$ s'ee &a'a&it- i(e( 1CCC %*5r, w"ile t"e 9#er wool 98ers $o7e at t"e s'ee of ?CC@CC %*5r, w"i&" is t"e $a&"i#es $i#i$u$( ( T"ere T"ere are > 8owls for wet &lea#i#* &lea#i#* of t"e wool( T"ree su&&essi su&&essi7e 7e s&ouri#* s&ouri#* 8owls, wit" suee+e 'resses lo&ate 8etwee# t"e 8owls( Usuall- t"ree 8owls &o#tai#i#* water at >Co: >o: wit" a #o#io#i& eter*e#t are use( T"e wool is i$$erse 8- a su&tio# ru$ as it e#ters ea&" 8owl, a# is *e#tl- tra#s'orte a&ross t"e 8owl 8- t"e re&i'ro&ati#* a&tio# of a series of ra!es( >( Ri#si#* Ri#si#* i# two &ol &ol water 8owls 8owls a# a 9#al "ot "ot water ri#se ri#se 8owl( 8owl( ?( .ool .ool o8tai#e fro$ t"e 8owl is rie( rie( Ea&" r-i#* &"a$8er &"a$8er "as 'erforate rollers w"i&" "el' to r- wool( @( 5ot air r-i#* r-i#* to a s'e&i9& $oisture $oisture &o#te#t ;re*ai#<( M(R( Z 1=1 1=1 B( Posts&o Posts&ouri#* uri#* ust re$o7al re$o7al a# eta#*li eta#*li#* #* 8- $e&"a#i&al $e&"a#i&al a&tio# a&tio# usi#* a te' ust &lea#er(

31


1C( Oil is s'ra-e i# t"e u&ti#* u&ti#* w"i&" a&ts as a lu8ri&ati#* lu8ri&ati#* a*e#t, a''lie for s$oot" s$oot" ow of wool, a&ts as a# a#tistati& a*e#t( It also "el's i# reu&i#* &ri$'( A$ou#t of oil a''lie is C(>( 11( Lu8ri&ati#* a*e#tJ EL)ANA[ == ?C  ,EL)ANA [ 3CC1 UN 3C  Moisture $eter is 9tte i# t"e $a&"i#e for &"e&!i#* a# $o#itori#* t"e a$ou#t of $oisture( It is se#t to 8i#s 7ia 7a&uu$ 'i'es( T"e wool is t"e# se#t to t"e &ari#* se&tio#( T"is sa7es 8ot" ti$e a# &ost( T"e w"ole $a&"i#e is o'erate 8- a si#*le o'erator(

O?SER6ATIONS ES&ie#&- of t"e Ma&"i#e K ?C@C( I#'ut to out'ut $aterial ratio K1CCJ>

PARTICULARS

SPECIFICATION

.or!ers

1

:o#tra&t wor!ers

3

ta

1?

Area s $t

21?

Prou&tio# &a'a&it- ;'er 1C to#saa-<

32


"RE$ COM?IN" 0re- &o$i#* i#&lues t"e 'ro&esses w"i&" 're'ares t"e s&oure wool for s'i##i#*( T"is e'art$e#t i#&lues

: a r i# *

P re  * ill i# *

: o $ 8 i# *

Post *illi#*

CARDIN"J )efore t"e raw sto&! &a# 8e $ae i#to t"e -ar#, t"e re$ai#i#* i$'urities ;7e*etati7e $atter< $ust 8e re$o7e, t"e 98ers $ust 8e ise#ta#*le, a# t"e$ust 8e strai*"te#e( strai*"te#e( T"e strai*"te#i#* 'ro&ess 'ro&ess 'uts t"e 98ers 98ers i#to a so$ew"at so$ew"at 'arallel le#*t"wise ali*#$e#t( T"is is #e&essar- for all sta'le 98ers ot"erwise, it woul 8e i$'ossi8le to 'rou&e 9#e -ar#s fro$ w"at is ori*i#all- a ta#*le $ass( T"is i#itial 'ro&ess of arra#*i#* t"e 98ers i# a 'arallel fas"io# is !#ow# as carding. as carding. 5ere, 5ere, t"e re$ai#i#* 7e*eta8le $atter, #e's, 8urres, irt et& is re$o7e t"orou*"l-( T"is e'art$e#t "as 2 &ari#* &ari#* $a&"i#es #a$el- N: T"i8eau T"i8eau :ari#* Ma&"i#e, t"at is $a#ufa&ture i# Fra#&e( T"e s&oure wool fro$ fro$ t"e 're7ious 're7ious e'art$e#t is 9rst $a#uall$a#uall- fe to t"e &ari#* st $a&"i#e w"ere i# t"e 1 o'e#i#* o# t"e $a&"i#e \1 8urre ;w"ite i# &olor< is re$o7e fro$ t"e s&oure wool( After t"e 1st o'e#i#*, \2 a# \3 8urres;$uust< 8urres;$uust< are re$o7e i# t"e se&o# o'e#i#*( T"e $a&"i#e &o#sists of t"ree t-'es of &-li#ers( T"e- are as followsJ 1. :-li#er #o(1 of t"e $a&"i#e se'erates t"e e#ta#*le 98ers(

33


2. :-li#er #o(2 &alle t"e Doer :o$8 e&tio# "as a $es"li!e $es"li!e &o7eri#* o7er t"e &-li#erroller &-li#erroller w"i&" &o#7erts t"e wool 98ers to sli7ers( It ru#s at t"e s'ee of 12CC r'$( 3. :-li#er #o(3 is t"e Doer :o$8er, w"i&" is atta&"e ust i# fro#t of t"e Doer &o$8, os&illates u' a# ow# o# t"e sli7ers s li7ers to raft ;atte#< t"e$( T"e# t"e raft *oes t"rou*" t"rou*" t"e &o#e#ser w"i&" &o#e#ses t"e sli7ers sli7ers to a t"i##er for$ w"i&" is t"e# tra#sferre to t"e sli7er &a#( 1( PRE-"ILLIN"J T"e &are sli7er su8e&te to a seue#&e of *illi#* 'ro&ess, w"ere t"e 98ers are furt"er 'aralleli+e, e7e##ess of t"e sli7er is i#&rease a# t"e left o7er i$'urities are re$o7e( T"e e'art$e#t "as t"ree t"ree *illi#* $a&"i#es, wit" @ e#s as i#'ut, w"i&" u#er*o t"is 'ro&ess 8a&! to 8a&!( T"e- "a7e N: 0: 3C *ill 8o6es $a#ufa&ture i# Fra#&e( T"e sli7er is 're*ille 8efore &o$8i#* for u#ifor$ $i6i#*, $i6i#*, o'e#i#* a# 'aralleli+atio# of sli7er( 2( COM?IN" ."e# t"e 98er is i#te#e for 9#e -ar#s, t"e sli7er is 'ut t"rou*" a# aitio#al strai*"te#i#* &alle &o$8i#*( I# t"is o'eratio#, 9#etoot"e &o$8s &o#ti#ue strai*"te#i#* t"e 98ers u#til t"e- 'arallelis$ t"at t"e s"ort 98ers, &alle #oils, are &o$8e out a# &o$'letel- se'arate fro$ t"e lo#*er 98ers( T"is 'ro&ess for$s for$s a &o$8 sli7er $ae of t"e lo#*est lo#*est 98ers, w"i&" i# tur#, tur#, 'rou&es a s$oot"er a# $ore e7e# -ar#( T"e e'art$e#t "as 1C &o$8i#* &o$8i#* $a&"i#es, wit" 2= e#s e#s as i#'ut, i# w"i&" t"e s"ort 98ers a# 7e*eta8le $atter, #e's are re$o7e( T"e s"ort 98ers are re$o7e re$o7e a&&ori#* to t"e #i' ista#&e s'e&i9e, e'e#i#* u'o# u'o # t"e $i&ro# of t"e 98re( T"euse N:, Eralf w"i&" is $a#ufa&ture i# Fra#&e( Fra#&e( T"e waste &olle&te, i(e( t"e s"ort 98ers is reuse for $a!i#* 8la#!ets a# &ar'ets( 3( POST-"ILLIN" J T"e &o$8e sli7er is furt"er fu rt"er 'ro&esse i# t"e *illi#* $a&"i#e for furt"er $i6i#* a# 'aralleli+i#* t"e 98er a# to 9#all- &o#7ert t"e sli7er i#to 1C!* wool to's( T"e- use N: 0:3C *ill 8o6es $a#ufa&ture $a#ufa&ture i# Fra#&e( T"is e'art$e#t "as 2 *illi#* $a&"i#es "a7i#*  e#s a# @e#s( T"e se&o# *illi#* $a&"i#e is furt"er atta&"e to 8u$' 'ress $a&"i#e w"i&" &o#7erts t"e sli7er i#to wool 8u$' to's wei*"i#* 1C !*s ea&"( T"e 8u$' to' $a&"i#e use is VALVAN )ALIN0 YTEM $a#ufa&ture i# )el*iu$(

3=


M4*:'8 U: S#N5# 1 2 3 = 

P'5: :ari#* Pre*illi#* :o$8i#* Post*illi#* )u#li#*

N9: 5J 4: M4*: N:T"i8eau ;Fra#&e< N: 0: ;Fra#&e< N:Eralf ;Fra#&e< N: 0: ;Fra#&e< Val7a# 8aili#* -ste$)u$' Press Ma&"i#e ;)el*iu$<

*8 2 3 1C 2 1

CON6ERTER T"e se&o# $aor raw $aterial use is 'ol-ester w"i&" &o$es i# t"e for$ of &o#ti#uous 9la$e#t( I# orer to 8le# it wit" wool, we #ee to &ut t"e 'ol-ester 9la$e#ts i#to a le#*t" w"i&" $at&"es t"at of t"e wool 98ers( T"us t"e &o#7erter &uts t"e &o#ti#uous 9la$e#t i#to esire le#*t"( T"e e# 'rou&t of t"e &o#7erter is 'ol-ester to'(

T"e raw $aterial use 8- Ra-$o# Ra-$o# Lt( Va'i Va'i is 'ol-ester tow w"i&" is is sour&e fro$ fro$ Relia#&e, Mu$8ai a# $easures fro$ 1(3 De#ier( T"e followi#* 'ro&ess is t"is

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D$EIN" O# 2Bt" Ma- 2C1, we were i#trou&e to Mr( /( Pra!as" w"o *lal- a*ree to e6'lai# all t"e 'ro&esses of t"e res'e&ti7e e'art$e#t(

D8:*. is t"e 'ro&ess to 'ro7ie t"e te6tile-ar#98er te6tile-ar#98er wit" &olour eit"er for aest"eti& reaso#s or for so$e fu#&tio#al 'ur'oses eter$i#e 8- t"e 'rou&t( I# orer to *et t"e reuire &olor, wool &a# 8e -e i# a#- of t"e followi#* t"ree for$s K To', Yar# or Fa8ri&( For wool $ai#l- to' -ei#* ;98er< is o#e( I# &ase of outsie orers, il! a# ot"er 98ers are -ar# -e( )efore -ei#* t"e 8ul!, a sa$'le is -e for $at&"i#* t"e &olour o# s'e&tro'"oto$eter( s'e&tro'"oto$eter( O#&e t"e reuire reuire s"ae is o8tai#e, 8ul! -ei#* is o#e( T"e Ra-$o# 'la#t is a worste 'la#t a# it "as 8ee# i# t"e $ar!et for BC -ears, t"erefore, t"erefore, t"e- "a7e t"e re&i'e for al$ost all t"e &olors t"at "a7e 8ee# ru##i#* su&&essfull- i# t"e $ar!et( I# t"e e7e#t of a# e6&lusi7e e6&lusi7e 8u-er as!i#* Ra-$o# to 'rou&e a s'e&i9& fa8ri&, t"e 8u-er *i7es a sa$'le of t"e fa8ri& a# as!s Ra-$o#Gs e6e&uti7es e6e&uti7es to s"ow a ra#*e of fa8ri&s t"at $at&" &losel- to t"e *i7e# sa$'le(

F*@:' S9+*. T"e sa$'le is ta!e# ta!e# a# &"e&!e if t"e sa$e sa$e &olour "as 8ee# $ae earlier earlier or #ot( If t"e re&i'e is a7aila8le, 'rou&tio# is starte, or else t"e re&i'e is e7elo'e( T"e sa$'le is 9rst 'la&e i# :o$'uter :o$'uter :olour Mat&"i#* a# t"e #earest #earest re&i'e re&i'e is #ote a# t"e# &"e&!e $a#uall-( De'e#i#* o# t"e &olour reuire 3 sa$'les wit" iere#t wei*"t of &olors are -e a# t"e# t"e sa$'les are &"e&!e &"e&!e wit" t"e sa$'le *i7e# 8- t"e 8u-er a# t"e re&i'e is 9#ali+e( 3>


$' $' S9+*. T"e sa$'le is ta!e# a# s"ae $at&"i#* is o#e 9rst $a#uall- 8- e6'erts a# t"e# t"e sa$'le is 'la&e i# t"e :o$'uter :olor Mat&"i#* Ma&"i#e to *et t"e &losest re&i'e w"i&" is e&o#o$i&all- 7ia8le a# t"at *i7es t"e 8est &olor fast#ess a# &losest $at&" to t"e 8u-erGs sa$'le( For -ar# sa$'li#* t"e U0OLINI PP PPA12C A12C Ma&"i#e ;Auto Dis'e#si#* La8 U#it< is use( T"e -ar# is wou# o# a &-li#er &-li#er a# t"e wei*"t of t"e -ar# -ar# is 2C*( T"e 'ro&ess 'ara$eters for -ar# -ei#* of wool re$ai# t"e sa$e 8ut t"e 'ro&ess is &arrie out o# a s$alls&ale a# "e#&e t"e ML ratio &"a#*es( De'e#i#* o# t"e &olour reuire 3 sa$'les wit" iere#t wei*"t of &olors are -e a# t"e# t"e sa$'les are &"e&!e &"e&!e wit" t"e sa$'le *i7e# 8- t"e 8u-er a# t"e re&i'e is 9#ali+e(

F@'* (P*:: D8:) S9+*. T"e sa$'le is ta!e# ta!e# a# s"ae $at&"i#* is o#e 9rst $a#uall- 8- e6'erts a# t"e# t"e sa$'le is 'la&e i# t"e :o$'uter :olor Mat&"i#* Ma&"i#e to *et t"e &losest re&i'e w"i&" is e&o#o$i&all- 7ia8le a# it *i7es t"e 8est &olor fast#ess a# &losest $at&" to t"e 8u-erGs sa$'le( For -ar# sa$'li#*, ANT5RA La8 ;Mi#iature :olour er7i&e Ma&"i#e< is use to *i7e out t"e &olors a# &"e$i&als( Fi7e 'ie&es of a fa8ri& are sa#wi&"e a# t"e# 13 su&" sa$'les are &reate a# 'ut i# t"e PIE:E DYEIN0 MA:5INE MA:5INE ;a$'le<( T"e 'ro&ess 'ara$eters for 'ie&e -ei#* of wool re$ai# t"e sa$e 8ut t"e 'ro&ess is &arrie out o# a s$alls&ale a# "e#&e t"e ML ratio &"a#*es( De'e#i#* o# t"e &olor reuire, 3 sa$'les wit" iere#t wei*"t of &olors are -e a# t"e# t"e sa$'les are &"e&!e &"e&!e wit" t"e sa$'le *i7e# 8- t"e 8u-er a# t"e re&i'e is 9#ali+e(

TOP D$EIN"

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To' To' -ei#* is t"e -ei#* of t"e 98er 8efore 8efore it is s'u# i# to -ar# a# ser7es t"e sa$e 'ur'ose as sto&! -ei#*, t"at is, to 'rou&e soft, "eat"er li!e &olor ee&ts( T"e ter$ to' refers to t"e wool 98er fro$ w"i&" t"e s"ort 98ers "a7e 8ee# re$o7e( re$o7e( For To' -ei#* 'ro&ess, wool a# 'ol-ester are -e se'aratel- as t"e- "a7e iere#t 'ro'erties( .ool is -e usi#* $etal &o$'le6 a# rea&ti7e rea&ti7e -es w"ile 'ol-ester is -e usi#* is'erse -ei#*(

Re&ei7i#* of #ew -ei#* :"a#*i#* t"e :"a#*i#* 'la# t"e #ew -ei#* 'la# Prou&t Pro i# AP u&tio# io# Pla##i# Pl a##i#* * 0re0re- $ater $ aterial ial 'la##i# 'l a##i#* *

D-ei#* 'ro&ess Loai#* of &arrier i# -ei#* $a&"i#e Pressi#* Pressi#* ofMa&"i#e $aterialwise 'la##i#* 8- s"ift e6e&uti7e

Followi#* is t"e 8rief 8ri ef 'ro&ess ow &"art followe i# to' -ei#*J

Feei#* of -es&"e$i&al -e s&"e$i&al t"at is i# s&"euler &olour U#loai#* of ser7i&e &arrier fro$ -ei#* $a&"i#e 5-ro e6tra&tio# 'ro&ess

Pre'aratio# of 8le# &ar "ae $at&"i#* a$'le a$'le 8le#i#* e#i#* rie sa$'les for testi#* D-ei#* 'ro&ess

Deli7er- of $aterial to re&o$8i#* re&o$8i# Fi#al Fi#a * l RT s"ae Filli#* a''ro7al of -es  &"e$i&als i# "o''ersru$s of &olor ser7i

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T"e re&i'e o#&e $ae 8- t"e -esa$'li#* e'art$e#t e'art$e#t is se#t to t"e -ei#* -ei#* e'art$e#t( I# t"e COLOR-SER6ICE ;SKADAMa&"i#e i$'orte fro$ Ital-< are wei*"e i(e( t"e &o#tai#er &o#tai#er $o7es fro$ fro$ o#e e#  T"e #e&essar- &olors are to t"e ot"er a$o#*st t"e ?> &ellos"o''ers t"at "a7e iere#t &olors a# t"e reuire &olors, 'rese#t i# 'ower for$, are wei*"e a# ro8oti&alltra#sferre tra#sferre to t"e &o#tai#er( &o#tai#er( T"e &o#tai#er "as a stirrer stirrer a# water at C]:( T"e :olour er7i&e "as 2 su&" &o#tai#ers( &o#tai#ers(  After t"e 9#al issolutio#s of t"e 'ower -es i# water, t"e solutio# is t"e# tra#sferre tra#sferre t"rou*" t"e DITRI)UTOR s-ste$ to t"e !ier $a&"i#es( I# t"e sa$e roo$ t"ere is a# auto a uto is'ersi#* $a&"i#e w"i&" se#s t"e #e&essar- &"e$i&als reuire reuire for to' -ei#* to t"e DITRI)UTOR s-ste$( T"e Distri8utor t"e# stores stores t"e i#&o$i#* -es i# o#e ta#! a# ot"er &"e$i&als &"e$i&als i# t"e ot"er a# as #e&essar- a$ou#t of water a# t"e# 8ot" t"e -e a# t"e &"e$i&als are tra#sferre tra#sferre fro$ t"e DITRI)UTOR to t"e 7arious $a&"i#es i(e TOP DYEIN0 a# t"e PIE:E DYEIN0 $a&"i#es 'rese#t i# iere#t areas of t"e 'la#t t"rou*" o7er"ea 'i'es( T"e 98er is 9rst 'ut i#sie t"e %ier %ier )oilers a# t"e# t"e &o$$a# &o$$a# is *i7e# fro$ t"e $ai# i#ustrial &o$'uter(

T"e Pro*ra$s P1,P2,P3,P= are assi*#e for Pol-ester w"ere te$'erature is $ai#tai#e at 13C]: for all t"e four 'ro&esses 8ut t"e &o#&e#tratio# of &"e$i&al a# -es a# t"e reuire ti$e for ea&" 'ro*ra$ 7aries a&&ori#*l-( For e6a$'le J

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T"e Pro*ra$s Pro*ra$s .1,.2,.3,.= are assi*#e for wool w"ere w"ere te$'erature te$'erature is $ai#tai#e at B@]: for all t"e four 'ro&esses 8ut t"e &o#&e#tratio# of &"e$i&al a# -es a# t"e reuire ti$e for ea&" 'ro*ra$ 7aries a&&ori#*l-( For e6a$'le J K

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PROCESS TEMPERATU RE B@^: B@^: B@^: B@^:

PROCESS TIME (9*) 3C = >C BC

H8'5:;'5' JT"e JT"e to' i# t"e for$ of -e sli7er, is 'la&e i# t"e &e#trifu*e to re$o7e e6&ess e6&ess water a# t"e waste water is t"e# se#t to t"e Eue#t Treat$e#t Treat$e#t Pla#( UANTIT$   3 O#&e t"e e6&ess water is re$o7e t"e fa8ri& is t"e# 'la&e i# t"e R-F D'8:' i# w"i&" t"e "eat re$ai#s t"e sa$e 8ut t"e s'ee of t"e &o#7e-or 8elt a# t"e "ei*"t 8etwee# t"e 8elt a# t"e "eati#* surfa&e is &"a#*e, so as to $ai#tai# t"e $oisture &o#te#t of wool ;1>< a# 'ol-ester ;=<, a&&ori#* to to' "ei*"t iere#&e a# $aterial to $aterial( UANTIT$ K K 3

Drie 98er is se#t to t"e Re:o$8i#* Re:o$8i#* e&tio# w"ere it is 8le#e wit" ot"er &olors of -e to' to 'rou&e esire esire s"aes( Pol-ester Pol-ester is -e i# t"e ra#*e of =( K ( '5 a# t"e 7arious au6iliar- &"e$i&als use are J

CHEMICAL NAME Au6i*ree# Tra'erse Tra'erse )F Fi#osil Fra7io a7iosi sist st R: R:   Fi#ostat M4*: S#N MACHINE

PURPOSE A&i Dis'ersi#* A*e#t Le7elli#* A*e#t Reu& eu&ti tio# o# :le :leari ari#* A*e#t *e#t A#tistati& A*e#t

UANTI

CAPACIT$ =C


O# 1( 2( 3( =( (

LORI )ELLINI %IER )OILER ;ITALY< LORI )ELLINI %IER )OILER LORI )ELLINI %IER )OILER LORI )ELLINI %IER )OILER ;5YDRO EXTRA:TOR< TRA0FIELD RF DRYER

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PIECE D$EIN" T"e -ei#* of fa8ri& after wea7i#* wea7i#* is !#ow# as 'ie&e -ei#*( -ei#*( It is o#e of t"e $ost &o$$o# $et"os of -ei#*( I# Ra-$o#, 'ie&e -ei#* is o#e 8- 8at&" 'ro&ess usi#* softow $a&"i#es( I# 'ie&e -ei#*, wool a# 'ol-ester are -e i# a si#*le 'ro&ess 8ut t"e au6iliar&"e$i&als a# &olori#* a*e#ts ier( ier( .ool is -e usi#* $etal &o$'le6 a# rea&ti7e rea&ti7e -es w"ile 'ol-ester is -e usi#* is'erse -ei#*( Vis&ous fa8ri&s are -e usi#* Rea&ti7e D-es( Followi#* is t"e 8rief 'ro&ess ow &"art followe i# PIE:E -ei#*J Pla# orer release orerA7aila8ilitA7ail i# a8ilitAP of s"ae A&ar 7aila8ilit- of s"ae &arRaw $aterial re&ei't

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T"e #e&essar- &olors are are wei*"e i(e( t"e &o#tai#er &o#tai#er $o7es fro$ fro$ o#e e# to t"e ot"er a$o#*st t"e ?> &ellos "o''ers t"at "a7e iere#t &olors a# t"e #e&essar- &olors 'rese#t i# 'ower for$ t"at are reuire i# t"e 9#al fa8ri& are wei*"e a# ro8oti&alltra#sferre to t"e &o#tai#er(  After t"e 9#al aitio# of all t"e 'ower &olors reuire for t"e 9#al -ei#* of TOP or FA)RI: , it is issol7e i# "ot water at a te$'erature of @?]: a# Tra#sferre e to t"e DITRI)UTOR s-ste$  Tra#sferr I# t"e sa$e roo$ t"ere is a# auto a uto is'ersi#* $a&"i#e w"i&" se#s t"e #e&essar- &"e$i&als reuire reuire for to' -ei#* to t"e DITRI)UTOR s-ste$( T"e Distri8utor t"e# stores t"e i#&o$i#* -es i# o#e ta#! a# a # ot"er &"e$i&als i# t"e ot"er a# as #e&essar- a$ou#t of water a# t"e# 8ot" t"e -e a# t"e &"e$i&als are tra#sferre fro$ t"e DITRI)UTOR to t"e 7arious $a&"i#es i(e TOP DYEIN0 DYEIN0 $a&"i#es a# t"e PIE:E DYEIN0 DYEIN0 $a&"i#es 'rese#t i# iere#t areas of t"e 'la#t t"rou*" o7er"ea 'i'es( T"e fa8ri& is 9rst 'ut i#sie t"e )ra+olli oft Flow $a&"i#e a# t"e# t"e &o$$a# is *i7e# fro$ t"e $ai# i#ustrial &o$'uter t"at is :AD e#a8le w"i&" allows &o$'lete auto$i+atio#( O#&e t"e fa8ri& is -e a sa$'le is &ut a# 7eri9e 8- t"e aut"orities 8$at&"i#* it wit" t"e ori*i#al i# t"e :OLOR EYE_?CCCA 'e&tra 'e&tra li*"t Ma&"i#e After After i#s'e&tio# t"e -e *re- fa8ri& is ta!e# to t"e 9#is"i#* e'art$e#t for r-i#* i# t"e TENTER $a&"i#e(

.ool is -e i# t"e ra#*e of '5 a# t"e 7arious au6iliar- &"e$i&als use for Pol-.ool are J

CHEMICAL NAME 0ree# A&i oiu$ A&etate L-o*e# DFT L-o*e# MUI .ool afe R:  Tra#s&lea# Tra#s&lea# FL

PURPOSE A&i Mai#tai#s '5 K 8uer solutio# Pol-ester Le7eli#* A*e#t .ool Le7eli#* A*e#t .ool Prote&ti#* A*e#t Reu&i#* A*e#t oa'i#* A*e#t

M4*:

=2


S#N O# 1( 2( 3( =( ( >( ?( @( B(

MACHINE NAME

ORI"IN

CAPACIT$

)RAOLI AN/AY I AN/AY II ANTRA I ANTRA II /I00ER ;I, II, III III, IV< ;For 7is& s&o ose -ei#*< :ALI:O ;/et -ei#*< E: K I ;a$'li#* $a&"i#e< E: K II

ITALY INDIA INDIA ITALY ITALY INDIA

1CCC$ ;@'ie&es< CC$ ;='ie&es< CC$ ;='ie&es< 2C$ ;2'ie&es< 2C$ ;2'ie&es< 3= 'ie&es

INDIA

3'ie&es 1 $eter ? $eters

=3


RE-COM?IN" O# 3C(Ma-(2C1 we $et Mr( 0a#es" %ar* w"o i#trou&e us to all to t"e 'ro&esses i#7ol7e i# t"e e'art$e#t of Re:o$8i#*( T"e -e to's fro$ t"e -ei#* -ei#* e'art$e#t are are 8rou*"t i# t"is e'art$e#t e'art$e#t for furt"er &o$8i#* or $i6i#* of t"e -es s"aes, es'e&iall- for $i6i#* u' -e 8le#s ;'ol- wool, 'ol-7is&ose 'ol-7is&ose et&(<, also for strai*"te#i#* a# stret&"i#* of 98res to o8tai# $a6i$u$ s'i##i#* &a'a&it-( &a'a&it-( It is also o#e to re$o7e re$o7e #e's a# slu8s for$e uri#* -ei#* 'ro&ess, as well as ot"er re$ai#i#* s"ort 98ers a# #e's( T"e wool a# 'ol-ester are $i6e $i6e a&&ori#* to t"e ratios ?CJ3C, =CJ>C a# so o#( Two Two t-'es of s"aes are reuire reuire to 8e re&o$8e re&o$8e "ere, "ere, t"e- areJ 1( N5'9+ S4: T"e -e to's of 9: 5+5', 8ut iere#t 98er &o$'ositio#, are $i6e to*et"er for 'ro'er 8le#i#* of -e 98ers to*et"er( to*et"er( T"at is if t"e e# 'rou&t #ees to 8e a Pol-.ool to' -e i# 8lue &olor, t"e# t"e sli7ers fro$ to's, -e to*et"er or se'aratel-, #ee to 8e $i6e well to *et a# e7e# s"ae t"rou*"out( 2( M*;': S4: I# t"is, t"e -ar# to's of *:': 5+5' #ee to 8e $i6e to*et"er i# s'e&i9& ua#tities to *et a#ot"er s"ae( T"e e'art$e#t "as two t-'es of *illi#* *illi#* $a&"i#es a&&ori#* a&&ori#* to its &a'a&it- ua#tit- of to's *ille to*et"er( to*et"er( T"ese *illi#* $a&"i#es, a'art fro$ $i6i#* t"e sli7ers, also s'ra- oil a# water o# t"e$ for &o#itio#i#*( T"e two t-'es areJ

S#N O#

"ILLIN" MACHINE T$PE (MACHINE NAME)

1(

DEFELTOR ;N: FRAN:E< )LENDER ;N:K FRAN:E<

2(

TOP CAPACIT$ TO ?E "ILLED 1CC2CC !*s `2CC !*s

MAX# SPEED

2C r'$ 3CC=CC r'$

NO# OF SLI6ER ENDS USED >?

UANTIT$ OF MACHINES =

@1C

3

Two Two t-'es of oil are use i# t"is e'art$e#t for &o#itio#i#*( &o#itio#i#*( T"e- are

==


1( S:+@ Q 5*+ 3001 K ."e# usi#* 1L of water to s'ra- o# t"e *ille sli7ers, 1> of t"is oil is use( 2( S:+@ Q 5*+ ."e# usi#* 1L of water to s'ra- o# t"e *ille sli7ers, 1C of t"is oil is use(

Followi#* is t"e 'ro&ess ow w"i&" is followe i# t"e re&o$8i#* e'art$e#t of t"e u#it( SMALL

LAR"E

DEFELTER

:o#itio#i#* wit" oil a#

:o#itio#i#* wit" oil a#

)LENDER

0ILL )OX K 1

2# :o#itio#i#*

2# :o#itio#i#*

0ILL )OX K 1

0ILL )OX K 2 Or a*ai# 0ILL )OX K 1

0ILL )OX K 2

0ILL )OX K 3

If $i6er s"ae fails $at&"i#*

0ILL )OX K =

After *illi#*, t"e sli7er &a# is tra#sferre to t"e &o$8er, w"ere re$o7al of #e's ta!es 'la&e( T"e fee le#*t" is is set for s"ort 98er re$o7al( re$o7al( T4: ':J: J'59 4: 59@:' * : 5 4: R895 * 5J C4*'  ,+.5/ 4:': 4:8 ': J'4:' ': *. 55 ': 9:45  :# T"e &o$8e sli7ers are are t"e# se#t to : la8 for Oil Testi#* to &"e&! if a$ou#t of oil is a''ro'riate or #ot, if #ot, t"e# t"e- are se#t to t"e 're9#is"er w"ere t"e sli7ers are

=


8le#e a*ai# a# oil is s'ra-e( If a$ou#t of oil is $ore t"a# reuire reuire t"a# t"e 8at&" *oes to -ei#* for was"i#*( All t"e 8at&"es i# t"is e'art$e#t are ta**e a&&ori#* to t"e 'rou&t eali#e, 0REEN 8ei#* t"e $a6i$u$ a-s, i(e(, = a-s( a -s( Yellow Yellow a# )la&! ta*s $ea# 2C2 a-s a# 1C1 a-s res'e&ti7el-( T"e #ow 8le#e sli7ers sli7ers are 'ut t"rou*" t"e 9#is"er 9#is"er w"i&" &o#7erts t"e sli7ers to 10K. 5 usi#* N: To' )uiler K )u$' Press(

?UMP PRESSIN" MACHINE K Val7a# )aili#* -ste$ ;)el*iu$< T"e &a'a&it- of t"is e'art$e#t is is 1= to##esa-( to##esa-(

MA,OR PRO?LEM O?SER6ED O#e 'arti&ular 'ro8le$ t"at we &a$e a&ross was t"at a8out 12C of t"e re&o$8e -ar#sG s"ae, as 'er t"e &o$'ositio# *i7e# to t"e$, i# t"e e'art$e#t i#Gt $at&" t"e *i7e# sa$'le s"ae( T"is $ea#t t"at usi#* 'er$utatio# &o$8i#atio# a#ot"er set of to' of a s'e&i9& &olor woul 8e #eee to 8e -e a*ai# i# t"e -ei#* e'art$e#t a# t"e# re&o$8e a*ai# to see if it $at&"es t"e sa$'le or #ot( T"is is a ti$e &o#su$i#* 'ro&ess w"i&" i# tur# e&reases e&reases eS&ie#&a# i#&reases &ost a# la8our(

CAUSE O?SER6ED It was see# t"at w"e# testi#* sa$'le was $ae, #o su&" 7ariatio# "a &o$e a&ross 8ut w"e# t"e sa$e &o$'ositio# was use i# 8ul!, 8u l!, t"ere was 7isi8le 7ariatio# i# t"e s"ae( 5e#&e, we eu&e t"at t"ere $ust "a7e 8ee# a sli*"t s"ae 7ariatio# i# t"e sa$'le w"i&" was#Gt &learl- 7isi8le to t"e e-e, a# t"e 8ul! $i6i#* a$'li9e t"e 7ariatio# to 8e&o$e 7isi8le(

PROPOSED SOLUTION .e &a$e u' wit" two routes to sol7e t"is 'ro8le$J 1( Use of &o$'uteri+e &o$'uteri+e &olor &olor $at&"i#* s-ste$ s-ste$ 'ro'erl-, 'ro'erl-, wit" wit" lar*er #u$8er of reai#*s, i#stea of #a!e e-e o8ser7atio#s, to a7oi a#- !i# of is&re'a#&ies i# eu&tio# of s"ae 7ariatio#( 2( Usi#* a sli*"tl- lar*er lar*er sa$'le to "el' eu&e t"e late#t s"ae 7ariatio#s 7ariatio#s easil-( easil-( 5owe7er, $a!i#* lar*er sa$'les for e7er- lot woul 8e e6'e#si7e as well as ti$e &o#su$i#*( )ut i#7esti#* i# lar*er sa$'les is $u&" 8etter t"a# wasti#* $ore $o#e- a# ti$e i# re-ei#* a w"ole 8at&"(

=>


SPINNIN" O# 2B(Ma-(2C1, Mr( a#a- A*ao#!ar s"owe a# e6'lai#e us t"e e#tire s'i##i#* e'art$e#t( 'i##i#* is t"e twisti#* to*et"er of raw# out stra#s of 98ers to for$ -ar#, t"ou*" it is &ollouiall- use to es&ri8e t"e 'ro&ess of rawi#* out, i#serti#* t"e twist, a# wi#i#* o#to 8o88i#s( It is a $aor 'art of t"e te6tile i#ustr-( i#ustr-(

CONDITIONIN" )efore t"e s'i##i#* 'ro&esses start, t"e to's fro$ re&o$8i#* e'art$e#t are ta!e# to t"e s'i##i#* e'art$e#t ;&arrie i# a trolle-< a# are !e't for &o#itio#i#*( T"e &o#itio#i#* roo$ is &lose a# t"e "u$ii9ers are i#stalle i# it for "u$ii9&atio#( It =?


is o#e to i#&rease t"e $oisture $oisture i# wool to's to a# o'ti$al 1= a# is o#e 8- t"e "u$ii9ers t"at s'ra- water o# t"e to's( Pol-ester Pol-ester to's o #ot reuire reuire &o#itio#i#*( 'i##i#* is i7ie i#to t"ree 'artsJ

Pre'arat or-

Ri#* Fra$e

Post 1'i##i#*

TOP STORA"E DEPARTMENT Fro$ to' -ei#* a# re&o$8i#* e'art$e#t t"e $aterial &o$es to t"e s'i##i#* e'art$e#t i# t"e for$ of to's( All wool to's #ee to 8e &o#itio#e 8efore t"e- are 'ro&esse i# t"e s'i##i#* e'art$e#t( T"e &o#itio#i#* is o#e fro$ @=@ "ours e'e#i#* u'o# t"e reuire$e#t 8- $ai#tai#i#* a# R5 of ?@ a# te$'erature of @@F( I# t"e stora*e se&tio#, t"ere are two se&tio#s K Ru##i#* Material a# No# Ru##i#* Material( T"is is followe 8- t"e for$ulatio# fo r$ulatio# of t"e 'ro&essi#* 'la# for 7arious $aterials e'e#i#* u'o# t"e 8le#, &ou#t et&(

1# PREPARA PREPARATOR TOR$ $

Drawi# *

0illi#*

Ro7i#*

1# DRA DRA!IN" !IN" Pre'arator- &o#tai#s  rawi#* 'assa*es, t"e 9rst two of o f w"i&" are si#*le "eae, t"e t"ir ou8le "eae, t"e fourt" = K "eae a# t"e 9#al o#e is a 7erti&al *ill 'assa*e w"i&" is use es'e&iall- for 9#er -ar#s( Do#e to 'aralleli+e t"e 98ers a# to le7el t"e sli7er wei*"t( T"e "eas of t"ese $a&"i#es &a# e#7isa*e t"e use of &o$8s ri7e# 8- &"ai#s or 8- re7ol7i#* re7ol7i#* &a$s, or t"e use of rotati#* a# toot"e is&s i# t"e 'la&e of &o$8s( T"e $a&"i#es are 'ro7ie wit" autole7ellers, *e#erall- 'la&e o# t"e se&o# si#*le "ea 'assa*e( u&tio# s-ste$s a# sou# 'roo9#* &asi#*s are $ou#te o# t"e rawi#* "eas i# orer to li$it t"e #oise, w"ile safet- s-ste$s 8lo&! t"e a&&ess to t"e rawi#* "eas if t"ese "a7e #ot &o$e to a sta#still( 2# "ILL "ILLIN IN" " 0illi#* results i# t"e atte#uatio# i# wei*"t 'er u#it le#*t" of t"e sli7er ;9#i#* or wra''i#*< a# $i#i$i+atio# of irre*ularities irre*ularities a# reu&tio# of t"e :V of $aterial 8- ou8li#* of sli7ers as it *oes t"rou*" ea&" *ill 8o6( =@


T"ere are are 2 *illi#* li#es, o#e use for 9#e a# a#ot"er for &oarse &ou#t $aterial( Four 'assa*es are *i7e# 8efore t"e ro7i#* fra$e, a 9#al 'assa*e of 0V2C 0V2C is t"ere, w"i&" is a 7erti&al *illi#* $a&"i#e( T"ere are are 3 *illi#* li#es( T"e followi#* followi#* ta8le 8riefs t"e$ u'(

"ILLIN" LINE NO# 1

NO# OF MACHINES =

2 3

= =

SPEED 2CC2C $$i# ;9#er $aterials< 1CC $$i# 22C2C $$i#

Ea&" li#e "as  *ill 8o6es, 8o6es, wit" t"e last o#e 8ei#* a 7erti&al *illi#* $a&"i#e( .it" ea&" *illi#* t"e *(u(l e&reases( e&reases( Duri#* our 7isit, t"e 8at&" ;22( ;22( $i&ro#< t"at t"at was *oi#* t"rou*" t"e *illi#* 'ro&ess, t"e followi#* f ollowi#* e&rease of *l of sli7er was see# t"rou*" ea&" *ill 8o6(

"ILL ?OX NUM?ER 1 2 3 = 

!RAPPIN" (.+) 22 21 11 (? 3(

"ILL ?OX MANUFACTURER MANUFACTURER J N: &"lu$8er*er ;Fra#&e< S#N O

"ILL ?OX T$PE

NO# OF HEADS

FEEDIN" SPEED

MAX DELI6ER$

UANTIT $ =B


1( 2(

Verti&al 0ill )o6 ;0V2C< :"ai# 0ill )o6 ;0: 3C<

2 or = 1

@$$i# ;$a6< 1CC$$i# ;$a6<

SPEED (4:) CC$$i#;2<, =CC$$i#;=< >CC$$i#

1X3 Z 3 =X3 Z 12

3# RO6I RO6IN" N" A '5=*. is a lo#* a# #arrow 8u#le of 98er w"i&" is 'rou&e uri#* t"e 'ro&ess of $a!i#* s'u# s'u# -ar# -ar# fro$ wool wool ee&e, ee&e, raw &otto#, or ot"er 98ers( After &ari#* &ari#*,, t"e 98res lie rou*"l- 'arallel i# s$oot" 8u#les( T"ese are raw# out, 8- "a# or $a&"i#e, a# sli*"tl- twiste to for$ le#*t"s suita8le for s'i##i#*( H:: 4: '5: @8 4*4 4::  @+: 5J @:' ': ':':/ @:J5': **./ * ++: R5=*.# T"e 9* 5@:*=: of ro7i#* are *i7e# 8elowJ  Atte#uatio# Drafti#* t"e sli7er i#to ro7i#*( Twisti#* To To i#sert sli*"t twist i#to t"e ro7i#*( ro7i#*(  Twisti#*  .i#i#* .i#i#* t"e twisti#* ro7i#* o# 8o88i#( Pa&!a*e 8uili#*  Pa&!a*e

RO6IN" MACHINE NAME J FMV=C VERTI:AL RU))IN0 FRAME UANTIT$ J 3 NO# OF SPINDLESJ 2=, 2C, 2C

TECHNICAL SPECIFICATION C


P'5:: 9:'*+ .ool, lo#* sta'le &"e$i&al 98res, 8le#s F::*. :reel for &a#s of =CC to @CC @CC $$ si#*le si#*le or ou8le e# N9@:' 5J @5@@* 12, 1>, 2C or 2= FMV =1J =2C$$ P*4 FMV =2J =C$$ R5=*. :' @5@@* 2 ?5@@* *9::' Ma6i 3CC$$ FMV =1J u' to =(!* a&&ori#* to $aterial ?5@@* :*.4 FMV =2J fro$  to >!* a&&ori#* to $aterial ?5@@* *>:*. Auto$ati& AJ @( to 1>!te6 a&&ori#* a&&ori#* to $aterial M;*9+ +5 )J ?( to 1=!te6 a&&ori#* to $aterial :J  to B!te6 a&&ori#* to $aterial AJN$C(>> !:*.4 5J 4: )JN$1(> :+*=:'8 '5=*. :JN$1(> R@@*. :: 1 7erti&al tier 1,CC &-&les$i# $a6i Ele&tro#i&, Ele&tro#i&, wit"out &o#ta&t wit" t"e $aterial, aa'te to t"e S5 95*5 'ro&ess of a#- $aterial D:+*=:'8 :: 2?$$i# $a6i a&&ori#* to $aterial 12 8o88i#sJ @,=CC!* 1> 8o88i#sJ B,?CC!* A'5;# : :*.4 2C 8o88i#sJ 11,CCC!* 2= 8o88i#sJ 12,CC!* 12 8o88i#sJ 3>$3 1> 8o88i#sJ =2$3 P>: =5+9: 2C 8o88i#sJ =$3 2= 8o88i#sJ =@$3 G# Now t"e *ille sli7ers u#er*o ru88i#* ;ro7i#*< 'ro&ess( Ru88i#* 'ro7ies t"e sli7er wit" &o#siste#&- a# 9r$#ess( T"is 9#al 'assa*e of t"e 're'aratio# 're'aratio# to s'i##i#* "as a 7erti&al la-out( T"e rafti#* +o#e is followe 8- two ru88i#* +o#es w"i&", t"a#!s to t"eir 7erti&al la-out, are easil- a&&essi8le 8- t"e o'erator( A# t"e eli7er-, two sli7ers are ou8le a# wou# to*et"er o# t"e ta!eu' 8o88i#( T"e $a&"i#e is 'ro7ie wit" a# auto$ati& e7i&e for t"e u#loai#* of t"e full 8o88i#s a# t"e loai#* o f e$'t- tu8es( T"e 9#er reuire$e#t of -ar# &ou#t( T"e 9#er ro7i#* is o#e( 1BC#$ is t"e 9#est Ra-$o# Va'i is "as 'rou&e(

2# RIN" RIN" FRAME FRAME RIN" SPINNIN"  Ri#* s'i##i#* is &urre#tl&urre#tl- t"e $ost wiel- use -ar# 'rou&tio# $et"o( I#itiall- e7elo'e i# A$eri&a i# t"e 1@3Cs, its 'o'ularit- "as sur7i7e s ur7i7e t"e 1


e$er*e#&e e$er*e#&e of $u&" faster s'i##i#* te&"#olo*ies( I# aitio# to t"e su'erior -ar# ualit-, ri#* s'i##i#* is e6tre$el- 7ersatile( It is &a'a8le of 'rou&i#* -ar#s wit" wie ra#*es of li#ear e#sita# twist fro$ a *reat 7ariet- of 98er $aterials( T"e ri#* fra$e is fe 8- ro7i#* ro7i#* 8o88i#s a# "as a t"ree or four &-li#er raft u#it wit" ou8le a'ro# to e#sure 98re &o#trol, *roo7e i#ter$eiate &-li#er u#er t"e to' a'ro# to e#a8le a &o#trolle owi#* of t"e 98ers( T"e $a&"i#e uses t"e ri#*tra7eler s-ste$ to i$'art twist to t"e -ar# a# to o8tai# i# t"is wa- t"e 9#al stre#*t" 'ro'erties( T"e s'i##i#* fra$e "as i#te*rate auto$ati& oS#* for t"e u#loai#* of full 8o88i#s a# t"e loai#* of e$'t- tu8es( T"e 8o88i#s are &o#7e-e t"rou*" a tra- s-ste$( T"e latest $oels of s'i##i#* fra$es are ri7e# 8- ele&tro#i&all- &o#trolle &o#trolle i#i7iual $otors, w"i&" e#a8le to ui&!l- &"a#*e twist, s'ees a# is'la&e$e#ts of t"e ri#* rail a&&ori#* to t"e -ar# &ou#t i# 'ro&ess(

T"e ro7i#* i# t"e fa&torfa&tor- is t"e# se#t to 4: '*. J'9: w"ere = t-'es of -ar#s are $aeJ

$ARN $ARN T$PES

Nor$al Yar# Y ar#

• •

1iro Yar#

L-&ra 1iro Yar# Y ar#

:o$'a&t Yar Y ar# #

NORMAL $ARN  A -ar# $ae out of o#e ro7i#* is t"e #or$al -ar#( SIRO $ARN A -ar# $ae 8- two ro7i#*( T"e twist &o$i#* fro$ t"e s'i#le *ets istri8ute euall- i#to t"e two -ar#s a# t"e# t"e- 8ot" *et twiste arou# ea&"

2


ot"er( 5e#&e, a ou8le -ar# is $ae o# Ri#* Fra$e w"i&" sa7es t"e furt"er &ost of ou8li#* a# twisti#*(

?ENEFITS OF SIRO $ARN J        •

•

5i*" -ar# stre#*t" $oot" -ar# surfa&e E6&lues se'arate twisti#* 'ro&ess 5i*" ualit- 2 'l- fole si#*le -ar# wit" its u#iue ualitLow "airi#ess Less #e's Low I$'erfe&tio#s

SIRO L$CRA $ARN ."e# a# elasti& -ar# is i#serte i# t"e a8o7e $e#tio#e iro -ar# t"e# a iro L-&ra -ar# is $ae( COMPACT SPUN $ARN I# t"is te&"#olo*- t"ere is a su&tio# &reate i# t"e rafti#* +o#e ue to w"i&" t"e 98ers &o$e out i# a 7er- s$all area t"a# i# #or$al -ar#( Due to t"is t"e #o( of 98ers *oi#* i#to t"e 8o- of t"e -ar# are $ore t"a# i# #or$al -ar#s( 5e#&e, is stro#*er a# less "air-( AD6ANTA"ES AD6ANTA"ES OF COMPACT SPINNIN" J 



As $a6i$u$ #u$8er of 98ers are i#te*rate i#to -ar# 8o- uri#* s'i##i#*, s 'i##i#*, so 8etter utili+atio# of 98ers o&&urs, less - *e#eratio# a# "e#&e a &lea#er at$os'"ere i# s'i##i#* e'art$e#t( Yar# Yar# twist &a# 8e reu&e reu&e 8- 1C w"ile $ai#tai#i#* $ai#tai#i#* t"e sa$e stre#*t" stre#*t" as t"e &o#7e#tio#al ri#* -ar#( T"erefore, it is 'ossi8le to i#&rease t"e $a&"i#e s'ee w"i&" ulti$atel- results i#to i#&rease 'rou&tio#(



A''re&ia8le reu&tio# reu&tio# i# "airi#ess ue to 7irtuall- eli$i#atio# of s'i##i#* tria#*le(



I#&rease stre#*t" a# 8rea!i#* elo#*atio# of -ar# ue to less 'rotrui#* 98ers a# i$'ro7e orie#tatio# of 98ers, w"i&" leas to full reali+atio# of 98er stre#*t"(



Less e6'e#si7e raw $aterial &a# 8e use 'rou&e *oo ualit- -ar#(



i#*ei#* &a# 8e &o$'letel- eli$i#ate(

to

3


Noil  at &o$8er &a# 8e reu&e as s"ort 98ers are 8etter i#te*rate i#to -ar# 8o- uri#* s'i##i#*( T"e i$'ro7e &"ara&teristi&s &"ara&teristi&s of &o$'a&t -ar#s -ar#s *i7es "i*"er -ar# -ar# sales 'ri&e(

R*. F'9: M4*: Oerli!o# Oerli!o# s&"laf"orst i#ser =1 ;0er$a#-< M4*: *8 K =C ;iro 1>, L-&ra K 2, :o$'a&t=, Nor$al 1@< N9@:' 5J *+:  21@=C E*:8  @B

STEAMIN" C$CLE It is o#e to sta8ili+e t"e twist i$'arte i# t"e -ar# 8- t"e ri#* fra$e $a&"i#e(i# t"is 'ro&ess t"e -ar# i# t"e 8o88i# for$ is !e't i# a seale &"a$8er ;Xorella<( Firstl-, t"e te$'erature is $ae to rise to >C>:( After a few $i#utes o# t"is te$'erature, 7a&uu$ is &reate i# t"e &"a$8er( T"e &reatio# of 7a&&u$ e&reases t"e te$'erature( te$'erature( Due to t"is, t"is, t"e water water $ole&ules $ole&ules e#ter t"e 98ers a# o'e# t"e stru&tural 8o#s, after o'e#i#* t"e- *et reali*#e i# t"e twiste for$ a# t"us loose t"e te#e#&- to s#arl a# *et sta8ili+e( T"ere is a water water stora*e asse$8l- at t"e 8otto$ of of t"e 7essel i#sie i# w"i&" w"i&" water is "eate wit" t"e "el' of saturate stea$( stea$( T"e water *ets "eate a# reali+es reali+es stea$ i#sie t"e &"a$8er( Due to t"e 7a&uu$ &reatio#, t"e air 'ores are su&!e out e$'tw"ose 'la&e is ta!e# 8- t"e water $ole&ules(

STEAMIN" MACHINE J LTC Xorella ;0er$a#-< C*8J =CCC !*s 8at&" =


3# POST SPINNIN" SPINNIN"

)o88i# to &o#e wi#i#*

Dou8li#*

Ya r# Ya Tw T w is isti ti# #*

T"is se&tio# i#&lues all o'eratio#s, o'eratio#s, t"rou*" w"i&" t"e -ar# -ar# is 're'are 're'are i#to 'a&!a*es $eeti#* t"e reuire$e#ts reuire$e#ts of su8seue#t wea7i#*( 1( ?O??IN TO CONE !INDIN"  :o#7ersio# of s$all 'a&!a*e to 8i* 'a&!a*e a# re$o7al of 'reeter$i#e efe&ts( T"e auto$ati& wi#ers "a7e t"e tas! of u#wi#i#* t"e -ar# fro$ t"e 8o88i#s a# of wi#i#* it i#to &o#es "a7i#* a for$ suite to t"e su8seue#t wor!i#* wor!i#* sta*es( I# t"e $a&"i#e t"e i$e#sio#s of t"e -ar# is !e't u#er &o#trol as t"e -ar# is $ae to 'ass t"rou*" ele&tro#i& su'er7isio# ele$e#ts ;Yar# &lea#ers<( "oul t"e -ar# i$e#sio#s e6&ee &ertai# 'ara$eters 'ara$eters ;t"i&! a# t"i# 'la&es, et&(<, t"e -ar# is &ut a# s'li&e(

MACHINE USEDJ Auto :o#er 33@ UANTIT$ J ?

MACHINE SPECIFICATION PARTICULARS Raw $aterial

SPECIFICATIONS Pol-ester.ool ;?2, >3, ,=< .ool ;1CC< 


A7era*e &ou#t No( of ru$s 'er $a&"i#e DoS#* Ele&tro#i& -ar# &learer 'li&ers Fee 8o88i# le#*t" Ma*a+i#e feei#*

13 N$ ;12C N$ to 112C N$< >C Auto$ati& Leo'fe e#it F T"er$o s'li&ers 2=C $$ Ma#ual

2( DOU?LIN" - it is a&"ie7e 8- 'l- wi#i#* $a&"i#e( I# t"is two &o#es of si#*le -ar#s are are fe to o#e "ea to wi# t"e$ to*et"er o# a 'arallel tu8e( A 'erfe&t 'a&!a*e s"a'e o# 'l- wi#i#* *uara#tees less 8rea!a*es o# TFO $a&"i#e( T"is 'ro&eure is o#e o# a 'l- wi#i#* $a&"i#e(

MACHINE % tbfawir+ Ve#tilator A0 ;0er$a#-< UANTIT$ % = $ARN T!ISTIN"T!ISTIN"- It ai$s at i$'arti#* twist to two or $ore ou8le -ar#s to 3( $ARN o8tai# a stro#*er -ar#, w"i&" $oreo7er le#s a 'arti&ular as'e&t to t"e wo7e# or !#itte fa8ri&( T"e $a&"i#es use at 'rese#t for t"is o'eratio# are t"e twoforo#e twisters ;TFO<( !4 * T5-J5'-O: 5-J5'-O : T**. T**. TwoforO#e TwoforO#e twisti#* twisti#* is a te6tile 'ro&ess 'ro&ess to i$'ro7e i$'ro7e -ar#( ."ile twisti#* two or $ore si#*le wra''e arou# ea&" ot"er( T"is $a!es t"e -ar# s$oot" wit"out &"e$i&al treat$e#t( T5-J5'-O: P'**+: .it" t"e TwoforO#e twisti#* s-ste$, 4: 4': '::*=: 5 ' *4 5: ':=5+*5 5J 4: o8tai# t"is TwoforO#e ee&t, t"e 'rote&tio# 'ot u#twiste fee 'a&!a*e is !e't i# a statio#art"e s'i#le rotor 8- 'er$a#e#t $a*#ets(

t"e ualit- of -ar#s are stro#* a#

*+:( To wit" t"e 'ositio# o#

.it" t"is ss-ste$, at ea&" s'i#le rotatio#, tw two tw twists are i$'arte to to t"e -ar#( T"e feei#* $aterial &a# 8e a &o#e of ou8le -ar#s, or two &o#es lai o#e o# to' of t"e ot"er, i# w"i&" &ase t"e ou8li#* ta!es 'la&e ire&tl- o# t"e s'i#le( A# o'ti&al s-ste$ i#te*rate i# t"e s'i#le e#sures s'i#le sto' i# &ase of feei#* efe&ts, su&" as t"i&! a# t"i# 'la&es, e#ta#*le$e#ts et&(

>


MACHINE USED Oerli!o# aurer Vol!$a## TFO twister UANTIT$ 3C TFO $a&"i#es SPEED 12C$$i#

MANPO!ER STREN"TH J Al$ost 2@C wor!ers a# 1? sta are i#7ol7e i# s'i##i#* e'art$e#t( All t" wor!$e# are 12 'ass or ITI *rae(

PRODUCT RAN"E I# t"is e'art$e#t, *e#erall- -ar# &ou#t ra#*i#* fro$ 2= N$ to 12C N$ is $ae( I# s'e&ial -ar#s, 9#est &ou#t of 1=C N$ fro$ 9#est wool 98er of 11(= $i&ro# "as 8ee# $ae(

SALES AND DISTRI?UTION Ra-$o# oes #ot sell -ar#( All t"e -ar# 'rou&e is use for i#"ouse &o#su$'tio#(

PRO?LEM O?SER6ED .e o8ser7e i# t"is e'art$e#t t"at w"ile L-&ra[ 8le#s were 8ee# s'u#, so$e &o#es "a 7isi8l- irre*ular wi#i#* of -ar# o# t"e &o#e(

CAUSE O?SER6ED T"e irre*ular u#wi#i#* was "a''e#i#* 8e&ause of t"e u#e7e# &o$8i#* of L-&ra[ L-&ra[ 8efore s'i##i#*( 5e#&e w"e#e7er su&" a situatio# o&&urre, o&&urre, t"e e#tire lot was se#t for re&o$8i#* to 8le# t"e l-&ra -ar# 'ro'erl- a# "e#&e 'rou&tio# ti$e i#&rease, wit" wasta*e of ti$e a# la8our(

SOLUTION PROPOSED Pro'er sta#ari+e 'ro'ortio# of &o$8i#* for L-&ra[ s"oul 8e stri&tl- followe a&&ori#* to t"e ua#tit- of o f $aterial(

$ARN-ROOM $ARN-ROOM

?


Yar# Yar# Roo$ Roo$ is a# i#ter$eiari#ter$eiar- stora*e lo&atio# for -ar#s -ar#s a# it &o$es i# 8etwee# t"e s'i##i#* e'art$e#t a# t"e wea7i#* e'art$e#t, i# t"e 'ro&ess ow( ow( T"is is t"e stora*e roo$ for t"e -ar# t"at areJ T"e 9* J*5 of -ar# roo$ e'art$e#t is to arra#*e all -ar# 'a&!a*es a&&ori#* to 

:orre&t s"ae #u$8er  :orre&t &ar #o(

PROCESS DETAILS T"e tar#s are are se*re*ate a&&ori#*l- i# t"e 8i#s, t"e )i#s #a$e as A, ), :cM( 

Total Total #o( of 8i#sJ 13



PalletsJ 132=



ta&!ersJ 2

T"e -ar# is wei*"e wei*"e a# e#tr- is o#e i# software, software, w"ere t"e i#for$atio# of e7er- -ar#s are !e't i# re&ors( Yar# #eee for war'i#* a# wea7i#* is eter$i#e 8(:(M e'art$e#t( If -ar# is #ot suS&ie#t su S&ie#t t"e# it is i$'orte fro$ 7arious e6'orters li!e ELE0NT PINNER, )5I.ANI, .ELPUN, NOVA NOVA PETRO:5EMI:AL, A0AR T.ITER, VI%RAM .OOLEN et&( or ot"er 'la#ts of RAYMOND( It is t"e o#l- se&tio# t"at oes #ot a 7alue to t"e i#7e#tor- 8ut es'ite t"at is &riti&al for t"e s$oot" fu#&tio#i#* of t"e 'ro&esses( T"e -ar# roo$ roo$ at Ra-$o#, Va'i Va'i &urre#tl&urre#tl- stores 2C 2C T of -ar#, o# a# a7era*e( To $a!e t"e stora*e a# retrie7al retrie7al of t"e -ar#s si$'ler a# s-ste$ati&, .are"ouse .are"ouse Ma#a*e$e#t -ste$ ;.M< is tr-i#* to 8e i$'le$e#te i# Va'i( 5owe7er, i$'le$e#tatio# of .M reuires eter$i#atio# eter$i#atio# a# sta#ari+atio# of t"e 'ra&ti&es to 8e followe i# t"e -ar# roo$( T"e 'roe&t ' roe&t 4I$'le$e#tatio# 4I$'le$e#tatio# of .are"ouse Ma#a*e$e#t -ste$ i# Va'i ai$s at stu-i#* t"e reuire$e#ts, reuire$e#ts, &o#strai#ts, et& of t"e -ar# roo$ a# &o$i#* u' wit" wa-s to i$'ro7ise t"e $a#a*e$e#t of t"e -ar# roo$(

@


!EA6IN" O# 1st /u#e 2C1, we were i#trou&e to Mr( Rae#er %asuwar, w"o s"owe us t"e e#tire wea7i#* a# $e#i#* e'art$e#t a# e6'lai#e us all t"e 'ro&esses i#7ol7e i# t"e sa$e( .ea7i#* is a $et"o of te6tile 'rou&tio# 'rou&tio# i# w"i&" two isti#&t sets s ets of -ar#s or t"reas are i#terla&e at ri*"t a#*les to for$ a fa8ri& fa 8ri& or &lot"( i$ilar $et"os are !#itti#*, felti#*, a# 8raii#* or 'laiti#*( T"e lo#*itui#al t"reas are &alle t"e war' a# t"e lateral t"reas are t"e weft or 9lli#*(

PROCESS FLO! CHART

Re&ei't of Yar#s

Per&"i#* 0re-

.i#i#*

.ar'i#*

Drawi# * IN

%#otti# *

0reFa8ri&

ualit:"e&!i#

Loo$ O'eratio

0aiti#*

FUNCTIONS T"e s'u# -ar#s are are se#t to t"e -ar# roo$ roo$ fro$ w"ere w"ere t"e :M orers to issue -ar# for t"e wea7i#* roo$( A&&ori#*l-, t"e 'ro*ra$ or 'ie&e ti&!et of t"e fa8ri& is *e#erate(

1# R::* 5J $'J Yar# is issue fro$ t"e -ar# roo$, a&&ori#* to t"e fa8ri& orer( T"e #o( of &o#es are wei*"e wei*"e a# 're&ise &"e&!i#* &"e&!i#* of s"ae #o( a# 8at&" #o( is o#e referri#* to t"e 'ie&e ti&!et( 2# !**.J After t"e -ar# is re&ei7e t"e- are wou# o# t"e wi#i#* $a&"i#e, a&&ori#* to t"e 'ie&e ti&!et(I# t"is sta*e, &o#es are i7ie i#to eual le#*t" of war's of t"e fa8ri& o# t"e wi#i#* $a&"i#e, a&&ori#* to t"e 'ie&e ti&!et(

B


3# !'*.J It is o#e o# t"e war'i#* $a&"i#e of t"e eual le#*t" of war's t"at were $ae( .ar'i#* .ar'i#* &a# 8e o#e eit"er 8- se&tio#al or ire&t $et"o( I# Ra-$o#, se&tio#al war'i#* is followe( G# D'*. I#J Ne6t, t"e rawi#*Ki# ta!es 'la&e i(e(, a ree, "eal wire a# raw 'i#s are atta&"e to t"e war' 8ea$( Traitio#all-, Traitio#all-, rawi#*i# was o#e $a#uall- o# t"e loo$ 8ut #ow t"e fa&tor- "as auto rawi#* $a&"i#e for t"e sa$e( T"e wor! w"i&" use to ta!e > "ours, #ow is &o$'lete wit"i# 2 "ours( # K5*.J It is t"e 96i#* of #ew war' s"eet 8- &la$'i#* !#otti#* 'ro&ess( >( "**.J T"e raw# 8ea$ is #ow $ou#te o# t"e loo$ usi#* a *aiti#* trolle-( ?( L559 5:'*5J T"ere are two t-'es of loo$s use i# t"is e'art$e#t( T"e loo$ o'eratio#s are are $o#itore $o#itore 8- a# o#li#e $o#itori#* s-ste$ &alle t"e )AR:O )AR:O ;)el*iu$ A$eri&a# Raio :o$'a#-< -ste$( O'eratio#al i#for$atio# is ae to t"e s-ste$ usi#* t"e re&ei7ers o# t"e $a&"i#es w"i&" is &o##e&te to t"e ser7er 8- )luetoot"( )AR:O also $o#itors 'ro'er fu#&tio#i#* of t"e $a&"i#es 8- alerti#* oS&ers a8out sto''a*e or faultfa ult- o'eratio#s of $a&"i#es( Duri#* t"e loo$ o'eratio#, re*ular ualit- &"e&! is o#e 8- t"e e#ior I#&"ar*e or O'erator(

MACHINE NAME Pi&a#ol 0a$$a6 MACHINE MAKE Pi&a#ol 0a$$a6=R wea7i#* $a&"i#es • •

• •

i#*le ra'ier loo$ &a# i#sert weft o#l- o# alter#ate ra'ier tra7erse( tra7erse( I# $a#- &ases t"is is $oi9e to a&"ie7e a "i*"er ra'ier 7elo&it- i# t"e earla# late 'arts of t"e $o7e$e#t a# t"us a# o7er $a6i$u$ 7elo&it- "alfwa"alfwat"rou*" t"e $o7e$e#t( Due to "i*" rate of i#sertio# t"e 'ossi8ilit- of -ar# 8rea!a*es 8rea!a*es rate $a- i#&rease( Aitio#all-, it is #e&essar- to &o#trol t"e weft 8- 'assi#* it trou*" a# ee&ti7e te#sio# arra#*e$e#t so t"at t"e wea7i#* te#sio# will 8e $ore u#ifor$, t"is &a# also o&&urre weft 8rea!(

>C


FEATURES 







C5'5+ :+ T"e loo$ is &o#trolle &o#trolle 8- t"e &o#trol 'a#el wit" a $i&ro&o$'uter, t"e l& is'la- 'ro7ie ' ro7ies s a 7eruserfrie#luserfrie#l- "u$a#$a&"i#e i#terfa&e, w"i&" s"ows t"e 'rou&tio# statisti& ata of ea&" s"ift a# 'ro7ies t"e weft &olor 'ro*ra$$i#* 'ro*ra$$i#* fu#&tio#( !:J 5+5' :+:*5 T"e $a&"i#e ao'ts ele&tro#i& ele&tro#i& &olor sele&tor u' to @ &olors, a# t"e &olor sele&tio# 'atter# is 'ro*ra$$e ire&tlire&tl- o# t"e $a&"i#e &o#trol 'a#el( !:J*. .efti#* $e&"a#is$ ao'ts >le7er wefti#* stru&ture a# &a# e#sure t"e aust$e#t of t"e ra'ier e#tr- a# e6it ti$e a# e#sure sta8le wefti#* a# i#sertio# $otio#( T"is $a&"i#e ao'ts = le7ers, s"ort &o##e&tors a# s"ort sleto &o$'lete t"e 8eati#* $otio#, t"e ro&! s"aft ao'ts 11C$$;ia$eter< 11C$$;ia$eter< sea$less tu8e to e#sure t"e 8eati#* stre#*t" a# &a# 8e suita8le for "i*"s'ee $otio# a# wea7i#* of "ea7- a# "i*" e#sit- fa8ri&s( T"e ra'ier tra#s$issio# 8o6 ao'ts t"e a7a#&e "eli6 u$8rella *ears to e#sure sta8le tra#s$issio#( T"e te#sio# e7i&e ao'ts 3rear 3rear8ea$ 8ea$ te#sio# stru&ture, stru&ture, w"i&" is s'e&iallesi*#e for 8ala#&i#* t"e war' te#sio# of "i*"e#sit- wea7i#* a# &a# i$'ro7e t"e ualit- of t"e wea7i#* fa8ri&s( P*> *. 9:4*9 T"e $a&"i#e ao'ts ele&tro#i& ele&tro#i& leto $e&"a#is$ wit" a "i*"a&&ura&"i*"a&&ura&- ste' $otor a# t"e o'ti$i+e $e&"a#i&al ta!eu' s-ste$ for sta8le a# a&&urate 'i&! 9#i#* $otio#( T"e 'i&! 9#i#* $otio# is 7er- sta8le a# 'ro7e to 8e 7ersu&&essful a# relia8le( T"e ao'tio# of two 'ressi#* rollers rollers o# t"e fa8ri& wi#i#* wi#i#* roller e#a8les e#a8les t"e wor!er to u#loa t"e fa8ri& fro$ t"e fa8ri& roller wit"out sto'( T"e freue#t ao'tio# of 8eari#*s for f or t"e $aor $o7i#* 'arts 'ro7ies 8etter 'erfor$a#&e a# easier $ai#te#a#&e(

MACHINE NAME- TOYOT TOYOTA A AIR/ET Air et loo$s i#sert t"e weft -ar# usi#* air( To-ota To-ota airet $a&"i#es for wea7i#* wea7i#* are e6&el e6&el i# s'ee- a# relia8le 'erfor$a#&e(

>1


FEATURES •

•

•

•

A*' : :=*. 94*: is a "i*" s'ee $a&"i#e "a7i#* *oo ualitFor i#sta#&e o# a wea7i#* $a&"i#e "a7i#* a s'ee of >CC r'$ t"e wea7i#* &-&le is 1CC$s( :a$ &o#trol 7al7es "a7e t"e a7a#ta*es of "i*" s'ee 're&isio# of a&tio# w"ilst t"e ele&tri&all- &o#trolle sole#oi 7al7es 'er$it eas- setti#*( Fi#er &ou#t of -ar# is use as t"e weft t"rea to 'rou&e fa#&- t-'e of fa8ri&(

T"e 'ee of t"e 7arious Loo$s Loo$s use at Ra-$o#, Va'i Va'i areJ

T$PE

NAME

R*: '

A*': • • •

NO# OF MC

Pi&a#ol 0a$$a6 Pi&a#ol O'ti$a6 To-ota To-ota Airet

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A6ERA"E SPEED =CC r'$

COUNTR $ )el*iu$

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I#ta!e of -ar#J 1=to##esaProu&tio#J 2@CCC$trsaES&ie#&- ;2C131=< K @3(>

@( +*8 C4:>*.J After t"e ualit- &"e&!i#* is o#e o# t"e loo$ for a#efe&ts( B( DoS#*( T"e *re*re- fa8ri& roll roll is #ow re$o7e re$o7e fro$ fro$ t"e loo$ after after &o$'letio# &o$'letio# of reuire reuire le#*t" a# a # t"e# is s"ifte to t"e 'er&"i#* roo$( 1C( P:'4*. "':8 F@'*J I# t"e 'er&"i#* roo$ t"e fa8ri& roll is wei*"e a# t"e efe&ts are fou# a# $e#e( T"e fa8ri& is t"e# se# for 9#is"i#*(

MACHINER$ USED S#N 5# 1

P'5:

M4*: :

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.ar'i#* Drawi#*I#

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Loo$ O'eratio#

M .i#i#* $a&"i#e ;wit+erla#< )e#i#*er Er*ote&" ;wit+erla#< u'er7e*a Auto Drawi#* Ma&"i#e ;Ital-< Ra'ier Pi&a#ol 0a$$a6 ?@ ;)el*iu$<

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>2


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Loo$ O'eratio# Loo$ O'eratio#

Pi&a#ol O'ti$a6 >@ ;)el*iu$< To-ota To-ota Airet ;/a'a#<

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PRO?LEM O?SER6ED T"e e'art$e#t "as o#e re&urri#* re&urri#* 'ro8le$ 'ro8le$ w"i&" "as#Gt 8ee# resol7e resol7e -et( It is t"e sue# s"owi#* u' of a si#*le ti*"t e# i# t"e e#tire fa8ri& wit"( T"is ti*"t e# is#Gt 7isi8le t"rou*"out t"e wea7i#* 'ro&ess, 'er&"i#*, or $e#i#*( It &ro's u' o#l- after 9#is"i#* is o7er( o7er( T"e ti*"t e# $a- 8e 7isi8le at a#- 'art 'a rt of t"e fa8ri&(

CAUSE O?SER6ED No s'e&i9& &ause "as -et 8ee# is&o7ere as t"ere is still a is'ute 8etwee# t"e wea7i#* a# s'i##i#* e'art$e#ts re*ari#* w"o is res'o#si8le for t"e sa$e(

FINISHIN" F**4*. refers to t"e 'ro&esses t"at &o#7ert t"e wo7e# or !#itte &lot" i#to a usa8le $aterial a# $ore s'e&i9&all- to a#- 'ro&ess 'erfor$e 'erfor$e after -ei#* t"e -ar# or J@'* to i$'ro7e t"e loo!, 'erfor$a#&e, or "a# ;feel< of t"e 9#is"e te6tile or &lot"i#*( O?,ECTI6E To To i$'ro7e t"e a''eara#&e of t"e fa8ri&, i(e( to $a!e $a!e it attra&ti7e or lustrous( lustrous( To To i$'ro7e t"e feel of t"e fa8ri&( To To &o7er faults i# t"e ori*i#al fa8ri&( fa8ri&( To To i$'ro7e wea7i#* wea7i#* ualities( To To $a!e sure sure fa8ri& is free fro$ fro$ 'ills a# soili#*( >3


To To $a!e te6ture te6ture of &ertai# &ertai# fa8ri&s a# $a!e ot"er ot"er i$e#sio#all- sta8le( sta8le( O#&e t"e fa8ri& is $e#e i# t"e $e#i#* e'art$e#t, t"e followi#* ste's are &arrie out to 9#is" t"e *re- fa8ri& K )at&"i#*Usorti# * ;as 'er 8le#<

0res&ouri#*

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De&atisi#*

?ATCHIN" K T"is is o#e to o8tai# suS&ie#t le#*t" of &lot" t"at &a# 8e 'ro&esse at a 'arti&ular ti$e i# a $a&"i#e( T"e fa8ri&s are se*re*ate o# t"e 8asis of )le#, ualit-, "ae a# Mar!et(

"RE$-SCOURIN" K T"is 'ro&ess "el's i# eli$i#ati#* ust a# wa6 t"at is a''lie uri#* war'i#*( After s&ouri#*, r-i#* is o#e(

P'5:

A&i was" usi#* a&eti& a&i, '5 ( 5ot was" ;Ta#! A< @C]:

:"e$i&al was" ;Ta#! ;T a#! )<

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T"e 0re- s&ouri#* s&ouri#* "as ? &"a$8ers #a$e A0 A0 a# ea&" &"a$8er "as its ow# fu#&tio# to &arr- out( • •

•

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:"a$8er A K T"e fa8ri& is was"e at a te$'erature te$'erature of @C]:( :"a$8er ) KT"e fa8ri& is i''e i# &"e$i&als ;Deter*e#t, A#ti oili#* A*e#t, .etti#* A*e#t<( Deter*e#tJ APRO%I:ON :"a$8er : K A&tio# of Deter*e#t ta!es ta!es 'la&e i(e t"e fa8ri& $o7es t"rou*" 2C rollers i# t"e 'rese#&e of eter*e#t a# "e#&e t"e i$'urities are re$o7e ue to t"e t"orou*" was"i#*( :"a$8er D, E K 5ot was"i#* of t"e fa8ri& is o#e at a te$'erature of @C]: to re$o7e t"e eter*e#t a# &"e$i&als( :"a$8er F  :ol was" of t"e fa8ri& is o#e at roo$ te$'erature( :"a$8er 0 K A&i 'ra- ;O6-*ree# a&i< is o#e o# t"e woole# fa8ri& to e#sure t"at t"e P5 is $ai#tai#e 8etwee# =( a# ( as wool *ets e*rae i# al!ali#e e#7iro#$e#t(

M4*:J LAVANOVA MJ':'J :EMI, Ital It is a# o'e#wit"s&ouri#* $a&"i#e(

M;*99 S:: K C$$i#

DR$IN" AND HEAT SETTIN" - Di$e#sio#al setti#* of t"e 'ol-ester &o$'o#e#t of t"e fa8ri&(

P'5: % •

T"e fa8ri& is e#tere e#tere i#to t"e MA5LO MA5LO ;weft strai*te#er< strai*te#er< u#it( T"e fu#&tio# of t"e MA5ALO is to set t"e 8ow a# s!ew efe&ts( It &o#tai#s = o'ti&al se#sors w"i&" >


•

•

•

se#se a#- a8#or$alities i# t"e weft a# t"e su8seue#t rollers re&tifre&tif- t"e $a#i8le 8ow a# s!ew efe&ts a# *i7es &o$$a# as a s "ow t"e fa8ri& #ees to 8e res!ewe 8- t"e rollers( T"e 'ro&ess is &arrie out at 1>C]:( After e#teri#* t"e MA5ALO u#it, t"e fa8ri& e#ters t"e TENTER $a&"i#e( T"ere are te$'les o# eit"er sie of t"e $a&"i#e t"at re*ulate t"e te#sio# of t"e fa8ri& fro$ e# to e#( T"e# t"ere is t"e 'ro&ess 'ro&ess of "eat setti#* i# t"e &"a$8ers &"a$8ers of t"e TENTER Ma&"i#e( T"er$i& ui oil is s'ra-e o#to t"e fa8ri& 8efore it e#ters i#to t"e &"a$8ers( T"ere are > &"a$8ers 'ro7ie o# t"e $a&"i#e( Ea&" &"a$8er &o#tai#s a 8ur#er a# 9lters are 'ro7ie to se'arate s e'arate ust fro$ air( T"e &ir&ulati#* fa#s 8low air fro$ t"e 8ase to t"e u''er u''er sie a# e6"aust fa# su&!s all t"e "ot air wit"i# t"e &"a$8ers( Attra&tio# rollers are are 'ro7ie to stret&" t"e war' -ar#(

5eat setti#* is o#e to $ai#tai# t"e sta8ilit- of t"e fa8ri&( T"e 'ro&ess is &arrie &arrie out at 1@]: a# at 3C$$i#( 3C$$i#(

M4*: K T"e 'ol-wool se&tio# se&tio# of 9#is"i#* e'art$e#t "as = TENTER $a&"i#es( $a&"i#es( • •

Mo#fort Mo#te6 te#ter te#ter Ma&"i#e wit" wit" Ma"lo_ u#it atta&"e atta&"e ;0ERMAN< 3 Mo#te6 Twi#Air Ma&"i#e wit" Ma"lo_ u#it atta&"e ;INDIAN<

FIRST SHEARIN" K To &ut t"e 'rotrui#* 98ers 'rese#t o# t"e 8a&! sie of t"e fa8ri& 8efore se#i#* it to t"e si#*ei#* s i#*ei#* 'ro&ess so t"at 'ol-ester 98ers t"at for$ 8eas a# sta- o# t"e fa8ri& itself wo#Gt sta-( T"ere are are 2 t-'es of &utters useJ

-

L:' :' S*'+ :'

T"ere are are i# total > laser &utters a# > s'iral s'iral &utters i# a s"eari#* $a&"i#e( $a&"i#e(

P'5: % •

•

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I# t"e 9rst s"eari#*, t"e 8a&!sie of t"e fa8ri& is s"eare i# = laserroller laserroller &o$8i#atio#( T"e 9rst ele$e#t is a roller, roller, wit" a > #u$8er of of 8laes 96e o# it wit" wit" a "eli&al is'la&e$e#t, t"is roller is rolli#* o# a at 8lae t"e &o#ta&t 8etwee# t"e s'iral 8laes a# t"e la+or 8lae is *i7i#* t"e t"e &utti#* fu#&tio#( T"e s'ee of t"e s'iral 8lae is 11CC r'$( T"e 98ers &ut 8- t"e &utti#* o'eratio# o'eratio# are re$o7e re$o7e 8- a 7a&uu$ s-ste$, s-ste$, &o$'ose of a su&tio# s u&tio# 8o6, 'la&e i# t"e 8a&! of o f t"e s"eari#* roller( roller( >>

TEXTILE INTERNSHIP’ 1 •

•

T"e fa8ri& is 8rou*"t i# t"e &utti#* 'oi#t 8- t"e &utti#* sta#( T"ere are 8rus"es atta&"e to 8ot" t"e &utters to raise t"e 'rotrui#* 98ers fro$ t"e surfa&e of t"e fa8ri&( T"e ista#&e 8etwee# t"e &utti#* &utti#* 'oi#t a# t"e &utti#* sta# is &alle s"eari#* s"eari#* "ei*"t, a# it is t"e "ei*"t t"at t"e e#se$8le of fa8ri& a# 'ile will "a7e after s"eari#*(

M4*:- LAFER, ItalUANTITY  3

SIN"EIN" K To 8ur# out t"e 'rotrui#* 98ers 'rese#t o# t"e fa&e a# 8a&! sie of t"e fa8ri&( Also, it "el's i# i$'ro7i#* t"e feel a# lusture of t"e fa8ri&( fa 8ri&( Pro&ess  •

• • •

T"e fa8ri& 'asses 8etwee# two sour&es sour&es of :N0 a# air a$e at su&" a s'ee t"at o#l- t"e 'rotrui#* 98ers 8ur# a# t"e $ai# 8o- of t"e fa8ri& is #ot a$a*e 8- t"e a$e( Te$'eratur Te$'erature e K @CBCC] : 'ee K 1CC $$i# Fla$e I#te#sit-  12 $ili 8ar

M4*:  OT5OFF, 0er$a#UANTIT$ - 1

ROPE SCOURIN"/ OPENIN" < DR$EIN" - To To re$o7e t"e i$'urities i$'urities li!e li!e as"es a# ot"er ust 'arti&les t"at $i*"t "a7e 8ee# ae u' i# t"e 're7ious 'ro&esses ;IN0EIN0, 5EARIN0<(

P'5:

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Loai#*

Deter*e#tVso a '"Z @@(,

Drai#

5ot was" ,2 e*

Drai#

Drai#

5ot was" ,2 e*

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Drai#

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A&ii9&atio#

1ofte#er

T"e s&ouri#* 'ara$eters ier ier fro$ 8le# to 8le#( 8le#( 5owe7er, t"e o7erall o7erall 'ro&ess re$ai#s t"e sa$e( •

•

•

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• • •

T"e fa8ri& is loae i#to t"e $a&"i#e( :"e$i&al .as" is o#e twi&e at a te$'erature te$'erature of 2]: for "alf "a lf a# "our usi#* soa eter*e#t, $ai#tai#i#* t"e '5@( 5ot was" &-&le of 1 $i#utes ea&" are o#e twi&e a# t"e te$'erature e'e#s o# t"e 8le#( :ol was" &-&le of 1 $i#utes ea&" are o#e twi&e a# t"e te$'erature e'e#s o# t"e 8le#( A&i was" is &arrie out for  $i#utes w"ere O6-*ree# O6-*ree# A&i is ae to t"e fa8ri&( T"e $oti7e of oi#* t"is is to $ai#tai# t"e '" of t"e fa8ri& at ( ili&o#e ofte#er is ae to t"e fa8ri&( T"e w"ole 'ro&ess ta!es 3= "rs( T"e fa8ri& ro'e is o'e#e( T"e fa8ri& is rie at 1>C]:( T"e wit" of t"e fa8ri& e'e#s u'o# t"e $ar!et $ar!et reuire$e#t( T"e wit" of t"e fa8ri& for t"e &i7il $ar!et is 1&$(

M4*: S#NO # 1(

MACHIN CHINE E NAME AME ON:O PRAY

UANT UAN TIT CAPACIT$ $ = 1C PIE:E ;1'ie&e Z 12C$< >@


2( 3( =( (

)IELLA ON:O FLEXIRAPID UPERVELOX _ TOLO MATT

2

1C PIE:E ;1'ie&e Z 12C$<

= PIE:E = PIE:E = PIE:E SEMI FINISH INSPECTION (S#F#I) K To 9# efe&ts i# t"e fa8ri& ;if a#-< 8efore 'assi#* it out to t"e su8seue#t 'ro&esses( It is o#e to re$o7e re$o7e • • • •

1 1 1

Ne's :o#ta$i#atio# %#ots )rea!a*e 'oi#ts

After t"is, s"eari#* is re'eate( )ut for 2# ti$e s"eari#*, 2 fa&e a# = 8a&! sie a# = fa&e 2 8a&! sie s"eari#* is o#e( It is t"e# se#t s e#t for a$'i#*(

SECOND SHEARIN" K To s"ear t"e 'rotrui#* 98ers 'rese#t o# t"e 8a&! sie of t"e fa8ri&(

M4*: - Lafer_ UANTIT$   3

DAMPIN" AND PRESSIN" K It is o#e to re$o7e wri#!les o# t"e fa8ri& a# $a!e it at( Also, it i$'ro7es t"e i$e#sio#al sta8ilit- a# luster of t"e fa8ri&(

P'5: K •

•

•

•

T"e s"eare fa8ri& is 'asse t"rou*" t"rou*" t"e Da$'i#* $a&"i#e w"ere water is s'rea o#to t"e fa8ri& at a rate of 3CC liters"r( T"e fa8ri& is t"e# &olle&te &olle&te at t"e ot"er e# of t"e Da$'i#* Ma&"i#e a# t"e# &arrie to t"e Pressi#* Pressi#* $a&"i#e( T"e 'ressi#* $a&"i#e "as 2 rollers a# t"e fa8ri& fa8ri& is 'la&e o# t"e sili&o# 8elt( T"e sili&o# 8elt is use so as to 're7e#t ire&t ire&t "eat a$a*i#* t"e fa8ri&( T"e te$'erature te$'erature is $ai#tai#e at 12C]: a# t"e 'ressure is $ai#tai#e at >C $ili 8ar( At t"e e# of t"e 'ressi#* $a&"i#e t"ere are &ale#ari#* $a&"i#es w"i&" are use o#l- o# t"e 8u-erGs reuest(

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M4*: S#N O# 1( 2(

MACHINE NAME

UANTIT$

ORI"IN

.E%O ;DAMPIN0 MA:5INE< FORMULA K 1 _ MULTIPLA ;PREIN0 M:5INE<

2

0ERMANY

2

ITALY

KIER DECATISIN" K To i$e#sio#all- set t"e wool 98er 'rese#t o# t"e fa8ri& 8si$ulta#eous a''li&atio# of stea$ a# 'ressure(

M4*: K TMT_ PF2CCC12C3 UANITIT$   2 P'5: K • •

•

T"e fa8ri& is 'asse t"rou*" rollers rollers to set 8ow a# s!ew s!ew efe&ts, if a#-( a#-( T"e $a&"i#e &o#sists of a sati# wra''er a# 'erforate 'erforate &-li#er( &-li#er( Fa8ri& Fa8ri& e#ters t"e $a&"i#e a# is sa#wi&"e 8etwee# two la-ers of ati# .ra''ers( T"e reaso# reor usi#* t"is is to e#sure t"at t"e e6&essi7e e6&essi7e "eat a# 'ressure o#Gt a&t o# t"e fa8ri& ire&tl- a# estro- it( After t"e e#tire fa8ri& is rolle alo#* wit" t"e sati# wra''er, t"e e#tire &o$8i#atio# is ro8oti&alltra#sferre to t"e auto&la7e ;!ier< $a&"i#e w"ere it is !e't for 3 $i#utes u#er a stea$ 'ressure of 1 )ar( After e&ati+i#* it is se#t for ualit- &"e&!i#* followe 8- foli#*(

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UALIT$ CONTROL O# 2(/u#e(2C1, Mr( Pra$o Para#a'e a*ree to e6'lai# us all t"e 7arious 'ro&esses a# $a&"i#es i#7ol7e i# t"e ualit- &o#trol e'art$e#t( T"e o'eratio#al te&"#iues a# t"e a&ti7ities a&ti7ities use to ful9ll t"e reuire$e reuire$e#ts #ts of ualitare &alle ualit- &o#trol( It is t"e re*ulator- 'ro&ess t"rou*" w"i&" we $easure a&tual ualit- 'erfor$a#&e, &o$'are &o$'are it wit" ualit- *oals a# a&t o# t"e iere#&e( T"e *oals of t"e : e'art$e#t areJ areJ • • • • •

Mi#i$i+e &usto$erGs &o$'lai#ts( 5el's i# reu&i#* &uts  efe&ts 8- &o#ti#uous $o#itori#* a# $easuri#*( O'ti$i+i#* testi#* ti$e so t"at t"e t"eor- of &o#strai#ts &a# 8e $ai#tai#e ERO re'orta8le i#&ie#&e ERO safet- i#&ie#&e tra&a8le to "u$a# fa&tors or "u$a# errors(

T"e raw $aterial i(e( wool as well as 'ol-ester is &"e&!e i# t"e : la8( T"e 9rst i#s'e&tio# is o#e after *re- &o$8i#*( T"e testi#* is o#e 8- ra#o$ sa$'li#*( A# a

?1


sa$'le fro$ ea&" 8at&"lot is sele&te a# t"e# &"e&!e or teste( T"erefore, T"erefore, 1CC of t"e 8at&" is teste till re&o$8i#*( For s'i##i#*, ra#o$ sa$'les are &"e&!e fro$ ra#o$ 8at&"es 8e&ause 1CC 8at&" i#s'e&tio# is #ot feasi8le as t"e ua#tit- is "u*e( )ut t"e : e'art$e#t $a!es sure to i#s'e&t ea&" ri#* fra$e i# ?1= a-s( T"e 9#al fa8ri& is i#s'e&te 1CC( 1CC( T"e &"e&!i#* ta!es ta!es 'la&e i# t"e wea7i#*, $e#i#* a# 'a&!a*i#* e'art$e#t 8- t"e e'art$e#t e$'lo-ees( T"erefore a 7i*ila#&e &"e&!i#* auits &ross &"e&!i#* is o#e 8- t"e e$'lo-ees of : e'art$e#t( For fu#&tio#al tests li!e tear stre#*t", s"ri#!a*e, 'illi#*, a8rasio#, &olour fast#ess et&, t"e fa8ri& swat&"es &o$e to : e'art$e#t( T"e &o$$o# test $et"os t"at are followe areJ • •

IO ;I#ter#atio#al Or*a#i+atio#s for ta#ari+atio#< AAT::;A$eri&a# Asso&iatio# of Te6tile :"e$ists a# :olorists<

For o$esti& $ar!et IO is followe( T"e $a&"i#es t"at are a re use for 98er-ar# a# fa8ri& testi#* are as followsJ •

"REASE CONTENT AND MOISTURE CONTENT J T"e 'ro&ure raw wool of sa$'le si+e 1( to 1(@*$ is ta!e# wit" 1C $l of i&"loro$et"a#e ;:52:l2< a# t"e *rease is suee+e out usi#* *rease * rease e6tra&tor e6tra&tor a# t"e# wei*"e to &al&ulate t"e *rease 'er&e#ta*e of t"e wool( T"e 'er&e#ta*e s"oul#Gt 8e $ore t"a# 1( :52l:l2

T"e wool is 9rst wei*"e o# a wei*"i#* $a&"i#e ;I#itial wt(< after w"i&" itGs !e't i# a# o7e# for 1( "rs to r- at 1CC^:( T"e wool is wei*"e a*ai# ;Dr- wt(<(

Moisture Moisture Content =

Initial wt .− Dry wt . × 100 Initial wt .

Initial wt .− Dry wt . Moisture Moisture Regain = × 100 Dry wt .

Moisture :o#te#t of wool s"oul 8e i# t"e ra#*e of @1@(

E*9: 9:J Presto O7e#

OPTICAL FI?ER DIAMETER ANAL$SIS (OFDA) - T"is $a&"i#e &al&ulates t"e $ea# ia$eter of t"e 98er after &o$8i#*( Diere#t Diere#t $i&ro#s "a7e ?2


iere#t le#*t"( It is a# auto$ati& $a&"i#e a# is &o##e&te to a s-ste$ w"i&" *i7es t"e reai#*( T"e $a&"i#e $a!es t"e sa$'les a# t"e# s&a#s s &a#s t"e le#*t" t"rou*" laser 8ea$( T"e reai#* is o#l- *i7e# after t"e $a&"i#e "as s&a##e t"e 98er =CCC ti$es(

TENSO (TENSILE STREN"TH TESTER) Ma&"i#eJ Presto T"is $a&"i#e tests t"e te#sile te#sile stre#*t" as well as sea$ sea$ sli''a*e of fa8ri&( :RE Pri#&i'le is use to &al&ulate t"e stre#*t" of t"e fa8ri&( For te#sile tre#*t"J ATM DC3 For sea$ sli''a*eJ ATM D=3= =(

USTER CLASSIMAT UANTUM JT"is JT"is $a&"i#e is use to 9# out t"i# 'la&es, t"i&! 'la&es a# #e's i# -ar#s( )ot" si#*le as well as ou8le -ar# &a# 8e i#s'e&te o# t"is $a&"i#e(

USTER TESTER  - T"is $a&"i#e is also use to 9# out t"e t"i# a# t"i&! 'la&e i# a -ar#, ro7e a# sli7er( sli7er( T"is $a&"i#e 8asi&all- &al&ulates t"e e7e##ess of o f a -ar#, sli7er or ro7e( It wor!s o# t"e 'ri#&i'le of &a'a&itor( T"ere are iere#t slots for iere#t for$s( T"e -ar#sli7erro7e -ar#sli7erro7e is i#serte i#serte a# t"e $a&"i#e *i7es t"e reai#*( Mi# of 1 a# $a6 of 3 is t"e e7e##ess of all wool a# $a6 of  is for 'ol-wool(

?3


LI"HT FASTNESS TESTER TES TER Ma&"i#eJ ATLA T"is $a&"i#e wor!s wit" 6e#o# 6e#o# li*"t( A fa8ri& sa$'le is &reate of 2 a# 'la&e o# a &ar8oar( 5alf of t"e swat&" is &o7ere wit" t"e &ar8oar( T"is is t"e# 'la&e i# a "oler a# 'ut i#to t"e $a&"i#e( T"is "oler wit" t"e swat&" is left left to rotate for 2= "ours i# &ase of AAT:: AAT:: ta#ars a# for =2 "ours i# &ase of IO ta#ars( T"e swat&" is t"e# ta!e# ta!e# out a# t"e# &"e&!e( IO 1C )C2 AAT:: 1> ?(

MARTINDALE MARTINDALE A?RASION CUM PILLIN" TESTER Ma&"i#eJ PRETO T"e swat&" is 'la&es i# a s$all is& a# a 8i**er swat&" swat&" is 'la&e o''osite to it( I# &ase of a 'illi#* test t"e sa$e fa8ri& swat&" is 'la&e o''osite to t"e s$all swat&" a# i# &ase of a8rasio# a sta#ar #o# a8rai#* sa$'le is 'la&e( For a8rasio#J IO 12B=?2 For 'illi#*J IO 12B=2

HOFFMAN PRESS PRESS (STEAM SHRINKA"E TEST) Ma&"i#eJ MELDAN

?=


T"is test is o#e after 9#is"i#* of fa8ri& fa8ri& 8ut 8efore 'a&!i#*( A sa$'le sa$'le of =Cd=C&$ is ta!e# a# 'la&e i# t"e 'ress( 5eat is a''lie for = $i#utes usi#* stea$ a# stea$ 'ressure 'ressure fro$ all ire&tio#s( T"e 9#al reai#* is &"e&!e( For all wool sa$'le 22 will 8e a&&e'te(

TOP FUSIN" MACHINE (HEAT SHRINKA"E TEST ) JT"is JT"is test is o#e to &"e&! t"e ee&t of "eat o# t"e fa8ri&( A swat&" of =Cd=C &$ is 'la&e i# t"e fusi#* $a&"i#e ;s&issor t-'e< i# 13C e*ree :elsius for 3C se&o#s a# t"e reai#* is #ote(

!ASHOMETER FASTNESS)

(DR$CLEANIN" COLOUR ?


Ma&"i#eJ PRETO T"is $a&"i#e is use to &"e&! t"e &olour &olour fast#ess ue to r- &lea#i#* a fa8ri&( T"e fa8ri& swat&" is atta&"e to a swat&" of @ iere#t fa8ri&s a# t"e# 'ut i#to t"e $a&"i#e wit" 'er&"loroet"-le#e 'er&"loroet"-le#e at 3C e*ree :elsius for 3C se&o#s( T"e sa$'le is t"e# ta!e# out a# &"e&!e( T"e s&ale is 1(  for e6&elle#t &olour fast#ess a# 1 for 'oor &olour fast#ess(

!ASHIN" MACHINE !ASCATOR (!ASHIN" SHRINKA"E) Ma&"i#eJ ELE:TROLUX ELE:TROLUX T"is $a&"i#e is a #or$al #or$al was"i#* $a&"i#e use to &"e&! was"i#* s"ri#!a*e( If 'ol-ester is $ore t"a# > t"e# t"ere are 3 &-&les at =B e*ree :elsius( If t"e 8le# "as $ore a$ou#t of wool t"e# 2 &-&les at =B e*ree :elsius( If all wool t"e#, #o was"i#* is o#e o#l- rela6atio# s"ri#!a*e is o#e( I# &ase of 'ol7is&ose 1 &-&le at BC e*ree :elsius(

!ASHIN" FASTNESS Ma&"i#eJ MEODAN T"e fa8ri& swat&" 'la&e i# t"e $a&"i#e $a&"i#e wit" eter*e#t eter*e#t a# $ulti 98er sa$'le( For iere#t !i#s of 8u-ers, t"e eter*e#t use is also iere#t( For e6a$'leJ :i7ilJ u#li*"t soa', Do$esti&J urf E6&el, E6'ortJ E:E sta#ar a# soiu$ 'er8orate wit" #o o'ti&al a*e#ts( T"e was"i#* &-&le is for 3C $i#utes a# t"e $ulti 98er swat&" is t"e# &"e&!e o# t"e *res&ale fro$ 1( ."ere 1 is 7er- 'oor a#  is e6&elle#t( ?>


H$DRAL SHRINKA"E (CONDITIONIN" < Ma&"i#eJ PRETO "ri#!a*e ue to $oisture is &"e&!e o# a fa8ri& swat&" of =Cd=C&$( 5u$iit- is a''lie w"i&" leas to "-ral s"ri#!a*e( T"e swat&" is t"e# ta!e# out a# &"e&!e( &"e&!e(

RAPID OIL EXTRACTOR J Diere#t 8le#s "a7e iere#t oil &o#te#t( Oil is s'ra-e o# 98er uri#* *re- &o$8i#* a# re&o$8i#* to a7oi e6&ess e6&ess r-#ess( o$eti$es t"is oil $a- i#&rease its reuire li$it( Fi6e a$ou#t of sa$'le is alo#* wit" C $l of $et"a#ol is ta!e# a# 'ut i#to t"e fu##el( T"e wei*"t of t"e &o#tai#er is $easure( T"e 98er is 'us"e a# t"e oil a# $et"a#ol is &olle&te i# t"e &o#tai#er( &o#tai#er( T"e $et"a#ol is e7a'orate( Now, t"e wei*"t of oil a# &o#tai#er is $easure( After After su8tra&ti#* t"e &o#tai#erGs wei*"t, t"e wei*"t of oil &a# 8e &al&ulate i# a 'arti&ular a$ou#t of sa$'le(

"REASE EXTRACTOR J T"is is use for s&oure wool( T"e $et"o is sa$e sa$e as i# for oil e6tra&tio#( T"e iere#&e is o#l- t"at i#stea of C $l of $et"a#ol, 1C $l of i&"loro $et"a#e is use(

?LEND TESTIN" J

.ool issol7es i# %O5 a# 'ol-ester issol7es i# $eta&resol( T"is is "ow 'ol-wool 'er&e#ta*e is eri7e(

?URETTE J )urette is use to &"e&! &"e&! t"e "ar#ess of water( water( T"e sa$'le is i''e i# water for 3C $i#utes( .ater fast#ess sta#arsJ ??


IO 1C EC1 AAT:: 1C?

PERSPIRATION FASTNESS Loa of 12( %' is a''lie for = "ours( ta#arsJ IO 1C EC= AAT:: 1C

H METER (ANALA?
DR$ER :o$'a#-J PRETO T"is $a&"i#e is use for r-i#* t"e sa$'les( sa$'les( It *i7es t"e MR ;$oisture ;$oisture re*ai#< a# M: ;$oisture &o#te#t< ratios(

$ARN $ARN APPEARANCE MACHINE :o$'a#-J PRETO T"is $a&"i#e is use to is&o7er is&o7er t"e t"i#, t"i&! a# #e's i# t"e 98er $a#uall-( T"e $a&"i#e "as li*"t o# t"e surfa&e a# to' for &lear 7isi8ilit-(

?@


$ARN $ARN T!IST TESTER (FOR DOU?LE $ARN ONL$) JT"is $a&"i#e is use to 9# out t"e #u$8er of twist i# ou8le -ar#( T"is is &al&ulate 8a''l-i#* loa a# te#sio# to t"e -ar# w"i&" rotates o# a rotati#* w"eel(

SU?LIMATION FASTNESS FASTNESS TEST TES T J A sa#wi&" of t"e swat&" is is $ae $$'utti#* t"e swat&" i# 8etwee# a &otto# fa8ri& a# 'ol-ester fa8ri&( 5eat is a''lie for 1@C e*ree :elsius for 3C se&o#s( A# t"e fast#ess is &"e&!e o# t"e *re- s&ale fro$ 1 to (

SEAM SLIPPA"E TEST @ !* of loa is a''lie to t"e fa8ri& a# t"e a$ou#t of o'e#i#* t"at ta!es 'la&e is re&ore( re&ore( TM11? 2( TEAR TREN0T5 TREN0T5 :o$'a#-J PRETO 2 &$ slit is $ae o# t"e fa8ri& a# a# t"e# loa is furt"er a''lie( T"e ti$e, 'ressure is #ote to &al&ulate t"e tear stre#*t"( ta#arJ ATM D 1=2=

SPRA$ TEST (!ATER REPELLENC TEST) Ma&"i#eJ PARAMOUNT 2C $l of water is s'ra-e o# t"e fa8ri& a# t"e 'e#etratio# is &"e&!e( It is u*e o# t"e s&ale of 1 to (  is C 'e#etratio# t"at is e6&elle#t water re'elle#&e(

CROCKMETER

?B


Ma&"i#eJ PARAMOUNT a# PRETO T"is $a&"i#e is use to &"e&! t"e ru88i#* ru88i#* fast#ess( T"e sa$'le is 'la&e o# t"e $a&"i#e a# 8ot" 8ot" rru88i#* a# wet ru88i#* is o#e( T"e &olour fast#ess to ru88i#* is t"e# &"e&!e( ta#arJ IO 1C X12 AAT:: @

ISI PILLIN" ?OX Ma&"i#eJ PRETO T"e sa$'le is rolle rolle i# &o#es a# 'ut i# t"e 'illi#* 8o6es &alle &ro&!li#ers a# left to rotate( T"e sa$'le is t"e# ta!e# out a# e7aluate( ta#arJ ATM D 312

?REAKIN" STREN"TH TESTER J T"e fa8ri& is is 'ulle fro$ fro$ 8ot" t"e e#s of t"e $a&"i#e a# t"e $o$e#t t"e fa8ri& 8rea!s t"e wei*"t is #ote( T"e result is *i7e# i# 'ou#s w"i&" are &o#7erte i#to !*s(

@C


ELON"ATION TEST (FOR L$CRA ?LENDS) T"e fa8ri& is 'ulle fro$ fro$ o#e e# wit" loa( T"is elo#*atio# is t"e# #ote ow#( ta#arJ ATM D 31C?

@1


INSPECTION/ FOLDIN" < PACKA"IN" T"e fa8ri& after 9#is"i#* *oes i#to t"e foli#* e'art$e#t( I# t"is e'art$e#t t"e fa8ri& is a*ai# i#s'e&te a# fole a&&ori#* to t"e $ar!et orers( For e6a$'le, e6a$'le, o$esti& orers "a7e a le#*t" of 1 $eters, e6'ort is 'a&!e a&&ori#* to t"e orer 'la&e as fa8ri& rolls, a# few orers are 'a&!e 'a&!e i# #eutral 'a&!i#*( T"ere is a# i#s'e&tio# 8efore 'a&!i#*( T"ere are two t-'es of i#s'e&tio#J • •

Fla* s-ste$ Four 'oi#t s-ste$

F+. 8:9 T"ere are are two &olours of a*s re a# w"ite( w"ite( Re Re is use for $aor efe&ts a# w"ite for $i#or efe&ts( For 'er 1CC D$ #ot $ore t"a# 1C a*s &a# 8e assi*#e wit" a $a6i$u$ of = re a*s( I# &ase of a $ore efe&ts, 8ar*ai#i#* starts a# t"e fa8ri& is *i7e# at lesser 'ri&e( T"is s-ste$ is followe at t"e Do$esti& le7el( For e6a$'le( e6a$'le( 2 a*s i# a 3 $eter &lot" is #ot a&&e'te( For ea&" re a* 3C&$ wort" of fa8ri& is is&ou#te fro$ 7oi&e, si$ilarl- for ea&" w"ite a* 1 &$ wort" of t"e fa8ri& is is&ou#te fro$ 7oi&e(

@2


F5' 5* 8:9 T"e followi#* ta8le e'i&ts t"e worl worl wie use = Poi#t Poi#t -ste$J

S#N 5# 1 2 3 = • •

•

• •

R.: C3GG 3>GG >BGG More t"a# BGG

P5* ++5: 1 2 3 =

T"is s-ste$ is followe at t"e E6'ort E6'ort le7el( Ea&" 8u-er "as iere#t #or$s( 0e#erall- #ot $ore t"a# =C 'oi#ts is a&&e'te i# 1CC -ars( :o$'a#ies li!e /a'a# Feeratio# Feeratio# o #ot a&&e't $ore t"a# 2C 'oi#ts i# 1CC -ars( ."ile i#s'e&ti#*, t"e wor!ers $ar! 1 $eters o# t"e fa8ri& for o$esti& 'a&!i#*( For o$esti& $ar!et 8ot" fro#t a# 8a&! of t"e fa8ri& is &"e&!e a# for e6'ort o#l- fro#t is &"e&!e( @C u#its are &"e&!e ail-, w"ere 1 u#it is 12C $eters a''ro6( I# t"e i#s'e&tio# e'art$e#t ea&" wor!er i#s'e&ts a8out 1CC $eters of fa8ri& i# @ "ours(

MACHINES S#N 5# 1

T8: 5J M4*: I#s'e&tio# ta8le

2 3 =

:utti#* $a&"i#e Tu8e Rolli#* .ei*"i#* $a&"i#e Pa&!i#* $a&"i#e



•

MJ':' Al$a&  0a-atri ;I#ia< Al$a& ;I#ia< Al$a& ;I#ia< Al$a& ;I#ia< Al$a& ;I#ia<

*8 =1 13 = 1 @

After After t"e wor!ers $ar! t"e *oo ualit- fa8ri& of 1 $eters wit" t"rea, it *oes to t"e &utti#* $a&"i#e w"ere t"e fa8ri& is wra''efole o# t"e &ar8oar a# t"e wor!er &uts t"e fa8ri& $a#uall-(

@3

TEXTILE INTERNSHIP’ 1 •

•

•

•

•

If t"ere are s"ort fa8ri&s li!e > or ? $eters t"e# t"e- *o i#to &ut i# efe&ts w"i&" are sol i# s$aller 8usi#esses( T"e# t"ese fole fa8ri&s are atta&"e wit" t"eir 8ra# la8els a# 8ar &oes( T"ere are are 1> 8ar&oes 'ut o# t"e la8el la8el so t"at it is easier for t"e retailer retailer to !ee' !ee' a re&or re&or of sol *oos( T"ere are are 3 t-'es 'a&!a*i#*J  NEUTRAL PACKIN"J It &o$'rises of a 8la#! *re- 8oar ;wit"out a &o$'a#lo*o< w"i&" is wou# 8- t"e fa8ri& a# t"e# &o7ere a# 'a&!e 8- t"e LD 9l$(  PH$SICAL SHIPMENTJ It &o$'rises of a *re- 8oar wit" t"e &o$'a#- lo*o 'ri#te o# it, w"i&" is wou# 8- t"e fa8ri& a# t"e# &o7ere a# 'a&!e 8- t"e LD 9l$(  TU?E ROLLS T"e fa8ri& is rolle o# t"e &ar8oar rolls a# &o7ere 8- LD 9l$s( T"e RALRM0E6'ort $ar!ets $ar!ets e$a# su&" 'a&!a*i#*( T"ese are t"e# 'a&!e 'a&!e i# Low De#sit- 'lasti&s 'lasti&s a# wra''e i# 'lasti& sa&!s( E6'ort 'a&!a*es are sew# a# o$esti& is stu&! wit" ta'es( T"ese 'a&!a*es are are t"e# se#t to t"e reuire reuire 'la&es( E6'ort E6'ort 'a&!a*es are se#t se#t to %ala$8oli or Mu$8ai Air'ort i# &ase of e$er*e#&- eli7er-(

!AREHOUSE T"e '5: of t"e ware"ouse e'art$e#t e'art$e#t * 5 '::*=: J5+: J@'* , P>/ S5':  *4 * 5 * :**5 ( T"e fa8ri&s re&ei7e 8- t"e ware "ouse are &lassi9e i#to :i7il, E6'ort, RAL ;Ra-$o# A''arel li$ite<, RM0 ;Rea- Mae *ar$e#t<(

@=


T"e followi#* are t"e 9* J*5 &arrie out i# t"e ware"ouseJ    

    

e*re*atio# of *oos fro$ foli#* a# s"ifti#* of *oos i#to res'e&ti7e 8i#s( To To or*a#i+e wor!$e# wor!$e# for 8ale 'a&!i#*( To To as&ertai# w"at suit le#*t" to 8e &ut After After 8ales are wei*"e to $ar! t"e$ for is'at&" i# res'e&ti7e &oe #os( of Tra#s'orter to loa t"e 8ales lorr-( To To sta&! t"e 8ales w"i&" are #ot is'at&"e i# t"e ra&!s after &o$'uter e#tr-( To To atte# *oos i# e6'ort after after &o#sulti#* E6'ort tar*ets for &urre#t $o#t"( To To *et t"e i#for$atio# for 're'aratio# 're'aratio# of s"i'$e#t sa$'les after *oos are is'at&"e( To To 're'are 're'are e6'ort sa$'le foler foler i# &o#sulti#* E6'ort 'a&!i#* a# to 're'are refere#&e refere#&e sa$'le after t"e *oos are is'at&"e( ."e# t"e 'a&!i#* $aterials are re&ei7e i# .are"ouse or w"e# issue fro$ stores it is teste a*ai#st t"e sta#ar sta#a r #or$s(

i#

MACHINE DETAILS MACHINE

?RAND

O?,ECTI6ES

NO# OF MC

P(P )OX TRAPPIN0

EA0LE

to stra' a# 'a&! t"e $aterial i# &ar8oar

1

P(P TRAPPIN0

IT. I0NODE

to stra' 'a&! t"e $aterial

2

AMPLE :UTTIN0 M:

LAXMI

to $a!e sa$'le 9les

2

LEARNIN" EXPERIENCE Our 1a- i#ter#s"i' at t"e Va'i U#it of Ra-$o# "as 8ee# a *reat lear#i#* e6'erie#&e e6'erie#&e as it "as #ot o#l- "el'e us u#ersta# t"e 7arious te6tile 'ro&esses 'ro&esses i# a 8etter wa-, 8ut "a7e also "el'e us relate to w"ate7er we "a7e 8ee# lear#i#*, a8out @


te6tile 'ro&essi#*, 'ro&essi#*, till ate i# our &lassroo$( T"e &o#7ersatio#s wit" t"e o'erators a# ot"er u#it $e$8ers "a7e "el'e us u#ersta# t"e 7arious a-toa- o'eratio#s, 'ro8le$s a# t"eir solutio#s t"at t"e- &o$e a&ross( Not o#l- t"e 'ro&esses 8ut we are #ow also a lso well aware of t"e 7arious latest te&"#olo*ies t"at are 8ei#* use i# t"e I#ia# te6tile i#ustr- toa-( toa-( .e "a7e #ow 'ra&ti&all- o8ser7e a# u#erstoo e7er-t"i#* t"at we rea i# our te6t8oo! of our 're7iousl- stuie su8e&ts, t"at were K fa8ri& s&ie#&e I, Fa8ri& &ie#&e II, D-ei#* A# Pri#ti#* a# Fa8ri& a# 0ar$e#t Fi#is"i#*( .or!i#* wit" t"e stateof t"eart $a&"i#eries a# u#ersta#i#* t"eir te&"#i&alities, so$e of w"i&" "a''e# to 8e i#stalle o#l- at t"e Ra-$o# Li$ite t"rou*"out t"e &ou#tr-, oere oere a iere#t -et e#*a*i#* 'ers'e&ti7e of t"e te6tile 'rou&tio#(

SCOPE OF LEARNIN" A# i#ustr- of su&" a 8i* s&ale reuires $ore $ore t"a# 1 a-s, so as to 8e a8le to a&uai#t oursel7es 'ro'erl- to t"e 7arious e'art$e#ts of t"e u#it( T"e 1 a-s ti$e *i7es us a# o''ortu#it- to ust u#ersta# t"e $aor &o$'o#e#ts of t"e fa&tor-( fa&tor-( Moreo7er, Moreo7er, a ei&ate 'erso##el s"oul 8e allotte to ea&" *rou' * rou' w"o woul ta!e t"e$ to ea&" e'art$e#t a# *uie t"e$ t"rou*" all t"e e'art$e#ts, as it sa7es a lot of ti$e for t"e stue#ts w"o s'e# a lot of ti$e sear&"i#* sear&"i#* for t"e ri*"t 'eo'le to s"ow t"e$ t"e 7arious 'ro&esses, e7er-a-(

CONCLUSION After After a# i#e't" stu- of Ra-$o# I#ustries, Va'i, we arri7e a rri7e at $a#- &o#&lusio#s relati#* to t"e i#ustr-( Pri$aril- we a&!#owle*e t"e s'irit wit" w"i&" t"e i#ustr@>


"as 'ro7ie "i*" ualit- *oos to t"e $asses at reall- aora8le 'ri&es( T"e &o$'a#- was a "u8 of i##o7atio# a# te&"#olo*-, 8le#e wit" a s'irit to ser7e t"e 'eo'le( Ra-$o# "as #e7er &o$'ro$ise o# t"e ualit- i# a#- wa- a# o#e &a# 8li#l- *o for a Ra-$o# fa8ri&( Dei&ate sta, "i*" et"i&s, e#7iro#$e#tal &o#&er#s, &o#&er#s, &or'orate so&ial res'o#si8ilita# a# ur*e to 'ro7ie &usto$ers t"e 8est ualit- *oos at aora8le 'ri&es "a7e &"ara&teri+e t"e &o$'a#- for all t"e 'ast -ears( Its u#&o$'ro$isi#* u#&o$'ro$isi#* attitue a# "i*" ei&atio# "a7e alwa-s set $ilesto#es i# t"e te6tile i#ustr- a# "as $oti7ate a lot ot"ers to follow t"e sa$e 'atter#(

?I?LIO"RAPH$ TEXT?OOKS % @?


1( Ra-$o# Ra-$o# I#u&ti I#u&tio# o# Ma#ual, Ma#ual, Va'i Va'i U#it U#it 2( De'art$e# De'art$e#tal tal Pro&eu Pro&eures res Ma#ual, Ma#ual, Ra-$o# Ra-$o#  3( Fi8er to Fa8ri& Fa8ri& K )er#a# )er#a# )( :or8$a## :or8$a##

!E?SITES 1

;For ;For $a&" $a&"i#e i#e te&" te&"#i& #i&al al s'e&i s'e&i9& 9&ati atio#s o#s<< K  "tt'Jwww(#s&s&"lu$8er*er(&o$  "tt'Js&"laf"orst(saurer(&o$  "tt'J7ol!$a##(saurer(&o$e#start

2 ;For ;For se& se&o# o#a arr- at ata< a< K  "tt'Jwww(ra-$o#i#ia(&o$  "tt'Jwww(swi&o9l(&o$  "tt'Jwww(#'tel(a&(i#&ourses11>1C2C3@1>  "tt'Jte6tilelear#er(8lo*s'ot(i# "tt'Jast$(or*  "tt'Jast$(or*

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RAYMONDS Internship Final Report

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