ITP for Piping Systems

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

SR. NO.

Name Signature Date

CHARACTERISTICS TO BE CHECKED

EXTEND OF CHECK

Rev No. : 0

REF. DOCUMENTS

TESTING INSTRUMENTS

INSPECTION BY SUBCONTRACT OR

INSPECTION FORMAT NO.


Doc. No. :


SR. NO.

EXTEND OF CHECK

1.0

P!e S!oo" F#$%c#o'

1.1

Check availability of latest Drawings / Spec.

2.0

R#( M#e%#" )e%*c#o' +D,%' F-U!

2.1

Check the correctness of specified #aterials sed and $it&p of 'ipe spool

3.0

F ,! C"e#%#'ce

3.1

Selection of "'S. $it + &p Checked, bevel ends free fro# conta#ination prior to tack welding.

4.0

/e"'

4.1

REF. DOCUMENTS

TESTING INSTRUMENTS

INSPECTION BY


SUBCONTRACT OR

Approved Drawings Drawings

Visal

!

"

s

100% Verification Verification

Approved Drawings Drawings ( )aterial *C

Visal

!

"

s

100% Verification

V*-/001/*'/001

Visal

!

"

"

"'S ( "' alification

eview ( Approval

V*-/001/*'/001 *C2 Specifications

Visal

!

!

!

4.2

Check proper backing of electrode as applicable.

ando# Verification

*e#peratre 3n

!

"

"

4.3

Check availability of "'S and welder4s 5d at site..


V*-/001/*'/001

Visal

!

"

S

4.4

Check 'reheating and 5nter pass te#peratre as applicable


Visal

!

"

S

4.5

$it p 5nspection ( 'reheat 65f e7d.8

ando# verification

Approved "'S

oot 3age, "eld gage

!

"

"

4.6

"elding 5n process 5nspection as Correct ando# verification 2lectrode, 5nterpass *e#p etc.,

Approved "'S

"eld gage *e#peratre 3n

!

"

S

Name Signature Date

100% Verification

Rev No. : 0

"'S

"' " 'S


Doc. No. :


SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF. DOCUMENTS

1.0 1.0

/e" /e"' '  #' #' NDT NDT C"e# C"e#%# %#'c 'ce e

9.1

"elder alification

100% Verification

9.:

Visal 5nspection of "elds

100% "elds

9.;

Dye 'enetrant 5nspection 6As applicable8

"here ever e7d. VTKN/9001/QM/014

9.<

)agnetic 'article 5nspection 6As Applicable8 Applicable8

10% $illet "elds

V*-/ V*-/00 001/ 1/)/0 )/01; 1;

9.9

<rasonic 5nspection6As applicable8

"here ever e7d.

V*-/ V*-/00 001/ 1/)/0 )/01: 1:

9.=

adiography 5nspection 6As applicable8

Code ( As per #aterial spec Applicable Code

9.>

'ne#atic *est on reinforce#ent pad 6As applicable8

All $ 'ads

2.0

S!oo" P %e %e3e% v# v#o'

=.1 =.:

2nsre Spools are correctly *agged with relevant details 2nsre Spools are correctly cleaned, stored ( protected dring t e#porary storage

=.;

elease for painting and 2rection

=.<

Spool !ydro *est 65f re7ired8

Name Signature Date

TESTING INSTRUMENTS

As 'er *C2 Spec. Spec. ( Applicable Code Code

Visal

*C2 Specifications


SUBCONTRACT OR

!

"

!

!

"

"

Visal

!

"

D

Visa Visall

!

"

D

Visa Visall

!

"

"

$il# Viewer

!

"

"

'ressre 3age

!

"

"

"eld gage

INSPECTION BY

As 'er *C2 Spec. Approved 'rocedre 'rocedre

V*-/001/)/019 V*-/001/)/019

100% Verification


Visal

!

"

S

100% Verification


Visal

!

"

S


V*-/001/*'/001

Visal

!

"

S

V*-/001/*'/001

'ressre 3age

!

"

!

100%


Doc. No. :


SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF. DOCUMENTS

4.0

P!' E% E%eco'

>.1

're $abricated Spools verification

>.:

Verification Verification of erected 'iping Syste# for its Co#pleteness and )echanical 100% Verification Verification Clearance

>.;

Spool to Spool $it p 5nspection, ?oint o. "elder 5d


Approved Drawings "'S

>.<

$inal "eld Visal

ando# Verification, Verification, ("eld !istory Sheet

Approved Drawings "'S

5.0

)#"ve3 E%eco'

@.1

5nstallation of " valves

Drawing ando# Verification Verification Approved Drawing

@.:

$it p ( "elding


@.;

5nstalling 3asket 6original8


@.<

$low direction all valves ( tag.no. 5nclde inline ite#s.


Name Signature Date

ando# Verification Verification

TESTING INSTRUMENTS

INSPECTION BY


SUBCONTRACT OR

Approved Drawings

Vi Visal

!

"

S

Approved Drawings

Vi V isal

!

"

S

oot gage

!

"

S

"eld 3age

!

"

S

Visal

!

"

S

oot 3age

!

"

"

Approved Drawing Drawing

Visal

!

"

S


Visal

"

S

Approved "'S

!


Doc. No. :


SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF. DOCUMENTS

TESTING INSTRUMENTS

INSPECTION BY


SUBCONTRACT OR

Approved Drawing Drawing *C2 Specifications Specifications

*or7e "rench

!

"

!

ando# Verification Verification


)easring *ape *ape

!

"

S



Visal )easring *ape

!

"

"

5so#etric Clearence

100% Verification


Visal ( Doc#ent eview

!

!

S

10.:

elease for !ydrotest

100% Verificati Verification on

Approved Drawings Drawings '(5D and B!S

i il

!

"

"

10.;

Bine walk ( 'nch 'oints



Vi V isal

!

"

"

10.<

$lshing of pipe syste#


Approved Drawings Drawings *C2 Specification

Vi Visal

!

"

S

10.9

!ydrotest


V*-/001/*'/00;

'ressre gages

!

"

"

11.0

'ainting


V*-/001/*'/00<, As 'er approved 'ainting $'

!

"

"

@.=

olting ( *or7eing


6.0

S,!!o%3 F#$%c#o'

.1

Spports 2rection

10.0

H7%o Te3

10.1

Name Signature Date

2l 2lco#eter


Doc. No. :


SR. NO.

EXTEND OF CHECK

1:.0

5nslation 6As re7ired8


1;.0

'iping *est 'ack Clearence


Rev No. : 0

REF. DOCUMENTS

TESTING INSTRUMENTS

Approved Drawings, Drawings, ( As per approved 5nslation $' Approved Drawings Drawings

INSPECTION BY


SUBCONTRACT OR

Visal

!

"

"

Vi Visal

!

"

!

Lee'3: !

!old 'oint is a #andatory inspection point and work work shall shall not proceed withot the presence presence of of a representative of the organiation. organiation. Activity designated as !old #st

be signed off by the Ewner4s epresentative. epresentative. "

"itness 5nspection 5nspection 'oint 'oint Designated "itness 'oints 'oints for the involved personnel, which which are re7ired to be signed off by the personnel who who witnessed. witnessed. All All activities, which have a " point, will re7ire a written notification to owner representative. 5n the event the owner representative does not attend within an agreed period the work #ay proceed. 5n sch cases, the owner representative will record in the appropriate signatre space on the f or#s as Fot "itnessedG, and sign off.

"

"itness 5nspection 5nspection point Designated Designated % witness witness points assigned assigned by the owner4s representative, representative, which which will re7ire re7ire written notification notification fro# the owner representative. representative. 5n the event owner representative does not attend within agreed the work, #ay proceed. 5n sch cases, the owner representative will record in the appropriate signatre space on the for#s as Fot "itnessedG, and sign off. *he percentage #eans a #ini## of 10% inspection over all. !owever this #ay be increased at the discretion of constrction #anager or his designee.

S

Srveillance Ever seeing or #onitoring of activities by visiting. Activities designated as srveillance will ot ot be be signed off by the owner4s representative.

D

Doc#ent eview *his entails review of appropriate appropriate doc#entation and does not not re7ire re7ire signatre signatre of of owner owner representative. representative.

Name Signature Date

ITP for Piping Systems

Recommend Documents