EM PLOYER :
CONTRACTOR :
PRO JECT T ITLE
3000 BBL/DAY CAPACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES
REV.
INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK
A
Inspection Scope SR NO
D ES ESC RI RI PT PT IO IO N O F I TE TE MS MS
CHARACTERISTICS TO BE TYPE / METHOD OF CHECKED CHECK
EXTEN EXTENT T OF CHECK CHECK
RE REFE FERE RENC NCEE EE DOCUM DOCUMEN ENT T
ACCEPT ACCEPTAN ANCE CE STAN STANDAR DARD D
FORM FORMAT AT OF RE RECO CORD RDS S
P
W
R
V
DESIGN & PROCEDURE REVIEW /APPROVAL 1
Piping specification
Review
Verification
100%
Contract/ Relevant Design Standard
ASME B31.3
Approved Specification
2
4
2
P ip ip in in g I so so me me ttrr ic ic Dr Dr aw aw in in g
Ensure Approved drawing is obtained
Verification
100%
Contract/ Relevant Design Standard
ASME B31.3
Approved isometric drawings for construction
2
4
Review
Verification
100%
ASME B31.3
Approved Procedure
2
4
Review Review Review
Verification Verification Verification
100% 100% 100%
ASME B31.3 ASME B31.3 SSPC SP 6, 7 & 10 SSPC SP 1,2,3, ASME B13.1 & Petrobangla Act ASTM C547 & ASTM C585 API 2218 ASME B31.3, ASME SEC IX & SEC V
Approved Procedure Approved Procedure Approved Procedure
2 2 2
4 4 4
Ap A pproved Procedure
2
4
Approved Procedure
2 2
4 4
Ap A pproved Procedure
2
4
Approved Procedure
2
4
MILL TC
2
4
SITE ACC
1
MILL TC
2
SITE ACC
1
MILL TC
2
SITE ACC
1
MILL TC
2
SITE ACC
1
2
4
SITE ACC
1
2
4
4 5 6
Fabrication, Erection & Testing Proceudre Hydrostatic Test Procedure Leak Test Procedure Sand Blasting Procedure
7
Painting Procedure
3
8 9
Insulation Procedure Fire Proofing Procedure Non Destructive Test (NDT) 10 Procedure Under ground pipe wrapping 11 Procedure MATERIAL IDENTIFICATION
12
13
14
15
16
Pipe
Elbow, Tee, Reducers
Flanges
Gaskets
Orifice Flange
Contract/ Relevant Standard/ Specification Approved Specification Approved Specification Approved Specification
Review
Verification
100%
Approved Specification
Review Review
Verification Verification
100% 100%
Approved Specification Approved Specification
Review
Verification
100%
Approved Specification
Review
Verification
100%
Approved Specification
Physical & chemical properties
Quality Tests
As per per Spe Speci cifi fica cati tion on
Dimensions and quality
Measurment & Visual
Random
Approved Specification
Physical & chemical properties
As per per Specifica Specification tion
Approved Approved Specifi Specificatio cation n
Quality Tests Random
Approved Specification
Physical & chemical properties Dimensions and surface quality Physical & chemical properties
Q ua ua lili ty ty T es es ttss
A s pe pe r Sp Sp ec ec ifif ic ic at at iio on
A pp pp ro ro ve ve d Sp Sp ec ec ifif ic ic at at iio on
Measurement & Visual
Random
Approved Specification
Qual Qualit ity y Test Testss ss
As per per Spec Specif ific icat atio ion n
Appr Approv oved ed Spec Specif ific icat atio ion n
Random
Approved Specification
Random
Approved Specification
Measurement & Dimenssions and quality Visual Measurement & Dimenssions and quality Visual
Appr Approv oved ed Spe Speci cifi fica cati tion on
EN 12068
ASTM A106, ASTM A312 & ASTM A335 ASME B36.10 & ASME B36.19 ASTM A105, ASTM A234 , ASTM A403 ASME B16.9, B16.11 B16.28 & B16.34 ASTM A105, ASTM A182, ASTM B564, ASTM B166 ASME B16.5 API 601, ASME B16.20, ASME B16.21 & BS 3381 API 601, ASME B16.20, ASME B16.21 & BS 3381 ASME B16.36
2
4 4
2
4 4
2
4 4
REMARKS
EM PLOYER :
CONTRACTOR :
PRO JECT T ITLE
3000 BBL/DAY CAPACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES
REV.
INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK
A
Inspection Scope SR NO
17
18
D ES ESC RI RI PT PT IO IO N O F I TE TE MS MS
Bolts, nu nuts
Valves
CHARACTERISTICS TO BE TYPE / METHOD OF CHECKED CHECK
EXTEN EXTENT T OF CHECK CHECK
RE REFE FERE RENC NCEE EE DOCUM DOCUMEN ENT T
ACCEPT ACCEPTAN ANCE CE STAN STANDAR DARD D
FORM FORMAT AT OF RE RECO CORD RDS S
P
Physical & chemical properties
Quality Tests
As per Specification
Approved Specification
SA 193 GR B7 / SA 194 2H
MILL TC
2
Dimensions and quality
Measurement & Visual
Random
Approved Specification
ASME B1.1
SITE ACC
1
Physical & chemical properties
Quality Tests
As per Specification
Approved Specification
Dimensions and quality
Measurement & Visual
Random
Approved Specification
Correctness
Scrutiny
100%
ASME B16.34,
API 6D
W
R
V 4
2
4
MILL TC
2
ASME B16.10, ASME B16.34 & ASME B16.38
4
SITE ACC
1
2
WPS
ASME SEC IX
ASME WPS Formats
1
2/3
3
4
Visual, Radiography 100% & Mechanical Tests
PQR
ASME SEC IX
ASME PQR Formats
1
2/ 2/3
3
4
Visual & Radiography Tests
100%
WQT
ASME SEC IX
ASME WQT Format
1
2/ 2/3
3
4
100%
WPS
ASME B31.3
FIT-UP INSPCTION REPORT
1
2
WPS
ASME B31.3
1
2
3
4
WPS
ASME B31.3
1
2
3
4
100%
Approved procedure
ASME B31.3
PIPE INTERNAL CLEANING REPORT
1
2
4
Pneumatic Pressure 100% Lest
Approved Procedure
ASME B31.3
RF PAD LEAK TEST REPORT
1
2
4
Visual
100%
Approved Drawing
ASME B31.3
1
2
4
1
2
4
1
2
4
1
2
4
4
EXECUTION 19
Welding Procedure Specification
20
Procedure Qualification Test And Record
21
Welders Performance Qualification
22
Piping Fit-up of joints including Dimensions beveling, edge preparation etc
Measurement & Visual
23
Welding
Correctness
Visual & NDT
Weld Repair Work
Correctness
Visual & NDT
24
25
26 27 28 29 30
Desired property of welding establishing correctness of welding variables Abilitty of welders to make sound weld
Inspection Of Internal Cleanliness Of Pipe Prior To Cleanliness Installation Pipe Support Reninforcing Pad Visual Pneumatic Leak Test Dimensions & P ip ip e Sp Sp oo oo l In In st st al al la la ti ti on on Correctness Piping valves & instrument Dimensions & Installation Checklist Correctness Flan Flange ge con conne nect ctio ions ns che check ck Corr Correc ectn tnes esss & Bolt Bolt Tightening Dimensions & Pipe Pipe Supp Suppor ortt Inst Instal alla lati tion on Correctness
Visual
As per approved specification As per approved specification
Visual
100%
Approved Procedure
ASME B31.3
Measurement & Visual
100%
Approved Procedure
ASME B31.3
Visual
100%
Approved Procedure
ASME B31.3
WELDING INSPECTION REPORT REPAIR WELDING INSPECTION REPORT
LINE INSTALLATION CHECKLIST VALVE & INSTRUMENT INSTALLATION REPORT FLANGE TIGHTENING REPORT SUPPORT INSTALLATION REPORT
4
REMARKS
EM PLOYER :
CONTRACTOR :
PRO JECT T ITLE
3000 BBL/DAY CAPACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES
REV.
INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK
A
Inspection Scope SR NO
31 32 33
D ES ESC RI RI PT PT IO IO N O F I TE TE MS MS Wrapping of underground piping NDT Testing Punch list & Final Check list prior to release for hydrostatic test
34
Hydrostatic test
35
Cleaning and drying after hydrotest
CHARACTERISTICS TO BE TYPE / METHOD OF CHECKED CHECK Quality of wrapping
Visual/Holiday Test
Internal defects Completeness , asbult drawing,all NDT reports etc.
RT,MT,PT Visual Random Verification of all records Pressure gauge/ Stability of of test pressure Chart Recorder Cleaning of internal after Visual hydrotest S ur ur fa fa ce ce p re re pa pa ra ra ti ti on on V is is ua ua l Surface finish Visual Coating Thickness Elco Meter
EXTEN EXTENT T OF CHECK CHECK
RE REFE FERE RENC NCEE EE DOCUM DOCUMEN ENT T
ACCEPT ACCEPTAN ANCE CE STAN STANDAR DARD D
FORM FORMAT AT OF RE RECO CORD RDS S
P
W
R
V
100%
Approved Procedure
EN 12068
HOLIDAY TEST REPORT
1
2
4
As per ASME B31.3
Approved Procedure
ASME B31.3
NDT REPORT
3
2
4
Random
Aproved Drawing, Data Sheet
ASME B31.3
PUNCH LIST REPORT
1
2
4
100%
Approved Procedure
ASME B31.3
1
2
4
100%
Approved Procedure
Technical Specification
1
2
4
1 00 00 % Random Random
Approved procedure
Approved procedure
BLASTING & PAINTING REPORT
1
2
4
ASME B31.3
LEAK TEST REPORT
1
2
4
HYDROSTATIC TEST REPORT HYDROSTATIC TEST REPORT
36
Painting
37
Leak Test
Visual
Pneumatic Pressure 10 100%
Approved procedure
38
Fire Proofing
Perfectness
Visual
Random
Approved procedure
Approved Speicfication
FIRE PROOFING REPORT
1
2
4
39
Insulation
Perfectness
Visual
Random
Approved procedure
Approved Speicfication
INSULATION REPORT
1
2
4
P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, V:VERIFIED & APPROED BY, H:THOLD TILL CLEARED BY 1, (1)-FABRICATOR, (2)- EPC CONTRACTOR, (3)-3RD PARTY , (4)-CLIENT, CR -CRITICAL -CRITICAL , M-MAJOR, IR -INSPECTION -INSPECTION RECORD, MEAS-MEASUREMENT
REMARKS
