Itp for Insulation

1+13

UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLA N FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002

Rev. C

Page: 1 of 1 3

UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 CONTRACT No. : CT750 UZ110110 PETROFAC JOB No.: PE-103 INSPECTION AND TEST PLAN FOR INSULATION WORK DES-1358‐ITP‐012

SUBCON. Document. No.

Document Rev.

C

SUBCON. No.

SUBCON. NAME

SUBCONTRACT TITLE

04‐001

Descon Engineering

STR, Mechanical & Piping Works for all Islands

REVIEW CODE

1

2

3

4

5

Legend: 1. Approved;

2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit;


Rev. C

Page: 2 of 1 3

TABULATION OF REVISED SECTIONS / PAGES REV

PAGE

DESCRIPTION

A

Initial Review

B

Comments Incorporated

C

Issued for approval

TABULATION OF HOLDS PAGE / SECTION

DESCRIPTION OF HOLD


Rev. C

Page: 3 of 1 3

TABLE OF CONTENTS

1.

LIST OF VERIFYING DOCUMENTS ……………………………………………………………………………………. 4

2.

DEFINITIONS ………………………………………………………………………………………………………………….. 4

3.

ABBREVIATIONS …………………………………………………………………………………………………………….. 4

4.

REFERENCE DOCUMENTS ………………………………………………………………………………………………. 5

5.

EXECUTION STEP ……………………………………………………………………………………………………………. 6


Rev. C

Page: 4 of 1 3

1. LIST OF VERIFYING DOCUMENTS (ITRS) P7512-V-0301-X-I

Hot Insulation Application Report

P7512-V-0302A-I

Final Insulation Inspection Report

ITR Copy not attached

2. DEFINITIONS

PROJECT

:

UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)

COMPANY

:

Zakum Development Company (ZADCO)

CONTRACTOR

:

Petrofac Emirates & DSME

SUB-CONTRACTOR

:

Descon Engineering

3. AB BREVA TIONS

GA

:

General Arrangement

CRA

:

Corrosion resistance alloy

MIR

:

Material Inspection Report

IFC

Issued For Construction


Rev. C

Page: 5 of 1 3

4. REFERENCE DOCUMENTS The following documents are used as source of reference and may be read in conjunction with the procedure.

Repeated 2 times?

P7512-TS-2000-Y-0003 P7512-TS-2000-W-0002

Coating and Lining Specification

P7512-TS-2000-Y-0003

PED Coating and Lining Specifications

P7512-PD-2000-Q-0038

PED Inspection and Test Plan for Hot Insulation

P7512-04-001-YS-MTS-0001

MS for Surface preparation, painting, and Holiday test

Thermal and Acoustical Insulation specifications

UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULA TION WORK Doc. No. P7512-04-001-YS-ITP-0002

Rev. C

Page: 6 of 13

P1358 for UZ750? DESCON Document No: P1358-ITP-012

Revision: C

Date:02-Oct-2016

Project Title:Upper Zakum-Islands Surface Facilit ies Project-EPC-2 Project / Order No:P7512

Sub-order / Sub-contract No:TBA

Activity / Item Covered: INSPECTION AND TEST PLAN FOR INSULATION WORK

Requisition No:TBA Tag No(s):TBA

Vendor / Contractor name:Consortium of Petrofac Emirates LLC and Daewoo Shipbuilding and Marine Engineering (*) QC SURVEILLANCE POINTS

Co. Ltd.

Sub- Vendor / Sub-Contractor name:Descon Engineering Vendor / Contractor QA/QC Manager:Nadir Abbas QC Responsible on the implementation of this ITP: QC Team

H

: Hold Point

W

: Witness Inspection

S

: Operation Surveillance

A

: Approval Required

R

: Review of Documentation

EXECUTION STEP

Item

Quality Control

Reference

Characteristics t o be verified/

Act ivi ty

document

frequency

Project

Control of

1

Inspection test and measuring equipment

Specifications P7512‐TS‐2000‐ W‐0002,

clause 18.4 Manufacturer’s data sheet

Acc eptan ce Cri teri a

Contractor QC Procedure

Verifying

Person

document/

responsible for

Record

the inspection

SURVEILLANCE POINTS (*)

ance DES

PED

H

A

TPIA

ZADCO

Review & Verification of validity of Calibration Certificate with reference to instrument

In accordance with

serial number / identification

approved calibration of

number.

measurement and test equipment procedure

Verify Condition of test

MS For Insulation Work P7512-04-001YS-MTS-0002



Valid calibration certificate



Good working condition

Insulation Supervisor Piping/Insulation

Acc ept

Inspector

equipment

Remove TPI column if not applicable (Typ)

R

Status

Comment (s)


Item

Quality Control

Reference


Act ivi ty

document

frequency

Rev. C


Page: 7 of 13

Contractor QC

Verifying

Procedure

document/Record

Person


responsible for the inspection

ance DES

PED

TPIA

ZADCO

H

A

R

H

A

A

 Company specification

 Approved

Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐

2

Approval of documents

03020

 Insulation Drawings.  Manufacturer's Compatibility

 Project

QCP/Hot, Cold &

 Documents shall be

Certificates and Application

approved for

Specifications

Procedure from

construction or

P7512‐TS‐

Manufacturer

implementation

2000‐W‐0002,

clause 18.2

 Insulation Manufacturer’ s Documents

Insulation Applicator Qualification Records

PP Insulation application manual

 MS For Insulation Work

 Document control and approval

 Piping/Insulati on Inspector

procedure

 P7512‐04‐001‐ YS‐MTS‐0002

 Company specification Z0‐TS‐Y‐03010

 Correct Type and Brand Name.

& Z0‐TS‐Y‐

3

Approval of Insulation Material

03020

 Project Specifications P7512‐TS‐ 2000‐W‐0002,

 Manufacturer’ s data sheet

   

Density as Specified. Product Batch number. Material Certificate. Shelf Life.

 MS For Insulation  Conformance to Requirements

Work

 P7512‐04‐001‐ YS‐MTS‐0002

 MAR for Insulation Material.

 Piping/Insulati on Inspector

Acc ept

Status

Comment (s)


Item

Quality Control

Reference


Act ivi ty

document

frequency

Rev. C


Page: 8 of 13

Contractor QC

Verifying

Person

Procedure

document/Record


3.1

Material Receiving Inspection

 Comply with

 MAR for Insulation

 Material Test Certificates

material

Manufacturer’s Data Sheet and Project Specifications

 MS for insulation work and P7512‐ TS‐2000‐W‐0002

4

Storage of Insulation Material

 Product Data Sheet.

 MSDS

manufacturer's Data

Implemented

sheet and Project

to avoid moisture and dust

Specifications P7512‐ TS‐2000‐W‐0002

Product Data Sheet must contain a minimum mositure content and that maximum figure should be used to define whether  N/A Availability of Tools excess moisure is present.


 P7512‐04‐001‐ YS‐MTS‐0002

 House keeping

 Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ Tools and

5

03020

Equipment

  Project Specifications P7512‐TS‐ 2000‐W‐0002,

on Inspector

PED

H

W

TPIA

ZADCO

S

W

 Company  Comply with

Material Manufacture is

 Covered with plastic sheets

certificate

 Piping/Insulati

DES

clause 18.1.1

 Storage Condition as Stipulated by the Insulation

 Material test


specification

 Insulation

Z0‐TS‐Y‐03010

Supervisor

& Z0‐TS‐Y‐

Piping/Insulati

03020

on Inspector

W

W

S

H

S

S

 Manufacturer’s Data Sheet

clause 19.1 & 19.2

 Approved QCP/Hot, Cold & PP Insulation

Insulation

application

Supervisor

manual


 P7512‐04‐001‐ YS‐MTS‐0002

 Visual

Piping/Insulation Inspector

Acc ept

Comment

ance

(s)

Status


Item

Quality Control

Reference


Act ivi ty

document

frequency

Rev. C


Page: 9 of 13

Contractor QC

Verifying

Person

Procedure

document/Record


SURVEILLANCE POINTS (*) DES

PED

H

W

TPIA

ZADCO

 Company  Approved

specification Damage to

6

Surfaces Prior to

Z0‐TS‐Y‐03010

QCP/Hot, Cold &

& Z0‐TS‐Y‐

PP Insulation

03020

Installation of Insulation

application

 Visual Inspection  Project

 No damage  Smooth surfaces

Specifications

manual

Insulation

 Release Note

W

Piping/Insulation

 MS For Insulation

Inspector

Work

P7512‐TS‐

Supervisor

 P7512‐04‐001‐ YS‐MTS‐0002

2000‐W‐0002,

 Company specification

 Approved

Z0‐TS‐Y‐03010

Release of Piping /

7

Equipment to

& Z0‐TS‐Y‐ 03020

Commence Insulation

 Project

QCP/Hot, Cold & PP Insulation

 Release Note by Piping and Painting Disciplines

 Surface Clean, Dry and Free

Specifications P7512‐TS‐ 2000‐W‐0002,

clause 18.1.2

from Moisture

 Spool Release Note

manual


 P7512‐04‐001‐ YS‐MTS‐0002

W

 Insulation

application

 Release Note

Supervisor Piping/Insulati on Inspector

H

R/S

R/S

Acc ept

Comment

ance

(s)

Status


Item

Quality Control

Reference


Act ivi ty

document

frequency

Rev. C


Page: 10 of 13

Contractor QC

Verifying

Procedure

document/Record

Person



ance DES

PED

H

W

TPIA

ZADCO

 Insulation / PP Support Rings  Expansion Joints at Specified

8

1‐ Installation of Insulation plus fixing (Hot ,Cold & Acoustic service) 2‐Joint Sealant Application (in Cold Service) 3‐Vapor Barrier and Scrim Cloth Application (In Cold Service) 4‐Support Ring and Mesh Installation (PP Insulation)

Intervals. Company

 Correct type Thickness, Size,

specification Z0‐TS‐Y‐03010

Condition and shape.

& Z0‐TS‐Y‐

Correct and Correctly Spaced

03020

out.

 Project

 Insulation Layering

Specifications P7512‐TS‐

Staggering is Correct.

 Joint Sealant applied properly

2000‐W‐ 0002sheet

 Approved

 Banding and Fastening is

in Cold Insulation.

 Vapor Barrier and Scrim Cloth Applied Properly in Cold Insulation.

 PP Mesh Installed Properly

clause 17 & 18

QCP/Hot, Cold &

 Conformity to Specified Requirements

PP Insulation

 Insulation

application manual


 P7512‐04‐001‐ YS‐MTS‐0002

 ITR‐V‐0301X‐I

Supervisor Piping/Insulati on Inspector

Acc ept

S

Status

Comment (s)


Item

Quality Control

Reference


Act ivi ty

document

frequency

Rev. C


Page: 11 of 13

Contractor QC

Verifying

Person

Procedure

document/Record


SURVEILLANCE POINTS (*) DES

PED

H

W

TPIA

ZADCO

 Installed Insulation Layer is dry and free from Moisture.

 Correct Cladding Material is used.

 Correct Thickness and Profile.  Joint Overlap and Terminations are Correct and Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐

Installation of

9

Cladding and Banding

03020

 Project Specifications P7512‐TS‐ 2000‐W‐ 0002sheet

Fixed Securely.

 Longitudinal and circumferential seams at correct distance. (For piping and Equipment as applicable)

 Approved sealant applied.  Banding over Cladding is of Correct and spaced at required Intervals.

 Screws and Rivets are of Correct Type and Material

 Any metal cladding applied does not make contact with clad item and min. clearance and overlap to be ensure.

 Sufficient bolt clearance at valve & Flanges. Min. clearance is equal to the Stud bolt +25mm or as per Spec.


 Insulation


 P7512‐04‐001‐ YS‐MTS‐0002

Supervisor


Piping/Insulati on Inspector

S

Acc ept

Comment

ance

(s)

Status


Item

Quality Control Acti vit y

Reference

Characteristics to be verified/

document

frequency

Rev. C

Accep tanc e Crit eria

Page: 12 of 13

Contractor QC

Verifying

Procedure

document/Record

Person

Acc ept



ance DES

PED

TPIA

ZADCO

Company specification Z0‐TS‐Y‐03010

Repair of

10

Insulation and Cladding

& Z0‐TS‐Y‐ 03020

 Insulation shall be Repaired Prior to Cladding

 Repairs or Rework Shall be noted and Carried out in

 Project

Accordance With the

Specifications

Manufacturer’s Approved

P7512‐TS‐

Specified Requirements

 Insulation


 P7512‐04‐001‐ YS‐MTS‐0002

Supervisor


Piping/Insulati

H

H

W

H

H

H

on Inspector

Procedure.

2000‐W‐ 0002sheet

 Conformity to



clause 18.6 Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ 03020

Activities

 Project

11

Final Visual

Specifications

Inspection

P7512‐TS‐

 All Activates Completed and Documented

2000‐W‐ 0002sheet

 Manufacturer’ s Data Sheet

clause 18.5 & 18.7


 Insulation


 P7512‐04‐001‐ YS‐MTS‐0002

Supervisor

 ITR‐V‐0302A‐I

Piping/Insulati on Inspector

Status

Comment (s)


PREPARED BY

Rev. C

APPROVED BY

Title

Name

Title

Name

QA Engineer

M.A.Bilal

DQCM

Nadir Abbas

Signature

Date

Signature

Date

02-Oct-2016

Attach applicable ITR formats

02-Oct-2016

Page: 13 of 13

CERTIFIED COMPLETED

COMPLETION ENDORSEMENT

Title

Name

Title

Name

Signature

Date

Signature

Date

Itp for Insulation

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