Handbook Best Practice - Connections

Hnbk Håb Best BstPractice praksis droPPed oBject oBjec t ForBygging a Fallnd gjnstandr PreVeNtioN rv. 03-2012 rev. 03-2012

www.mbefehe.

Fw Droed oects (DO) reset sgfcat safety challeges. Sreys hae show that these challeges relate to a mer of factors, cldg wor rocesses, ehaor, desg, ad the sffcet secrg of eqmet. As a mroemet measre, Worg Together for Safety (SfS) decded to sse ths hadoo, whch smmarses releat reqremets relatg to the secrg of tools, *fxed ad mog eqmet. The hadoo was orgally rodced y Statol,  close collaorato wth eqmet slers ad sers. A SfS worg gro, wth memers from oth oerators ad slers, has ee resosle for the resos made to ths edto. The rose of the hadoo s to dssemate owledge ad est ractce to the etre dstry – we shall ot hae droed oects  or dstry! Two fdametal cocets  all HSE wor are a derstadg of rs ad a arrer-ased aroach. Rs cldes oth roalty ad coseqeces. The roalty that a DO wll occr ca e sgfcatly redced throgh good desg ad the estalshmet of the arrers descred  ths hadoo. The coseqeces ca also e redced throgh good desg ad lag: Low-weght eqmet laced at low heghts ad away from walways reslts  redced rs throgh redced coseqeces. SfS wold le to tha Statol for tag the tate to create ths hadoo, ad ecorages eeryoe to se t actely  order to derstad ad estalsh the ecessary arrers. We wold also le to tha DOM Gro AS for ther assstace wth mages ad the layot of ths edto. Eqmet slers  artclar are ecoraged to cotally wor to fd safer soltos. Hgo Halorse Geeral Maager, SfS 2

do Pvnn

tbl t bl  nn nn Foreword ................................................................................. 2 The purpose oF This handbook ...................................... ......................................

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abbreviaTions abbrevia Tions / Terms .........................................................

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parT 1: General Ge neral inForma inFor maTion Tion .......................................... 11

CHApTER 1: THE MOST iMpORT iMpORTAnT AnT AREAS – WHERE WHERE DO DROppED ObjECTS OCCuR?.... 11 CHApTER 2: bARRiERS............ ........................ ......................... ......................... ......................... ............. 12 CHApTER 3: FALL EnERGy AnD FALL FACTORS ............ ................ .... 14 CHApTER 4: ROuTinES FOR WORk AT HEiGHT ........... .................. ....... 16 CHApTER 5: SECuRinG TOOLS AnD EquipMEnT DuRinG WORk AT HEiGHT ............ ........................ ................... ....... 5.1: Secrg tools <5 g ............ ........................ ........................ ................. ..... 5.2: Secrg tools >5 g ............ ........................ ........................ ................. ..... 5.3: Secrg other ortale emet ........... ................... ........ 5.4: Secrg emet ad arts ........... ........................ ................. 5.5: Tool Tool caets for for wor at heght ............ ....................... ...........

17 18 20 22 24 26

CHApTER 6: SECuRinG pERSOnnEL ............ ........................ ......................... ............. 28 CHApTER 7: SECuRinG TOOLS AnD EquipMEnT AGAinST AGAinS T WinD AnD WEATHER WEATHER COnDiTiOnS ........... ....................... ......................... ......................... ..................... ......... 30 CHApTER 8: unnECES unnECESSARy SARy EquipME EquipMEnT nT AT HEiGHT ....... 32 CHApTER 9: pOST inSpECTiOn / FinAL CHECk OF THE WORk WORk SiTE........... .................. ....... 34 CHApTER 10: ObSER ObSERv vATiOn TECHniq TECHniquE........... uE....................... .................... ........ 36 CHApTER 11: RESpOnSibiLiTy AnD FOLLOW FOLLOW-up -up ........... ................ ..... 37 CHApTER 12: GAL GALv vAniC CORROSiO CORROSiOn n ............ ........................ ....................... ............... 38 do Pvnn

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parT 2: securinG Fixed equipmenT ................................ 40

CHApTER 13: bOLTED bOLTED COnnECTiOnS............ ........................ ........................ .............. 13.1: nord-Loc olt secrg sstem ............ .................... ........ 13.2: Sraloc ........... ........................ ......................... ........................ ..................... ......... 13.3: Castle ts wth cotter s............ ......................... ................. .... 13.4: nloc loc ts ............ ........................ ........................ ....................... ........... 13.5: All-metal loc ts ............ ........................ ........................ ................. ..... 13.6: Ta Ta washers / Ta Ta lates ............ ......................... ..................... ........ 13.7: palt ............ ........................ ......................... ......................... ......................... ............. 13.8: Loc-wrg ............ ......................... ......................... ......................... ................. 13.9: Secal olts............. ......................... ........................ ......................... .................

41 42 42 44 44 46 46 48 48 50

CHApTER 14: SECuRinG DEviCES ........... ........................ ......................... ................... ....... 14.1: Correct se of cotter s ........... ........................ ..................... ........ 14.2: Secrg s / safet s ........... ........................ ................... ...... 14.3: Wre, Wre, chas ad colgs ............ ......................... ................. .... 14.4: Correct stallato of wre wre clams........... ................. ......

52 53 54 56 58

CHApTER 15: STRuCTuRE ............ ......................... ......................... ........................ ..................... ......... 15.1: Gratg ............ ......................... ......................... ........................ ....................... ........... 15.2: pg ad emet feedthroghs ............. ................. 15.3: Ralgs ........... ........................ ......................... ......................... ....................... .......... 15.4: Toe Toe oards........... ........................ ......................... ........................ ................... ....... 15.5: Swg gates........... ........................ ......................... ........................ ................. ..... 15.6: Ladders ........... ........................ ......................... ........................ ....................... ........... 15.7: Wd Wd walls ............. ......................... ........................ ......................... ................. ....

60 61 62 64 66 68 70 72

CHApTER 16: ELECTRiCAL EquipMEnT AnD inSTRuMEnTS............ ......................... ......................... ................... ....... 16.1: Floodlghts Floodlghts ............ ........................ ......................... ......................... ................. ..... 16.2: Lghtg fxtres ............ ........................ ........................ ..................... ......... 16.3: nagato lghts lghts / laters............ ......................... ................. ....

74 75 76 78

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16.4: CCTv cameras ............ ........................ ......................... ....................... .......... 16.5: Crae oom camera ad floodlghts ........... ............... .... 16.6: Lodseaers ............ ......................... ......................... ......................... ............. 16.7: jcto oxes ad caets ............ ......................... ................. 16.8: Cale tras ad cale ladders ............. ......................... ............ 16.9: Ateas, wdsocs ad sesors ............ ................... .......

80 84 86 88 90 92

CHApTER 17: OTHER EquipMEnT ............. ......................... ........................ ................... ....... 94 17.1: vale hadles ad ale wheels ............. ..................... ........ 95 17.2: Cha-oerated ales ........... ....................... ......................... ............. 96 17.3: Locs o slato claddg ........... ........................ ................. 98 17.4: Storage ad lacemet of gas clders ......... 100 17.5: Satch locs ............ ......................... ......................... ......................... ............. 102 17.6: umlcal roller sheaes (baaa sheaes) .... 104 17.7: Loo hoses ............ ......................... ......................... ........................ ................. ..... 106 17.8: Sgs ................................ ............................................ ........................ ................... ....... 108 17.9: Racs ad storage ............ ........................ ......................... ................... ...... 110 17.10: Derrc eacato emet ............ ...................... .......... 112 relevanT reFerences ............ ......................... ......................... ........................ ..................... ......... 114


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th pup  h hnbk Ths hadoo s teded to hel elmate the rs of droed oects. it ales to eqmet that shall e rocred, as well as to eqmet that s already  se. best ractces hae ee reared for the eqmet coered  ths docmet, whch  may cases set a ew stadard for or acttes. A mortat goal has ee to defe arrers that shall reet droed oects, ad whch shall e sed  the rocremet, rocremet, se ad mateace mateace of eqmet. Whe rocrg ew eqmet, we mst edeaor to se tegrated soltos/arrers, sce ths s the ass for elmatg droed oects. Ths meas that oth slers ad yers mst e aware of ths challege. Whe stallg ew eqmet, a ealato of the rss relatg to chose locato mst e carred ot  order to redce the dager of collsos/DO. i addto, eqmet mst e desged to wthstad the eromet for whch t s teded, ad stalled to wthstad the safest ossle access for mateace (ref. nORSOk, pSA, OLF ad the norwega Laor isecto Athorty). Athorty). The est ractces descred  ths hadoo mst e comled wth throghot the etre ale cha, from desg to remoal. by followg est ractces, we wll moe towards acheg or oerall goal of 0 droed oects. For lftg oeratos, the acg ad secrg of loads, ad the se ad secto of load cotaers, lease refer to OLF gdele 116 ad nORSOk R-003 / R-005. Who s resosle? Eeryoe  the ale cha! (See ext age)

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7

abbvn / m abs: Amerca brea of Shg ad: Aredsdeartemetet (The norwega Mstry of Laor) aisi: Amerca iro ad Steel isttte api: Amerca petrolem isttte, sses rodcto stadards for eqmet sed  the ol dstry. at: Aredstlsyet (The norwega Laor isecto Athorty) b, y: A arrer that s estalshed throgh stallg eqmet  accordace wth a stadard rocedre or throgh olts eg stalled wth sffcet torqe/reteso. b, y (y tt): A arrer that s estalshed  order to achee a extra leel of safety (e.g. safety wre, the locg of olt coectos  order to aod loss of torqe ad reteso), ad to rotect ad secre eqmet ad ersoel. ccTv: (Closed-crct teleso) srellace camera ctt : A erso that ca docmet ractcal ad theoretcal owledge wth a artclar area or dscle. dibt: Detsches isttt für batech dv: Det norse vertas dt: Eqmet mst e laelled  a way that esres tracealty to the rodcer or morter, ad wth formato cldg the load, area of alcato ad rodct stadard. dt tg: Trag throgh whch t ca e docmeted that the erso who shall se the eqmet has receed ractcal ad theoretcal trag that rodes owledge aot the eqmet’s assemly, oerato, tlsato ad areas of a lcato, as well as mateace ad cotrol  accordace wth the reqremets that are set for the safe se ad oerato of the eqmet  reglatos ad ser gdes. 8


do: Droed oect, .e. the cotrolled moemet of a oect from oe leel to aother. it s emhassed that droed oects do ot oly occr drg wor at heghts. drops: Droed Oect preeto Scheme, a gloal dstry tate that focses o the reeto of droed oects (www. drosole.org). en: Eroea Stadards, ssed y CEn (The Eroea Commttee for Stadardsato) ad adoted y oe of the three recogsed Eroea stadardsato odes – CEn, CEnELEC or ETSi. F.e.m: Eroea Federato of Materal Hadlg hse: Health, safety ad the eromet iso: iteratoal Orgasato for Stadardsato lftg qt: Commo term for lftg gear, lftg alaces ad lftg comoets, sed  comato or ddally nhd: nærgs- og Hadelsdeartemetet (The norwega Mstry of Trade ad idstry) olF: Oledstres ladsforeg (The norwega Ol idstry Assocato) psa: The petrolem Safety Athorty rk: A exresso of the dager that a desrale cdet reresets to eole, the eromet or materal assets. The rs exresses the roalty of a accdet occrrg, as well as ts coseqeces. rk t: A systematc method of descrg ad/or calclatg the rs to eole, the eromet ad eqmet. A rs aalyss s carred ot throgh the mag of desrale cdets ad ther cases ad coseqeces. rnnp: Rsoå  nors petrolemsrsomhet (Treds  rs leels  the norwega etrolem dstry) do Pvnn

9

sfs: Samared for Serhet (“Worg Together for Safety”) s amog the most extese collaorate roects wth the feld of health, safety ad the eromet (HSE) wth the ol ad gas dstry. swl: Safe worg load TÜv: Techscher Üerwachgsere wk lk: A Wea L s teded to e the weaest coecto ot etwee a tool ad ts ser. The ser s ale to dscoect from the tool wth a strog tg shold a emergecy stato occr. Wea L 1 g s desged to wthstad a tg of 10 joles wthot deformato, Wea L 2 g s desged to wthstad a tg of 20 joles wthot deformato, etc. wk t gt: All wor carred ot at a heght of 2 m or more aoe a fxed dec. Rememer that o a offshore stallato, wor at heght ca e carred ot o all decs. be aware of essels ad ssea eqmet. wll: Worg load lmt s/t  : i ths hadoo, the word “mst” or “shall” s sed where we elee that athorty reqremets aly. The word “shold” refers to a est ractce. if aother solto s selected, a eqal or etter leel of safety mst e docmeted.

10


P 1: Gnl nmn chp 1: th m mpn  – wh  pp b u? The pSA’s roect ‘Treds  rs leels  the norwega etrolem dstry’ (Rnnp), lshes a aal reort whch loos at the leel of rs wth the etrolem dstry. Oe of the sreyed dcators s droed oects, DFu 21. Drg the erod 2002-2010, a aerage of 235 cdets related to droed oects were reorted to Rnnp each year. The mer of cdets reorted each year has remaed relately stale, wth a slght decrease drg the last three years, to 146 cdets  2010. O the norwega cotetal shelf, two deaths ad 85 ersoal res related to droed oects hae occrred sce 2002. Accordg to Rnnp, aroxmately half of all droed oects cdets that occrred  recet years were related ether to ‘drllg ad wells’ or ‘craes ad lftg’ related wor. Of the 873 aalysed DO cdets that occrred etwee 2006-2010, 27% were related to desg/techcal soltos, 44% to hma factors, ad the remag 29% were de to exteral codtos sch as the weather, wd, waes, etc. For more detaled formato, lease see the aal Rnnp reort.

T ft y  tt do        t t f   t  t  f k t t ty.


11

chp 2: kap.2: Barrierer B barrers adogmeasres thatskal shallhindre reeteller or redce the Barriererare erfctos funksjoner tiltak som redusere coseqeces cdets. konsekvenseneofavdesrale uønskede hendelser. We hae ma tyes of arrers: Vi har trethree hovedtyper barrierer: h, T  ogt. Menneskelige, Tekniske og Organisatoriske. Examles areFelles ge for elow. Commo to Eksemplerof påthese slike tyes finnerof duarrers nedenfor. alle er at de ikke all s that they ot jobbing, ostrct men effecte wor rocesses, skalarrers være hindringer forshall effektiv ekstra sikkerhetsnett. t rode a extra safety et.

12


hTo -

h (owledge, exerece, qaltes ad oeratoal methods)

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T t (safety wres, nord-Loc, cotter s, tool ags, etc.) aloe ca sere as arrer fctos, t they ofte eed to e comed wth orgasatoal ad/or hma soltos

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ogt (rocedres, secfcatos, checlsts, etc.)

H ad O soltos t flfl arrer fctos aloe; they mst always e comed wth at least oe of the other soltos. Ths hadoo maly descres techcal arrers.


13

chp 3: Fll ngy n ll 

F ft

The “fall factor” descres the seert of a fall. it s a exresso of the relatosh etwee the legth of the fall ad the legth of roe aalale to dame the fall. (if a lfe le for fall asorto s sed  comato wth a safet haress the lfe le mst e eed wth a eerg-asorg fall damer. A lfe le wthot fall damer rodes o fall rotecto. Ths shold ol e sed to reet someoe from fallg (postog le) The fall factor s calclated sg the formla o the ext age 14


Fall energy All equimet at height has a otetial fall eergy, which is deedet uo the equimet’s weight ad the height from which it may fall.

Fall eergy (Ef) is measured i joules, ad calculated usig the formula Ef=mgh, where m = the weight of the obect i kg, h = the height from which the obect is droed, ad g = the gravitatioal acceleratio (9.81m/s2). The figure to the left is based o this formula, ad ca be used to calculate fall eergy to estimate the severity of ossible iuries. The otetial for iury deeds uo a umber of factors, icludig the equimet’s fall eergy, hardess ad shae, where it hits the body, etc. A fall eergy over 40 joules (red area) may result i serious iury or death. A fall eergy betwee 20 ad 40 joules (yellow area) may result i the eed for medical treatmet. A fall eergy betwee 0 ad 20 joules (gree area) may result i the eed for first aid, or o iury. The iury otetial must be classified i accordace with these values, ad if ecessary adusted with regard to the tye of droed obect. Shar obects with low kietic eergy ca have a higher i ury otetial tha a blut/soft obect with a higher kietic eergy. The limits described above are the orms used i the norwegia etroleum idustry. SfS is aware that other forums, such as DROpS, oerate with other limit values. Fall factor The fall factor is the legth of the fall divided by the legth of the securig device that absorbs the fall eergy. The force to which a erso or obect is exosed deeds o the eergy-absorbig roerties of the securig device (ability to legthe without breakig). Eergy absorbers are therefore imortat, eve o securig devices for tools.

Whe securig ersos agaist fallig, the fall factor must referably be ket below factor 1, ad shall uder o circumstaces exceed factor 2. do Pvnn

15

chp 4: run  wk  hgh Wor oeratos wth the ol dstry ofte ole wor at heght. May oeratos therefore cota a elemet of rs de to heght: • Youareexposedtoequipmentorworkoperationsaboveyou • Personnelbelowyouareexposedtoyourwork • Youworkatheightaboveadeck

We dstgsh etwee the secrg of ersoel worg at heght, the secrg of ermaet eqmet, ad the secrg of tools ad arts that are sed at heght drg a wor oerato. ideally, all wor shold e carred ot o a dec wth ts eds ad oegs secred agast falls to a lower leel. i ths stato, the exectg worer s secred agast falls, ad other ersoel are rotected from droed oects. Howeer, may oeratos mst e exected at heght. For sch oeratos, aroed scaffoldg together wth secred tools/ eqmet ad access cotrol wll rode the desred leel of safety. if t s most arorate to wor from ladders, rdg elts or clmg eqmet, the exectg worer mst also e actely secred, ad a resce la mst e  lace. Checlst • Selectappropriateequipment • Onlyuseapprovedmaterials(approvedscaffolding) • Donotstartworkbeforeyouhavecheckedthattheequipment

s  accordace wth reglatos • Ensurethataccesstotheareaisrestrictedifnecessary • Usefallprotectionequipmentifnecessary(documentedtheo-

retcal ad ractcal trag s a rereqste) • Secureequipmentandtools 16


chp 5: sung l n qupmn ung wk  hgh Whe sg tools at heght, the otetal for droed oects s great, ad reresets a sgfcat rs.


17

ct 5.1: sg t <5 kg

18


bt t • Alluseoftoolsatheightmustberiskassessed • Alltools shallbesecured againstbeingdropped,both during

trasort/mog ad drg wor • Attachment points/devices on tools and bags must be docu-

metale • Fasteningsontoolsshallbeenergy-absorbing(falldamper) •

A weaklinkshallbeinstalledbetweenthebodyandsafetywire

whe fall arrest deces are sed. Wea ls for tools weghg oer 2 g shold ot e sed • Toolsheavierthan2kgshouldnotbesecuredtothebody • A tool bag with internal loops should be used when several

ad/or heay tools are sed at heght • Wriststrapscanbeusedforonetoolweighinglessthan1kg,

wth a wea l • If an attachment pointother than thebeltor bagis required,

se a arorate art of the srrodg strctre, referaly aoe the wor leel • For work on/near rotating machines or moving equipment,

tools shold ormally e secred to the adacet strctre • Toolsusedatheightshouldbecheckedout/in(ref.Toolcabi-

ets for wor at heght) to esre that othg s left ehd


19

ct 5.2: sg t >5 kg

20


bt t • Alluseofheavytoolsandhand-heldmachinerywhereequip-

met may fall to a derlyg leel mst e rs assessed • Allheavytoolsandhand-heldmachineryusedatheightmust

e secred agast eg droed, oth whe  se ad whle eg trasorted • Onlycertifiedliftingequipmentshallbeusedassecuringde-

ces • Theattachmentpoints/devicesontoolsshallbedocumented • Fasteningsontoolsshallbeenergy-absorbing(falldamper) • Securingpointsfortoolsandmachinerymustbeinplaceabove

the wor ste, attached to the srrodg strctre, ot to scaffoldg. The secrg dece mst e as tght as ossle • Toolsusedatheightshouldbecheckedout/in(ref.Toolcabi-

ets for wor at heght) to esre that othg s left ehd


21

ct 5.3: sg t t qt

22


bt t • Allportableequipmentusedwherethereisariskoftheequip-

met fallg to a derlyg leel mst e secred agast eg droed •

Carryingpouches mustalwaysbeusedforradiosandanyother

ortale eqmet wthot certfed secrg ots • Locksonpouchesmusthaveadoublesecuringmechanismto

reet tetoal oeg •

Belt clips that allow equipment to become detached when

tred 180º shold ot e sed • Beltswith snap fastenersare notsuitablefor securing equip-

met at heght


23

ct 5.4: sg qt  t

24


bt t •

Allrepairsandmaintenanceworkcarriedoutatheightmustbe

rs assessed •

All parts, equipment and materials that are worked with at

heght mst e secred agast eg droed • Smallerparts must be stored in suitable storageboxes,bags,

etc. • Inrestrictedareas,suchasthederrick,flareboomandcranes,

tools sed at heght mst e logged ot ad  to esre that othg s left ehd • Whentheworkisfinished,afinalcheckandinventorycount

mst e carred ot to esre that o tools, eqmet or materals are left ehd at heght


25

ct 5.5: T t f k t gt

26


bt t • Each cabinet/locker shallbe equipped with alist of contents

ad e et loced • Adesignatedpersonmustberesponsibleforthecabinettoen-

sre that all tools tae from ad retred to the caet are logged ot/ • Thecontentsofthetoolcabinetforworkatheightanditsac-

comayg log oo mst e checed at the ed of eery shft  whch the tools hae ee sed • Alltools must be adequately equipped forsecuringatheight

ad mst hae docmeted attachmet ots  accordace wth Chater 14: Secrg deces • Inadditiontothenecessarytools,cabinetsshouldbeequipped

wth a sffcet mer of: o Correctly dmesoed safety wres wth aroed swage locs o Locg coectors/sa hoos o Tool ags wth teral fasteg deces o Secal elts for fasteg of tools ad ags o Wea ls for fasteg etwee the ody ad safety wre


27

chp 6: sung pnnl Docmeted trag s a madatory reqremet for all ersoel sg fall arrests.

28


bt t • Theestablishedcontrolprocedures,bothbeforeandafteruse,

mst e followed •

Nobodyshall workaloneorunattendedwhenusingfallprotec-

to eqmet • Personnelwhousefallprotectionequipmentmusthavedocu-

meted trag that cldes resce methods • Necessary rescue equipment and personnel must always be

aalale at the wor ste • Abuddycheckoftheriggingandequipmentmustbecarried

ot • FallprotectionequipmentmustbeCEmarked • Theequipment must be checkedatleastevery 12 months by

a cometet erso ad shall e laelled wth the date for the ext secto • Thetypeofsecuringequipmentshallbeselectedfollowingan

ealato of the wor ste •

Theanchorpointforsuspensionshallbeabletosupport atleast

10n (see reqremet  nS-En795) • Theharnessshouldbe equipped with asafety strap(e.g.the

SALA trama stra, whch allows whch allows the worer, who s sseded, to stad   ther haress  order to esre lood crclato to the legs)


29

chp 7: sung l n qupmn gn wn n wh nn

30


bt t • Structures and equipment should be designed so that water

caot collect ad form ce • Establishroutines forinspectionbefore, during andafterad-

erse weather codtos, sch as strog wds, hgh waes, ad the rs of ce/fallg ce • Useavailable time during shiftchanges to carryout an extra

chec of eqmet that may loose • Check whether the workplace is clean and tidy. Equipment

stored o dec ad  other areas may e low oer y the wd, so chec the secrg deces • Checkwindsocks,windsensors,floodlights,antennas,antenna

masts ad scaffoldg • Carefullycheckthatequipmentinthevicinityofthehelideck

s sffcetly secred • Checkfor anyloose objectsonroofs, load carriers andinall

storage areas • Checkthatthelidsofstorageboxesaresecured

T a r   t ty f   t  / .


31

chp 8: Unny qupmn  hgh

32


bt t •

Regularly carry out a risk assessment and review of what

eqmet s reqred at heght, ad what shold e remoed • Thereviewshouldestablishwhetherequipmentshouldbere-

located to redce the rs of collso wth mole eqmet • Inspectionandmaintenanceproceduresshouldberevisedreg-

larly, to esre secto ad mateace of all eqmet stalled at heght • Alwayscarryoutafinalchecktoensurethatnoequipmentor

materals are left ehd at heght


33

chp 9: P npn / nl hk  h wk 

34


Exerece shows that a clea ad tdy worlace s less exosed to rs tha the ooste. O facltes ad stallatos wth rotatos ad shft wor, ths effect s tesfed y the fact that we are also exosed to other eole’s “cltter”. it s therefore extremely mortat that we hae good rotes for fal checs of the wor ste.

bt t • Alwayskeepyourworksitetidy • Tools,equipmentandmaterialsmustbesecuredinasafeloca-

to at the ed of each shft • Whentheworkisfinished,afinalcheckandinventorycount

mst e carred ot to esre that o tools, eqmet or materals are left ehd at heght • Checkthatallequipmentisinstalled,securedandreturnedto

ormal oerato • The work site must be left in aclean and tidy state, and all

tools, eqmet ad materals mst e retred to ther desgated storage laces • Looseobjectsatheightmustberemoved,attachedorsecured • Onmobileunits,ariskassessmentmustbecarriedouttode-

terme whether eqmet o wor eches shall also e secred


35

chp 10: obvn hnqu it, tft  t tgt f fg  t ft t  g t tt f  jt.

bt t (t) • Set asideample time • Limitthesizeofthearea • Concentrateona smallnumberofcategoriesand inspectthe

area  a strctred way  order to mata a oerew • Limitthenumberofpersonnelineacharea,inordertomain-

ta a oerew • Findings that do not conform to the established standard or

checlst shold e hotograhed ad ge a accrate descrto ad ste referece •

Follow-upandthecorrectionoffindingsaredecisivefactorsin

reetg droed oects

36


chp 11: rpnbly n llw-up bt t T gt’ ty • Ensure ahighstandardoforderliness andcleanliness,under -

tae radom checs – ole the Area Resosle • Ensure that routines/systems to prevent dropped objects are

estalshed: o Acte se of mage-ased secto rogramme o Trag  DO oserato techqe (o the o trag) o Stregthe daly rs maagemet, detfy ad maage DO rs o Learg ad trasfer of exerece • Ensurethattimeandresourcesaresetasideforworkwiththese

rotes/systems • Checkthattheroutines/systemsarefollowed/used

Y ty • Followestablishedroutines/systemsforthepreventionofDO

– follow- yor ow actos • ContinuallyidentifypotentialDOrisks • Eliminatedangerstoyourselfandothers • Reportfindingsorundesirableincidents


37

chp 12: Glvn n et 

) e l b o n e r o m ( e d o h t a C

) e l b o n s s e l ( e d o n A

ct (tt)   ––––––––––––––––––––––––––––––––––––––––––– Grahte ––––––––––––––––––––––––––––––––––––––––––– Ttam ––––––––––––––––––––––––––––––––––––––––––– Sler ––––––––––––––––––––––––––––––––––––––––––– Acd-roof steel A4 – asse ––––––––––––––––––––––––––––––––––––––––––– Staless steel A2 – asse ––––––––––––––––––––––––––––––––––––––––––– icoel – asse ––––––––––––––––––––––––––––––––––––––––––– ncel – asse ––––––––––––––––––––––––––––––––––––––––––– Sler solder ––––––––––––––––––––––––––––––––––––––––––– Moel ––––––––––––––––––––––––––––––––––––––––––– Coer/cel alloys ––––––––––––––––––––––––––––––––––––––––––– Bronze ––––––––––––––––––––––––––––––––––––––––––– Coer ––––––––––––––––––––––––––––––––––––––––––– brass ––––––––––––––––––––––––––––––––––––––––––– T ––––––––––––––––––––––––––––––––––––––––––– Lead ––––––––––––––––––––––––––––––––––––––––––– T solder ––––––––––––––––––––––––––––––––––––––––––– Cast steel ––––––––––––––––––––––––––––––––––––––––––– Steel ad ro ––––––––––––––––––––––––––––––––––––––––––– Almm 2024 – T4 ––––––––––––––––––––––––––––––––––––––––––– Cadmm ––––––––––––––––––––––––––––––––––––––––––– Almm 1100 ––––––––––––––––––––––––––––––––––––––––––– Galased steel ––––––––––––––––––––––––––––––––––––––––––– Zc ––––––––––––––––––––––––––––––––––––––––––– Magesm alloys ––––––––––––––––––––––––––––––––––––––––––– Magesm ––––––––––––––––––––––––––––––––––––––––––– a ()  

a  g , y t f t   t t  ty       t. 38


Galac corroso occrs whe two dssmlar metals wth dfferet oltage otetals come to cotact wth each other  the resece of a electrolyte (dam flm or seawater/fresh water). Whe ths haes, the less ole metal ecomes the aode ad the more ole metal ecomes the cathode. if a steel screw s fxed to a coer late, the screw wll e the aode sce coer s the more ole metal. The screw wll corrode radly as the dfferece  otetal s great.

Ifthesamesteelscrewisfixedtoalessnobleplate,e.g.azinc

late, the screw wll e the cathode, ad wll therefore ot corrode. Thezincplatewillcorrode,asitislessnoblethanthescrew.

For these reasos, t s mortat that all secrg deces are of the staless steel tye. Ths ales to cotter s, safety s, secrg wre, ad locg wre for threadg throgh ts ad olts, etc.

Remder aot oxdato ad redcto: oil riG: Oxdato is Loss Redcto is Ga


39

P 2: sung x qupmn

40


chp 13: Bl nnn bolts are crretly rodced to at least 85 dfferet dstral stadards, ad the reqremets for olted coectos ary for the dfferet sectors deedg o the ge desg ad reqremets for oerato ad mateace. Acheg a stale olted coecto therefore reqres a qalfed ealato of the followg factors: • Load design • Choiceofmaterialswithrespecttomechanicalpropertiesand

corroso resstace • Theuseoflubricant,whereappropriate • Pre-tensioninganduseofthecorrecttorqueequipment

The locg of olts  order to secre agast loss of torqe ad re-teso s defed as secodary reteto. Reasos why so may olts ad olted coectos fal: • • • • • •

Improper use, installation and handling of the bolt Vibrations Knocks Loads (beyond design) Wear Corrosion

(30%) (20%) (12%) (11%) (6%) (5%)

Source: PSA, 2008


41

Seeral deedet tests show that dole ts ad so-called am ts are ot a relale method for secrg screws/olted coectos. below are some recommeded methods.

42


ct 13.1: n-lk t g yt nord-Loc secres the olted coecto sg teso stead of frcto. The system cossts of a ar of washers that ft together, wth cams o oe sde ad radal teeth o the other. Sce the cam agle ‘ ’ s greater tha the thread tch ‘ß’, a wedge effect s created y the cams, ad ths reets the olt from rotatg. nord-Loc’s locg washers are certfed y seeral deedet stttes, sch as AbS, Dibt, Dnv ad TÜv. Each ar of washers has a qe cotrol mer, whch esres fll tracealty rght dow to the frst stallato.

a f : Almost lmted, t artclarly stale for coectos ex osed to ratos or other dyamc loads. nord-Loc’s washers are aalale  dmesos from 3 mm  to 130 mm  aros materals.

ct 13.2: sk Sraloc s a all-metal loc t/olt wth a secally desged threaded rofle that locs whe tghteed ad dstrtes the teso across the etre legth of the thread. Ths rodes etter load dstrto, whch hels to mroe the locg of the olt coecto.

a f : Most ofte sed  cale tray systems, t ca also e sed  other stallatos.


43

TANGENT TO PIN

60d

60d

MAXIMUM COTTER PIN LENGTH

MINIMUM COTTER PIN LENGTH

A.

CASTELLATED NUT ON BOLT PREFERRED METHOD.

B.

CASTELLATED NUT ON BOLT ALTERNATE METHOD.

C.

PIN APPLICATION. 00111348

Korrekt av Correctmontering stallato splittpinne i bolters of cotter

nyloclåsemuttere loc ts Nyloc

44


ct 13.3: ct t t tt  Adoted from the aato dstry, castle ts rode a sal ad relale method of locg olted coectos. The t has radal slots ad s loced y o-corrose cotter s that are serted throgh a hole  the olt.

a f : ulmted, t ofte sed for crtcal olted coectos.

ct 13.4: ny k t nyloc loc ts are sed extesely throghot the dstry. nyloc loc ts shold oly e sed oce. Stadard nyloc ts hae a temeratre ratg from ÷70°C to +120°C.

a f : Ths tye of t s ofte sed for locg  coectos where a certa degree of lost re-teso ca e acceted.


45

Låsemutter med Loc t splittet topp wth slt to Låsemutter Locmed t wthdeformert deformedtopp to

Låseblikk Ta washer

Ta late Låseplate

46


ct 13.5: a-t k t All-metal loc ts ca e sed o all olt dmesos. The t locs y the threaded secto or to of the t deformg/slttg, or throgh the t hag a toothed rg der the collar. Ths rodes greater frcto etwee the olt/derlay ad t, rodg a secre coecto. There are may aretes ad slers o the maret.

a f : These ts hae a almost lmted alcato.

ct 13.6: T  / T t Ta washers ca e sed o all dmesos ad  ay alcato where the se of ta washers s arorate. There are seeral tyes wth dfferet areas of alcato for locg ether ts or olts. it s mortat to se the correct tye for each rose.

a f : Tycally sed o machery where t s mortat to reet the olt from rotatg.


47

PALNUT pALnuTDIN Din7967 7967Låsemutter Loc t

Sying av bolter

Loc-wrg olts

48


ct 13.7: pt palt loc ts hae ee o the maret for seeral decades as a alterate for locg olted coectos. The palt locs y “cttg” tself to the threads o the olt whe t s tghteed. i a offshore cotext, palt loc ts are sally sed for locg o to of stadard ts.

a f : O throgh-olts  fxed eqmet ad drllg eqmet. Easy to stall where secodary reteto s ot  lace.

ct 13.8: lk-g The loc-wrg of olts s a locg method adoted from the aato dstry. i ref, the method oles threadg a secal staless wre throgh a hole  the olt head, whch s twsted ad loced to the ext olt or strctre, ths reetg the olt from rotatg ad looseg. The wre ca e sed to loc a maxmm of three olts  a row, as show  the llstrato (for formationaboutthesizeoftheholeinthebolthead,seeEN-ISO7378).

a f : used extesely for locg exteral olted coectos o drllg ad e-hadlg eqmet. Ofte sed where there are o throgh-olts ad/or t s ecessary to e ale to easly chec the locg sally.


49

ct 13.9: s t bondura bolT bodra olts hae a costrcto that ca tae  moemet ad oalty throgh the se of exadg taered sleees at oth eds of the olt. There are seeral arats of the olt, cldg straght-throgh ersos ad others that are ftted from oe sde. Stadard screws are tghteed to ress  the coes. The olt s fxed drectly to the mache or eqmet wth locg screws. Ths reets the olt from looseg, fallg ot or rotatg  the olt hole. bodra olts mst e ftted ad mataed  accordace wth the mafactrer’s secfcatos. bodra olts are certfed  accordace wth Api 8C ad F.E.M. reglatos.

a f : For examle, as a relacemet for cles olts  to dres, ad hge olts o dolles, e hadlg eqmet ad craes.

50


superbolT® mt-Jkt T mJT www.serolt.com SupERbOLT® MjT’s are aalale as ts or olts as relacemets for coetoal oltg elemets. They are safe to se ecase oly had tools are eeded for stallato ad remoal. Rggg of heay tghteg eqmet or the se of sledgehammers s elmated. SupERbOLT® MjT’s are aalale  a corroso resstat offshore erso or ca e secally desged for a secfc alcation.Anyinchormetricthreadtypeandsizeispossible.


51

chp 14: sung v Whereer ossle, eqmet stalled at heght shall featre tegrated secodary reteto. if ths s ot ossle, or where the rs of DO has ee detfed, the eqmet mst e eqed wth secodary reteto, le wre, cha ad colgs secrely attached to the strctre.

Splittpinne montert i sjakkelbolt Cotter   a shacleolt TANGENT TO PIN

60d

MAXIMUM COTTER PIN LENGTH

Korrekt Correct stallato of montering av cotter s  oltssplittpinne i bolter

52

60d

MINIMUM COTTER PIN LENGTH


ct 14.1: ct  f tt  bt t • Cotter pi pin ns mus ustt be bent sufficient ntlly to pr preevent them from

eg oced ot ot • Whe Where rethe there reisadan isadanger gerthat thatpers personn onnel elwil willbeex lbeexpo pose sedtoth dtothe e

shar -eds, the cotter  mst e et as show  the llstrato • Wh When en ho hois isti ting ng pe pers rson onss an and d lo load ads, s, al alwa ways ys us use e sha hacckl kles es wi with th

two arrers – a t ad cotter  • Li Linc nchp hpin inss, spr prin ing g ty type pe sp spli lit t pi pins ns or an any y ot othe her r ty type pe of sa safe fety ty

s that ca e oced ot mst t e sed for lftg lftg oeratos • Co Cott tter erpi pins nss shou hould ldbe bem made adeo of fst stai ainl nles ess sst stee eell • It Itisare isarequ quir ireme ementt nttha hatco tcott tter erpin pinsar sarein einsp spec ecte tedre dregul gular arly lyand and

relaced whe ot serg the ecessary fcto


53

ct 14.2: sg  / fty 

54


bt t • NB!Securingpinsofthetypeshownintheimagesshouldnot

e sed  lftg eqmet • Securingpinsshallprovidesecondaryretention • Securingpinsshallbeofthepropersizeandquality • Securingpinsshallbesecuredbywire(wherethisisappropri-

ate) to reet drog drg remoal • It is arequirement that securingpins areinspectedregularly

ad relaced whe ecessary

a f : Scaffoldg olts, secrty olts o remoale ralgs, claw co lgs ad secrg racets o gas cylder racs, etc. The   the to mage s sally sed  the dg ad ssea dstry


55

ct 14.3: w,   g

56


bt t • Securingdevicesmustbedimensionedinaccordancewiththe

eqmet sler’s calclatos. The qalty of materals sed mst e cosstet throghot the etre assemly • Only acid-proof securing wire (AISI 316, type 7x19 IWRC)

shall e sed • Allconnectors/snap hooksmust be made of acid proofsteel

(AiSi 316) ad e eqed wth locs • Snaphooks/carabinersusedshouldhaveeyelets • Chainmust be made of acid-proof (AISI316) or galvanized

steel • Shackles foruse with securing devicesshouldhavenutsand

cotter s • Thelengthofthechain or securing wire must be as shortas

ossle to mmse the otetal fall eergy • Securingdevicesmustbeinstalled,maintainedand inspected

 accordace wth the strctos roded  the sler’s ser maal or mateace strctos All secrg deces ad all attachmets to tools ad eqmet shall e docmeted ad hae tracealty formato. As a mmm ths shall clde atch marg, the ame of the mafactrer/morter, rodcto year, ad formato aot the maxmm load/WLL. i addto, formato aot the materal tye, rodct stadard ad a stallato/mateace gde mst e aalale.


57

ct 14.4: ct tt f  

58


bt t • Wireclamps mustbe of the correctnumber andsized tothe

dmeso of the wre • It is arequirementthatwireclampsare assembled, inspected

ad mataed  accordace wth the mafactrer’s ser maal or mateace strctos

nt: w  f t u-t ty t t    t t ftg t


59

chp 15: suu

60


ct 15.1: Gtg bt t • Gratingmust be adequately fixedto underlying structures to

reet looseg de to ratos or loads • Gratingshouldbesecured againstsidewaysmovementinall

drectos, y stog agast strctre le aorg gratg, toe oard, ralg etc •

Through-bolts or threaded connections with lock nuts are

recommeded for secrg • Openingsinthegratingmustnotexceed20mmwhereperson-

el may traffc the area elow, ad shold otherwse ot exceed 35 mm


61

ct 15.2: pg  qt ftg

62


bt t • Allpiping andequipmentfeedthroughs in decksand grating

mst hae a toe oard ad mst e coered to the greatest extet ossle • Canvasoracladdingmaterialcanbeused • Coveringisespeciallyimportantinareaswherethereisequip-

met reqrg erodc mateace. if doe roerly, ad referaly ermaetly, ths s a effecte measre agast droed oects


63

ct 15.3: rg

64


bt t • Railingsmustbeaminimumof1100mmhighandhaveinte-

grated toe oards that are at least 100 mm hgh • Railings must be functionally designed for the area they are

teded to secre, e.g. wre mesh mst e stalled as reqred (loadg areas) • Railingsshallnothavedeformationsorcracksthataffecttheir

fctoalty or stregth • It must always bepossibletoinsertmovablerailings into the

fastegs ad sert a secrg throgh-olt •

Thesafety boltmustbeadequatelylockedusingasecuringpin,

sa hoo (wth eyelet) or a cotter  (see also the secto o secrg s) •

Boththesafetyboltandlocking mechanismmustbesecuredin

the mmedate cty of the fasteg • All connections between elements in therailing must be se-

cred wth a throgh-olt ad loc t • Theuse of setscrewsisnot recommendedinpermanentrail-

gs • Railings and attachment points for collapsible and movable

ralgs mst e sected o a reglar ass to mata adeqate secrty ad fctoalty


65

ct 15.4: T 

66


bt t • Decks, gangways andplatforms must have toeboardswitha

mmm heght of 100 mm • Onstairways,everystepmusthaveatoeboardwithamini-

mm heght of 50 mm • Alllandingsinstairwaysmusthavetoe boards with amini-

mm heght of 100 mm • Thegap betweenthe deck or gratingand toeboard must not

exceed 10 mm


67

ct 15.5: sg gt

68


bt t • Gatesmustbeofthesamestrengthasthesurroundingrailings • Gatesmustbesecuredinordertopreventdisengaging • Gatesmustopen/swingtowardstheplatformordeck • Gatesmustbedesignedtoautomaticallyreturntoandremain

 a closed osto (self-closg gates) • Onfloatingrigs/installationsitisrecommendedthatalatchis

ftted to secre the gate  the closed osto • Toe boards must be integrated with gatesinaccordancewith

reqremets • Whereverpossible,thehingesshouldbeanintegralpartofthe

gate • Swing gates must be inspected and maintained on a regular

ass to esre adeqate fctoalty


69

ct 15.6: l

70


bt t • Laddershigherthan9mmustfeatureanincorporatedrestplat-

form eery sxth metre, or e eqed wth a ermaet fall arrest dece •

Ladders higher than 6 m should have a rest platform in ac-

cordace wth recommedatos from the norwega Laor isecto Athorty • Safetycagesmustbeinstalledonladdershigherthan3m,and

o shorter ladders where there s a rs of fallg to a lower leel • Thesafetycagemuststartatamaximumof2200–2300mm

aoe the dec/floor. The dstace etwee the er art of the ralg ad the lower art of the cage shold e mmsed y sg extra rotecto as arorate whereer there s a rs of fallg to a lower leel • Thesafetycagemustextendtoatleast 110 cm abovethe top

leel • Thediameterofthesafetycagemustbeatleast70-80cm • Anydamageordeformationmustbereportedandcorrectedas

soo as ossle •

Ladders andsafety cagesmustbeinspectedonaregular basisin

order to esre adeqate fctoalty


71

ct 15.7: w 

72


bt t •

Wind wall panels must be fastened to a dedicated support

strctre ad eer to the ma strctre • Windwallpanelsmustalwaysbereinforced usinghorizontal

steel eams  accordace wth the desg loads •

Areasthatareexposedtocollisionriskmusthavestrongercor -

er motgs secred y throgh-olts ad loc ts • Thepreferredattachment solutionisthrough-boltswith large

washers ad loc ts • Theusermanual/instructionsmustalsoprovideguidelinesfor

the correct stallato of ots ad attachmet ots •

Routinesfornecessarymaintenanceandtheinspectionofwind

wall aels ad ther attachmet ots mst e reared


73

chp 16: ell qupmn n numn

74


ct 16.1: Fgt bt t • Floodlightsmustbepositionedtopreventbeinghitbyequip-

met/loads • If there is a risk that the floodlights may be hit by mobile

eqmet/loads, they mst ether e rotected wth reforced cages or e ftted wth safety wres/chas • Floodlights must be equipped with secondary retention. The

attachmet ots for wre or chas shold e tegrated, for examle wth eye olts threaded to the floodlght hosg • Calculationsrelatingtotherelevantfallenergiesmustbeavail-

ale for attachmet ots ad secrg deces • Fasteningdevicesforsecuringequipmenttobracketsorstruc-

tres shold e ftted wth secodary reteto • Hatches/screens for the replacement of light bulbs must be

hged or secred wth wre to the floodlght hosg/frame •Fornewinstallations,orwheninstallingsecuringdeviceson

exstg eqmet, a -to-date ser maal/mateace strctos shold e roded


75

ct 16.2: lgtg fxt

76


bt t • Lightingfixturesmustbepositionedtopreventthembeinghit

y mole eqmet/loads • Lightingfixturesandbracketsshouldbefittedwithsecondary

reteto • Attachmentpointsforsafetywiresshouldbeintegratedatboth

eds of the fxtre • Batterypacksmustbefittedwithsecondaryretention • Abovewalkwaysandothertraffickedareas,fixturestowhich

ower s sled from oe sde oly shold e secred at the ooste ed wth a safety wre • Thecovershouldhavesteelhingesthatcanbeattachedonei-

ther sde •

Plasticcomponentsshouldbeavoided,since overtimetheyare

weaeed y uv radato • Onexisting,oldertypesoffixtures,coversshouldbesecured

sg staless te wras or galased erforated steel ad • Thecomponentrail should be hinged andmust be able to be

roerly secred  the closed osto • Thestrengthofattachmentpointsandsecuringdevicesshould

e ealated  relato to the releat fall eerges • Fornewinstallations, or when installingsecuring deviceson



77

ct 16.3: ngt gt / t

78


bt t • Navigationlightsand lanternsshould beplacedoutsideareas

wth ormal actty •

Theboltsusedtoattachnavigationlightstobracketsandstruc-

tres shold e eqed wth secodary reteto •

Coversforelectricalconnectionsmustbehingedorsecuredby

wre • Thestrengthofattachmentpointsand securing devicesmust

e ealated  relato to the releat fall eerges • Navigation lights with slidinggrooves forboltattachmentto

the strctre are ot recommeded • Fornewinstallations,or when installingsecuring devices on



79

ct 16.4: ccTv 

80


bt t (t t tgt g ) • CCTVcamerasshouldbepositionedwheretheywillnotbeat

rs of eg ht y mog eqmet/loads • Inareas wherethereisariskofthecamera beinghitbymoving

eqmet/loads, the camera shall e shelded y a rotecte cage •Thecameracasingmustbefastenedtothebracketandstructure

wth adeqately loced attachmet olts •Theattachmentpointforsecuringdevicesshouldbeaninte -

grated art of the camera casg ad racet • Fornewinstallations,or when installingsecuring devices on



81

Example of lens shade

82


bt t (t tt tgt g ) • CCTVcamerasmustbepositioned wheretheywillnot beat

rs of eg ht y mog eqmet/loads • Inareaswherethereisariskofthecamerabeinghitbymoving

eqmet/loads, t mst ether e rotected y a reforced cage or e secred to the strctre wth safety wre •Thecamerashouldbefittedwithindependentbarriersonthe cameracasing,themotorizedpan-tilt-zoomunit,thewiper

motor ad the les shade • Thecameracasingandmotorisedpan-tilt-zoomunitshouldbe

attached to the racet ad strctre wth adeqately loced attachmet olts •Theattachmentpointforthesecuringdevicesshouldbeinte-

grated to the camera arts. Alterately, secal clams ca e sed as attachmet ots • Calculations relating to the relevant fall energies should be

aalale for attachmet ots ad secrg deces •Fornewinstallations,orwheninstallingsecuringdeviceson



83

ct 16.5: c    fgt

84


bt t • Craneboomcamerasandfloodlightsmusthavetwoindepend-

et arrers •Boltsusedforattachingthecraneboomcamera/floodlightto

racets ad strctres mst e ftted wth secodary reteto • Attachmentpointsforthesafetywire/chainshallshallbean

tegrated art of the camera/floodlght casg. Alterately, secal clams ca e ftted arod the camera casg •Thesafetywiremustrunfromthecameracasingthroughthe

camera racet ad the throgh the attachmet racet efore eg secrely attached to the crae oom strctre. • Onfloodlights,theglassframeshouldbehingedorotherwise

secred • Calculations relating to the relevant fall energies should be

aalale for attachmet ots ad secrg deces •Fornewinstallations,orwheninstallingsecuringdeviceson


T     fgt, g   ttt   gy t   t  y   . T t t  ttt kt t     t t t.


85

ct 16.6: lk

86


bt t • Theloudspeaker’slocationmustbeevaluatedtopreventriskof

the seaer eg ht y mog eqmet/loads • Boltsusedtofastenloudspeakerstobracketsandthestructure

shold e ftted wth secodary reteto. • Ifthereisariskoftheloudspeakerbeinghitbymovingequip-

met/loads, t mst ether e rotected y reforced races or ftted wth a safety wre • The strength of the attachment points and securing devices

shold e ealated  relato to the releat fall eerges • Fornewinstallations, or when installingsecuring deviceson



87

ct 16.7: Jt x  t

88


bt t • Junctionboxesandcabinetsmustbelocatedwheretheydonot

ostrct assageways, eacato rotes or mog eqmet • Thetypeanddesignofattachmentandsafetydevicesmustbe

 accordace wth calclated loads ad ow otetal exteral stress factors • Fastening devices for securing equipment to the bracket or

strctre shall e ftted wth secodary reteto • Wherethereisdangeroftheequipmentbeingstruckbymov-

g eqmet/loads, t mst e rotected y a reforced cage or e ftted wth a safety wre • Coversmustbesecuredwithwireorchain • Hingedhatches/doorsshouldbesecuredagainstunintentional

hoog, ad locg deces shold e ftted wth arrer agast oeg • Asaminimum,themanufacturer’sinstructionsforinstallation

ad mateace (ser maal) mst e followed


89

ct 16.8: c ty   

90


bt t •

Onlyapprovedboltconnectionsshallbeusedforfasteningand

ots • Cablefixingclampswithscrewconnectionsareusedforsafe

ad fctoal secrg of strmet cales/tg • Whenattachingthecablesupport systemtoastructure,therisk

of galac corroso mst e assessed ad slato cosdered where arorate • Theusermanual/instructionsforusemustalsoprovideguide-

les for correct stallato,  terms of oth the ots ad attachmets • Inaddition,theusermanual/instructionsforusemustprovide

gdeles for ecessary mateace/re-tghteg ad the secto of oth electro-steel ad olt ad screw coectos


91

ct 16.9: at, k  

92


bt t • All fasteners and U-bolt fasteners shall be secured against

looseg • Two U-bolt fasteners or a minimum of three fasteners shall

always e sed • Allboltsshallbethrough-bolts–donotusesetscrews • Allheavyantennasshould be installed with secondary reten-

to, sch as wre or cha •

Staywirescanbeusedforstabilityinaccordancewiththesup-

ler’s secfcatos. All fasteers mst e secred • Avoidlongwhip antennas if possible,stretchedantennascan

e sed as a alterate • Windsensorswithmovingpartsshouldbereplacedwithultra-

soc wd sesors • Fibreglasswhipantennasshouldbereplacedeveryfiveyears • All equipment and securing devices shall have routines for

reete mateace whch clde the sler’s recommedatos ad est ractces


93

chp 17: oh qupmn ct 17.1: v    

94


bt t • Valvewheelsandhandlesmustbefittedwithsecondaryreten-

to •

Where possible, nuts and cotter pins should be used in the

ale stem o statoary ale hadles ad wheels (nord-Loc ad nyloc ts ca also e sed where arorate) • On large handles and wheels, bolts and lock nuts should be

sed stead of cotter s • When moveablehandlesor wheels are used, they should be

secred • When notin use, handlesandwheels should be storedin an

arorate, safe locato • IfSeegerringsareusedforlocking/securing,frequentinspec-

tos/mateace shold e carred ot to chec for corroso ad/or mechacal damage • Onwheelsthataresecuredbyasetscrewonly,replacetheset

screw wth a throgh-olt ad loc t • Safetywirewithalockablesnaphookmaybeanalternativeif

the secrg methods metoed aoe caot e sed


95

ct 17.2: c-t  Cha-oerated ales wthot adeqate secodary reteto ca rereset a great rs to the oerator of the ale. Ths s ecase these ales are ofte located at heght, or  areas that are dffclt to access. There are seeral dfferet tyes ad desgs of cha-oerated ales aalale o the maret, t the rcles for secrg these ales wll e the same  most cases.

96


bt t •

Thevalvewheelshallbeattachedtothevalvestemwithlocked

throgh-olt coectos, e.g. nyloc ts ad castle ts wth cotter s • Incaseswherethechainwheelisinstalledonanexistingvalve

wheel, the chawheel mst e fxed to the ale wheel wth -clams ftted wth secodary reteto, e.g. nyloc loc ts • Ifthe chainguides areinstalled withasurfacelockringwith

clamg sleees, the clamg sleees shold e relaced wth olts ad loc ts where ossle. For cha gdes desged wth searate clams, loced throgh-olt coectos mst e sed o the clams • Thevalveshallbesecuredtothestructureusingcorrectlydi-

mesoed safety wre ad locale coectors. i may cases t wll e arorate to attach the safety wre to the cha gde o the chaweel so that fctoalty s esred (ths resmes that the gde s sffcetly dmesoed ad stalled sg loced olt coectos) • If it is not possibleto attach thesafety wireto thestructure

a the cha gdes or aother method wthot fctoalty eg mared, a swel dece for the attachmet of secrg deces mst e stalled. Ths shold oly e doe y qalfed ersoel wth exerece of secrg sch eqmet at heght • Fornewinstallations, or when installingsecuring deviceson



97

ct 17.3: lk  t g

98


bt t • Insulationcladdingmustbesecurelyfastenedtopreventlocks

from looseg tetoally • Thelocksshallbesecuredwithsecondaryretention,eitherby

sg a olt ad loc t or y sertg a staless cotter  throgh the secrg holes  the locs, or smlar • Maintenanceroutinesmustincludeinspectionofthecladding

to esre that t remas  good codto at all tmes


99

ct 17.4: stg  t f g y Fixed rack with bolted cylinder brackets.

Temporary placement secured with chain.

100


bt t • Allstoring/placementofgascylindersmustberiskassessed • Gascylindersmustbestored,positionedandsecuredsafely •

Temporarilystored gascylindersmustbesecuredwithchainor

wre •

Permanent storage racks must be equipped with securing

racets / clams • Thestoringofgas cylinders must not obstruct thepassage of

ersoel


101

ct 17.5: st k

Nord lock

a set-screw is instlled through the nut nd into the stem

a set-screw is instlled through the nut nd into the bering bolt

102


bt t • Blocksmusthavetwobarriersinboththesuspensionandthe

shaft •

A maintenance program must be established in accordance

wth the mafactrer’s ser maal. it s a reqremet that locs, shacles ad lftg lgs mst e sected at least eery twele moths y a cometet erso. Ths mst e docmeted •

Blocks must be dismantled at the request of the competent

erso or  accordace wth the mafactrer’s recommedatos, ad at least eery fe years • Snatch blocks and suspension shackles should preferably be

mared wth colored te wras of the desgated color code for the year


103

ct 17.6: u   (b )

104


bt t • Anumbilicalrollersheavemusthaveamaintenanceprogram

ad e sected to testg ad secto at least eery twele moths  accordace wth the mafactrer’s strctos • Rollers must be secured with two independent barriers, e.g.

throgh-olts wth loc ts or cotter s • An umbilical roller sheave must be used exclusively for the

rose for whch t was teded, .e. t s ot ermtted to se a mlcal roller sheae to ssed wres • Theumbilicalmustbeinstalledondeckandthesupportrollers

restalled ad secred • A user manual/maintenance instructions for the equipment

mst e aalale. The strctos mst also coer the stallato ad mateace of secrg deces • Sheavesandsuspensiondevicesshouldpreferablybemarked

wth colored te wras of the desgated color code for the year


105

ct 17.7: l 

106


bt t • Theequipmentmanufacturer’sinstructionsforinstallationand

the techcal descrto mst e followed • Clamps must be attached and securely fastened at the point

where the hose s laelled “Attach safety clam here” •

Safety chains mustbeasshortaspossibleandinstalledasclose

to the ertcal as ossle  order to reet fall eergy ad edlm effect • Securing devices for hoses must be designed to support the

maxmm loads geerated y a rst hose • Therequiredresistancetowear andtear,chemicals, heat and

uv radato mst also e docmeted • Thesecuringsystemforhosesmustbedocumentedandtrace-

ale • The securing devices should be checked and labelled in ac-

cordace wth the orm for lftg alaces • In addition to correct instructions for installation, the user

maal/mateace strctos shold cota gdeles for ecessary mateace ad secto of the secrg deces • Theuse of Hammerlokchainconnectorsinsecuring devices

shold e aoded, sce these are ot stale for statc loads ad offer oor corroso resstace


107

ct 17.8: sg

108


bt t • Signs,bracketsandframesforsignsmustalwaysbesecurely

attached. The frames shold e made of metal •Wheretheunderlyingmaterialpermits,signframesshouldbe

attached sg throgh-olts wth loc ts • Fastenersusedforattachmenttobracketsandstructuresmust

e ftted wth secodary reteto • Painted or adhesive identification tags are recommended for

the detfcato of g systems. O hot srfaces, detfcato tags shold e attached sg lastc-coated steel ads.


109

ct 17.9: rk  tg

110


bt t •

Racks andstorage unitsmustbesecured/fastenedtopermanent

strctres  a arorate ad drale maer • Ensure that storage in all areas is permitted in a controlled

maer wth resect to the tye of goods, drato, storage area ad hoseeeg • Storage must not obstruct accessibility or evacuation of the

modle •

Ensurethatthestoredmaterialsdonotobstructaccesstoemer -

gecy eqmet • Storage racksandstorageareas mustbedesignedtoensure that

eqmet caot accdetally dro to lower leels • Theheaviestequipmentshouldbestoredatthebottom • If storageatheightisnecessary,permanentlyinstalledequip-

met cotaers wth locale, hged lds shall e sed • On mobileunits, temporarystorage spaces/racks must be ap-

rorately secred • Shelvesshallbeequippedwithraisededgestopreventequip-

met from sldg off • Materialsmustnotbestoredontopofcabinets/racks


111

ct 17.10: dk t qt

112


bt t • Equipment must be protected from wear and harsh environ-

mets. • Equipmentshouldbestoredinacabinet/locker/baginorderto

rotect t from uv radato ad weather codtos. • Theridingbeltorharnessmustbeattachedtothe evacuation

loc or to the gde le where arorate. • Safeaccesstoanduseoftheequipmentmustbeensured. • Evacuation blocks, guide lines, attachment points, couplings

ad shacles are defed as eacato eqmet/fall arrest deces, ad mst e checed, certfed ad laelled accordgly. • EvacuationblocksmustbeCE-marked. • Anchorpointsforsuspensionmustbeabletosupportatleast

10n. • Theequipmentmustbecheckedatleastevery12monthsbya

cometet erso, ad shall e laelled wth the ext secto date.


113

rlvn n pt ct 1

prose ad Chat 2

pg 6 12

rf t  gt nHD reglatos: FOR 1987-09-04 o. 856: Reglatos cocerg the costrcto of mo le offshore ts, ad FOR 1987-09-04 o. 859 Reglatos cocerg rotecte, erometal, ad safety measres o mole offshore ts. AD reglatos: Atl best. o. 529 Reglatos cocerg worlaces ad wor remses. HSE reglatos from the pSA, wth frther refereces

1

Chat 3

15

Petzltechnicalguidelines

1

Chat 5

7

AD reglatos: Atl best o. 221 Reglatos cocerg techcal stallatos, 555 Reglatos cocerg the se of eqmet, ad FOR 2011.12.06 o. 1359 Reglatos cocerg the costrcto, desg ad rodcto of techcal stallatos that are ot coered y the reglatos cocerg machery En 13411-3, En 12385-4, En 10204-3.1, nS-En 362

1

Chat 6

29

SfS recommedato 023, 032 ad 033, OLF gdeles 105 ad 113 AD reglatos: Atl best. o. 500 Reglatos cocerg scaffoldg, ladders ad wor o roofs etc., 523 Reglatos cocerg the costrcto, desg ad rodcto of ersoal rotecte eqmet, 524 Reglatos cocerg the se of ersoal rotecte eqmet at the worlace ad 555 Reglatos cocerg the se of eqmet. Trag la 0-2.2; Trag la for docmeted safety trag

1

Chat 8

33

SfS recommedato 001

2

Chat 13

41

nS-En 1090-1

2

Chat 13.3

45

En-iSO 1234

114


pt 2 2 2 2

ct pg Chat 13.8 49 Chat 14.1 54 Chat 14.2 56 Chat 14.3 57

2

Chat 14.4

59

2

Chat 15

60

2

Chat 15.1

62

2

Chat 15.2

63

2

Chat 15.3

65

2

Chat 15.4

67

2

Chat 15.5

69

2

Chat 15.6

71

2

Chat 15.7

73

2

Chat 16

74

2

Chat 16.1

76

2

Chat 16.2

77

2

Chat 16.3

79

2

Chat 16.4

81

2

Chat 16.6

87

2

Chat 16.7

89

2

Chat 16.8

91

2

Chat 17.1

95


rf t  gt iSO 7378 En-iSO 1234, nORSOk R-003 ad R-005 nORSOk R-003 ad R-005 AD reglatos: Atl best o. 221, 555 ad FOR 2011.12.06 o. 1359 En 13411-3, En 12385-4, En 10204-3.1, nS-En 362 nORSOk R-003 ad R-005 AD reglatos: Atl best. o. 529 En-iSO 14122-2, nORSOk S-002 ad C-002 nORSOk D-001, C-002 ad S-002 En-iSO 14122-3, nORSOk D-001, C-002 ad S-002 En-iSO 14122-3, nORSOk D-001, C-002 ad S-002 En-iSO 14122-3, nORSOk D-001, C-002 ad S-002 En-iSO 14122-1 og-4, nORSOk D-001, C-002 ad S-002 nORSOk C-002 nORSOk E-001 nORSOk S-002 ad D-001 nORSOk S-002 ad D-001 nORSOk D-001 nORSOk S-002 ad D-001 nORSOk S-002 ad D-001 nORSOk S-002 ad D-001 nORSOk S-002 SfS recommedato 001 115

pt ct 2

Chat 17.4

pg 101

rf t  gt nORSOk S-001 ad S-002 nHD reglatos: FOR 1987-09-04 o. 859 Reglatos cocerg rotecte, erometal, ad safety measres o mole offshore ts

2

Chat 17.5

103

nORSOk R-003, R-005 ad SfS recommedato 014

2

Chat 17.6

105

nORSOk R-003

2

Chat 17.7

107

Api sec -7k ad Api Rp-7L

2

Chat 17.8

109

AD reglatos: Atl best. o. 526 § 10 ad § 11 Reglatos cocerg safety sgage ad sgallg at the worlace nORSOk D-001 ad C-002

2

Chat 17.9

111

nORSOk S-001 ad S-002

2

Chat 17.10

113

AD reglatos: best. o. 555 nS-En 341, nS-En 361, nS-En 362, nS-En 365, nS-En 795 ad nS-En 813

F  t t f f,  t: tt://.fkkt. rf. rt . 24

116


if y  qt  t gg t tt f t k,  tt: t@f. do Pvnn

117

Handbook Best Practice - Connections

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