Service Manual Trucks Group 37 Version 01
Wiring Diagram FL6 RHD CHID B219660–
TSP128181
Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to November 1998. The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes. The new edition of this manual will update the changes. In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times). Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed. Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property. Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property. Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property. Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Volvo Truck Corporation Göteborg, Sweden
Order number: TSP128181
© 1998 Volvo Truck Corporation, Göteborg, Sweden
All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.
Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 5 Illustration index .................................................................................. 33 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 34 Illustrations ........................................................................................... 35 Fuses on circuit board (32) electrical centre ................................... 86 Fuses ..................................................................................................... 87 Relays on circuit board (32) electrical centre .................................. 87 Cable harness illustration index ........................................................ 88 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 89 List of connectors ............................................................................... 93 List of components ............................................................................. 97 Abbreviations ..................................................................................... 102 Cable colour code ............................................................................. 102 Feedback
1
Group 37 Wiring Diagram FL6 RHD
Component wiring diagram index
Component wiring diagram index Starter system ......................................................................................
page 5
Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe ..........
page 6
Engine control, Supercharger ..............................................................
page 7
Engine shut-off .....................................................................................
page 7
Speed limitation ....................................................................................
page 7
Automatic transmission, MD3060P5/MD3560P5 (Alisson world transmission) ................................................................
page 8
Head lights, position lights, marker lights, DRL, spotlights ..................
page 10
Front fog lights ......................................................................................
page 11
Brake lights ...........................................................................................
page 11
Direction indicators, hazard warning lights ..........................................
page 11
Reversing lights, reversing warning .....................................................
page 12
Loading light, fifth wheel light ...............................................................
page 12
Rear fog lights ......................................................................................
page 12
Rotating warning light ...........................................................................
page 13
Interior lights .........................................................................................
page 13
Cigarette lighter ....................................................................................
page 13
Horn ......................................................................................................
2
page 13
Group 37 Wiring Diagram FL6 RHD
Component wiring diagram index
Windscreen wipers and washers, headlamp wipers and washers ....
page 14
Climate unit ........................................................................................
page 14
Cab heater, PH-CAB .......................................................................... Cab and engine heater, PH-ENGCA .................................................
page 15 page 16
Electrically heated seat ......................................................................
page 17
Electrically heated mirror ....................................................................
page 17
Electrically operated mirror ................................................................
page 17
Air dryer ..............................................................................................
page 17
Fuel filter heater .................................................................................
page 18
City filter .............................................................................................
page 18
Radio, voltage divider, loudspeaker ...................................................
page 19
Electrically operated window winder ..................................................
page 19
Electrically operated passenger door lock .........................................
page 20
Power take-off .....................................................................................
page 20
Power take-off, clutch-independent ....................................................
page 21
Automatic transmission, SKMT 113, SKMT 137 ................................
page 21
Diff. lock ..............................................................................................
page 22
Automatic transmission ......................................................................
page 22
Split .....................................................................................................
page 22
3
Group 37 Wiring Diagram FL6 RHD
Component wiring diagram index
Bogie lift hydralic .................................................................................
4
page 23
Air suspension .....................................................................................
page 23
Air dump drive axle .............................................................................
page 24
Instrument unit .....................................................................................
page 25
Indicator lamps ....................................................................................
page 26
Tachograph, speedometer ...................................................................
page 27
Anti-lock brakes (ABS) 4-channel .......................................................
page 28
Anti-lock brakes (ABS) 2-channel .......................................................
page 29
Headlight level control .........................................................................
page 30
Extra fuses ..........................................................................................
page 30
Spare relay ..........................................................................................
page 31
Extra connection ..................................................................................
page 31
Earth connections ...............................................................................
page 32
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
Component wiring diagrams
T3011617
5
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011618
6
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011619
7
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011620
8
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011809
9
Group 37 Wiring Diagram FL6 RHD
10
Component wiring diagrams
T3011621
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011622
11
Group 37 Wiring Diagram FL6 RHD
12
Component wiring diagrams
T3011623
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011624
13
Group 37 Wiring Diagram FL6 RHD
14
Component wiring diagrams
T3011625
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011626
15
Group 37 Wiring Diagram FL6 RHD
16
Component wiring diagrams
T3011627
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011628
17
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011629
18
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011630
19
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011631
20
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011632
21
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011633
22
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011634
23
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011635
24
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011636
25
Group 37 Wiring Diagram FL6 RHD
26
Component wiring diagrams
T3011637
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011638
27
Group 37 Wiring Diagram FL6 RHD
28
Component wiring diagrams
T3011639
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011640
29
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011641
30
Group 37 Wiring Diagram FL6 RHD
Component wiring diagrams
T3011642
31
Group 37 Wiring Diagram FL6 RHD
32
Component wiring diagrams
T3011643
Group 37 Wiring Diagram FL6 RHD
Illustration index
Illustration index Indicator lamps and switches ................................................
page 35
Earth connections .................................................................
page 36
1000
Cable harness, instruments ..................................................
page 37
1006
Cable harness, cab, upper ....................................................
page 39
1018
Cable harness, air conditioning .............................................
page 40
1022
Cable harness, extra light .....................................................
page 41
1030
Cable harness, engine ..........................................................
page 42
1031
Cable harness, automatic transmission ................................
page 44
1035
Cable harness, diff. lock ........................................................
page 45
1037
Cable harness, bogie lift .......................................................
page 46
1039
Cable harness, overdrive (Split) ............................................
page 48
1040
Cable harness, frame ............................................................
page 49
1042
Cable harness, tail lights .......................................................
page 50
1045
Cable harness, engage inhibitor, power take off ..................
page 51
1046
Cable harness, closing contact, climate system ...................
page 54
1056
Cable harness, air dryer ........................................................
page 55
1057
Cable harness, chassis .........................................................
page 56
1061
Cable harness, parking heater, cab ......................................
page 63
1062
Cable harness, parking heater, frame ...................................
page 63
1063
Cable harness, trailer connection ..........................................
page 65
1067
Cable harness, kneeling (Air dump) .....................................
page 66
1072
Cable harness, air suspension ..............................................
page 67
1075
Cable harness, speed limiter, cab .........................................
page 69
1076
Cable harness, speed limiter, engine ....................................
page 70
1077
Cable harness, side marking lamp .......................................
page 71
1084
Cable harness, cab, ABS ......................................................
page 72
1085
Cable harness, trailer connection, ABS ................................
page 74
1086
Cable harness, solenoid valve, ABS .....................................
page 75
1088
Cable harness, sensor, ABS .................................................
page 75
1090
Cable harness, engage inhibitor, exhaust brake ...................
page 77
1425
Cable harness, pulse sensor-tachograph .............................
page 78
1431
Cable harness, buzzer ..........................................................
page 79
1432
Cable harness, gearbox, R800 .............................................
page 80
1466
Cable harness, MTE cab ......................................................
page 81
1467
Cable harness, MTE chassis ................................................
page 81
1468
Cable harness, water separator ............................................
page 82
1469
Cable harness, fuel filter heater ............................................
page 83
33
Group 37 Wiring Diagram FL6 RHD
Illustration index
Unique illustrations for gearbox MD3060P5/MD3560P5
34
Cable harness, cab ...............................................................
page 84
Cable harness, chassis .........................................................
page 85
Group 37 Wiring Diagram FL6 RHD
Illustrations
Illustrations
T3008609
35
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008610
36
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3011460
37
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3011459
38
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008613
39
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008614
40
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008644
41
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008615
42
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3007831
43
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008616
44
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008617
45
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008618
46
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008619
47
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008653
48
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008620
49
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3013060
50
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008622
51
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008623
52
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008624
53
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008625
54
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008626
55
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008627
56
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008628
57
Group 37 Wiring Diagram FL6 RHD
58
Illustrations
T3008629
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008481
59
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008482
60
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3011799
61
Group 37 Wiring Diagram FL6 RHD
62
Illustrations
T3008631
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3013059
63
Group 37 Wiring Diagram FL6 RHD
64
Illustrations
T3008632
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008652
65
Group 37 Wiring Diagram FL6 RHD
66
Illustrations
T3013061
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008634
67
Group 37 Wiring Diagram FL6 RHD
68
Illustrations
T3011380
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008636
69
Group 37 Wiring Diagram FL6 RHD
70
Illustrations
T3011500
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008638
71
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3011386
72
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3013074
73
Group 37 Wiring Diagram FL6 RHD
74
Illustrations
T3008640
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008642
75
Group 37 Wiring Diagram FL6 RHD
76
Illustrations
T3008641
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008643
77
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008645
78
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008646
79
Group 37 Wiring Diagram FL6 RHD
80
Illustrations
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008647
81
Group 37 Wiring Diagram FL6 RHD
82
Illustrations
T3008648
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3008649
83
Group 37 Wiring Diagram FL6 RHD
84
Illustrations
T3011378
Group 37 Wiring Diagram FL6 RHD
Illustrations
T3011377
85
Group 37 Wiring Diagram FL6 RHD
Fuses on circuit board (32) electrical centre
Fuses on circuit board (32) electrical centre I
Dipped beam, left ...............................
(CE23)
2
Dipped beam, right .............................
(CE26)
3
Full beams, left and right ...................
(CE28)
4
Spot lights ...........................................
(CE58)
5
Front fog lights ....................................
(CG9)
6
Rear fog lights ....................................
(EG10)
7
Parking lights ......................................
(CE15)
8
Lighting instruments ...........................
(CE13)
9
Front side marker lights ......................
(CE44)
10
Left rear lights ....................................
(CE48)
11
Right rear lights ..................................
(CE53)
12
Heated air dryer .................................
(HK4)
13
Air conditioning ...................................
(HA16)
14
Direction indicators .............................
(CN8)
15
Reversing lights ..................................
(EA11)
16
Fan and parking heater ......................
(HA21)
17
Spare, ”+ 15”, PTO clutch independant, city filter and window winder, splitter .
(XD10)
18
PCB instruments and controllamps ....
(NA4)
19
Windscreen and headlamp cleaner ...
(GA18)
20
Heated seat ........................................
(HD5)
21
Diff. lock, power take-off .....................
(LD8) (LF5)
22
Combination relay, preheating and range lock, waterlevel, interval ...........
(BB14)
23
Heated mirror, window winder ............
(HG8)
24
”Kick-down” speed limiter ...................
(LK3)
25
Hazard warning, brake lights ..............
(CK8)
26
Interior light, radio, tachograph ..........
(ER17)
27
Lighting general ..................................
(CE31)
28
Rotating warning light, loading light ...
(ED8)
29
Cigarette lighter, horn .........................
(EV5)
30
Fuse check .........................................
(XD29)
86
Group 37 Wiring Diagram FL6 RHD
Relays on circuit board (32) electrical centre
Fuses 1-unit fuse holder 51 51 51
(AA16) (BM6) (LK12)
6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56
B B B B B B
”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”
(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)
Relays on circuit board (32) electrical centre 301
Relay, fog lights ”2” ...................
(CG7)
302
Relay, spot lights ”1” .................
(CE58)
309
Relay, parking light ”9” .............
(XA5)
315 A
Relay, starting switch ”12” ........
(AA45)
315 B
Relay, starting switch ”11” ........
(AA36)
343
Relay, rear fog lights ”3” ...........
(EG8)
345
Relay, start inhibitor ”6” ............
(AA28)
375
Relay, day running lights ”4” .....
(CE42)
375
Relay, day running lights ”5” .....
(CE50)
3005
Alternator-controlled relay ”10” .
(XA11)
87
Group 37 Wiring Diagram FL6 RHD
Cable harness illustration index
Cable harness illustration index 1000
Cable harness, instruments ..................................................
page 37
1006
Cable harness, cab, upper ....................................................
page 39
1009
Cable harness, electric window winder .................................
1018
Cable harness, air conditioning .............................................
page 40
1022
Cable harness, extra light .....................................................
page 41
1023
Cable harness, horn ..............................................................
1030
Cable harness, engine ..........................................................
page 42
1031
Cable harness, automatic transmission ................................
page 44
1035
Cable harness, diff. lock ........................................................
page 45
1037
Cable harness, bogie lift .......................................................
page 46
1039
Cable harness, overdrive (Split) ............................................
page 48
1040
Cable harness, frame ............................................................
page 49
1042
Cable harness, tail lights .......................................................
page 50
1045
Cable harness, engage inhibitor, power take off ..................
page 51
1046
Cable harness, closing contact, climate system ...................
page 54
1056
Cable harness, air dryer ........................................................
page 55
1057
Cable harness, chassis .........................................................
page 56
1061
Cable harness, parking heater, cab ......................................
page 63
1062
Cable harness, parking heater, frame ...................................
page 63
1063
Cable harness, trailer connection ..........................................
page 65
1067
Cable harness, kneeling (Air dump) .....................................
page 66
1072
Cable harness, air suspension ..............................................
page 67
1075
Cable harness, speed limiter, cab .........................................
page 69
1076
Cable harness, speed limiter, engine ....................................
page 70
1077
Cable harness, side marking lamp .......................................
page 71
1084
Cable harness, cab, ABS ......................................................
page 72
1085
Cable harness, trailer connection, ABS ................................
page 74
1086
Cable harness, solenoid valve, ABS .....................................
page 75
1088
Cable harness, sensor, ABS .................................................
page 75
1090
Cable harness, engage inhibitor, exhaust brake ...................
page 77
1091
Cable harness, heated mirror ...............................................
1425
Cable harness, pulse sensor-tachograph .............................
page 78
1431
Cable harness, buzzer ..........................................................
page 79
1432
Cable harness, gearbox, R800 .............................................
page 80
1466
Cable harness, MTE cab ......................................................
page 81
1467
Cable harness, MTE chassis ................................................
page 81
1468
Cable harness, water separator ............................................
page 82
1469
Cable harness, fuel filter heater ............................................
page 83
88
-
-
-
Group 37 Wiring Diagram FL6 RHD
Cable harness illustration index
Unique illustrations for gearbox MD3060P5/MD3560P5 Cable harness, cab ...............................................................
page 84
Cable harness, chassis .........................................................
page 85
89
Group 37 Wiring Diagram FL6 RHD
Cable harness illustration index
T3013036
90
Group 37 Wiring Diagram FL6 RHD
Cable harness illustration index
T3013037
91
Group 37 Wiring Diagram FL6 RHD
92
Cable harness illustration index
T3013038
Group 37 Wiring Diagram FL6 RHD
List of connectors
List of connectors A AS1 AS3 AS4 AS6 AS7 B BA1 BA2 BA3 BA7 BC2 BJ1 BJ3 BJ4 BJ6 BJ7 BJ8 C CA1 CA2 CA3 CA4 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC CC1 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CD CD1 CD2 CD3 CD4 CD5 CD6 CD7 CE CE1 CE2 CE3 CE4 CE5 CE6 CE7 CE8 CE9
(BM58) (BM62) (HB2) (OA7) (OA64) (OA66) (OA68) (OA69) (BM57) (BM62) (HB4) (MA15) (MA16) (MA10) (MA23) (BB7) (MN3) (MN4) (MN10) (MN8) (MN9) (MN7) (BM56) (BM61) (HB5) (CE58) (CE59) (CG9) (CG13) (CE23) (CE21) (CE28) (CE26) (CN7) (EA11) (CE48) (EG10) (CE53) (CK8) (CN23) (CN9) (CN20) (BM34) (EN6) (ER17) (JA9) (ER20) (NA48) (ED9) (CE5) (CE8) (CE11) (BM33) (CE4) (CE2) (EA16) (EA16) (AA25) (AA25) (BB18) (BM30) (PA9) (PA10) (BB13) (BB22) (ND43) (ND42) (CE15) (CN13) (CN14)
CF CF1 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CG CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CJ1 CJ2 CJ3 CJ4 CJ5 CJ6 CJ7 CJ8 CJ9 CK1 CK2 CK3 CK4 CK5 CK6 CL CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM CM1 CM2 CM3 CM4 CM9 CN CN1 CN2 CO1 CO2 CO3 CP
(BM29) (PA12) (LD8) (LF5) (LG12) (BB2) (BB25) (AA35) (BB7) (AA21) (LD11) (LF9) (BM27) (ND18) (ND33) (ND56) (LN3) (EA11) (EA11) (BB23) (BB25) (BM28) (BB11) (NA27) (AA30) (NA46) (BB12) (BB25) (ND31) (HA8) (HC52) (HC51) (HC38) (HC37) (HC47) (HC40) (HC50) (HC45) (HC43) (XD27) (EA19) (EV9) (ND21) (XD25) (EG14) (BM11) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (BM6) (MN18) (MN19) (MN23) (MN22) (MN20) (BM35) (LG23) (ND40) (AA15) (AA18) (LK3) (BM28)
93
Group 37 Wiring Diagram FL6 RHD
CP1 CR CR1 CR2 CR3 CS CS1 CS2 CT1 CT2 CT3 CT4 CT5 CT8 CT9 DD1 DD2 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 EX1 EX2 KD1 KD2 KE1 KE2 KE3 KO1 KO2 KO3 LF1 LF2 LR1 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 P1 P2 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8
94
(EA2) (BM32) (BB17) (BB19) (BB35) (BM31) (HC32) (HC34) (HH4) (HH6) (HH3) (HG2) (HG2) (HH8) (HH10) (LG10) (LG10) (BB11) (BB12) (BB13) (ND33) (AA35) (AA30) (BB7) (BB2) (BM64) (BM64) (BM30) (BM30) (BM60) (BM61) (BM58) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (BM4) (BM6) (CE62) (CE26) (CE23) (CG9) (CG13) (CE28) (AA39) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35)
List of connectors
PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1 PE2 PE3 PE4 PE5 PE6 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PG1 PG2 PG3 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9 PJ1 PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3
(CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9) (CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25) (CN8) (HA16) (AA23) (AA22) (HK4) (AA20) (EA11) (XB9) (XD11) (XB7) (XB6) (NA7) (NA4) (XB15) (HA21) (XB11) (XB17) (GA18) (HD5) (XB16) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3) (CK8) (ED8) (CE29) (AA45) (AA38) (CE31) (EV5) (AA38) (AA39) (EV9) (AA42) (AA41) (AA39)
Group 37 Wiring Diagram FL6 RHD
PK4 PK5 PK6 PK7 PK8 PK9 PT1 PT2 PT3 PTC1 PTC2 PTC3 RA1 RA2 RA3 RA4 RA5 RA6 RA8 RA9 RB1 RB2 RB4 RB5 RB5 RB6 RB7 RB8 RC3 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD22 RF1 RF2 RL1 RL2 RR1 RR2 S1 S2 S3 S4 S5 S6 S7 SA1 SA3 SA4 SA6 SA7
(AA43) (AA43) (AA40) (AA45) (CE55) (AA41) (BM56) (BM53) (BM53) (BM57) (BM56) (BM51) (HG9) (HG8) (KA5) (KA9) (HD3) (HD3) (XD3) (XD17) (LD10) (LD9) (EA19) (EA3) (LD3) (EG2) (EG2) (EG5) (XD9) (BK11) (BK12) (BM53) (BK13) (HG9) (HG8) (KA5) (KA9) (BM54) (HD3) (BM51) (HD3) (XD3) (XD17) (LD10) (LD9) (LD3) (EA3) (EA3) (EG2) (EG2) (EG5) (XD9) (OA41) (OC41) (OA40) (OC40) (BB29) (BB32) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12) (HA16) (OC7) (OC46) (OC46) (OC46) (OC46)
List of connectors
SLF1 SLF2 SLF3 SR1 SR2 SR3 SR4 SR5 SR6 SR7 SRF1 SRF2 SRF3 TA TB TC TC2 TC3 TC5 TD TE TF TG TH TJ TK TL TM TN TP TU TV TW TX TY U1 U2 U3 U4 VC1 VC2 VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 VIMA1 VIMA2 VIMA3 VIMA4 VIMA5 VIMA6 VIMA7 VIMA8 VIMA9 VIMA10 VIMA11 VIMA12 VIMA13 VIMA14 VIMB1 VIMB2 VIMB3
(OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC36) (OA60) (OC61) (OA59) (OC60) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (BM15) (BM19) (BM16) (OA22) (OC14) (OA5) (OC5) (OA20) (OC12) (BM4) (BM7) (BM12) (BM21) (BM14) (BM20) (BM17) (BM13) (BM18) (BM22) (BM5) (BM11) (BM6) (BM10) (BM8) (BM9) (BK16) (BK19) (BK17) (BK18) (HC11) (HC30) (HC7) (HC31) (HC14) (HC20) (HC11) (HC17) (HC21) (HC16) (HC17) (HC23) (HC24) (BM20) (BM58) (BM8) (BM51) (BM23) (BM60) (BM69) (BM67) (BM7) (BM6) (BM15) (BM4) (BM5) (BM26) (BM28) (BM55) (BM62)
95
Group 37 Wiring Diagram FL6 RHD
VIMB4 VIMB5 VIMB6 VIMB8 VIMB10 VIMB11 VIMB12 VIMB13 VIMB14 VIMC1 VIMC2 VIMC3 VIMC4 VIMC5 VIMC6 VIMC7 VIMC8 VIMC9 VIMC10 VIMC11 VIMC13 VIMC14 W1 W2 W3 W4 X1 X2 XA1 XA2 XB1 XB2 XB3 XC XD
96
(BM42) (BM49) (BM37) (BM30) (BM33) (BM32) (BM13) (BM43) (BM37) (BM17) (BM21) (BM11) (BM34) (BM24) (BM35) (BM19) (BM11) (BM12) (BM36) (BM40) (BM51) (BM46) (NG12) (NG13) (NG14) (NG16) (HA8) (HN15) (OA16) (OA63) (HA8) (HN13) (OA27) (OA68) (OC16) (OC26) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9) (HD5) (HD9) (HG5) (HG8)
List of connectors
XF XG XG1 XG2 XH XI1 XI2 XI3 XI4 XI5 XI6 XI7 XI8 XI9 XI10 XI11 XI12 XJ XL1 XL2 XM1 XM2 XW1 XW2 XW3 XW4 Z1 Z2 Z3 ZA1 ZA2 ZA3
(BB29) (LD8) (LF5) (LF5) (AA40) (HC11) (HC11) (HC14) (HC14) (HC17) (HC17) (HC17) (HC16) (HC19) (HC21) (HC25) (HC23) (FA4) (HK4) (HK4) (KA6) (KA8) (NG40) (NG41) (NG42) (NG44) (XD3) (XD5) (XD10) (XD10) (XD19) (ZD19) (MN12) (MN13) (MN13)
Group 37 Wiring Diagram FL6 RHD
List of components
List of components 28 28 28 30 A 30 B 33 34 36 36/1 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/8 36/9 36/9 36/10 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 42 51 51 51 56 56 B 56 B 77 77 77 77 77 77 77 77/1 78 78 78 78 78 78 78/1 79 79 79 79 79 79 79 79 79 79
Test connector (BM51) Test connector (OA28) Test connector (OC28) Battery (AA2) Battery (AA2) Circuit card, indicator/warning lights (ND6) Connector (AA25) Connector, tail lamp junction box (ND41) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG12) Connector, tail lamp junction box (ZA30) Connector, tail lamp junction box (LG20) Connector, tail lamp junction box (ZA33) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA16) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG23) Connector, tail lamp junction box (ZA36) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG23) Joint sleeve (ER17) Fuse holder, 1–unit (AA15) Fuse holder, 1–unit (BM6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit (ZA33) Plug socket, 7–unit, extra (EA19) Plug socket, 7–unit, extra (EG14) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, 7–unit, extra (ZA9) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OA8) Plug socket, ABS (OA20) Plug socket, ABS (OA22) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Plug socket, ABS (OC10) Plug socket, ABS (OC12) Plug socket, ABS (OC14)
79/3 79/4 100 101 102 103 104 109 110 111 111 112 116 116 116 L 116 R 117 117 117 L 117 R 118 118 B 119 120 123 125 126 127 128 128 129 133 144 147 149 150 158 176 178 1104 1104 1105 1105 1107 A 1107 A 1107 B 1107 B 1118 1122 1123 1132 1132 1134 1134 1135 1143 1150 200 200 202 205 L 205 L 205 R 205 R
Plug socket, ABS (ZA35) Plug socket, ABS (ZA33) Switch, headlights (CE6) Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61) Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA6) Switch, window winder (ZA58) Switch, air conditioning (HA7) Switch, interior light (ER9) Switch, interior light (ER15) Switch, interior light (ZA4) Switch, interior light (ZA15) Switch, reading light (ER1) Switch, reading light (ER6) Switch, reading light (ZA27) Switch, reading light (ZA29) Switch, fan (HA18) Switch, fan (HB10) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, exhaust brake (BM72) Switch, diff. lock wheels, rear (LG17) Switch, diff. lock inter axles (LG9) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, power take-off, rear (LD6) Switch, bogie lift (MA9) Switch, battery master switch (AA2) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, bulb control (ZA52) Switch, level control, headlights (PA9) Switch, level control, headlights (ZA57) Switch, door lock (KH15) Switch, door lock (ZA36) Switch, door lock (KH9) Switch, door lock (ZA38) Switch, power take-off, clutch independent (LE3) Switch, retarder (BM42) Switch, air evacuation (MV4) Switch, el. operated rearview mirror (HH3) Switch, el. operated rearview mirror (ZA60) Switch, reverse warner (BM35) Switch, reverse warner (EA3) Switch, cruise control (BK4) Switch, seat heater (HD5) Switch, fuel filter heater (HM8) Break contact, warning light, parking brake (ND23) Break contact, warning light, parking brake (ZA25) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ZA23) Break contact, interior light (ER18) Break contact, interior light (ZA25)
97
Group 37 Wiring Diagram FL6 RHD
207
Closing contact, indicator light, diff. lock, rear wheels (LG23)
207
Closing contact, indicator light, diff. lock, rear wheels (ZA35)
207 B
Closing contact, indicator light, diff. lock, rear wheels (LG19)
209
Closing contact, indicator light, power take-off, side (BM56)
211 212
Closing contact, indicator light, bogie lift (MA15) Closing contact, warning light, service brakes (ND56)
212
Closing contact, warning light, service brakes (ZA53)
216 217 218 218 223 228 228 229 229 239 239 239 239 239 239 245 247
Closing contact, brake lights (CK8) Closing contact, reversing lights (EA11) Break contact, exhaust pressure governor (BB22) Break contact, exhaust pressure governor (ZA40) Slip contact, horn (FA4) Closing contact, cab lock (ND47) Closing contact, cab lock (ZA29) Closing contact, ”kick-down” (BM30) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA8) Break contact, thermal (HC23) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, thermal (ZA65) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8)
251 251 252 253
Break contact, SPLIT (ND18) Break contact, SPLIT (ZA5) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm. (EA16)
253
Closing contact, reversing lights, autom. transm. (LD19)
253
Closing contact, reversing lights, autom. transm. (LF31)
2002 2003 2059 2062 2062 2065 LF 2065 LR 2065 RF 2065 RR 300 301 302 302 305 308 308 308 308 309 309 312 312 313 315 A 315 A 315 B
Flame sensor, parking heater (HC16) Thermostat, parking heater (HB17) Closing contact, lock-up (LF33) Closing contact, air evacuation (MV12) Closing contact, air evacuation (ZA54) Contact, wear indicator, brake linings (ND43) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND45) Contact, wear indicator, brake linings (ND41) Relay, headlights (CE25) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, spot lights (ZA2) Relay, reversing lights (BM19) Relay, brake lights (BM48) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, brake lights (ZA39) Relay, parking lights (XA5) Relay, parking lights (ZA4) Relay, starting heater (BB7) Relay, starting heater (ZA9) Relay, bogie lift motor (MA23) Relay, starting switch (AA45) Relay, starting switch (ZA2) Relay, starting switch (AA36)
98
List of components
315 B 317 317 323 323 324 332 A 332 B 343 345 345 360 360 360 360 364 364 375 375 376 381 3004 3004 3004 3005 3005 3018 3018 3018 3018 3023 3023 3023 3024/1 3024/2 3025 3025A 3025B 3025C 3038 3038 3047 3047 3048 3048 3061 3063 3066 3066 3067 3067 3071 3071 3072 3072 3092 3103 3103 401 L 401 L 401 R 401 R 402 L 402 L 402 R 402 R 403
Relay, starting switch (ZA4) Relay, headlight wiper (GA12) Relay, headlight wiper (ZA62) Relay, flasher unit (CN9) Relay, flasher unit (ZA7) Relay, range inhibitor (BB29) Relay, brake lights, eddy-retarder (BM21) Relay, brake lights, eddy-retarder (BM23) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA28) Relay, start inhibitor (ZA4) Relay, engage inhibitor, power take-off (LD18) Relay, engage inhibitor, power take-off (LF24) Relay, engage inhibitor, power take-off (ZA21) Relay, engage inhibitor, power take-off (ZA22) Operating controls, bogie lift (MA14) Operating controls, bogie lift (ZA27) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (BM51) Relay, extra (LK11) Relay, parking heater (HC7) Relay, parking heater (HC31) Relay, parking heater (ZA17) Alternator-controlled relay (XA11) Alternator-controlled relay (ZA2) Relay, control unit, parking heater (HB8) Relay, control unit, parking heater (HC11) Relay, control unit, parking heater (HC34) Relay, control unit, parking heater (ZA16) Relay, information ABS (OA26) Relay, information ABS (OC19) Relay, information ABS (ZA39) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (ZA39) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (OA7) Relay, indicator lamp ABS (OA14) Relay, pole change (BC6) Relay, pole change (OC23) Relay, lock-up (LF15) Relay, lock-up (ZA24) Relay, dim-dip (CE14) Relay, dim-dip (ZA15) Relay, retarder (BM31) Relay, exhaust brake (BM76) Combination relay, several functions (BB14) Combination relay, several functions (ZA6) Relay, wear indicator, brake linings (ND37) Relay, wear indicator, brake linings (ZA18) Relay, central lock, open door (KH6) Relay, central lock, open door (ZA34) Relay, central lock, lock door (KH13) Relay, central lock, lock door (ZA35) Relay, height limiter (MN18) Relay, fuel filter heater (HM10) Relay, fuel filter heater (ZA11) Bulb, fog lights (CG9) Bulb, fog lights (ZA44) Bulb, fog lights (CG13) Bulb, fog lights (ZA45) Bulb, spot lights (CE58) Bulb, spot lights (ZA47) Bulb, spot lights (CE59) Bulb, spot lights (ZA48) Bulb, loading light (ZA48)
Group 37 Wiring Diagram FL6 RHD
403 A 403 B 403 B 405 405 405 L 405 R 406 L 406 L 406 R 406 R 408 408 409 409 410 410 411 411 412 412 413 413 414 414 415 415 418 418 419 419 420 420 421 421 422 422 423 423 426 426 427 427 428 428 429 434 434 435 435 436 436 437 437 C 437 L 437 R 440 451 451 452 452 462 462 463 463 4066 L 4066 L
Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb,
loading light (ED6) loading light (ED9) loading light (ZA19) reversing lights (ZA29) reversing lights (ZA38) reversing lights (EA16) reversing lights (EA11) full beams (CE21) full beams (ZA7) full beams (CE28) full beams (ZA19) parking light, left front (CE15) parking light, left front (ZA17) parking light, right front (CE17) parking light, right front (ZA15) brake light, left (CK8) brake light, left (ZA42) brake light, right (CK13) brake light, right (ZA25) tail light, left (CE47) tail light, left (ZA36) tail light, right (CE51) tail light, right (ZA30) side marker light, left, front (CE42) side marker light, left, front (ZA61) side marker light, right, front (CE44) side marker light, right, front (ZA12) side marker light, left, rear (CE50) side marker light, left, rear (ZA44) side marker light, right, rear (CE54) side marker light, right, rear (ZA23) position light roof, left (CE8) position light roof, left (ZA2) position light roof, right (CE11) position light roof, right (ZA21) direction indicator, left, front (CN13) direction indicator, left, front (ZA16) direction indicator, right, front (CN14) direction indicator, right, front (ZA13) direction indicator, left, rear (CN20) direction indicator, left, rear (ZA41) direction indicator, right, rear (CN23) direction indicator, right, rear (ZA26) rotating warning lamp (EN6) rotating warning lamp (ZA19) cigarette lighter lighting (EV7) interior light (ER11) interior light (ER17) bunk light (ER4) bunk light (ER8) controls light (CE4) controls light (ZA11) identification light, front (CE3) identification light, front (ZA11) identification light, front (ZA8) identification light, front (ZA17) heater control light (HA2) rear fog light, left (EG10) rear fog light, left (ZA39) rear fog light, right (EG12) rear fog light, right (ZA28) side dir. light, left (CN11) side dir. light, left (ZA61) side dir. light, right (CN16) side dir. light, right (ZA12) dipped beams (CE23) dipped beams (ZA7)
List of components
4066 R 4066 R 500 500 501 501 503 504 504 505 507 507 507 508 510 510 511 511 513 514 515 515 517 517 518 518 520 520 521 521 528 530 530 531 531 536 536 541 541 547 R
Bulb, dipped beams (CE26) Bulb, dipped beams (ZA19) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, tractor (ZA50) Indicator light, dir. indicator, trailer 1 (ND7) Indicator light, dir. indicator, trailer 1 (ZA52) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Indicator light, full beams (ZA50) Warning light, battery charging (ND37) Warning light, service brakes (ND26) Warning light, service brakes (ND29) Warning light, service brakes (ZA52) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (ND16) Indicator light, diff. lock, rear wheels (ZA56) Indicator light, diff. lock, inter-axles (LG6) Indicator light, diff. lock, inter-axles (ZA28) Indicator light, bogie lift (MA21) Indicator light, overdrive (ND18) Indicator light, hazard warning lights (ND24) Indicator light, hazard warning lights (ZA52) Indicator light, power take-off, side (LD3) Indicator light, power take-off, side (ZA56) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (ZA56) Indicator light, fog light, front (CG2) Indicator light, fog light, front (ZA54) Indicator light, spot light (CE61) Indicator light, spot light (ZA54) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, heated rearview mirror (ZA56) Indicator light, loading light (ED11) Indicator light, loading light (ZA54) Indicator light, rear fog light (EG6) Indicator light, rear fog light (ZA56) Warning light, gearbox temperature (BM28) Warning light, gearbox temperature (ND31) Central warning for indicator and warning lights (NA43)
547 R
Central warning for indicator and warning lights (ZA47)
547 Y
Central warning for indicator and warning lights (NA45)
547 Y
Central warning for indicator and warning lights (ZA47)
550 554 555 5004 5004 5008
Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, rotating warning light (ZA54) Indicator lamp, air suspension, manual position (ND14)
5008
Indicator lamp, air suspension, manual position (ZA50)
5009 5009 5010 5010 5010 5017 5017 5018
Indicator Indicator Indicator Indicator Indicator Indicator Indicator Indicator (LE6)
lamp, lamp, lamp, lamp, lamp, lamp, lamp, lamp,
vehicle, ABS (OA64) vehicle, ABS (OC52) trailer, ABS (OA66) trailer, ABS (OC52) trailer, ABS (ND21) trailer, ABS information (OA68) trailer, ABS information (OC52) power take-off, clutch-independent
99
Group 37 Wiring Diagram FL6 RHD
5018
Indicator lamp, power take-off, clutch-independent (ZA54)
5022 5023 5027 5028 5028 5030 5030 5031 5031 5033 5033 600 600 600 601 601 602 602 603 603 604 604 604 604 604 604 605 605 606 614 A 614 B 626 627 627 638 642 642 644 650 651 651 653 653 654 654 656 657 657 657 657 660 661 6003/6004 6013 F 6013 F 6013 LF 6013 LF 6013 LR 6013 LR 6013 R 6013 R 6013 RF 6013 RF 6013 RR 6013 RR
Indicator lamp, retarder (BM24) Indicator lamp, gearbox (BM26) Warning lamp, wear indicator/brake linings (ND39) Warning lamp, refrigerant level (ND11) Warning lamp, refrigerant level (ZA52) Indicator lamp, city filter (HN13) Indicator lamp, city filter (ZA55) Indicator lamp, reverse warner (EA9) Indicator lamp, reverse warner (ZA56) Indicator lamp, seat heater (HD8) Indicator lamp, seat heater (ZA56) Solenoid valve, exhaust brake (BM64) Solenoid valve, exhaust brake (LF33) Solenoid valve, exhaust brake (ZA32) Solenoid valve, diff. lock, rear wheels (LG12) Solenoid valve, diff. lock, rear wheels (ZA23) Solenoid valve, diff. lock, inter axles (LG10) Solenoid valve, diff. lock, inter axles (ZA29) Solenoid valve, engine stop (BG6) Solenoid valve, engine stop (ZA39) Solenoid valve, power take-off, side (BK16) Solenoid valve, power take-off, side (BM53) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, power take-off, side (ZA20) Solenoid valve, power take-off, rear (BK16) Solenoid valve, power take-off, rear (LD8) Solenoid valve, bogie lift, up (MA10) Solenoid valve, range inhibitor (BB25) Solenoid valve, range inhibitor (BB29) Solenoid valve, exhaust pressure governor (BB35) Solenoid valve, kick-down (LK3) Solenoid valve, kick-down (ZA20) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, SPLIT (ZA59) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA6) Windscreen washer motor (ZA54) Headlamp washer motor (GA2) Headlamp washer motor (ZA53) Starter motor (AA8) Starter motor (ZA28) Bogie lift motor (MA23) Fan (heater) (HA14) Fan (heater) (LK13) Fan (heater) (ZA21) Fan (heater) (ZA44) Alternator with charging regulator (AA32) Window winder motor (KA7) Solenoid valve, level control (MN22) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (ZA43) Solenoid control valve, ABS (OC60) Solenoid control valve, ABS (ZA43) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA59) Solenoid control valve, ABS (ZA43)
100
List of components
6022 L 6022 L 6022 R 6022 R 6043 6052 6052 6054 6054 6054 6054 6055 6055 6056 L 6056 R 6057 6058 6068 6068 6068 6100 700 700 701 701 701 702 702 A 703 703 704 A 704 A 704 B 704 B 706 706 707 707 710 710 710 754 F 754 F 754 R 754 R 756 757 757 759 762 762 762 7006 7052 7052 7052 7053 7057 LF 7057 LF 7057 LR 7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065 7065
Solenoid valve, air evacuation (MV2) Solenoid valve, air evacuation (ZA56) Solenoid valve, air evacuation (MV7) Solenoid valve, air evacuation (ZA57) Solenoid valve, air suspension, front axle (MN12) Fan motor, parking heater (HC14) Fan motor, parking heater (ZA37) Fuel pump, parking heater (HB4) Fuel pump, parking heater (HC24) Fuel pump, parking heater (HC31) Fuel pump, parking heater (ZA32) Coolant pump, parking heater (HC11) Coolant pump, parking heater (ZA35) Motor, level control, headlights (PA3) Motor, level control, headlights (PA9) Motor, speed limiter (BK9) Motor, door lock (KH14) Power take-off, clutch-independent (BK16) Power take-off, clutch-independent (LE3) Power take-off, clutch-independent (ZA51) Solenoid valve, compressor, overcharging (BC6) Speedometer (NG24) Speedometer (ZA64) Tachograph (NG4) Tachograph (NG32) Tachograph (ZA49) Combined instrument (ZA47) Combined instrument (NA10) Tachometer (NA39) Tachometer (ZA46) Pressure gauge, air (NA31) Pressure gauge, air (ZA46) Pressure gauge, air (NA34) Pressure gauge, air (ZA47) Thermometer, coolant temp. gauge (NA13) Thermometer, coolant temp. gauge (ZA47) Fuel gauge (NA27) Fuel gauge (ZA46) Timer, engine/cab heater (HC7) Timer, engine/cab heater (HC40) Timer, engine/cab heater (ZA17) Pressure sensor, air (NA30) Pressure sensor, air (ZA42) Pressure sensor, air (NA34) Pressure sensor, air (ZA43) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA27) Fuel gauge sensor (ZA2) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Oil temperature sensor, gearbox (ZA26) Tripmeter (NA21) Sensor, speedometer (BM29) Sensor, speedometer (NG13) Sensor, speedometer (NG43) Inductive sensor, bogie lift (MN18) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48) Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8) Sensor, accelerator pedal (BM23)
Group 37 Wiring Diagram FL6 RHD
7065 800 802 L 802 L 802 L 802 R 802 R 803 803 A 803 A 803 B 803 B 804 804 806 810 810 812 850 853 858 858 8003 8007 8010 8014 8016 A 8016 B 8017 8017 900 900 901 901 901 E
Sensor, accelerator pedal (ZA31) Starting heater (BB4) Heated rearview mirror (HG2) Heated rearview mirror (HG6) Heated rearview mirror (ZA13) Heated rearview mirror (HG9) Heated rearview mirror (ZA50) Heated seat (ZA59) Heated seat (HD3) Heated seat (HD7) Heated seat (HD3) Heated seat (HD7) Cigarette lighter (EV5) Cigarette lighter (ZA46) Resistance (HC17) Heated air dryer (HK4) Heated air dryer (ZA42) El. operated rearview mirror (HH3) Horn (FA4) Buzzer (ND53) Buzzer, reverse warner (EA2) Buzzer, reverse warner (ZA43) Thermistor, evaporator (HC19) Potentiometer (BK11) Control, gearbox (BM36) Regenerating unit, city filter (HN5) Fuel filter heater (HM12) Fuel filter heater (HM15) Water separator (HM22) Water separator (ZA7) Radio (JA7) Radio (ZA13) Voltage converter (JA9) Voltage converter (ZA13) Voltage converter (HB25)
List of components
902 C 902 L 902 R 903 903 903 903 903 903 903 903 903 905 905 952 961 961 9006 9006 9008 9008 9008 9009 9010 9011 9011 A 9011 B 9021 9022 9030 9057 9071 9071
Loudspeaker (JA15) Loudspeaker (JA11) Loudspeaker (JA7) Diode (BB21) Diode (HA8) Diode (HN11) Diode (LE6) Diode (MA7) Diode (ND25) Diode (ND40) Diode (OA63) Diode (OA67) Communication radio (JA17) Communication radio (ZA10) Magnetic clutch, air conditioning (HA8) Engine/cab heater (HB10) Engine/cab heater (HC37) Glow plug, parking heater (HC19) Glow plug, parking heater (ZA30) Control unit, ABS (OA13) Control unit, ABS (OC13) Control unit, ABS (ZA37) Control box, air suspension, rigids (MN3) Control box, air suspension, tractors (MN3) Control unit, speed limiter (ZA50) Control unit, speed limiter (BK4) Control unit, speed limiter (BK11) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, automatic transmission (BM4) Control unit, MTE (BC4) Control unit, MTE (ZA9)
101
Group 37 Wiring Diagram FL6 RHD
Cable colour code
Abbreviations ATC .................
Automatic Temperatur Control
CABLE-B ........
Cable for tachograph, basic
CABLE-EC ......
Cable for tachograph, European community
E-medium .......
Extra gross vehicle rating, 16-26ton
MTE ................
Mecanical compressor, D6A 250
P .....................
Passenger
C .....................
Centre
PH-CAB ..........
Parking heater cab
D .....................
Driver
PH-ENGCA .....
Parking heater engine and cab
DRL ................
Day running light
PTO ................
Power take off
ENG-GEN 4 ....
Helpvariant D6A
R .....................
Right
F .....................
Front
RF ...................
Right front
KH ...................
Short length cab
RHD ................
Right hand drive
KOBLAM .........
Clutch independent power take off
RIGID ..............
Plattform or tipper truck
L ......................
Left
RL ...................
Right lower
L ......................
Lower
RR ..................
Right rear
LF ...................
Left front
RU ...................
Right upper
LH ...................
Long length cab
SKAT ...............
Side power take off
LHD ................
Left hand drive
SKMT ..............
Side power take off
LL ....................
Left lower
TB ...................
Air brakes
LR ...................
Left rear
TBH ................
Air brakes, hydraulic
LU ...................
Left upper
TRACTOR ......
Semi-trailer truck
L-medium ........
Low gross vehicle rating, 8-12ton
UFSKR ...........
Without tachograph
ULLK ...............
Without intercooler
M-medium .......
Medium gross vehicle rating, 12-14ton
H-medium .......
High gross vehicle rating, 14-15 ton
Cable colour code BL ..............
Blue
PU ..............
Purple
BN ..............
Brown
R ................
Red
GN .............
Green
SB ..............
Black
GR .............
Grey
VO ..............
Violet
I ..................
Ivory
W ...............
White
LBL ............
Light blue
Y ................
Yellow
LBN ............
Light brown
OR .............
Orange
P ................
Pink
102
Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.
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Volvo Truck Corporation Göteborg, Sweden
TSP128181 English 1500 .6.99 Printed in Sweden