Service Manual Trucks 37 Wiring Diagram Group
FL7, FL10 RHD CHID A246776– CHID C752586–
TSP23761/1
Foreword The descriptions and service procedures contained in this manual are based on design and method studies placed up to May 1996. The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes. The new edition of this manual will update the changes. In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times). Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed. Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property. Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property. Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property. Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Volvo Truck Corporation Go¨teborg, Sweden
Order number: TSP23761/1
© 1996 Volvo Truck Corporation, Go¨teborg, Sweden
All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.
Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 6 Illustration index .................................................................................. 47 Illustrations ........................................................................................... 48 Circuit board (32) electrical centre .................................................. 120 Fuses on circuit board (32) electrical centre ................................. 122 Relays on circuit board (32) electrical centre ................................ 123 6–unit fuse holder .............................................................................. 124 Cable harness illustration index ...................................................... 125 List of connectors ............................................................................. 128 List of components ........................................................................... 134 Abbreviations ..................................................................................... 139 Cable colour code ............................................................................. 140 Feedback
1
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagram index
Component wiring diagram index Starter motor, alternator, 24 V ............................................................
page 6
Coolant level, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wiping .............
page 7
B = Contact extra exhaust brake (RHD) Engine shut-off ....................................................................................
page 7
Speed limiter .......................................................................................
page 8
A = VDO B = Econocruise EDC, electronically controlled fuel injection ........................................
page 9
H = MGS J = AGS P = Powertronic Parking lights, side marker lights, roof lights, tail lights full beams, dipped beams, spotlights ..................................................
page 10
Bulb, position light at mirror ................................................................
page 11
Fog lights .............................................................................................
page 11
Side marker lights ...............................................................................
page 11
Brake lights ..........................................................................................
page 12
A = AUS Direction indicator, hazard warning lights ...........................................
page 12
A = AUS
2
Voltage converter ................................................................................
page 12
Reversing lights ...................................................................................
page 13
Loading light, fifth wheel light ..............................................................
page 13
Rear fog lights .....................................................................................
page 13
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagram index
Rotating warning light ..........................................................................
page 13
Interior lights, low cab .........................................................................
page 14
Cigarette lighter, lighting el. distribution center ...................................
page 14
Horn .....................................................................................................
page 14
Reverse warner ...................................................................................
page 14
Windscreen wipers and washers, headlamp wipers and washers .....
page 15
A = Normal chassis B = High chassis Climate unit (air conditioning) .............................................................
page 16
A = CU-ACAUT B = CU-ACMAN C = CU-HEAT Parking heater DW80 ..........................................................................
page 18
A = CU-ACAUT B = CU-ACMAN C = CU-HEAT Heated seat .........................................................................................
page 19
Electrically heated rearview mirror ......................................................
page 19
Electrically operated rearview mirror ...................................................
page 19
A = VAB2500 B = VAB2600 Air dryer ...............................................................................................
page 20
Radio, communication radio and loudspeakers ..................................
page 20
A = RHD
3
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagram index
Electrically operated window winder ...................................................
page 21
Seat belt ..............................................................................................
page 21
Power take-off .....................................................................................
page 22
A = Power take-off B = Double power take-off Power take-off, clutch-independent .....................................................
page 23
Diff. lock ...............................................................................................
page 23
Lock, self-steered axle ........................................................................
page 24
Automatic transmission .......................................................................
page 25
J = Powertronic Geartronic ............................................................................................
page 26
Powertronic ..........................................................................................
page 28
Bogie lift (hydraulic) .............................................................................
page 29
Bogie lift (hydraulic), with axle load limiter .........................................
page 30
Bogie lift (air-operated) ........................................................................
page 31
Bogie lift (air-operated), with axle load limiter ....................................
page 31
Air suspension .....................................................................................
page 32
A = Tractor B = Rigid C = INFOSYST D = KONVSYST E = Bogie lift air suspension < 15 tonnes F = Bogie lift air suspension 15 tonnes G = Bogie press
4
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagram index
Bogie lift, air suspension < 15 tonnes .................................................
page 33
Bogie lift, air suspension, pusher ........................................................
page 34
Bogie lift, air suspension 15 tonnes ....................................................
page 35
Drive axle load-increase ......................................................................
page 35
Bogie press .........................................................................................
page 36
Bogie lift, tridem ..................................................................................
page 36
Combination instrument ......................................................................
page 37
A = Without tachograph Indicator lamps ....................................................................................
page 38
Instruments, buzzer, rheostat ..............................................................
page 39
Driver information system (INFOSYST) ..............................................
page 40
Anti-lock brakes (ABS), 4–channel .....................................................
page 41
Anti-lock brakes (ABS), 6–channel .....................................................
page 42
Level control, headlights .....................................................................
page 43
6–unit fuse holder ................................................................................
page 43
Connection, extra equipment ..............................................................
page 44
A = AVGASB4 B = Powertronic Earth connections ................................................................................
page 45
Joint sleeve .........................................................................................
page 46
5
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
Component wiring diagrams
T3008262
6
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
7
T3008263
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008264
8
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
9
T3008265
Group 37 Wiring Diagram FL7, FL10 RHD
10
Component wiring diagrams
T3008266
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008267
11
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008268
12
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008269
13
Group 37 Wiring Diagram FL7, FL10 RHD
14
Component wiring diagrams
T3008270
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008271
15
Group 37 Wiring Diagram FL7, FL10 RHD
16
Component wiring diagrams
T3008272
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008273
17
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008274
18
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008275
19
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008276
20
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008277
21
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008278
22
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008279
23
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008280
24
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008281
25
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008282
26
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008283
27
Group 37 Wiring Diagram FL7, FL10 RHD
28
Component wiring diagrams
T3008284
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008285
29
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008286
30
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008287
31
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008288
32
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008289
33
Group 37 Wiring Diagram FL7, FL10 RHD
34
Component wiring diagrams
T3008290
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008291
35
Group 37 Wiring Diagram FL7, FL10 RHD
36
Component wiring diagrams
T3008292
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008293
37
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008294
38
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008295
39
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008296
40
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008297
41
Group 37 Wiring Diagram FL7, FL10 RHD
42
Component wiring diagrams
T3008298
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008299
43
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008300
44
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagrams
T3008301
45
Group 37 Wiring Diagram FL7, FL10 RHD
46
Component wiring diagrams
T3008302
Group 37 Wiring Diagram FL7, FL10 RHD
Illustration index
Illustration index Battery cables ........................................................................
page 48
Battery cables (Construction) ................................................
page 49
Windscreen wiper motor .......................................................
page 50
1000
Cable harness, instruments ..................................................
page 51
1006
Cable harness, cab, upper ....................................................
page 54
1007
Cable harness, cab, lower ....................................................
page 55
1008
Cable harness, reading light .................................................
page 54
1009
Cable harness, electric window winder .................................
page 56
1020
Cable harness, cowl ..............................................................
page 57
1030
Cable harness, engine ..........................................................
page 58
1031
Cable harness, automatic transmission ................................
page 67
1037
Cable harness, bogie lift .......................................................
page 73
1040
Cable harness, frame ............................................................
page 77
1045
Cable harness, engage inhibitor, power take off ..................
page 79
1056
Cable harness, air dryer ........................................................
page 80
1057
Cable harness, chassis .........................................................
page 81
1061
Cable harness, parking heater, cab ......................................
page 83
1062
Cable harness, parking heater, frame ..................................
page 83
1065
Cable harness, grille .............................................................
page 84
1069
Cable harness, driver Information .........................................
page 85
1070
Cable harness, engine stop ..................................................
page 86
1072
Cable harness, air suspension ..............................................
page 87
1075
Cable harness, speed limiter, cab ........................................
page 102
1076
Cable harness, speed limiter, engine ...................................
page 102
1084
Cable harness, cab, ABS ......................................................
page 103
1085
Cable harness, trailer connection, ABS ................................
page 104
1086
Cable harness, solenoid valve, ABS .....................................
page 107
1087
Cable harness, sensor, chassis, ABS ...................................
page 107
1088
Cable harness, sensor, ABS .................................................
page 108
1407
Cable harness, EDC/cab .......................................................
page 111
1408
Cable harness, EDC/engine ..................................................
page 111
1412
Cable harness, Geartronic - gearbox ....................................
page 118
1413
Cable harness, Geartronic - cab ...........................................
page 114
1422
Cable harness, Geartronic - chassis .....................................
page 116
1440
Cable harness, el. operated rearview mirror ........................
page 119
47
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
Illustrations
T3007546
48
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007547
49
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008384
50
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008317
51
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008318
52
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008319
53
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008320
54
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008321
55
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008322
56
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008323
57
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008324
58
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008325
59
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008326
60
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008327
61
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007560
62
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007561
63
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008328
64
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008329
65
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007564
66
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008330
67
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008331
68
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008332
69
Group 37 Wiring Diagram FL7, FL10 RHD
70
Illustrations
T3008333
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008334
71
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008335
72
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008336
73
Group 37 Wiring Diagram FL7, FL10 RHD
74
Illustrations
T3008337
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008338
75
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008339
76
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008340
77
Group 37 Wiring Diagram FL7, FL10 RHD
78
Illustrations
T3008341
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008342
79
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008343
80
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008344
81
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008345
82
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008346
83
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008347
84
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008348
85
Group 37 Wiring Diagram FL7, FL10 RHD
86
Illustrations
T3008349
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008350
87
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008351
88
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007589
89
Group 37 Wiring Diagram FL7, FL10 RHD
90
Illustrations
T3007590
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008352
91
Group 37 Wiring Diagram FL7, FL10 RHD
92
Illustrations
T3008353
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007593
93
Group 37 Wiring Diagram FL7, FL10 RHD
94
Illustrations
T3007594
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008354
95
Group 37 Wiring Diagram FL7, FL10 RHD
96
Illustrations
T3008355
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008356
97
Group 37 Wiring Diagram FL7, FL10 RHD
98
Illustrations
T3008357
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008358
99
Group 37 Wiring Diagram FL7, FL10 RHD
100
Illustrations
T3007597
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3007598
101
Group 37 Wiring Diagram FL7, FL10 RHD
102
Illustrations
T3008359
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008360
103
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008361
104
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008362
105
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008363
106
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008364
107
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008365
108
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008366
109
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008367
110
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
111 T3008368
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008369
112
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008370
113
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008371
114
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008372
115
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008373
116
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008374
117
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
T3008375
118
Group 37 Wiring Diagram FL7, FL10 RHD
Illustrations
119
T3008376
Group 37 Wiring Diagram FL7, FL10 RHD
Circuit board (32) electrical centre
Circuit board (32) electrical centre
T3007730
120
Group 37 Wiring Diagram FL7, FL10 RHD
Circuit board (32) electrical centre
T3007748
121
Group 37 Wiring Diagram FL7, FL10 RHD
Fuses on circuit board (32) electrical centre
Fuses on circuit board (32) electrical centre 1
Spot light ............................................
(CE64)
19
Parking heater ....................................
(HC27)
2
Fog light, front and rear .....................
(CG6)
20
Fog light rear ......................................
(CE23)
3
Full beam right ...................................
(CE45)
21
Full beam flash ...................................
(CE55)
4
Full beam left ......................................
(CE41)
22
Hazard ................................................
(CN5)
5
Interior light, speed limiter, radio, INFOSYST, tachograph .....................
23
Day running light ................................
(CE37)
(ER23)
24
Dipped beam right ..............................
(CE43)
Dipped beam left, headlight levelling device .....................................................
(CE39)
25
Air dryer, buzzer, extra equipment .....
(HK6)
7
Day running light ................................
(CE12)
26
Timer parking heater ..........................
(HC21)
8
Dim-dip ...............................................
(CE50)
27
Park. light right, roof light left, DIM-DIP, buzzer, switch illumination, XB1 ........
(CE20)
9
Park. light left, roof light right, ID-light
(CE18)
28
Park. light trailer right .........................
(CE5)
10
Park. light trailer, left ..........................
(CE3)
29
Loading light, reversing light ..............
(EA6)
11
Rotating warning light, extra trailer conn. ...................................................
(EN8)
30
Brake light ..........................................
(CK7)
12
Relay preheating ................................
(AA8)
31
Horn ....................................................
(XD5)
13
Bogie lift, kick down, AVGASB4, XB2
(XD11)
32
Air suspension, powertronic ...............
(XD8)
14
Switch extra equipment, XA2 .............
(XD14)
33
Heated mirror, heated seat ................
(HG7)
15
Combination relay, combination instrument, indicator lamps, driver information system, relay extra equipment, relay full beam ...................................................
34
Heater fan ...........................................
(HA18) (HA46) (HA73)
(BB24)
35
Headlight wiper and washer ...............
(GA28)
16
Safety belts, dir. ind. ..........................
(CN2)
36
Cig. lighter ..........................................
(EV4)
17
Diff lock, PTO, range inhibitor, instrument ....................................................
(LG11)
Windscreen and headlight wiper and washers, combination relay, solenoid valve range, exhaust pressure governor ......................................................
(GA34)
6
18
122
Group 37 Wiring Diagram FL7, FL10 RHD
Relays on circuit board (32) electrical centre
Relays on circuit board (32) electrical centre 301
Relay, fog lights ........................
(CG5)
302
Relay, spot lights ......................
(CE60)
305
Relay, reversing lights ..............
(EA5)
306
Relay, full beam .......................
(CE28)
308
Relay, brake lights ....................
(CK5)
309
Relay, parking lights .................
(CE9)
315
Relay, starting switch ...............
(XD4)
322
..................................................
375
Relay, day running lights ..........
(CE33)
3005
Alternator-controlled relay ........
(AA26)
123
Group 37 Wiring Diagram FL7, FL10 RHD
6–unit fuse holder
6–unit fuse holder 56
Superstructure ............................................................
(XA12)
56
Superstructure ............................................................
(XA14)
56
Superstructure ............................................................
(XA16)
56
Superstructure ............................................................
(XA18)
56
Superstructure ............................................................
(XA2)
56
Superstructure ............................................................
(XA4)
56 B ”1”
ABS ............................................................................
(OA2)(OB2)
56 B ”2”
ABS ............................................................................
(OA5)(OB5)
56 B ”3”
ABS ............................................................................
(OA8)(OB8)
56 B ”5”
ABS ............................................................................
(OA11)(OB11)
56 B ”6”
ABS ............................................................................
(OA14)(OB14)
56 F ”1”
Relay box, EDC ..........................................................
(LO72)
56 F ”2”
Geartronic ...................................................................
(LO74)
56 F ”2”
Powertronic .................................................................
(LP43)
56 F ”3”
Relay box , EDC, geartronic, powertronic .................
(AA30)
56 F ”4”
....................................................................................
(AA32)
57 F”5”
Cruise control .............................................................
(BN67)
56 F”6”
....................................................................................
(BN69)
124
Group 37 Wiring Diagram FL7, FL10 RHD
Cable harness illustration index
Cable harness illustration index 1000
Cable harness, instruments ..................................................
page 51
1006
Cable harness, cab, upper ....................................................
page 54
1007
Cable harness, cab, lower ....................................................
page 55
1008
Cable harness, reading light .................................................
page 54
1009
Cable harness, electric window winder .................................
page 56
1020
Cable harness, cowl ..............................................................
page 57
1030
Cable harness, engine ..........................................................
page 58
1031
Cable harness, automatic transmission ................................
page 67
1037
Cable harness, bogie lift .......................................................
page 73
1040
Cable harness, frame ............................................................
page 77
1045
Cable harness, engage inhibitor, power take off ..................
page 79
1056
Cable harness, air dryer ........................................................
page 80
1057
Cable harness, chassis .........................................................
page 81
1061
Cable harness, parking heater, cab ......................................
page 83
1062
Cable harness, parking heater, frame ..................................
page 83
1065
Cable harness, grille .............................................................
page 84
1069
Cable harness, driver Information .........................................
page 85
1070
Cable harness, engine stop ..................................................
page 86
1072
Cable harness, air suspension ..............................................
page 87
1075
Cable harness, speed limiter, cab ........................................
page 102
1076
Cable harness, speed limiter, engine ...................................
page 102
1084
Cable harness, cab, ABS ......................................................
page 103
1085
Cable harness, trailer connection, ABS ................................
page 104
1086
Cable harness, solenoid valve, ABS .....................................
page 107
1087
Cable harness, sensor, chassis, ABS ...................................
page 107
1088
Cable harness, sensor, ABS .................................................
page 108
1407
Cable harness, EDC/cab .......................................................
page 111
1408
Cable harness, EDC/engine ..................................................
page 111
1412
Cable harness, Geartronic - gearbox ....................................
page 118
1413
Cable harness, Geartronic - cab ...........................................
page 114
1422
Cable harness, Geartronic - chassis .....................................
page 116
1440
Cable harness, el. operated rearview mirror ........................
page 119
125
Group 37 Wiring Diagram FL7, FL10 RHD
Cable harness illustration index
T3007776
126
Group 37 Wiring Diagram FL7, FL10 RHD
Cable harness illustration index
127 T3008391
Group 37 Wiring Diagram FL7, FL10 RHD
List of connectors
List of connectors A a AA1 AA1 AA1 AA2 AA2 AA2 AA3 AA3 AA3 AA4 AA4 AA4 AA4 AA5 AA5 AA5 AA6 AA6 AA6 AA7 AA7 AA8 AA8 AA9 AA9 AB1 AB2 AB3 AB3 AB4 AB4 AB5 AB5 AB6 AB8 ABS TES ABS TES ABS TES ABS TES ABS TES ABS TES ABS TES ABS TES ABS TES ABS TES AD1 AD2 AF1 AF1 AF2 AF2 AF3 AF3 AF5 AF8 AF8 AGS1:8 AGS/TES AGS/TES AGS/TES AGS/TES AGS/TES
128
LO33 LO84 LK5 LK5 LP53 LK8 LK8 LP52 LJ18 LK12 LP25 LK40 LK40 LO66 LP50 BB5 LK42 LP47 LK44 LK44 LP48 LK15 LK16 LK18 LP49 BB27 LK20 LK36 LK21 LK32 LP37 LK25 LP55 LK28 LP59 LK28 LP11 OA10 OB10 OA46 OB42 OA50 OB45 OA42 OB40 OA3 OB3 XD11 LD9 LO8 NA39 LO10 NA33 LO11 NA35 NA15 LO13 NA14 BN24 LO89 LO24 LO22 LO52 LO99
AGS1:1 AGS1:2 AGS1:3 AGS1:4 AGS1:5 AGS1:6 AGS1:7 AGS1:9 AS1 AS2 AS3 AS4 AS5 AS6 B b BA1 BA1 BA1 BA1 BA1 BA2 BA2 BA2 BA3 BA3 BA3 BA3 BA3 BA4 BA4 BA4 BA5 BA5 BA5 BA7 BA7 BB1 BB1 BB2 BB2 BB3 BB3 BB4 BB4 BB5 BB5 BC BD1 BD1 BD2 BD2 BD3 BD3 BG1 BH BH BH BH BL1 BL1 BL2 BL2 BM1
BN41 BN44 BN55 BN53 LO29 LO27 BN10 LO57 CK10 XA9 ND8 ND27 CK13 ND26 LO35 LO86 LJ10 MA16 MD17 MG4 MK3 LJ16 MG7 MK6 LJ23 MA17 MD18 MG10 MK10 LJ5 MA5 MD7 LJ12 MA23 MD38 MA23 MD38 MA18 MD22 MA15 MD19 MA22 MD27 MA21 MD25 MA13 MD21 NG40 MD30 MK19 MD32 MK21 MD33 MK22 MY35 MY25 MY27 MY29 MY31 EN4 EN6 XD5 XD8 MR15
Group 37 Wiring Diagram FL7, FL10 RHD
BM3 BM8 BM9 BN1 BN1 BN2 BN2 BN3 BN3 BN4 BN4 BN6 BN8 BN9 BO1 BO2 BO3 BP1 BP1 BP2 BP2 BS1 BS2 BS3 BT1 BT1 BT1 BT1 BT2 BT2 BT2 BT2 BT3 BT3 BT3 BT3 BT4 BT4 BT4 BT5 BT5 BT5 BT5 BT6 BT6 BT6 BT7 BT8 BT8 BT8 BT8 BU1 BU1 BU2 BU2 BU3 C c C3 CA1 CA1 CA2 CA3 CA4 CA4 CA5 CA6
MR32 MR42 MR44 MN20 MR48 MN19 MR49 MN21 MR41 MN22 MR49 MR41 MR49 MN14 MN34 MN33 MN34 MN39 MR53 MN39 MR53 MR41 MR43 MR41 MP22 MR21 MS13 MX13 MP21 MR20 MS12 MX12 MP2 MR7 MS21 MX21 MP25 MR26 MS23 MP6 MR9 MS18 MX18 MP25 MR26 MS23 MR20 MP21 MR21 MS12 MX12 MN14 MR30 MN11 MR15 MN8 LO37 LO69 BB36 LG4 LG4 LD3 AA8 LD26 LD9 NA26 NK38
List of connectors
CA7 CA8 CA9 CHA1 CHA2 CHA3 CHA4 CHA5 CHA6 CHA7 CHA8 CHA9 CM1 CM2 CM3 CM4 CM5 CM6 CM7 CM8 CM9 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CR CR CR1 CS1 CS1 CS2 CS2 CT1 CT2 CT3 CT4 CT5 CT6 CT7 CU CU D d DB DRL1 DRL2 E EE2 EE3 EE4 EE5 EE6 EE7 EE8 EE9 F FA1 FA2 FA3 FA4 FA5 FA6
NK41 NK28 LG10 LO11 LO13 LO2 LO5 LO4 LO8 LO26 LO95 LO97 BN52 BN39 BN19 BN20 BN18 BN27 BN24 BN25 BN53 BN27 BN31 BN26 BN61 BN45 BN49 BN50 BN28 BN34 OA62 OB65 LO7 OA26 OB25 OA60 OB63 MY4 MY11 MY15 MY19 MY17 MY33 MY24 ND26 ND26 LO39 LO71 MD7 CE14 CE17 LO41 BN29 BN36 BN28 BN32 BN27 BN58 BN31 BN33 LO43 NK20 NK22 NK7 NK28 NK10 NK11
129
Group 37 Wiring Diagram FL7, FL10 RHD
FA7 FA8 FA9 FB1 FB2 FB3 FB4 FB5 FB6 FB7 FB8 FB9 FC1 FC1 FC2 FC2 FD9 FE G g GA1 GA2 GA3 GA4 GA5 GA6 GA7 GA8 GA9 GB1 GB2 GB3 H h HA1 HA2 HA3 HA4 HA5 HA6 HA7 HA8 HA9 HB1 HB1 HB2 HB3 HB4 HB5 HB6 HC1 HC2 HE HS J j K k KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8 KA9
130
NK34 NK14 NK43 NA51 NK41 NK38 NK31 NK26 NK17 NK25 NK29 NK19 NK32 NK32 NK13 NK13 NK35 NK37 LO45 LO31 CE39 CE41 CE40 CE43 CE45 CE44 GA21 GA28 GA27 PA2 PA3 PA5 LO48 LO55 CE11 CE29 ER22 JA9 ER23 EN8 HC21 ED5 ED7 HD5 HD5 HD5 KD6 ND21 ND21 ED10 ER13 ER13 JA17 HG11 LO49 LO73 LO50 LO2 CG14 CE62 CE63 CE23 CG12 CG11 HC25 HC27 CG5
List of connectors
KB1 KB2 KB3 KB4 KB5 KB6 KB7 KB8 KB9 KC1 KC2 KC3 KC4 KC5 KC6 KC7 KC8 KC9 KD1 KD2 KD3 KD4 KD5 KD6 KD7 KD8 KD9 KE1 KE2 KE4 KE6 KE7 KE9 KF1 KF2 KF3 KF4 KF5 KF6 KF7 KF8 KF9 KG1 KG2 KG3 KG3 KG3 KG4 KG5 KG6 KG7 KG8 KG9 KH1 KH2 KH3 KH4 KH5 KH6 KH9 KJ1 KJ2 KJ3 KJ4 KJ6 KJ7 KJ8
CE58 CE30 CN5 CE45 CE46 CE55 CE41 CE26 EV4 CE31 HK6 CE39 CE33 ER23 CE43 CE37 ER11 CE35 CE34 CE8 CE36 CE12 HC23 CE18 CE50 HC21 CE20 CK13 EN6 EA8 EA14 CE3 CE5 EA5 XD14 XD8 EA11 EN8 XD5 CK7 EN3 XD11 AA8 BB24 HA18 HA46 HA73 HG7 BB22 CN2 EA11 HG3 BB19 GA34 GA28 LG11 CK5 LG5 ED10 AA23 EA13 CE48 CG2 ED8 EA5 EA3 EA5
Group 37 Wiring Diagram FL7, FL10 RHD
KJ9 L LF1 LF1 LF1 LF1 LF2 LF2 LF2 LF2 LR1 LR1 LR1 LR1 LR2 LR2 LR2 LR2 LRT1 LRT1 LRT2 LRT2 M m MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MB1 MB1 MB2 MB3 MB3 MB3 MB4 MB5 MB6 MB7 MB8 MB9 MC1 MC3 MD1 MD1 MD2 MD2 MD3 MD3 ME1 ME2 MF1 MF2 MF3 MF4 MH1 MH1 MH1 MH2 MH2 MH2 N n
CG2 LO56 OA33 OA33 OB33 OB33 OA35 OA35 OB34 OB34 OA49 OA49 OB43 OB43 OA51 OA51 OB44 OB44 OB53 OB53 OB54 OB54 LO58 LO5 AA12 AA18 AA15 NA50 BB33 BB21 BB22 BB13 BB16 BB34 LJ26 BB32 HA29 HA3 HA58 ND32 NA8 EA5 BB39 ND34 ND10 BB34 BB34 ER11 ER8 AA15 AA17 AA19 AA22 HK6 HK6 NG23 NG24 NG25 NG27 BK17 BK33 BN4 BK2 BK39 BN4 LO60 LO4
List of connectors
P p P01 P01 PS1 PS2 PTO2 R r RA2 RA3 RA4 RA5 RA6 RA7 RA8 RB1 RB1 RB2 RB2 RC1 RC2 RC3 RC4 RC5 RC6 RC7 RC9 RD1 RD2 RD2 RD3 RD4 RD5 RD6 RD6 RD6 RD7 RF1 RF1 RF1 RF1 RF2 RF2 RF2 RF2 RR1 RR1 RR1 RR1 RR2 RR2 RR2 RR2 RRT1 RRT1 RRT2 RRT2 S SE1 SE2 SE3 SH1 SH2 SL1 SL2 SL2
LO62 LO95 BN00 ZD00 ND30 ND30 LD30 LO64 LO97 CE20 CN15 CK7 CN14 CE22 EA11 EG5 LG27 LG27 LG27 LG27 CE36 CE3 CN6 CK13 CN9 CE5 NA25 BB41 EN5 ND45 ND45 EA14 EN3 EA7 OA12 OB12 XD13 EG8 OA41 OA41 OB38 OB38 OA43 OA43 OB39 OB39 OA57 OA57 OB48 OB48 OA59 OA59 OB49 OB49 OB58 OB58 OB59 OB59 LO66 LO68 LO29 LO89 NA39 NA33 BK5 BK26 BK7
131
Group 37 Wiring Diagram FL7, FL10 RHD
SL3 SL3 SL4 SL5 SLF1 SLF1 SLF2 SLF2 SLF3 SLF3 SR1 SR1 SR2 SR2 SR3 SR3 SR4 SR4 SR5 SR5 SR6 SR6 SRF1 SRF1 SRF2 SRF2 SRF3 SRF3 SRT1 SRT2 SRT3 SRT4 SRT5 SRT6 TO CA2 TA1 TA2 TA3 TA4 TA5 TA6 TA7 TA8 TA9 TB5 TB6 TB7 TB7 TB7 TB8 TB8 TB8 TB9 TC1 TC2 TC2 TC2 TC3 TC3 TC3 TC5 TC5 TC6 TC7 TC8 TC9 TEST 4
132
BK28 BK8 BK10 BK11 OA39 OB36 OA37 OB36 OA39 OB37 OA54 OB46 OA53 OB46 OA55 OB47 OA62 OB51 OA61 OB51 OA63 OB52 OA46 OB41 OA45 OB41 OA47 OB42 OB56 OB56 OB57 OB61 OB61 OB62 LP37 NA5 BB31 BB19 HG7 ND13 CE13 CN10 CG11 CE62 FA7 FA7 HA29 HA3 HA58 HA29 HA3 HA58 NK35 GA14 GA5 OA14 OB14 NK35 OA4 OB4 OA12 OB12 CE31 CN11 CG12 CE63 BN6
List of connectors
TEST TEST TEST TEST U V VB1 VB1 VB1 VB2 VD1 VD2 VD3 VE1 VE2 VF1 VF2 VF3 VF4 W X XA1 XA1 XA1 XA2 XA2 XA2 XA3 XA3 XA3 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1 XB1
5 6 7 8
BN8 BN47 BN21 BN63 LO74 LO76 HA21 HA51 HA78 HC27 HC21 HC25 HC15 HC15 HC15 HC3 HC12 HC15 HC9 LO78 LO80 KA12 KA9 XD17 KA13 KA4 XD20 KA14 KA3 XD22 FB6 FB9 HD17 HD19 HH3 HH9 KA24 KA27 LD32 LD38 LE14 LE20 LJ16 LJ27 LK23 LK38 LP40 LP43 MA8 MA9 MD11 MD9 MG8 MG9 MG7 MK9 MP17 MR27 MR33 MS26 MS28 MV13 MV7 MX26 MX28 MY13 MY20
Group 37 Wiring Diagram FL7, FL10 RHD
XB1 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB2 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3
XD27 FB3 FB4 HH10 HH4 KA19 KA28 LD33 LD39 LE15 LE19 LJ18 LJ25 LK25 LK36 LP39 LP44 MA2 MA4 MD3 MD5 MG5 MG6 MK3 MK6 MS22 MS23 MV15 MV5 MX22 MX23 MY11 MY22 XD36 FB6 FB8 HD14 HD16 HH12 HH5 KA18 KA29 LD34 LD40 LE16 LE18 LJ19 LJ24 LK27
List of connectors
XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XB3 XC1 XC2 XC3 XC3 XD1 XD2 XD3 XD3 XG1 XJ1 XJ1 XJ2 XJ2 XO1 XO1 XO1 XO1 XO1 XO2 XO2 XO2 XO2 XO2 Z
LK34 LP38 LP45 MA12 MA17 MD13 MD17 MG11 MG13 MK11 MK13 MP17 MR29 MR31 MS25 MS29 MV12 MV8 MX25 MX29 MY16 MY19 XD46 CG11 CE62 CE60 CG11 CG12 CE63 CE63 CG12 FB9 KA21 KA6 KA19 KA4 BB10 BB12 BB15 BB4 BB8 BB10 BB12 BB15 BB4 BB8 LO82
133
Group 37 Wiring Diagram FL7, FL10 RHD
List of components
List of components 24 26 30 30 33 34 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42
A B
A A AP AP AS AS AS AT AT D D D D F F F F G G G G G H H H H J J J J J J J J K K K L L L L L L
134
Connector, socket/diagnostics (BN53) Connector, gearbox (LP16) Battery (AA6) Battery (AA6) Circuit card, indicator/warning lights (ND4) Connector (AA7) Connector, tail lamp junction box (CE3) Connector, tail lamp junction box (CE36) Connector, tail lamp junction box (CE5) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN13) Connector, tail lamp junction box (CN16) Connector, tail lamp junction box (CN6) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (EA14) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (EG8) Connector, tail lamp junction box (EN3) Connector, tail lamp junction box (NA22) Connector, tail lamp junction box (ND45) Joint sleeve (CE13) Joint sleeve (CH11) Joint sleeve (LP55) Joint sleeve (LP9) Joint sleeve (LO66) Joint sleeve (LO87) Joint sleeve (LO97) Joint sleeve (LO43) Joint sleeve (LO78) Joint sleeve (GA27) Joint sleeve (HD5) Joint sleeve (LD17) Joint sleeve (LG27) Joint sleeve (CE53) Joint sleeve (CG8) Joint sleeve (EG9) Joint sleeve (NG6) Joint sleeve (CE52) Joint sleeve (CG8) Joint sleeve (EG9) Joint sleeve (NG49) Joint sleeve (XD17) Joint sleeve (HG13) Joint sleeve (LD13) Joint sleeve (LG19) Joint sleeve (LG8) Joint sleeve (CE20) Joint sleeve (EV6) Joint sleeve (HG13) Joint sleeve (LD13) Joint sleeve (LG19) Joint sleeve (NG36) Joint sleeve (XA18) Joint sleeve (XD27) Joint sleeve (CE10) Joint sleeve (ED8) Joint sleeve (EN10) Joint sleeve (CE29) Joint sleeve (ED7) Joint sleeve (EN10) Joint sleeve (ER13) Joint sleeve (HC9) Joint sleeve (LO39)
42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 44 51 51 51 51 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56
M M M M N N O O O P P P P P R R R S S S S T T T T U U V V V V V V V X X X X Y Y
B B B B B B B B B B F F F
Joint sleeve (HK6) Joint sleeve (LO78) Joint sleeve (NG40) Joint sleeve (XA16) Joint sleeve (CE31) Joint sleeve (LO60) Joint sleeve (BB34) Joint sleeve (BB43) Joint sleeve (GA39) Joint sleeve (AA23) Joint sleeve (BB13) Joint sleeve (BN28) Joint sleeve (ND35) Joint sleeve (NK19) Joint sleeve (LG11) Joint sleeve (NA18) Joint sleeve (NG17) Joint sleeve (BB22) Joint sleeve (NA47) Joint sleeve (ND37) Joint sleeve (NK26) Joint sleeve (EV4) Joint sleeve (ND27) Joint sleeve (NG46) Joint sleeve (XD46) Joint sleeve (NA25) Joint sleeve (ND38) Joint sleeve (HA11) Joint sleeve (HA39) Joint sleeve (HA66) Joint sleeve (LK16) Joint sleeve (NA63) Joint sleeve (NG16) Joint sleeve (NK7) Joint sleeve (ER23) Joint sleeve (NA14) Joint sleeve (NG15) Joint sleeve (NK17) Joint sleeve (CE55) Joint sleeve (NA12) Circuit card, gear lever carrier, Geartronic (LO43) Fuse holder 1–unit (BG7) Fuse holder 1–unit (BK15) Fuse holder 1–unit (BK30) Fuse holder 1–unit (LE9) Fuse holder, 6–unit (XA12) Fuse holder, 6–unit (XA14) Fuse holder, 6–unit (XA16) Fuse holder, 6–unit (XA18) Fuse holder, 6–unit (XA2) Fuse holder, 6–unit (XA4) Fuse holder, 6–unit (OA11) Fuse holder, 6–unit (OA14) Fuse holder, 6–unit (OA2) Fuse holder, 6–unit (OA5) Fuse holder, 6–unit (OA8) Fuse holder, 6–unit (OB11) Fuse holder, 6–unit (OB14) Fuse holder, 6–unit (OB2) Fuse holder, 6–unit (OB5) Fuse holder, 6–unit (OB8) Fuse holder 6-unit (AA30) Fuse holder 6-unit (BN67) Fuse holder 6-unit (LO72)
Group 37 Wiring Diagram FL7, FL10 RHD
56 F 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 77 77 77 77 77 77 77 77 77 77 77 77 78 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79
Fuse holder 6-unit (LP41) Fuse holder 36-unit (AA8) Fuse holder 36-unit (BB24) Fuse holder 36-unit (CE12) Fuse holder 36-unit (CE18) Fuse holder 36-unit (CE20) Fuse holder 36-unit (CE23) Fuse holder 36-unit (CE3) Fuse holder 36-unit (CE37) Fuse holder 36-unit (CE39) Fuse holder 36-unit (CE41) Fuse holder 36-unit (CE43) Fuse holder 36-unit (CE45) Fuse holder 36-unit (CE5) Fuse holder 36-unit (CE50) Fuse holder 36-unit (CE55) Fuse holder 36-unit (CE64) Fuse holder 36-unit (CG6) Fuse holder 36-unit (CK7) Fuse holder 36-unit (CN2) Fuse holder 36-unit (CN5) Fuse holder 36-unit (EA6) Fuse holder 36-unit (EN8) Fuse holder 36-unit (ER23) Fuse holder 36-unit (EV4) Fuse holder 36-unit (GA28) Fuse holder 36-unit (GA34) Fuse holder 36-unit (HA18) Fuse holder 36-unit (HA46) Fuse holder 36-unit (HA73) Fuse holder 36-unit (HC21) Fuse holder 36-unit (HC27) Fuse holder 36-unit (HG7) Fuse holder 36-unit (HK6) Fuse holder 36-unit (LG11) Fuse holder 36-unit (XD11) Fuse holder 36-unit (XD14) Fuse holder 36-unit (XD5) Fuse holder 36-unit (XD8) Plug socket, 7-unit (CE3) Plug socket, 7-unit (CE36) Plug socket, 7-unit (CE5) Plug socket, 7-unit (CK13) Plug socket, 7-unit (CN6) Plug socket, 7-unit (CN9) Plug socket, 7-unit (CS11) Plug socket, 7-unit (CS5) Plug socket, 7-unit (CS6) Plug socket, 7-unit (CS8) Plug socket, 7-unit (CS9) Plug socket, 7-unit (NA22) Extra plug socket, 7-unit (EA14) Extra plug socket, 7-unit (EA7) Extra plug socket, 7-unit (EG8) Extra plug socket, 7-unit (EN3) Extra plug socket, 7-unit (EN5) Extra plug socket, 7-unit (ND45) Extra plug socket, 7-unit (XD13) Plug socket, ABS (OA10) Plug socket, ABS (OA12) Plug socket, ABS (OA14) Plug socket, ABS (OA2) Plug socket, ABS (OA4) Plug socket, ABS (OB10) Plug socket, ABS (OB12) Plug socket, ABS (OB14) Plug socket, ABS (OB2)
List of components
79 100 101 102 103 104 109 110 111 L 111 R 112 118 118 118 119 120 123 125 126 127 128 128 128/129 133 133 133 133 133 133 133 133 133 144 147 149 150 157 158 172 174 176 178 179 1104 1105 1118 1118 1134 1135 1142 1143 1145 200 205 L 205 R 207 A 207 B 211 211 214/222 216 217 217 218
Plug socket, ABS (OB4) Switch, headlights (CE17) Switch, full beams and dipped beams (CE53) Switch, fog lights (CG5) Switch, spot lights (CE55) Switch, loading lights (ED3) Switch, hazard warning lights (CN5) Switch, rotating warning light (EN8) Switch, window winder (KA4) Switch, window winder (KA19) Switch, air conditioning (HA30) Switch, fan (HA16) Switch, fan (HA44) Switch, fan (HA71) Switch, windscreen wiper (GA34) Switch, windscreen washer (GA31) Switch, heated rearview mirror (HG5) Switch, exhaust brake (BB7) Switch, diff. lock wheels, rear (LG4) Switch, diff. lock inter axles (LG13) Switch, power take-off, side (LD26) Switch, power take-off, side (LK21) Switch, power take-off, side/rear (LD7) Switch, bogie lift (LJ6) Switch, bogie lift (MA4) Switch, bogie lift (MD5) Switch, bogie lift (MG5) Switch, bogie lift (MK4) Switch, bogie lift (MP11) Switch, bogie lift (MR12) Switch, bogie lift (MS22) Switch, bogie lift (MX22) Switch, battery master switch (AA6) Switch, direction indicators (CN11) Switch, horn (FA6) Switch, starting switch (AA12) Switch, air horn (FA10) Switch, tail fog lights (EG5) Switch, extra (MV5) Switch, lock, safety belt (KD6) Switch, SPLIT (LO22) Switch, lock-up (LK29) Switch, 3rd axle lock (LJ26) Switch, bulb control (ND27) Switch, levelling control, headlights (PA3) Switch, power–take–off, clutch independent (LE9) Switch, power–take–off, clutch independent (LP9) Switch, reverse warner (FB4) Switch, cruise control (BN27) Switch, engine diagnostics (BN61) Switch, seat heater (HD9) Switch, pusher axle (MY8) Break contact, warning light, parking brake (NA5) Break contact, interior light (ER8) Break contact, interior light (ER21) Closing contact, indicator light, diff.lock, rear wheels (LG27) Closing contact, indicator light, diff.lock, rear wheels (LG23) Closing contact, indicator light, bogie lift (MA16) Closing contact, indicator light, bogie lift (MD17) Closing contact, indicator light, splitter/temp. torque converter (NA8) Closing contact, brake lights (CK5) Closing contact, reversing lights (EA5) Closing contact, reversing lights (LK12) Break contact, exh-pressure governor (BB31)
135
Group 37 Wiring Diagram FL7, FL10 RHD
219 219 223 226 228 L 228 R 229 231 232 239 239 241 242 247 247 247 253 2002 2007 2008 2008 2009 2010 2011 2012 2013 2014 2018 2054 L 2054 R 2059 2064 2067 301 302 305 306 308 308 B 308 B 309 312 313 313 314 314 314 314 A 314 B 314 D 314 A 314 A 314 B 314 B 315 317 323 326 345 345
136
Closing contact, indicator light, air cleaner (MY24) Closing contact, indicator light, air cleaner (ND32) Slip contact, horn (FA7) Closing contact, start inhibitor (LK3) Closing contact, cab lock (ND21) Closing contact, cab lock (ND24) Closing contact “kick-down” (LK42), Closing contact, indicator light, power take-off (LK25) Break contact, warning light, air conn. trailer (NA18) Break contact, thermal (HC37) Break contact, thermal (HD5) Break contact, warning light, emergency air, trailer (NA26) Break contact, warning light, oil pressure, gearbox (ND10) Closing contact, climate system (air conditioning) (HA29) Closing contact, climate system (air conditioning) (HA3) Closing contact, climate system (air conditioning) (HA58) Closing contact, reversing lights autom. transm. (LK21) Flame sensor, parking heater (HC29) Break contact, clutch pedal (BN56) Break contact, brake pedal (BB3) Break contact, brake pedal (BN28) Break contact, low split (LO43) Break contact, high split (LO41) Break contact, neutral (LO35) Break contact, gear engaged (LO33) Break contact, range OK (LO39) Break contact, high range (LO37) Contact, oil pressure, power steering (ND30) Closing contact, grille locking (ND13) Closing contact, grille locking (ND16) Closing contact, lock-up (BB12) Closing contact, clutch disengaged (LO45) Closing contact, indicator lamp/air pressure (LO95) Relay, fog lights (CG5) Relay, spot lights (CE60) Relay, reversing lights (EA5) Relay, full beams (CE28) Relay, brake lights (CK5) Relay, brake lights (OA4) Relay, brake lights (OB4) Relay, parking lights (CE9) Relay, starting heater (BB13) Relay, bogie lift motor (MA23) Relay, bogie lift motor (MD38) Relay, bogie lift (MP11) Relay, bogie lift (MS7) Relay, bogie lift (MX8) Relay, bogie lift (MK12) Relay, bogie lift (MK19) Relay, bogie lift (MD25) Relay, bogie lift (LJ4) Relay, bogie lift (MR41) Relay, bogie lift (LJ11) Relay, bogie lift (MR47) Relay, starting switch (XD4) Relay, headlight wiper (GA20) Relay, flasher unit (CN5) Relay, extra fuse holder (XA8) Relay, start inhibitor (LK3) Relay, start inhibitor (LO86)
List of components
360 360A 360B 360C 364 364 375 376 376 B 380 3001 3004 A 3004 B 3005 3016 3017 3017 3017 3017 3017 3024 1 3024 1 3024 2 3024 2 3025 3025 3025 B 3025 B 3025 C 3025 C 3031 3035 3035 3035 3036 3036 3036 A 3036 B 3038 3048 3058 3060 3062 3063 3066 3070 A 3070 B 3073 3074 3092 3095 3096 3097 3098 3101 3104 400 400 401 L 401 R 402 L 402 R 403 404 405 405
Relay, engage inhibitor, power take-off (LK15) Relay, engage inhibitor, power take-off (LE21) Relay, engage inhibitor, power take-off (LE12) Relay, engage inhibitor, power take-off (LE4) Operating controls, bogie lift (MA15) Operating controls, bogie lift (MD19) Relay, day running lights (CE33) Relay, power take-off (LD17) Relay, power take-off (LD43) Relay, warning light, service brakes (NA33) Time relay, air-operated bogie (MK20) Relay, parking heater (HC10) Relay, parking heater (HC18) Alternator-controlled relay (AA26) Relay, control device, bogie lift with axle-load limiter (MD23) Time relay, axle-load limiter (MD30) Time relay, axle-load limiter (MP2) Time relay, axle-load limiter (MR2) Time relay, axle-load limiter (MS13) Time relay, axle-load limiter (MX13) Relay, solenoid control valve, ABS (OA14) Relay, solenoid control valve, ABS (OB14) Relay, solenoid control valve, ABS (OA22) Relay, solenoid control valve, ABS (OB22) Relay, indicator lamp, ABS (OA30) Relay, indicator lamp, ABS (OB30) Relay, indicator lamp, ABS (OA11) Relay, indicator lamp, ABS (OB11) Relay, indicator lamp, ABS (OA7) Relay, indicator lamp, ABS (OB7) Relay, coffee machine (LO62) Relay, start solenoid (AA5) Relay, start solenoid (LO87) Relay, start solenoid (LP59) Relay, indicator lamp, air suspension (MS3) Relay, indicator lamp, air suspension (MX6) Relay, indicator lamp, air suspension (MR35) Relay, indicator lamp, air suspension (MR9) Relay, pole change (LK40) Relay, dim-dip (CE48) Relay box, automatic transmission (LP59) Relay box, EDC (BN40) Relay, unloading (LP41) Relay, exhaust brake (LO79) Combination relay, several functions (BB24) Relay, locking, 3rd axle (LJ18) Relay, locking, 3rd axle (LJ26) Relay, Geartronic 1 (LO73) Relay, Geartronic 2 (LO66) Relay, height limiter (MN25) Relay, pressure monitor (MY31) Relay, set, pusher axle lift (MY23) Relay, reset, pusher axle lift (MY25) Relay, pusher axle lift (MY9) Relay, interior lighting (ER13) Relay, injection timing adjuster (BN32) Bulb, full beams and dipped beams (CE39) Bulb, full beams and dipped beams (CE43) Bulb, fog lights (CG11) Bulb, fog lights (CG12) Bulb, spot lights (CE60) Bulb, spot lights (CE63) Bulb, loading light (ED5) Bulb, 5th wheel light (ED10) Bulb, reversing lights (EA10) Bulb, reversing lights (EA11)
Group 37 Wiring Diagram FL7, FL10 RHD
408 409 410 411 412 413 416 L 416 LR 417 R 417 RR 420 421 422 423 426 427 428 429 430 430 433 L 433 R 434 C 435 L 435 R 436 437 C 437 L 437 R 451 452 4002 L 4002 R 4056 4056 500 501 503 504 505 506 507 508 510 513 513 513 513 513 513 513 513 513 514 515 517 517 518 520 521 524 528 530 531 536
Bulb, parking light, left front (CE13) Bulb, parking light, right front (CE31) Bulb, brake light, left (CK7) Bulb, brake light, right (CK10) Bulb, tail light, left (CE19) Bulb, tail light, right (CE22) Bulb, side marker light, left centre (CH5) Bulb, side marker light, left centre (CH9) Bulb, side marker light, right centre (CH13) Bulb, side marker light, right centre (CH17) Bulb, position light, roof, left (CE29) Bulb, position light, roof, right (CE11) Bulb, direction indicator, left front (CN10) Bulb, direction indicator, right front (CN11) Bulb, direction indicator, left rear (CN14) Bulb, direction indicator, right rear (CN15) Bulb, rotating warning light (EN8) Bulb, cigarette lighter lighting (EV6) Bulb, licence plate light (CE17) Bulb, licence plate light (CE25) Bulb, instep light (ER4) Bulb, instep light (ER23) Bulb, interior light (ER17) Bulb, bunk light (ER9) Bulb, bunk light (ER13) Bulb, controls light (LK38) Bulb, identification light, front (CE8) Bulb, identification light, front (CE8) Bulb, identification light, front (CE8) Bulb, rear fog light, left (EG4) Bulb, rear fog light, right (EG5) Bulb, position light at mirror (CF4) Bulb, position light at mirror (CF7) Lighting, switches (KA23) Lighting, switches (KA8) Indicator light, dir. indicator, tractor (NA9) Indicator light, dir. indicator, trailer 1(NA11) Warning light, oil pressure, engine (ND15) Indicator light, full beams (NA12) Warning light, battery charging (ND35) Warning light, battery charging, extra alternator (ND34) Warning light, service brakes (ND38) Warning light, parking brake (NA5) Indicator light, diff. lock, rear wheels (LG18) Indicator light, bogie lift (LJ15) Indicator light, bogie lift (MA9) Indicator light, bogie lift (MD10) Indicator light, bogie lift (MG8) Indicator light, bogie lift (MK8) Indicator light, bogie lift (MP16) Indicator light, bogie lift (MR16) Indicator light, bogie lift (MS27) Indicator light, bogie lift (MX27) Indicator light, overdrive (NA14) Indicator light, hazard warning lights (ND32) Indicator light, power take-off, side (LK22) Indicator light, power take-off, side (LD11) Indicator light, power take-off, rear (LD11) Indicator light, fog light, front (CG8) Indicator light, spot light (CE55) Indicator light, air cleaner (ND31) Indicator light, preheatning (ND11) Indicator light, heated rearview mirror (HG13) Indicator light, loading light (ED7) Indicator light, rear fog light (EG9)
List of components
547 R 547 Y 549 550 554 555 A 555 B 563 5002 5004 5007 5008 5009 5010 5011 5017 5018 5018 5029 5033 5036 5037 600 601 602 603 603 603 604 605/627 605/627 606 606 606 606 606 607 607 614 626 640 644 646 648 648 650 651 651 652 L 652 R 653 653 654 656 656 658 660 661 661 6008
Central warning for indicator and warning lights (NA36) Central warning for indicator and warning lights (NA38) Warning light, oil pressure, gearbox (ND10) Warning light, cab lock (ND22) Indicator light, coolant temperature (ND20) Indicator light, coolant level (ND40) Indicator light, coolant level (ND25) Indicator lamp, pusher axle (MY13) Indicator light, lock-up (LK31) Indicator lamp, rotating warning light (EN10) Indicator lamp, bogie press (ND5) Indicator lamp, air suspension, manual position (ND29) Indicator lamp, vehicle, ABS (ND8) Indicator lamp, trailer, ABS (ND28) Indicator lamp, grille lock (ND13) Indicator lamp, trailer, ABS information (ND26) Indicator lamp, power take-off, clutch independent (LE14) Indicator lamp, power take-off, clutch independent (LP12) Warning lamp, locking, 3rd axle (LJ21) Indicator lamp, seat heater (HD16) Indicator lamp, air pressure, Geartronic (ND14) Indicator lamp, check engine (ND14) Solenoid valve, exhaust brake (BB10) Solenoid valve, diff. lock, rear wheels (LG8) Solenoid valve, diff. lock inter axles (LG4) Solinoid valve, engine stop (BG7) Solinoid valve, engine stop (BK39) Solinoid valve, engine stop (BN4) Solenoid valve, power take-off, side (LD3) Solenoid valve, power take-off, rear/Solenoid valve, kick-down (LD26) Solenoid valve, power take-off, rear/Solenoid valve, kick-down (LD9) Solenoid valve, bogie lift, up (LJ10) Solenoid valve, bogie lift, up (MA6) Solenoid valve, bogie lift, up (MD7) Solenoid valve, bogie lift, up (MG10) Solenoid valve, bogie lift, up (MK10) Solenoid valve, bogie lift, down (MG4) Solenoid valve, bogie lift, down (MK3) Solenoid valve, range inhibitor (BB34) Solenoid valve, exhaust pressure governor (BB39) Solenoid valve, horn (FA3) Solinoid valve, lock-up (LK28) Solenoid valve, 3rd axle lock (LJ23) Solenoid valve, air-operated bogie (MR26) Solenoid valve, air-operated bogie (MS23) Windscreen wiper motor (GA33) Windscreen washer motor (GA12) Windscreen washer motor (GA16) Headlight wiper motor (GA21) Headlight wiper motor (GA27) Headlight washer motor (GA3) Headlight washer motor (GA7) Starter motor (AA11) Bogie lift motor (MA23) Bogie lift motor (MD38) Alternator, extra (AA21) Alternator with charging regulator (AA16) Window winder motor (KA19) Window winder motor (KA4) Water valve, parking heater (HC15)
137
Group 37 Wiring Diagram FL7, FL10 RHD
6011 6012 6013 LF 6013 LF 6013 LR 6013 LR 6013 LRT 6013 RF 6013 RF 6013 RR 6013 RR 6013 RRT 6019 L 6019 R 6019 L 6019 R 6025 6025 6027 6028 6029 6030 6032 6033 6036 6037 6038 6039 6040 6041 6046 6047 6052 6054 6055 6056 L 6056 R 6057 6057 6064 700 701 702 A 702 B 703 704 A 704 B 705 706 710 713 753 754 754 754 F 754 R 756 756 757 758 759 762 767 7006 7052 7052
138
Solenoid valve, blocking trailing axle (MR20) Solenoid valve, draining trailing axle (MR21) Solenoid control valve, ABS (OA38) Solenoid control valve, ABS (OB36) Solenoid control valve, ABS (OA54) Solenoid control valve, ABS (OB46) Solenoid control valve, ABS (OB56) Solenoid control valve, ABS (OA46) Solenoid control valve, ABS (OB41) Solenoid control valve, ABS (OA62) Solenoid control valve, ABS (OB51) Solenoid control valve, ABS (OB61) Solenoid valve, drive axle load-increase (MV5) Solenoid valve, drive axle load-increase (MV11) Solenoid valve, drive axle load-increase (MY8) Solenoid valve, drive axle load-increase (MY4) Solenoid valve, low range (LO74) Solenoid valve, low range (LO76) Solenoid valve, clutch disengaged, slow (LO84) Solenoid valve, clutch disengaged, fast (LO71) Solenoid valve, clutch engaged, fast (LO86) Solenoid valve, neutral (LO56) Solenoid valve, 2nd (LO64) Solenoid valve, 3rd (LO66) Solenoid valve, reverse (LO60) Solenoid valve, crawler (LO58) Solenoid valve, clutch, slow (LO82) Solenoid valve, low split (LO80) Solenoid valve, high split (LO78) Solenoid valve, gear lever carrier (LO62) Solenoid valve, pusher axle, down (MY11) Solenoid valve, pusher axle, up (MY15) Fan motor, parking heater (HC31) Fuel pump, parking heater (HC38) Coolant pump, parking heater (HC25) Motor level control, headlights (PA2) Motor level control, headlights (PA7) Motor, speed limiter (BK26) Motor, speed limiter (BK5) Electric motor, el. throttle (BN13) Speedometer (NG3) Tachograph (NG15) Combined instrument (NA3) Combined instrument (NA42) Tachograph (NA32) Pressure gauge, air (NA24) Pressure gauge, air (NA27) Pressure gauge, oil (NA52) Termometer, coolant temp. gauge (NA7) Timer engine/cab heater (HC3) Voltmeter (NA44) Engine, speed sensor (LO28) Pressure sensor, air (MN39) Pressure sensor, air (MR53) Pressure sensor, air (NK38) Pressure sensor, air (NK41) Temperature sensor, coolant (BB20) Temperature sensor, coolant (BN12) Fuel gauge sensor (NK28) Gearbox, speed sensor (LP35) Level indicator, coolant (BB34) Oil temperature sensor, gearbox (NK32) Oil temperature sensor, torque converter (LP59) Tripmeter (NA15) Sensor, speedometer (LO49) Sensor, speedometer (NG24)
List of components
7053 7053 7053 7055 7056 7057 LF 7057 LF 7057 LRT 7057 RF 7057 RF 7057 RR 7057 RR 7057 RRT 7059 7061 7065 7066 7067 7068 7071 800 802 L 802 R 803 A 803 B 804 805 806 810 850 851 853 858 859 8006 900 901 902 L 902 M 902 R 905 911 952 952 952 971 L 971 R 9001 9001 9001 9001 9001 9008 9009 9010 9010 9011 9011 9019 9057 9057 9058 9065
Inductive sensor, bogie lift (MD31) Inductive sensor, bogie lift (MK20) Inductive sensor, bogie lift (MR41) Sensor, exhaust temperature (NK22) Sensor, oil temperature, engine (NK13) Sensor, pole wheel, ABS (OA34) Sensor, pole wheel, ABS (OB33) Sensor, pole wheel, ABS (OB53) Sensor, pole wheel, ABS (OA42) Sensor, pole wheel, ABS (OB38) Sensor, pole wheel, ABS (OA58) Sensor, pole wheel, ABS (OB48) Sensor, pole wheel, ABS (OB58) Sensor, outer temperature (NK35) Sensor, oil pressure (NA50) Sensor, accelerator pedal (BN18) Sensor, turbo pressure (BN15) Sensor, intake air temperature, engine (BN8) Sensor, clutch position (LO3) Sensor, temperature (HC32) Starting heater (BB15) Heated rearview mirror (HG11) Heated rearview mirror (HG7) Heated seat (HD5) Heated seat (HD5) Cigarette lighter (EV4) Rheostat (NG48) Resistance (NK13) Heated air dryer (HK9) Horn (FA7) Buzzer, airdump (MY4) Buzzer (NG40) Buzzer, reverse warner (FB8) External alarm, communication radio (JA22) Air dryer with time relay (HK4) Radio (JA9) Voltage converter (JA9) Loudspeaker (JA5) Loudspeaker (JA9) Loudspeaker (JA12) Communication radio (JA20) Loudspeaker, communication radio (JA18) Magnetic clutch, air conditioning (HA29) Magnetic clutch, air conditioning (HA3) Magnetic clutch, air conditioning (HA58) Lock, seat belt (KD8) Lock, seat belt (KD4) Pressure monitor, bogie lift (LJ3) Pressure monitor, bogie lift (MP5) Pressure monitor, bogie lift (MR9) Pressure monitor, bogie lift (MS21) Pressure monitor, bogie lift (MX21) Control unit, ABS (OA19) Control box, air suspension, rigids (MN2) Control box, air suspension, tractors (MN2) Control box, air suspension, tractors (MR28) Control unit, speed limiter (BK18) Control unit, speed limiter (BK35) Voltage converter (CS8) Control unit, automatic transmission (LP16) Control unit, automatic transmission (LP4) Control unit, el. throttle (BN4) Control unit, engine and cab heater (HC25)
Group 37 Wiring Diagram FL7, FL10 RHD
Abbreviations
Abbreviations AGS .....................
Automatic gearshift (Geartronic)
L ...........................
Left
AUS .....................
Australia-market
L ...........................
Lower
AVGASB2 ............
Exhaust pressure governor, normal
LF ........................
Left front
LH ........................
Long length cab
AVGASB4 ............
Exhaust pressure governor, strongly
LHD .....................
Left hand drive
BY-PASS .............
With by-pass valve
LL .........................
Left lower
C ..........................
Centre
LR ........................
Left rear
CU-ACAUT ..........
Climate unit, air condition automatic
LU ........................
Left upper
MGS ....................
Manual gearshift
CU-ACMAN .........
Climate unit, air condition manual
P ..........................
Passenger
CU-HEAT .............
Climate unit, heater
PTO .....................
Power take off
D ..........................
Driver
R ..........................
Right
"EG" .....................
EC-market
RF ........................
Right front
ENG-GEN1 ..........
Engine generation 1
RHD .....................
Right hand drive
ENG-GEN2 ..........
Engine generation 2
RIGID ...................
Plattform and tipper truck
ENG-GEN3 ..........
Engine generation 3
RL ........................
Right lower
ENG-GEN4 ..........
Engine generation 4
RR .......................
Right rear
F ..........................
Front
RU .......................
Right upper
GB .......................
Great Britain-market
TRACTOR ...........
Semi-trailer tractor
INFOSYST ...........
Driver Information System
U ..........................
Upper
KH ........................
Short length cab
UBY-PASS ..........
Without by-pass valve
KONVSYST .........
Standard information system
VAB2500 .............
Vehicle width 2500 mm
139
Group 37 Wiring Diagram FL7, FL10 RHD
Cable colour code
Cable colour code BL ...............
Blue
PU ...............
Purple
BN ...............
Brown
R .................
Red
GN ..............
Green
SB ...............
Black
GR ..............
Grey
VO ..............
Violet
I ...................
Ivory
W ................
White
LBL .............
Light-blue
Y .................
Yellow
LBN .............
Light-brown
OR ..............
Orange
P .................
Pink
140
Note: If a cable has two colours, this is written out like the following example: Y/R = Yellow/Red.
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Volvo Truck Corporation Go¨teborg, Sweden TSP23761/1 English 4500.7.96 Printed in Sweden
